taiwan busway · taiwan busway we focus on supplying cast resin busway and ez power panelboard and...

Taiwan BuswayTaiwan Busway

We focus on supplying cast resin busway and

EZ power panelboard and accessories with premium

quality in designation, manufacturing, and installation.

CAST RESIN BUSWAY SYSTEMCAST RESIN BUSWAY SYSTEMCAST RESIN BUSWAY SYSTEMCAST RESIN BUSWAY SYSTEM

Catalogue 2010Catalogue 2010

Product overview ….page

Product overview

Product overview ….page

About us ………………………………………………..1

Certificates ………………………………………………..2

Advantage ………………………………………………..3

Application ………………………………………………..4

Safety ………………………………………………..5

Cost ………………………………………………..6

Flexibility ………………………………………………..7

Materials ………………………………………………..8

System description ….………………………………..9

Busway ……………………………………………….10

Joint ……………………………………………….11

Plug-in unit ……………………………………………….12

Electrical data ……………………………….......13-14

Temperature rise ……………………………………..15

Short circuit ratings …………………………………16

IP Rating of busway system.,…………………….17

IP Rating of electrical operating resources..18IP Rating of electrical operating resources..18

Specification for cast resin busway ……..19-20

Fittings ..……………………………………….21-23

Fittings Special made ……………………………….24

Support and fixings ………………………………….25

Dimensions and weights ………………………….26

Standard fittings dimensions …………………….27

Flanged end dimensions ……………………..28-29

Plug-in unit dimensions .………………………30-31

End box dimensions ………………………………..32

Center box dimensions …………………………….33

Expansion fitting dimensions …………….......34

Spring hanger dimensions …..……………………35

Wall and floor flange dimensions …….……….36


Taiwan Busway Co., Ltd. was

established in 2002. Established

in 2002, Taiwan Busway Co., Ltd.

was founded upon a commitment

to provide premium quality

busway systems and services to

our customers. In doing so, we

were quickly able to distinguish

ourselves through our

manufacturing quality, timely

delivery, competitive prices and

top-notch service. Discerning

About us

2003

Certified by KEMA

Certified by TERTC

Qualified by AUO

Relocation of factory

Started AUO M10 LCM

2004

2005

�Certified by NFA

�Certified by China CQC

�Capacity increased to 250M/Day

�Started AUO TFT G5C project

Started AUO TFT G7.5A Project

Busway powered on over 40000m

�Started AUO TFT G7.5A phase II Project

�Certified by ISO 9001:2000

top-notch service. Discerning

customers who previously looked

to America or Germany for high

quality busway systems,

discovered the elegance and

simplicity of TBC busways.

Starting with initial interest in

China and South Asia, TBC

customers have expanded

globally and our growth

continues with each new

improvement to our product line

and customer care.

In our commitment to provide

the highest quality to our

customers, we constantly strive

to improve to our manufacturing

and design. While offering the

best systems that we can and

delivering these systems in the

shortest time possible, TBC has

�

�

�

�

�

�

�

�Establishment

�Finished development of busway

and started mass production

2002

2006

�Certified by ISO 9001:2000

�Signed contract of TSMC

�EZ Power certified by KEMA

�EZ Power certified by TERTC

�EZ POWER approved by AUO

EZ Power patented in Taiwan and China

EZ Power approved by UMC

Signed contract of EZ Power with UMC

Taiwan BuswayTaiwan Busway 1

shortest time possible, TBC has

maximized our customers’ value

by offering some of the most

competitive pricing in the

industry.

In 2006, as per schedule, TBC

introduced the EZ Power

PanelBoard; affirming our

promise to provide our

customers with the best in quality

service and usable options for

enhanced value.

2008

�Started EZ Power in Nex Power FAB1

�Started EZ Power in AUO M10

�Capacity increased to 400M/Day

�Finished AUO G7.5B and G8.5A

�

�

�

2009

2007

Started busway in Germany Natus

Started EZ Power in Nex Power FAB2

5000A busway certified by NCREE

0.8g Simulation test

�

�

�

Certificates

2003

2004

200

�LC40 Fire proof test CNS12514

�LC40 Type test-ETC

�PIU Temperature rise test IEC60439-2 – ETC

�China CQC certified by GB7251.2

�Certified by NFA

�

�

�

�

�Fire Proof test IEC 331-TERTC

�Fire Proof test IEC 332-TERTC

�IP test IEC 60529-TERTC

2002

LC08 Temperature rise test IEC60439-2-TERTC



LC40 Short circuit test-KEMA


05

2006

2008

2009

2007

LC50 Fire proof test CNS12514 – FECAB

LC50 short circuit test-KEMA

LC50 Type test-ETC

EZ power type test-TERTC

�ISO 9001:2000 certified by LRQA

�LC40 Type test-KEMA

�LA40 Type test-KEMA

�EZ power short circuit test-KEMA

�LC50 Fire proof test CNS12514

�LC50 busway certified by NCREE

0.8g Simulation test

�

�

�

�

創新創新創新創新創新創新創新創新Advantage

It has taken years to develop TBC’s busway & EZ Power

Panelboard. However, the success of our hard work is

evident in the compact, simple and easy to install design.

With almost no maintenance required, the TBC busway and

EZ Power Panelboard lowers cost, enhances utility and

improves safety. The elegance and simplicity of our designs

has been adopted by many companies, including TSMC,

UMC, AUO, M+W, NATUS (Germany,) and PETRONAS

(Malaysia.)

During this time, customer feedback from these world class

companies has provided valuable information that we have

used to enhance our manufacturing and design, as well as

customer service. With this dynamic approach to customer service. With this dynamic approach to

engineering and service, improvement and innovation time

is cut drastically so that we are able to better service our

clients needs.


應用應用應用應用 Application

The cast resin busway is becoming a necessity in environments that

demand cleanliness. Electrical manufacturing facilities and hospitals

are heavy users of the busway. As the popularity of busway systems

has increased, commercial structures, such as shopping malls, office

buildings, large hotels and other venues where large gatherings of

people congregate, have also adopted this cost effective and

superior choice.

Another popular trend has been the adoption of the cast resin

busway in residential structures. Designers of large mansions have

increasingly made use of busway systems, and in doing so, has

made the busway a popular option for large-scale homes.

Cast resin busway sys.

Electronics

Medical

Transportation

Electronics Transportation

Hotel/Mall

TFT LCD

DRAM

Semiconductor manufacturing

IC chip probing packaging

High power LEDs

Solar Power module

High speed rail

MRT Line

Biotechnology

Hospital

Medicine

Safety Cost

Flexibility Reliable

Fire resistant 840 degree 30min

Weatherproof IP68

High short-circuit withstand

Chemical resistance

Modular designationEasy to install

Easy to change

Easy to expansion/plug-in

Fire resistant

Weatherproof IP68

Easy to change/No waste

Very small dimensions /Space saving

Easy to expansion/plug-in ,No InterruptionMaintenance free

Safety/Fire resistant


MedicalElectronics

Easy to expansion/plug-in

Wide range 600A -6400A/1000V

Very small dimensions

Weatherproof IP68

High short-circuit with stand

Full insulated with cast

Chemical resistance

High mechanical strength

應用應用應用應用 Safety

Safety


Sulphuric acid

應用應用應用應用 Cost

Safety


應用應用應用應用 Flexibility

Modular designation

Easy to install

Very small dimensions


Easy to change

Easy to expansion

/plug-in

Wide range 600A -6400A

Busway/Plug-in system

Busway/Plug-unit

Busway/Plug-unit(Bolt-on)

Power station



EZ POWER EZ POWER EZ POWER EZ POWER PPPPluglugluglug----in panelboards systemin panelboards systemin panelboards systemin panelboards system

Conductor

The TBC cast resin busway systems

are offered in two choices of

conductor material. For clients whose

need for conductivity is more exacting,

copper conductors offer a 99.9%+

conductivity rate. For customers

whose needs are not as demanding,

aluminum busway conductors offer a

conductivity rate of 57%+.

Materials

conductivity rate of 57%+.

Both types of busways are

manufactured in renowned mills with

state of the art machinery. The

surface of each conductor is tin plated

to achieve the optimum conductivity

and contact effect.The TBC cast resin busway systems

use resin materials and “whole set”

formulas supplied by brand name

manufacturers in order to assure

optimal electrical and mechanical

performance, in addition to water

proofing and self –extinguishing

features. With F class insulation, the

TBC busway can operate safely at

temperatures up to 155°C. The resin

material adds a high rate of Filler

inorganic materials, which changes

Resin

inorganic materials, which changes

into a ceramic material after

hardening. This material provides a

highly insulated, mechanically

efficient and fire resistant unit.


System description

2

3

4

14

12

9

10

11

8

76

1

13

5


Feeder section 1

Flatwise elbow2

Edgewise elbow3

Flanged end4

Flanged end/FST5

Plug-in secton/bolt-on type6

Plug-in slot/bolt-on type7

Plug-in unit/bolt-on type8

Plug-in section9

Plug-in slot10

Plug-in unit 11

Cable box/End box12

Joint 13

Spring hanger14

Busway

Design :

�IEC60439-2,60439-1,IEC60529.

�CNS14286,CNS12514,CNS14165

Function:

�Flame retardant rating complies to IEC60331 at 750° C for 3 hours, no short circuits occur.

�Fire resistance rating complies to CNS12514, JIS A1304 840° C for 30 minutes, no short circuit

occurs.

� IP68 dust proof and water proof compliance under IEC60529 and CNS14165. Our systems can

be subjected to a fixed power voltage and submerged in water up to 1m deep without short

circuiting.

�The TBC busway can withstand operating in overload at Class F standards. Reliable heat

resistant impacting and heat twisting permit the busway to operate in a state of overload for 2

hours.

�The TBC busway is connected by movable joint stacks, allowing for speedy installation and

disassembly. If a diagram needs to be modified for designation changing, loading expansion or

Taiwan Busway

disassembly. If a diagram needs to be modified for designation changing, loading expansion or

simple adjustments, the movable joint stacks can be easily removed or added to with minimal

labor and time.

�The PLUG-IN UNIT is compatible with various brands of MCCB and can be inserted when the

power is on, not interrupting the supply of power.

�The PLUG-IN busway has a large expansion capability. Spare plug-in holes are situated in

designated stages throughout the system.

�The TBC busway offers an economic advantage with its low cost and flexible design, which

allows end-users to change a designation or make an adjustment with little time and effort.

�The TBC busway is compact and has minimal volume, allowing a tremendous savings in wiring

space.

�The simplicity of the TBC busway makes for a safer and more reliable alternative.


Busway sections are connected by movable joint stacks. These detachable joints are easy to operate

Joint

� Busway sections are connected by movable joint stacks. These detachable joints are easy to operate

and in case an alteration or expansion in power distribution is needed, the busway sections can be

changed or replaced with a minimum of down time.

� The use of a dual bolts joint makes for an even and larger spread of compression on the copper

joint surfaces, providing a more reliable connection between busways. In the process, these joints are

able to maintain their integrity against temperature fluctuations caused by long term usage and

loading alterations.

� The busway joints are held by 4 movable bolts. The tags are designed to fall off after the torque

screws are fully tightened. When the covers are locked, as per sequence, the joint and the sold silicone

are enough to seal the busway at an IP68 waterproof rating.


Plug-in unit

�The design construction of the Plug-In Unit allows for maximum efficiency with little to no waste in alterations

or expansion processes.

��Capacity of PIU: Plug-in type max:630A

Bolt-on type max:2000A

�The TBC Plug-In busways can be reserved and ordered as per strategic placement, depending on the

customer’s needs in quantity and position. Once the user adjusts the load capacity, the PIU can be safely and

conveniently inserted and power can be guided from the nearest slot.

�The TBC Plug-In Unit can be inserted without interrupting power transmission, making installation rapid and

convenient.


Busway Ratings 600A 800A 1000A 1250A 1600A 2000A 2500A 3200A 4000A 5000A 6400A

Catalog number LC06 LC08 LC10 LC12 LC16 LC20 LC25 LC32 LC40 LC50 LC64

�B

�A

Electrical data

Copper


Rated voltage V 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000

Rated current A 600 800 1000 1250 1600 2000 2500 3200 4000 5000 6400

Frequence Hz 60 60 60 60 60 60 60 60 60 60 60

Impedance values are for

busway operating at

85OC temperature

Resistance R μΩ/m 133.5 86.2 63.0 42.9 28.9 22.5 18.9 14.4 11.3 9.5 7.7

Reactance X μΩ/m 100.0 62.5 46.0 38.5 27.8 21.9 17.5 13.9 10.9 8.8 6.9

Impedance Z μΩ/m 166.8 106.4 78.0 57.6 40.1 31.4 25.8 20.0 15.7 12.9 10.3

Conductor cross-section

area

L1,L2,L3 mm2 145 232 307.4 464 696 928 1160 1392 1856 2320 2784

N(100%) mm2 145 232 307.4 464 696 928 1160 1392 1856 2320 2784

PE(Internal) mm2 72.5 116 153.7 232 348 464 580 696 928 1160 1392

Busway Dimension

Feeder hx w mm 100x55 100x70 100x83 100x110 100x150 100x190 100x230 100x270 100x395 100x475 100x555

Joint A x B mm 152x93 152x93 152x106 152x133 152x173 152x213 152x253 152x293 152x418 152x418 152x578Joint A x B mm 152x93 152x93 152x106 152x133 152x173 152x213 152x253 152x293 152x418 152x418 152x578

Figure A A A A A A A A B B B

Voltage drop per meter

60HZ at rated load

85OC temperature

Power factor 100% V 0.1387 0.1194 0.1091 0.0929 0.0801 0.0779 0.0818 0.0798 0.0783 0.0823 0.0854

Power factor 90% V 0.1702 0.1452 0.1329 0.1199 0.1057 0.1032 0.1067 0.1054 0.1034 0.1073 0.1102

Power factor 80% V 0.1733 0.1475 0.1351 0.1243 0.1103 0.1079 0.1109 0.1101 0.1079 0.1115 0.1142

Power factor 70% V 0.1713 0.1455 0.1333 0.1245 0.1111 0.1087 0.1114 0.1109 0.1087 0.1120 0.1144

Power factor 60% V 0.1664 0.1409 0.1292 0.1224 0.1097 0.1075 0.1097 0.1095 0.1074 0.1103 0.1124


2000A Copper busway at 80% power factor-

60HZ Voltage drop

=ΔU = √3 x I (R Cosφ + X Sinφ)

= √3 x 2000 x (0.0000225x0.8 +0.0000219x0.6)

= 0.1079 v/m

Technical data

Busway Ratings 600A 800A 1000A 1250A 1600A 2000A 2500A 3200A 4000A

Catalog number LA06 LA08 LA10 LA12 LA16 LA20 LA25 LA32 LA40

Aluminum

�B

�A


Rated voltage V 1000 1000 1000 1000 1000 1000 1000 1000 1000

Rated current A 600 800 1000 1250 1600 2000 2500 3200 4000

Frequence Hz 60 60 60 60 60 60 60 60 60

Impedance values are for

busway operating at

85℃temperature

Resistance R μΩ/m 118.1 76.8 65.4 53.3 31.9 25.2 19.7 18.1 14.5

Reactance X μΩ/m 47.8 40.0 35.0 28.0 17.5 14.0 11.2 8.7 7.0

Impedance Z μΩ/m 127.4 86.6 74.2 60.2 36.4 28.8 22.7 20.1 16.1

Conductor cross-section

area

L1,L2,L3 mm2 307.4 464 580 696 1160 1392 1856 2320 2784

N(100%) mm2 307.4 464 580 696 1160 1392 1856 2320 2784

PE(Internal) mm2 153.7 232 290 348 580 696 928 1160 1392

Busway Dimension

Feeder hx w mm 100x83 100x110 100x130 100x150 100x230 100x270 100x395 100x475 100x555

Joint A x B mm 152x106 152x133 152x153 152x173 152x253 152x293 152x418 152x498 152x578


Joint A x B mm 152x106 152x133 152x153 152x173 152x253 152x293 152x418 152x498 152x578

Figure A A A A A A B B B

Voltage drop per meter

60HZ at rated load

85OC temperature

Power factor 100% V 0.1227 0.1064 0.1133 0.1154 0.0884 0.0873 0.0853 0.1003 0.1005

Power factor 90% V 0.1321 0.1199 0.1284 0.1303 0.1007 0.0997 0.0979 0.1113 0.1116

Power factor 80% V 0.1280 0.1184 0.1270 0.1287 0.0998 0.0989 0.0973 0.1092 0.1095

Power factor 70% V 0.1214 0.1141 0.1226 0.1241 0.0965 0.0957 0.0943 0.1047 0.1050

Power factor 60% V 0.1134 0.1082 0.1165 0.1177 0.0918 0.0912 0.0900 0.0988 0.0991

2000A Aluminum busway at 80% power factor-

60HZ Voltage drop

=ΔU = √3 x I (R Cosφ + X Sinφ)

= √3 x 2000 x (0.0000252x0.8 +0.0000140x0.6)

= 0.0989 v/m

Temperature rise

44004800520056006000640068007200

Temperture rise-Copper

6400A

5000A

4000A

3200A

2500A

5000A

6400A

4000A

4400

4800

5200

5600

6000

6400

Am

pe

res

Temperture rise-Aluminium

4000A

3200A

2500A

2000A

0400800

120016002000240028003200360040004400

0 3 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80

Am

pe

res

K

2000A

1600A

1250A

1000A

800A

600A

3200A

2500A

2000A

1600A

1250A1000A800A600A

4000A


0

400

800

1200

1600

2000

2400

2800

3200

3600

4000

4400

0 3 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80

Am

pe

res

K

1600A

1250A

1000A

800A

600A

3200A

2500A

2000A

1600A

1250A1000A800A600A

RMS Symmetrical (kA)

Busway Ratings 6 cycles 1 sec 3sec

600 140 65 38

800 140 65 38

1000 140 65 38

1250 140 65 38

1600 175 80 46

Short circuit ratings

Copper

1600 175 80 46

2000 175 80 46

2500 220 100 58

3200 280 130 75

4000 410 175 101

5000 410 200 115

6400 410 200 115

RMS Symmetrical(kA)

Busway Ratings 6 cycles 1 sec 3sec

600 105 50 29

800 105 50 29

1000 140 65 38

1250 140 65 38

1600 140 65 38

Aluminium

1600 140 65 38

2000 175 80 46

2500 175 80 46

3200 220 100 58

4000 280 130 75


IP Rating of busway system

3

4

5

6

1

2

3

4


The following IP-rating are available for TBC resin cast bus way systems: According to IEC 60529.

-Feeder IP68

-Plug-in feeder IP54

-Joint IP68

-Plug-in units IP42

-End/center box IP54

-Expansion units IP68

Note: above elements could be followed customer’s requirements to rise IP-rating. (Special made)

1

2

3

4

5

6

IP Rating of electrical operating resources

CodeDigit

1st Code Digit 2nd Code Digit

Degree of protection against contact and ingress of foreign bodies.

Degree of protection against ingress of water.

0

No particular protection No particular protection

No protection against intentional access, Protection against vertically falling water drops.

I PI PI PI P X X

1

No protection against intentional access, however no access to large body surfaces;Protection against ingress of foreign bodies with diameter greater than 50mm.

Protection against vertically falling water drops.

2

Protection against contact by standard test finger and similar foreign bodies;Protection against ingress of foreign bodies with diameter greater than 12.5mm.

Protection against dripping water also when the housing is tilted up to15°from its normal position.

3

Protection against contact by test probe and similar foreign bodies with diameter 2.5mm;Protection against ingress of foreign bodies with diameter greater than 2.5mm.

Protection against water spray from an angle of up to 60°C from vertical.

4

Protection against contact by test probe and similar foreign bodies with diameter 1.0mm;Protection against ingress of foreign bodies with diameter greater than 1.0mm.

Protection against water splashed against the enclosure from any direction.

5

Limited protection against harmful ingress of dust and dust and deposits.

Protection against water jets from any direction.For 3 minutes

6

Complete protection against contact with live parts;Protection against ingress of dust.

Protection against harmful ingress of water from heavy seas of strong water jets for 3 minutes.


7

Protected against the effects of temporary water immersion for 30minutes at a depth 1m from water surface.

8

Protected against water submersion – the equipment is suitable for continued submersion in water under conditions which are identified by the manufacturer.

Specification for cast resin busway

1. Scope

1.1 This specification, together with the data sheet(s), covers the minimum requirements for the design,

manufacture, inspection and testing for cast resin busway.

1.2 Busway system includes feeder type and plug-in type that are composed of straight section, elbow section,

plug-in connector, plug-in unit and other related accessories.

1.3 Busways shall be constructed and tested in accordance with the minimum applicable requirements of the

latest editions of standards and codes:IEC60439-1、IEC60439-2、IEC60331、IEC60332、IEC60529、CNS14286、CNS11174、CNS11359、JIS8364.

2. Condition

2.1 Duty: Continuous.

2.2 Altitude: Below 2,000m from sea level

2.3 Ambient Temperature : 40OC Max., -5 OC Min., 35OC Avg.2.3 Ambient Temperature : 40OC Max., -5 OC Min., 35OC Avg.

3. Technical description&functionality

3.1 The busway system operation rated voltage : below 1000V

3.2 Types: 3P3W and 3P4W, 50%PE or 100%PE.

3.3 Dielectric withstands 3500V for 1 minute, without a breakdown during testing.

3.4 Temperature rise limitation: Continuous loading with full capacity with maximum ambient temperature not

higher than 40OC , any part of the busway surface temperature rise shall be not more than 55K.

3.5 Fireproof busway shall comply with CNS12514, tolerating direct flame exposure with 840OC , 30minutes .

3.6 IP rating shall comply with IEC60529 IP68.

4. Structure

4.1 The full copper or aluminum surface is tin plated or can be specially requested in silver plating as per customer.

4.2 Busway system shall provide an independent grounding conductor and its capacity must allow a minimum

ambient temperature not higher than 40℃. Any part of the busway surface temperature rise shall not be more

than 55K.

4.3 Busway shall be of the entirely enclosed by copper or aluminum conductor bars, cast from epoxy resin.

Conductors between phases are entirely insultaed and sealed by epoxy resin that is resistant to dust, water,

moisture, magnetic, chemical corrosion.

4.4 Busway systems can be easily re-jointed or re-connected in order to adapt to a change in design or system load

requirements. A protection rating of IP68 and the same flame retardant functionality remains constant, even

when the busway is re-jointed or re-connected.

4.5 Busway joint enclosure insulation materials: silicon based or equivalent, gasket or packing formed to allow


4.5 Busway joint enclosure insulation materials: silicon based or equivalent, gasket or packing formed to allow

mechanically compressed sealing functionallty. It also allows several openings of the joint enclosure without

losing its IP68 water & dust proof capability.

4.6 Busway conductors are fastened by using fixed torque compression bolts that pass through conductors and

fasten with nuts on the other side. Fixed torque bolts and nuts allow installer(s) to tighten and compress joint

connections with a standard wrench, as opposed to a torque gauge. This allows for consistent joint compression

over an even amount of time.

5. Plug In Unit

5.1 Busway section is 4.2 meter in straight line length. This allows for 5 plug-in maximum opening provisions in order

to branch out service loads.

5.2 Maximum capacity of PIU is 2000A.

5.3 Plug-in Unit accommodates MCCB to allow service loads to branch out. An interlocking device between PIU and

Busway system should be used to prevent accidents. PIU can be removed from busway system when MCCB is

switched to the OFF position. PIU cannot be removed from busway system when MCCB is in ON position.

5.4 Plug-in Unit provides an operational handle bar and MCCB provides an ON-OFF indicator.

5.5 Plug-in Unit complies with IP42 minimum protection rating. Optional IP54 protection rating is available upon

request per each individual project.

Specification for cast resin busway

6. Installation

6.1 The installation interval between busway systems must be in accordance with manufacturer’s recommendations,

all the iron pieces must be zinc plated.

6.2 To install vertical busway, the spring hanger must be applied to support the system on each floor.

6.3 A wall flange is necessary if busway installation is penetrating a wall. If necessary, fire resistant material must be

filled in the fire proof area.

6.4 When connecting the joint, the torque screw must be checked. Correct pressure in tightening will be indicated by

the yellow tag falling off the apparatus.

7. Submittals of drawings and technique datas

7.1 In additional to the complete documentations provided by the contractor, the followings drawings and datas

must be submitted to the customer and designers.

8. Plant inspection

8.1 Project owner or representative or project designing engineer(s) has the right to request a plant inspection

at any reasonable time or schedule. The representative has the option to choose part or section of the whole

project to conduct a full load temperature rise test and / or protection rating test ( for dust proof and water

barrier ) in addition to IEC compliance tests. Manufacturer should not refuse, nor stall, when such a request for

testing is made. The manufacturer may offer third party testing by using 4000A or above load samples as

standard capacity and unconditionally absorb all testing tooling, manpower, and authentication expenses

associated with this rating.

9. Test

9.1 After the busway system is installed, the contractor must finish insulation resistance test and results must be

approved before the power is turned on.

9.2 Prior to turning on the power, the connected phases shall be inspected and their accuracy confirmed to assure

the equipment is working properly and safely.


FittingsFittingsFittingsFittings

�Edgewise elbow

�Flatwise elbow

Fittings

�Edgewise offset

�Flatwise offset

�Edgewise Tee�Edgewise Tee

�Flatwise Tee


�Edge to flat elbow

�Flat to edge elbow

Fittings

�Flanged end/edgewise elbow

�Flanged end

�Flanged end/flatwise elbow


�End box

�Center box

Fittings

�Expansion fitting

�Unfused reducer


�Plug-in unit

�End cover

Fittings Special made

�Flanged end/FSN01





�Plug-in unit w/ Power meter box

�Ceiling trapeze

�Spring hanger

Support and fixings

�Wall/Floor flange


�B

�A

Dimensions and weights

Copper



Feeder hxw mm 100x55 100x70 100x83 100x110 100x150 100x190 100x230 100x270 100x395 100x475 100x555

Joint AxB mm 152x93 152x93 152x106 152x133 152x173 152x213 152x253 152x293 152x418 152x418 152x578

Weight 3P3W 50% PE Kg/m 13.9 18.9 23.3 32.4 45.8 59.3 72.7 86.1 118.6 145.4 172.2

Weight 3P4W 50% PE Kg/m 15.0 20.6 25.5 35.7 50.8 65.9 81.0 96.0 131.8 162.0 192.0

Weight 3P3W 100% PEN Kg/m 14.5 19.7 24.5 34.1 48.3 62.6 76.8 91.1 125.2 153.6 182.2




Feeder hxw mm 100x83 100x110 100x130 100x150 100x230 100x270 100x395 100x475 100x555

Joint AxB mm 152x106 152x133 152x153 152x173 152x253 152x293 152x418 152x498 152x578

Weight 3P3W 50% PE Kg/m 16.6 22.2 26.4 30.6 47.3 55.6 62.6 94.6 111.2

Weight 3P4W 50% PE Kg/m 16.9 22.6 26.9 31.2 48.3 56.8 64.2 96.6 113.6

Aluminium


Weight 3P4W 50% PE Kg/m 16.9 22.6 26.9 31.2 48.3 56.8 64.2 96.6 113.6

Weight 3P3W 100% PEN Kg/m 16.7 22.5 26.7 30.9 47.8 56.2 63.4 95.6 112.4


Standard fittings dimensions

�Edgewise elbow �Flatwise elbow�Plug-in section�Feeder section


Feeder section A mm 4200 4200 4200 4200 4200 4200 4200 4200 4200 4200 4200

Plug –in section A mm 4200 4200 4200 4200 4200 4200 4200 4200 4200 4200 4200

Edgewise elbow AxB mm 250x250 250x250 250x250 250x250 250x250 250x250 250x250 250x250 250x250 250x250 250x250

Flatwise elbow AxB mm 190x190 190x190 190x190 215x215 235x235 255x255 275x275 295x295 360x360 400x400 440x440

Edgewise Tee AxB mm 200x490 200x520 200x550 200x600 200x680 200x760 200x840 200x920 200x1170 200x1330 200x1490

Flatwise Tee AxB mm 190x380 190x380 190x380 215x430 235x470 255x510 275x550 295x590 360x720 400x800 440x880

Flanged end A mm 380 380 380 380 380 380 380 380 380 380 380

Copper

�Edgewise Tee �Flatwise Tee �Flanged end �End cover

End cover A mm 250 250 250 250 250 250 250 250 250 250 250



Feeder section A mm 4200 4200 4200 4200 4200 4200 4200 4200 4200

Plug –in section A mm 4200 4200 4200 4200 4200 4200 4200 4200 4200

Edgewise elbow AxB mm 250x250 250x250 250x250 250x250 250x250 250x250 250x250 250x250 250x250

Flatwise elbow AxB mm 190x190 215x215 235x235 295x295 275x275 295x295 360x360 400x400 440x440

Edgewise Tee AxB mm 200x550 200x600 200x680 200x920 200x840 200x920 200x1170 200x1330 200x1490

Flatwise Tee AxB mm 190x380 215x430 235x470 295x590 275x550 295x590 360x720 400x800 440x880

Flanged end A mm 380 380 380 380 380 380 380 380 380

End cover A mm 250 250 250 250 250 250 250 250 250

Aluminium

Flanged end dimensions

Figure 1 Figure 2 Figure 3 Figure 4

Flanged collar hole location and spacing 3P4W Flanged collar hole location and spacing 3P3W



A mm 455 455 455 455 455 455 455 455 455 455 455

B mm 65 80 93 120 160 200 240 280 405 485 565

C mm 105 120 133 160 200 240 280 320 445 525 605

D mm 135 150 163 190 230 270 310 350 475 555 635

W mm 25 40 53 80 120 160 200 240 365 445 525

Figure 1 1 1 2 2 3 3 4 5 5 6

Weight Kg 10 14 16 22 30 39 46 52 71 88 101

CopperFigure 5 Figure 6

Flanged collar and cutout dimensions

Flanged end dimensions

Figure 1 Figure 2 Figure 3 Figure 4

Flanged collar hole location and spacing 3P4W Flanged collar hole location and spacing 3P3W



A mm 455 455 455 455 455 455 455 455 455

B mm 93 120 140 160 240 280 405 485 565

C mm 133 160 180 200 280 320 445 525 605

D mm 163 190 210 230 310 350 475 555 635

W mm 53 80 100 120 200 240 365 445 525

Figure 1 2 2 2 3 4 5 5 6

Weight Kg 12 15 16 20 31 36 49 60 70

AluminiumFigure 5 Figure 6

Flanged collar and cutout dimensions

Plug-in unit


Plug-in Ratings 63A 100A 225A 250A 400A 630A

Catalog number PIM63 PIM100 PIM225 PIM250 PIM400 PIM630

L mm 500 500 500 500 700 850

L1 mm 250 250 250 250 350 350

W mm 300 300 300 300 300 430

H mm 275 275 275 275 305 335

D mm 280 280 280 280 280 410

Color H199 H199 H199 H199 H199 H199

Weight kg 15 17 19 22 24 48

Dimensions

Plug-in unit Bolt-on type

OFF ONTRIP

O I


Plug-in Ratings 63A 100A 225A 250A 400A 630A 800A 1000A 1200A 1600A 2000A

Catalog number BOM63 BOM100 BOM225 BOM250 BOM400 BOM630 BOM800 BOM1000 BOM1200 BOM1600 BOM2000

L mm 500 500 500 500 700 850 850 1100 1100 1100 1300

W mm 300 300 300 300 300 430 430 430 530 530 530

H mm 270 270 270 270 300 330 330 380 380 380 560

D mm 280 280 280 280 280 410 410 410 510 510 510

Color H199 H199 H199 H199 H199 H199 H199 H199 H199 H199 H199

Weight kg 15 17 19 22 24 48 48 48 48 60 60

Dimensions

Cable tap box dimensions END BOX


W mm 205 220 233 260 300 340 380 420 545 625 705

w1 mm 55 70 83 110 150 190 230 270 395 475 555

IP Ratings IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54

PANTONE PANTONE PANTONE PANTONE PANTONE PANTONE PANTONE PANTONE PANTONE PANTONE PANTONE

Copper

Figure A Figure B


Color PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U



W mm 233 260 280 300 380 420 545 625 705

w1 mm 83 110 130 150 230 270 395 475 555

IP Ratings IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54

Color PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

Figure A A A A A A A A B

Aluminium

Cable tap box dimensions CENTER BOX


W mm 380 380 380 380 500 500 500 800 800 800 800

w1 mm 55 70 83 110 150 190 230 270 395 475 555

IP Ratings IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54

PANTONE PANTONE PANTONE PANTONE PANTONE PANTONE PANTONE PANTONE PANTONE PANTONE PANTONE

Copper

Figure A Figure B


Color PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U



W mm 233 260 280 300 380 420 545 625 705

w1 mm 83 110 130 150 230 270 395 475 555

IP Ratings IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54 IP54

Color PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

Figure A A A A A A A A B

Aluminium

Expansion fitting dimensions


W mm 111 126 139 166 206 246 286 326 451 531 611

w1 mm 55 70 83 110 150 190 230 270 395 475 555

L mm 1000 1000 1000 1000 1000 1000 1000 1000 1200 1200 1200

IP Ratings IP IP68 IP68 IP68 IP68 IP68 IP68 IP68 IP68 IP68 IP68 IP68

Copper

�Expansion fitting shall be applied on busway run crosses an expansion joint of a building.

�Expansion range: +/-40mm movement along the length of the busway system.

�Expansion fittings are installed in a long busway run over 50m.

Figure A Figure B


IP Ratings IP IP68 IP68 IP68 IP68 IP68 IP68 IP68 IP68 IP68 IP68 IP68

Color PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U



W mm 139 166 186 206 286 326 451 531 611

w1 mm 83 110 130 150 230 270 395 475 555

L mm 1000 1000 1000 1000 1000 1000 1200 1200 1200

IP Ratings IP IP68 IP68 IP68 IP68 IP68 IP68 IP68 IP68 IP68

Color PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U

PANTONE

419U


Aluminium

Spring hanger dimensions


Catalog number SH600 SH600 SH600 SH600 SH600 SH600 SH600 SH600 SH600 SH600 SH600

Height 1m/weight kg 15.0 20.6 25.5 35.7 50.8 65.9 81.0 96.0 131.8 162.0 192.0




Hanger width A mm 165 180 193 220 260 300 340 380 505 585 665

Drop rod dimension M12xB mm 105 120 140 180 200 240 280 320 450 530 610

Copper� SH600 Max. load: 600kg

�Spring Hanger shall be applied when busway passes through floors to support.


Drop rod dimension M12xB mm 105 120 140 180 200 240 280 320 450 530 610

Max. tolerance of height m ≦5 ≦5 ≦5 ≦5 ≦5 ≦5 ≦5 ≦5 ≦4 ≦3 ≦3


Catalog number SH600 SH600 SH600 SH600 SH600 SH600 SH600 SH600 SH600

Height 1m/weight kg 16.9 22.6 26.9 31.2 48.3 56.8 64.2 96.6 113.6




Hanger width A mm 193 220 240 260 340 380 505 585 665

Drop rod dimension M12xB mm 133 160 180 200 280 320 450 530 610

Max. tolerance of height m ≦5 ≦5 ≦5 ≦5 ≦5 ≦5 ≦5 ≦5 ≦5

Aluminium

Wall and floor flange dimensions

Wall/Floor opening


Catalog number WF06 WF08 WF1006 WF1208 WF1612 WF20 WF2516 WF3220 WF4025 WF5032 WF6440

Busway Feeder hxw mm 100x55 100x70 100x83 100x110 100x150 100x190 100x230 100x270 100x395 100x475 100x555

A mm 155 170 183 210 250 290 330 370 495 575 655

B mm 200 200 200 200 200 200 200 200 200 200 200

C mm 258 272 286 313 352 392 432 472 600 680 760

D mm 109 116 123 91 104 88 98 108 112 128 90

Copper

Wall/Floor Flange


D mm 109 116 123 91 104 88 98 108 112 128 90


Catalog number WF1006 WF1208 WF10 WF1612 WF2516 WF3220 WF4025 WF5032 WF6440

Busway Feeder hxw mm 100x83 100x110 100x130 100x150 100x230 100x270 100x395 100x475 100x555

A mm 183 210 230 250 330 370 495 575 655

B mm 200 200 200 200 200 200 200 200 200

C mm 286 313 334 352 432 472 600 680 760

D mm 123 91 98 104 98 108 112 128 90

Aluminium


NO.23. 9th Rd., Lin Kou 2nd Ind. Park, Lin Kou Shiang Taipei, Taiwan 244 , R.O.C.

TEL： ++886-2-2601-3449

FAX： ++886-2-2601-3443

E-mail: [email protected]

Web site: www.busway.com.tw


taiwan busway · taiwan busway we focus on supplying cast resin busway and ez power panelboard and...

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