tank, fabric, collapsible, fuel storagetm 10-5430-242-12&p technical manual operator and unit...

TM 10-5430-242-12&P TECHNICAL MANUAL

OPERATOR AND UNIT MAINTENANCE MANUAL

(INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)

TANK, FABRIC, COLLAPSIBLE, FUEL STORAGE

3,000 GALLON, MODEL GTA-3KF/RCF-3-K-F-OB/ MPC-F-03K-13114

(NSN 5430-01-485-8340/NSN 5430-01-486-8209/ NSN 5430-01-487-0635)

10,000 GALLON, MODEL GTA-10KF/RCF-10-K-F-OB/

MPC-F-10K-22175 (NSN 5430-01-486-0221/NSN 5430-01-485-8336/

NSN 5430-01-487-0632)

20,000 GALLON, MODEL GTA-20KF/RCF-20-K-F-OB/ MPC-F-20K-22276

(NSN 5430-01-485-8338/NSN 5430-01-486-1034/ NSN 5430-01-487-0634)

50,000 GALLON, MODEL GTA-50KF/RCF-50-K-F-OB/

MPC-F-50K-22636 (NSN 5430-01-485-8337/NSN 5430-01-485-8342/

NSN 5430-01-487-0638)

DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

HEADQUARTERS, DEPARTMENT OF THE ARMY

JANUARY 2002

TM 10-5430-242-12&P

a

WARNING SUMMARY This warning summary contains general safety warnings and hazardous material warnings that must be understood and applied during operation and maintenance of this equipment. Failure to observe these precautions could result in serious injury or death to personnel.

WARNINGS Do not allow smoking within 100 feet (30.50 meters) of the storage area. Death

or serious injury may result if personnel fail to strictly observe safety precautions. Avoid spillage of fuel. When spillage occurs, cover the affected area with dry

soil to reduce its rate of vaporization. Position fire extinguishers at readily accessible positions around the tank(s). Failure to observe this warning may result in death or serious injury. Avoid getting fuel on the body or clothing. If clothing becomes saturated, remove it immediately and wash the body thoroughly with hot, soapy water. Failure to observe this warning may result in death or serious injury.

Safety berms must have capacities of less than one and one-half times that of tank capacities. Failure to construct a secure safety berm may result in death or serious injury.

Dry cleaning solvent, A-A-59601, used to clean parts, is potentially dangerous to personnel and property. It produces toxic and flammable fumes. Use only in well-ventilated areas. Avoid repeated and prolonged skin contact. Do not use near an open flame or excessive heat. The flash point of solvent is 100°F to 138°F (38°C to 59°C). Failure to observe these precautions may result in death or serious injury to personnel.

Sludge that accumulates in the bottom of the fuel tank gives off toxic and explosive vapors. Inhaling these vapors can cause lead poisoning. When cleaning tanks, provide ample ventilation to carry off harmful fumes. Failure to observe these precautions may result in death or serious injury to personnel.

Always wear protective goggles, breathing apparatus, and other protective gear when cleaning the tank interior. Fuel vapors are toxic and can damage eyes, skin, and lungs.

Fuel vapors are extremely flammable. Exercise care to prevent sparks when working near or in the tank. Death or severe personal injury can result if safety precautions are not strictly observed.

Make certain that the berm ball valve is closed and locked after installation and after draining the berm. In the event of tank rupture, an open berm valve would permit fuel to drain from the berm. Undetected fuel leakage could result in an explosion and cause death, severe personal injury, and damage to equipment.

Make sure the ball valve handle has been rotated fully to the closed position before filling the tank. Undetected draining of the tank could result in an explosion that can cause death or severe personal injury.

Be careful when installing a sealing clamp in the tank. Fuel will pour out when a larger slit is made. Leaking fuel can cause personal injury and loss of Government property.

TM 10-5430-242-12&P

b

HEALTH HAZARD

The solvent and adhesive furnished in the repair kit are highly flammable and toxic to the skin, eyes, and respiratory tract. Skin/eye protection is required. Avoid prolonged breathing of vapors, and minimize skin contact. Good general ventilation is normally adequate. Keep away from excessive heat, open flame, or other sources of ignition.

Clean parts in a well-ventilated area. Avoid inhalation of solvent fumes and prolonged exposure to cleaning solvent. Wash exposed skin thoroughly. Solvent used to clean parts is potentially dangerous to personnel and property. Do not use near open flame or excessive heat.

FOR ARTIFICIAL RESPIRATION, REFER TO FM 21-11.

TM 10-5430-242-12&P

CHANGE HEADQUARTERS, DEPARTMENT OF THE ARMY NO. 1 WASHINGTON, DC, 28 APRIL 2002

TECHNICAL MANUAL

OPERATOR AND UNIT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)

FOR TANK, FABRIC, COLLAPSIBLE, FUEL STORAGE,

3,000, 10,000, 20,000 AND 50,000 GALLONS

MODEL GTA-3KF NSN 5430-01-485-8340 MODEL RCF-3-K-F-OB NSN 5430-01-486-8209 MODEL MPC-F-03K-13114 NSN 5430-01-487-0635 MODEL GTA-10KF NSN 5430-01-486-0221 MODEL RCF-10-K-F-OB NSN 5430-01-485-8336 MODEL MPC-F-10K-22175 NSN 5430-01-487-0632 MODEL GTA-20KF NSN 5430-01-485-8338 MODEL RCF-20-K-F-OB NSN 5430-01-486-1034 MODEL MPC-F-20K-22276 NSN 5430-01-487-0634 MODEL GTA-50KF NSN 5430-01-485-8337 MODEL RCF-50-K-F-OB NSN 5430-01-485-8342 MODEL MPC-F-50K-22636 NSN 5430-01-487-0638

DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. TM 10-5430-242-12&P, 15 January 2002, is updated as follows: 1. File this sheet in front of the manual for reference. 2. This change is a result of new fuel manual models added to field. 3. New or updated text is indicated by a vertical bar in the outer margin of the page. 4. Added illustrations are indicated by a vertical bar adjacent to the figure number. Changed illustrations

are indicated by a miniature pointing hand adjacent to the updated area and a vertical bar adjacent to the figure number.

5. Cover is changed to reflect additions of tank models MPC-F-03K-13114, MPC-F-10K-22175, MPC-F-20K-22276, and MPC-F-50K-22636.

6. Remove old pages and insert new pages as indicated below.

Remove Pages Insert Pages A/B blank A/B blank Title page Title page i through iii/iv blank i through iii/iv blank INDEX-1 through INDEX-5/6 blank INDEX-1 through INDEX-5/6 blank Cover Cover

TM 10-5430-242-12&P

7. Replace the following work packages with the revised version.

Work Package Number Work Package Number WP 0001 00 WP 0026 00 WP 0002 00 WP 0028 00 WP 0005 00 WP 0029 00 WP 0007 00 WP 0036 00 WP 0008 00 WP 0037 00 WP 0009 00 WP 0038 00 WP 0010 00 WP 0039 00 WP 0012 00 WP 0040 00 WP 0018 00 WP 0041 00 WP 0019 00 WP 0044 00 WP 0021 00

8. Insert the following new work package.

Work Package Number WP 0033 01

By Order of the Secretary of the Army:

Official:

DISTRIBUTION: To be distributed in accordance with the initial distribution number (IDN) 256704 requirements for TM 10-5430-242-12&P.

ERIC K. SHINSEKI General, United States Army

Chief of Staff

JOEL B. HUDSON Administrative Assistant to the

Secretary of the Army 0203001

TM 10-5430-242-12&P

A/B blank Change 1

INSERT LATEST CHANGED PAGES / WORK PACKAGES. DESTROY SUPERSEDED DATA.

LIST OF EFFECTIVE PAGES/WORK PACKAGES NOTE: The portion of text affected by the changes is indicated by a vertical line in the outer margins of

the page. Changes to illustrations are indicated by miniature pointing hands.

Dates of issue for original and changed pages/work packages are: Original 0 15 January 2002 Change 1 28 April 2002

TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 28 AND TOTAL NUMBER OF WORK PACKAGES IS 45 CONSISTING OF THE FOLLOWING:

Page/WP *Change Page/WP *Change No. No. No. No. Warnings 0 WP 0024 00 (2 pgs) 0 A/B blank 1 WP 0025 00 (4 pgs) 0 Title 1 WP 0026 00 (4 pgs) 1 i-iii/iv blank 1 WP 0027 00 (4 pgs) 0 WP 0001 00 (2 pgs) 1 WP 0028 00 (4 pgs) 1 Chap 1 title page 0 WP 0029 00 (2 pgs) 1 WP 0002 00 (12 pgs) 1 WP 0030 00 (2 pgs) 0 WP 0003 00 (2 pgs) 0 WP 0031 00 (2 pgs) 0 Chap 2 title page 0 WP 0032 00 (2 pgs) 0 WP 0004 00 (2 pgs) 0 WP 0033 00 (2 pgs) 0 WP 0005 00 (26 pgs) 1 WP 0033 01 (2 pgs) 1 WP 0006 00 (4 pgs) 0 WP 0034 00 (2 pgs) 0 Chap 3 title page 0 Chap 6 title page 0 WP 0007 00 (6 pgs) 1 WP 0035 00 (2 pgs) 0 WP 0008 00 (8 pgs) 1 WP 0036 00 (8 pgs) 1 Chap 4 title page 0 WP 0037 00 (6 pgs) 1 WP 0009 00 (8 pgs) 1 WP 0038 00 (62 pgs) 1 WP 0010 00 (2 pgs) 1 WP 0039 00 (2 pgs) 1 WP 0011 00 (2 pgs) 0 WP 0040 00 (6 pgs) 1 WP 0012 00 (2 pgs) 1 WP 0041 00 (14 pgs) 1 WP 0013 00 (2 pgs) 0 WP 0042 00 (2 pgs) 0 WP 0014 00 (2 pgs) 0 WP 0043 00 (2 pgs) 0 Chap 5 title page 0 WP 0044 00 (2 pgs) 1 WP 0015 00 (2 pgs) 0 Glossary-1 thru Glossary-2 0 WP 0016 00 (2 pgs) 0 Index-1 thru Index-5/6 blank 1 WP 0017 00 (2 pgs) 0 WP 0018 00 (6 pgs) 1 WP 0019 00 (2 pgs) 1 WP 0020 00 (6 pgs) 0 WP 0021 00 (2 pgs) 1 WP 0022 00 (2 pgs) 0 WP 0023 00 (2 pgs) 0 *Zero in this column indicates an original page.

TM 10-5430-242-12&P

Change 1

HEADQUARTERS DEPARTMENT OF THE ARMY

WASHINGTON, D.C., 15 January 2002

TECHNICAL MANUAL



3,000 GALLON, MODEL GTA-3KF/RCF-3-K-F-OB/MPC-F-03K-13114

(NSN 5430-01-485-8340/NSN 5430-01-486-8209/NSN 5430-01-487-0635)

10,000 GALLON, MODEL GTA-10KF/RCF-10-K-F-OB/MPC-F-10K-22175 (NSN 5430-01-486-0221/NSN 5430-01-485-8336/NSN 5430-01-487-0632)



Current as of 31 March 2002

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this publication. If you find any mistakes or if you know of a way to improve the procedures, please let us know. Submit your DA Form 2028 (Recommended Changes to Publications and Blank Forms), through the Internet, on the Army Electronic Product Support (AEPS) website. The Internet address is http://aeps.ria.army.mil. If you need a password, scroll down and click on “ACCESS REQUEST FORM”. The DA Form 2028 is located in the ONLINE FORMS PROCESSING section of the AEPS. Fill out the form and click on SUBMIT. Using this form on the AEPS will enable us to respond quicker to your comments and better manage the DA Form 2028 program. You may also mail, fax or email your letter, or DA Form 2028 direct to: Technical Publication Information Office, TACOM-RI, 1 Rock Island Arsenal, Rock Island, IL 61299-7630. The email address is [email protected]. The fax number is DSN 793-0726 or Commercial (309) 782-0726.

DISTRIBUTION STATEMENT A – Approved for public release; distribution is unlimited.

TM 10-5430-242-12&P

i Change 1 – 28 April 2002

TABLE OF CONTENTS WP Sequence No.

WARNING SUMMARY HOW TO USE THIS MANUAL

General Information………………………………………………….. 0001 00 CHAPTER 1 – Description and Theory of Operation Equipment Description ................................................................. 0002 00 Theory of Operation ...................................................................... 0003 00 CHAPTER 2 – Operator Instructions Description and Use of Operator Controls and Indicators ............ 0004 00 Operation Under Usual Conditions ............................................... 0005 00 Operation Under Unusual Conditions ........................................... 0006 00 CHAPTER 3 – Troubleshooting Procedures Operator Troubleshooting Procedures .......................................... 0007 00 Unit Troubleshooting Procedures…………………………………… 0008 00 CHAPTER 4 – Operator Maintenance Instructions Operator PMCS Procedures ......................................................... 0009 00 Operator Maintenance Procedures ............................................... 0010 00 Filler/Discharge Gate Valve (GTA Model), Hose Assembly Coupling and Dust Cap Gasket Replacement .......... 0011 00 Filler/Discharge Ball Valve Gasket (Reliance and MPC Models) Replacement ............................................................................. 0012 00 Vent Fitting Assembly Coupling and Dust Cap Gasket Replacement ................................................. 0013 00 Filler/Discharge Assembly Elbow and Dust Cap Gasket Replacement .................................................. 0014 00 CHAPTER 5 – Unit Maintenance Instructions Lubrication Instructions……………………………………………….. 0015 00 Unit Repair; Tools, Special Tools; Test Measurement and Diagnostic Equipment (TMDE); and Support Equipment ......... 0016 00 Unit Service Upon Receipt ............................................................ 0017 00 Unit PMCS Procedures.................................................................. 0018 00 Unit Maintenance Procedures........................................................ 0019 00 Filler/Discharge Gate Valve Assembly (GTA Model) Service, Replacement, Repair .................................................... 0020 00 Filler/Discharge Ball Valve Assembly (Reliance and MPC Models) Service, Replacement, Repair .................................................... 0021 00 Filler/Discharge Hose Assembly Service and Replacement.......... 0022 00 Tank or Berm Liner Drain Ball Valve Service, Replacement, Repair ................................................................. 0023 00 Tank Drain Hose Assembly Service .............................................. 0024 00 Vent Fitting Assembly (GTA Model) Service, Replacement, Repair ................................................................. 0025 00 Vent Fitting Assembly (Reliance and MPC Models) Service, Replacement, Repair ................................................................. 0026 00 Filler/Discharge Assembly (GTA Model) Service and Repair ........ 0027 00 Filler/Discharge Assembly (Reliance and MPC Models) Service and Repair .................................................................... 0028 00 Tank Drain Fitting Assembly Service and Repair .......................... 0029 00 Tank Assembly Service ................................................................. 0030 00 Berm Liner Drain Hose Assembly Service and Repair .................. 0031 00

TM 10-5430-242-12&P

Change 1 ii

Berm Liner Drain Fitting Assembly (Reliance Model) Service and Repair .................................................................... 0032 00 Berm Liner Drain Fitting Assembly (GTA Model) Service and Repair .................................................................... 0033 00 Berm Liner Drain Fitting Assembly (MPC Model) Service and Repair .................................................................... 0033 01 Preparation for Storage or Shipment ............................................ 0034 00 CHAPTER 6 – Supporting Information References ................................................................................... 0035 00

Maintenance Allocation Chart ....................................................... 0036 00 Repair Parts and Special Tools List............................................... 0037 00 Repair Parts List ........................................................................... 0038 00 National Stock Number Index ........................................................ 0039 00 Part Number Index…………………………………………………… 0040 00 Components of End Items (COEI) and Basic Issue Items (BII) Lists 0041 00 Expendable and Durable Items List .............................................. 0042 00 Torque Limits ................................................................................ 0043 00 Mandatory Replacement Parts List ............................................... 0044 00 GLOSSARY INDEX

TM 10-5430-242-12&P

iii/iv blank Change 1

HOW TO USE THIS MANUAL

Section I. OVERVIEW -This manual is divided into six chapters consisting of 44 work packages that provide all the information necessary to operate and maintain the collapsible fabric fuel tank assemblies. Section II. INDEXING -This manual contains several types of indexes to help the user locate information quickly and efficiently. The different indexes are as follows:

a. Table of Contents. Lists all chapters and work packages contained in the manual, along with the work package numbers where they begin.

b. Alphabetical Index. Located at the back of the manual, this index lists entries that personnel are most likely to look for. Most listings are provided several times in the index (e.g., “Maintenance Forms, Records and Reports” can also be found as “Forms, Records and Reports, Maintenance,” and “Records and Reports, Maintenance Forms and”). This increases the likelihood of finding the information on first entry. Each entry also lists the work package where the information can be found.

TM 10-5430-242-12&P 0001 00

0001 00-1 Change 1 – 28 April 2002

OPERATOR AND UNIT MAINTENANCE MANUAL (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST) COLLAPSIBLE FABRIC TANKS, FUEL STORAGE, 3,000,

10,000, 20,000, AND 50,000 GALLON GENERAL INFORMATION

SCOPE This technical manual contains instructions for operations, checks, and corrective maintenance for 3,000 Gallon (11,360 liter), 10,000 Gallon (37,850 liter), 20,000 Gallon (75,710 liter), and 50,000 Gallon (189,300 liter) Fuel Storage Collapsible Fabric Tanks. Type of Manual: Operator and Unit Maintenance.

Model Number and Equipment Names: GTA-3KF/RCF-3-K-F-OB/MPC-F-03K-13114, 3000 Gallon Fuel Storage Collapsible Fabric Tank, GTA-10KF/RCF-10-K-F-OB/MPC-F-10K-22175, 10,000 Gallon Fuel Storage Collapsible Fabric Tank, GTA-20KF/RCF-20-K-F-OB/MPC-F-20K-22276, 20,000 Gallon Fuel Storage Collapsible Fabric Tank, and GTA-50KF/RCF-50-K-F-OB/MPC-F-50K-22636, 50,000 Gallon Fuel Storage Collapsible Fabric Tank. Purpose of Equipment: The tanks are containers designed to store a variety of petroleum liquids. The tanks will be used to store fuel as part of a bulk fuel terminal. Fuel will be available for use in a quick response deployment operation. The tanks are made of tough polymer-coated nylon fabric, and care must be taken not to puncture or tear the material.

FILLER/DISCHARGE GATE/BALL VALVE

ASSEMBLY FILLER/DISCHARGE HOSE ASSEMBLY

TANK

BALL VALVE AND DRAIN

HOSE ASSEMBLY

VENT AND PIPE ASSEMBLY

FILLER/DISCHARGE ASSEMBLY

BALL VALVE AND DRAIN HOSE ASSEMBLY

TM 10-5430-242-12&P 0001 00

Change 1 0001 00-2

MAINTENANCE FORMS, RECORDS AND REPORTS Department of the Army forms and procedures used for equipment maintenance will be those prescribed by (as applicable) DA Form 2404, Equipment Inspection and Maintenance Worksheet, DA Form 2407, Maintenance Request, DA Form 2407-1 Maintenance Request Continuation Sheet, DA PAM 738-750, Functional Users Manual for the Army Maintenance Management System (TAMMS), DA PAM 738-751, Functional Users Manual for The Army Maintenance Management Systems Aviation (TAMMS-A) or AR 700-138, Army Logistics Readiness and Sustainability. CORROSION PREVENTION AND CONTROL (CPC) Corrosion prevention and control of Army materiel is a continuing concern. It is important that any corrosion problems with this item be reported so that the problem can be corrected and improvements can be made to prevent the problem in future items. While corrosion is typically associated with rusting of metals, it can also include deterioration of other materials, such as rubber and plastic. Any unusual cracking, softening, swelling, or breaking of the materials may be a corrosion problem. If a corrosion problem is identified, it can be reported using Standard Form 368, Product Quality Deficiency Report. Use of key words such as “rust,” “deterioration,” “corrosion,” or “cracking” will ensure that the information is identified as a CPC problem. The form should be submitted to the address specified in DA Pam 738-750. DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE Command decisions, according to tactical situations, will determine when destruction of the collapsible fabric fuel tank assembly will be accomplished. A destruction plan will be prepared by the using organization, unless higher authority has prepared one. For general destruction procedures for this equipment, refer to TM 750-244-3, Procedures for Destruction of Equipment to Prevent Enemy Use. REPORTING EQUIPMENT IMPROVEMENT RECOMMENDATIONS (EIRs) If the collapsible fabric fuel tank assemblies need improvement, let us know. Send us an EIR. You, the user, are the only one who can tell us what you don’t like about your equipment. Let us know why you don’t like the design or performance. Put it on an SF 368 (Product Quality Deficiency Report). Mail it to the address specified in DA PAM 738-750, Functional Users Manual for the Army Maintenance Management System (TAMMS), or as specified by the acquiring activity. We will send you a reply. PREPARATION PROCEDURES FOR STORAGE OR SHIPMENT Army users refer to work package 0034 00. QUALITY ASSURANCE/QUALITY CONTROL (QA/QC) Workmanship shall be of the highest quality and shall permit no defects not repaired in accordance with the instructions in this manual. All metal parts shall be clean and free of sand, dirt, etc. The inside and outside of the tank shall be clean and free of foreign material. END OF WORK PACKAGE

TM 10-5430-242-12&P

CHAPTER 1

DESCRIPTION AND THEORY OF OPERATION TANK, FUEL STORAGE, 3,000 GALLON, 10,000 GALLON

20,000 GALLON, AND 50,000 GALLON

TM 10-5430-242-12&P 0002 00

0002 00-1 Change 1 – 28 April 2002


10,000, 20,000, AND 50,000 GALLON EQUIPMENT DESCRIPTION

EQUIPMENT CHARACTERISTICS, CAPABILITIES, AND FEATURES Characteristics, capabilities, and features of the collapsible fabric fuel tank assemblies include:

a. Constructed of tough elastomeric-coated nylon fabric. Chafing patches beneath all fitting and

hardware locations provide triple-wall thickness protection. b. Vulcanized handles for easy tank deployment and positioning. c. Various assemblies attach to hoses and related hardware with quick-disconnects.

d. The filled tank expands vertically and is supplied with rated capacity stencils on each tank. e. Internal air pressure is vented. f. Residual fuel may be drained from the bottom of the tank by use of a low profile drain

assembly on each end of the tank. g. The berm liner assembly prevents spillage of fuel on the ground due to leaks in the tank. The

berm liner is supplied with drain assemblies, drain hose assemblies, and ball valves.

NOTE

When an issued fuel tank becomes unserviceable, requisitions should be submitted for a replacement fuel tank. The accessory items issued with the initial fuel tank should be retained and should not be turned in when only the collapsible fabric tank itself is unserviceable. The accessories are not issued with the replacement tank. Replacement tanks will be issued in wooden crates only. The aluminum chest may be requisitioned at unit level for storage, as desired.

Collapsible Fabric Fuel Storage Tank The tanks are used for the storage of petroleum-based fuels. Each tank unit consists of a collapsible fabric fuel tank with two filler/discharge assemblies with elbow fittings, a vent fitting assembly with relief valve and a flame arrestor relief cap, a 4-inch x 10-foot filler/discharge hose assembly with control valve, two drain fitting assemblies with 2-inch x 8-foot hose assemblies, a berm liner equipped with four 2-inch x 10-foot hose assemblies, two drain fitting assemblies and ball valves. Spare gaskets and o-rings, a Type II or Type III emergency repair kit and lifting sling are also provided. The tank assemblies and berm liners have separate wooden crates provided for storage.

TM 10-5430-242-12&P 0002 00

Change 1 0002 00-2

TYPICAL FUEL TANK

DUST CAP

IDENTIFICATION STENCIL

CAUTION STENCIL

DRAIN LOCATION STENCIL

DRAIN LOCATION STENCIL

TORQUE STENCIL

TORQUE STENCIL

DRAIN CONTROL

BALL VALVE

DRAIN CONTROL

BALL VALVE

CAUTION STENCIL

FILLER/DISCHARGE ASSEMBLY WITH

ELBOW

FILLER/ DISCHARGE

HOSE

FILLER/ DISCHARGE GATE/BALL

VALVE

HANDLE

TANK

RELIEF VALVE

DRAIN HOSE DRAIN

HOSE

VENT ASSEMBLY

DRAIN FITTING

TM 10-5430-242-12&P 0002 00

0002 00-3 Change 1

LOCATION AND DESCRIPTION OF MAJOR COMPONENTS See WP 0004 00. DECAL MARKINGS Identification Stencil. The tanks are marked with an identification stencil, which lists the following:

COLLAPSIBLE FABRIC TANK: (3,000, 10,000, 20,000, or 50,000 GALLONS), FUEL NSN: MFG: (Manufacturer’s name and plant location) CONTRACT NO: LOT & Serial number: WEIGHT EMPTY: CRATED WEIGHT:

Torque Requirement Stencil. The following information regarding torque requirements shall be located adjacent to each fitting assembly:

Maximum Torque: 15.0 foot-pounds (Reliance Models), 16.0 foot-pounds (GTA and MPC Models).

Caution Stencil. The following information shall be located adjacent to each fitting assembly:

CAUTION

DO NOT OVERFILL

OVERFILLING WILL RESULT IN PERMANENT DAMAGE AND FAILURE OF THE TANK.

MAXIMUM CAPACITY:

3,000 GALLONS (11,360 LITERS)




MAXIMUM TANK HEIGHT WHEN FULL (REFER TO STENCIL ON TANK)

NOT RECOMMENDED FOR LONG TERM GASOLINE STORAGE

Drain Fitting Stencil. The following information shall be stenciled on the top of the tank to show the location of each drain fitting along with hose connection instructions.

DRAIN FITTING LOCATED UNDER THIS LABEL

CONNECT HOSE BEFORE FILLING TANK

TM 10-5430-242-12&P 0002 00

Change 1 0002 00-4

EQUIPMENT DATA 3,000 - GALLON TANK (GTA) Temperature Range (Desired – 5 Years Maximum)

Low ................................................................................................................... -25°F (-31.67°C) High ................................................................................................................+130°F (+54.44°C)

Dimensions, Outside (Packaged) Height ........................................................................................................... 31.5 inches (80.0 cm) Width ......................................................................................................... 48.0 inches (121.9 cm) Length ..............................................................................................................6.542 feet (1.994 m)

Dry Weight ..........................................................................................................346 pounds (156.9 kg) Crated Weight ..........................................................................................................506 pounds (229.5 kg) Dimensions (Filled)

Height (Depth)............................................................................................... 34.0 inches (86.36 cm) Width ................................................................................................................13.0 feet (3.962 m) Length ................................................................................................................13.0 feet (3.962 m)

Dimensions (Dry-Folded) Height (Depth)............................................................................................... 12.0 inches (30.48 cm) Width ......................................................................................................... 39.0 inches (99.06 cm) Length ......................................................................................................... 55.0 inches (139.7 cm)

Fuel Storage Capacity .................................................................................... 3,000 gallons (11,360 liters) Berm Liner

Part Number.................................................................................................................. GTA-3BERM Dimensions (Open)

Width ................................................................................................................37.0 feet (11.28 m) Length ................................................................................................................37.0 feet (11.28 m) Weight (Uncrated) ..........................................................................................234 pounds (106.1 kg) Weight (Crated)..............................................................................................561 pounds (254.5 kg)

Dimensions, Outside (Packaged) Height (Depth)............................................................................................... 38.0 inches (96.52 cm) Width ......................................................................................................... 48.0 inches (121.9 cm) Length ......................................................................................................... 32.0 inches (81.28 cm)

10,000 - GALLON TANK (GTA) Temperature Range (Desired – 5 Years Maximum)

Low ................................................................................................................... -25°F (-31.67°C) High ................................................................................................................+130°F (+54.44°C)



Height (Depth) ............................................................................................ 43.0 inches (109.2 cm) Width ................................................................................................................21.5 feet (6.553 m) Length ................................................................................................................21.5 feet (6.553 m)

Dimensions (Dry-Folded) Height (Depth)................................................................................................. 20.0 inches (50.8 cm) Width ......................................................................................................... 41.0 inches (104.1 cm) Length ......................................................................................................... 58.0 inches (147.3 cm)

Crate Dimensions Height (Depth)............................................................................................... 40.8 inches (103.6 cm) Width ......................................................................................................... 48.0 inches (121.9 cm) Length ..................................................................................................................8.0 feet (2.438 m)

Fuel Storage Capacity ..................................................................................... 10,000 gallons (37,850 liters)

TM 10-5430-242-12&P 0002 00

0002 00-5 Change 1

Berm Liner

Part Number................................................................................................................GTA-10BERM Dimensions (Open)

Width .....................................................................................................................52.5 feet (16 m) Length .....................................................................................................................52.5 feet (16 m) Weight (Uncrated) ..........................................................................................234 pounds (106.1 kg) Weight (Crated)..............................................................................................792 pounds (359.2 kg)



Low ................................................................................................................... -25°F (-31.67°C) High ................................................................................................................+130°F (+54.44°C)



Height (Depth) .................................................................................................4.583 feet (1.397 m) Width ..............................................................................................................24.83 feet (7.568 m) Length ................................................................................................................27.92 feet (8.51 m)



Fuel Storage Capacity .................................................................................. 20,000 gallons (75,710 liters) Berm Liner


Width ................................................................................................................59.0 feet (17.98 m) Length ................................................................................................................59.0 feet (17.98 m) Weight (Uncrated) ..........................................................................................600 pounds (272.2 kg) Weight (Crated)..............................................................................................917 pounds (415.9 kg)


TM 10-5430-242-12&P 0002 00

Change 1 0002 00-6


Low ................................................................................................................... -25°F (-31.67°C) High ................................................................................................................+130°F (+54.44°C)

Dimensions, Outside (Packaged) Height ....................................................................................................... 31.75 inches (80.64 cm) Width ..................................................................................................................5.0 feet (1.542 m) Length ..................................................................................................................8.0 feet (2.438 m)

Dry Weight ........................................................................................................1255 pounds (569.3 kg) Crated Weight ........................................................................................................1544 pounds (700.3 kg) Dimensions (Filled)

Height (Depth) .................................................................................................4.833 feet (1.473 m) Width ..............................................................................................................24.83 feet (7.568 m) Length ................................................................................................................64.5 feet (19.66 m)


Fuel Storage Capacity ................................................................................... 50,000 gallons (189,300 liters) Berm Liner


Width ................................................................................................................60.0 feet (18.29 m) Length ..............................................................................................................100.0 feet (30.48 m) Weight (Uncrated) ..........................................................................................975 pounds (442.3 kg) Weight (Crated)............................................................................................1330 pounds (603.3 kg)


3,000 - GALLON TANK (RELIANCE) Temperature Range (Desired – 5 Years Maximum)

Low ................................................................................................................... -25°F (-31.67°C) High ................................................................................................................+130°F (+54.44°C)

Dimensions, Outside (Packaged) Height ......................................................................................................... 40.0 inches (101.6 cm) Width ......................................................................................................... 48.0 inches (121.9 cm) Length ......................................................................................................... 48.0 inches (121.9 cm)

Crated Weight ..........................................................................................................300 pounds (136.1 kg) Dry Weight ..........................................................................................................425 pounds (192.8 kg) Dimensions (Filled)

Height (Depth)........................................................................................... 5.0 feet 8 inches (1.72 m) Width ..................................................................................................................12.5 feet (3.81 m) Length ..................................................................................................................12.5 feet (3.81 m)


Fuel Storage Capacity .................................................................................... 3,000 gallons (11,360 liters)

TM 10-5430-242-12&P 0002 00

0002 00-7 Change 1

Berm Liner

Part Number.............................................................................................................RCF-3-K-BL-OB Dimensions (Open)

Width ................................................................................................................37.0 feet (11.28 m) Length ................................................................................................................37.0 feet (11.28 m) Weight (Uncrated) ..........................................................................................225 pounds (102.1 kg)



Low ................................................................................................................... -25°F (-31.67°C) High ................................................................................................................+130°F (+54.44°C)

Dimensions, Outside (Empty) Width ................................................................................................................22.0 feet (6.706 m) Length ................................................................................................................22.0 feet (6.706 m)

Dry Weight .............................................................................................................560 pounds (254 kg) Crated Weight ..........................................................................................................550 pounds (249.5 kg) Dimensions (Filled)

Height (Depth) ............................................................................................ 24.0 inches (60.96 cm) Width ................................................................................................................20.5 feet (6.248 m) Length ................................................................................................................20.5 feet (6.248 m)



Fuel Storage Capacity ..................................................................................... 10,000 gallons (37,850 liters) Berm Liner

Part Number...........................................................................................................RCF-10-K-BL-OB Dimensions (Open)

Width .....................................................................................................................52.5 feet (16 m) Length .....................................................................................................................52.5 feet (16 m) Weight (Uncrated) ..........................................................................................425 pounds (192.8 kg)



Low ................................................................................................................... -25°F (-31.67°C) High ................................................................................................................+130°F (+54.44°C)

Dimensions, Outside (Empty) Width ................................................................................................................24.0 feet (7.315 m) Length ................................................................................................................28.0 feet (8.534 m)

Dry Weight .............................................................................................................690 pounds (313 kg) Crated Weight ..........................................................................................................900 pounds (408.2 kg)

TM 10-5430-242-12&P 0002 00

Change 1 0002 00-8

Dimensions (Filled) Height (Depth) ............................................................................................ 48.0 inches (121.9 cm) Width ................................................................................................................23.5 feet (7.163 m) Length ................................................................................................................27.5 feet (8.382 m)



Fuel Storage Capacity .................................................................................. 20,000 gallons (75,710 liters) Berm Liner





Low ................................................................................................................... -25°F (-31.67°C) High ................................................................................................................+130°F (+54.44°C)

Dimensions, Outside (Empty) Width ..................................................................................................................25.0 feet (7.62 m) Length ................................................................................................................65.0 feet (19.81 m)

Dry Weight ...........................................................................................................1400 pounds (635 kg) Crated Weight ........................................................................................................1805 pounds (818.7 kg) Dimensions (Filled)

Height (Depth) ............................................................................................ 48.0 inches (121.9 cm) Width ..................................................................................................................23.0 feet (7.01 m) Length ..................................................................................................................63.0 feet (19.2 m)




Width ................................................................................................................60.0 feet (18.29 m) Length ..............................................................................................................100.0 feet (30.48 m) Weight (Uncrated) ..........................................................................................975 pounds (442.3 kg)


TM 10-5430-242-12&P 0002 00

0002 00-9 Change 1

3,000 - GALLON TANK (MPC) Temperature Range (Desired – 5 Years Maximum)

Low ................................................................................................................... -25°F (-31.67°C) High ................................................................................................................+130°F (+54.44°C)

Dimensions, Outside (Packaged) Height (Depth).................................................................................................. 37 inches (93.98 cm) Width ......................................................................................................... 51.0 inches (129.5 cm) Length ......................................................................................................... 52.0 inches (132.1 cm)

Dry Weight ..........................................................................................................177 pounds (80.29 kg) Crated Weight ........................................................................................................603 pounds (273.52 kg) Dimensions (Filled)

Height (Depth)..................................................................................... 2.0 feet 10 inches (86.36 cm) Width ................................................................................................................13.0 feet (3.962 m) Length ................................................................................................................13.0 feet (3.962 m)


Fuel Storage Capacity .................................................................................... 3,000 gallons (11,360 liters) Berm Liner

Part Number..................................................................................................... MPC-F-03K-BL-3737 Dimensions (Open)


Dimensions, Outside (Packaged) Height (Depth)............................................................................................... 37.0 inches (93.98 cm) Width ......................................................................................................... 51.0 inches (129.5 cm) Length ......................................................................................................... 52.0 inches (132.1 cm) Weight (Crated)..............................................................................................561 pounds (254.5 kg)


Low ................................................................................................................... -25°F (-31.67°C) High ................................................................................................................+130°F (+54.44°C)

Dimensions, Outside (Packaged) Height (Depth).................................................................................................. 32 inches (81.28 cm) Width ....................................................................................................... 60.0 inches (152.40 cm) Length ....................................................................................................... 90.0 inches (228.60 cm)

Dry Weight ........................................................................................................324 pounds (146.96 kg) Crated Weight ..........................................................................................................966 pounds (438.2 kg) Dimensions (Filled)

Height (Depth) ............................................................................................ 43.0 inches (109.2 cm) Width ..................................................................................................................23.0 feet (7.01 m) Length ..................................................................................................................21.0 feet (6.40 m)


Fuel Storage Capacity ..................................................................................... 10,000 gallons (37,850 liters)

TM 10-5430-242-12&P 0002 00

Change 1 0002 00-10

Berm Liner



Dimensions, Outside (Packaged) Height (Depth)............................................................................................... 32.0 inches (81.28 cm) Width ....................................................................................................... 60.0 inches (152.40 cm) Length ....................................................................................................... 90.0 inches (228.60 cm) Weight (Crated)..............................................................................................974 pounds (441.8 kg)


Low ................................................................................................................... -25°F (-31.67°C) High ................................................................................................................+130°F (+54.44°C)

Dimensions, Outside (Packaged) Height (Depth)............................................................................................... 32.0 inches (81.28 cm) Width ....................................................................................................... 60.0 inches (152.40 cm) Length ......................................................................................................... 90.0 inches (228.60 m)

Dry Weight ........................................................................................................473 pounds (214.55 kg) Crated Weight ......................................................................................................1115 pounds (505.76 kg) Dimensions (Filled)

Height (Depth) .................................................................................... 5.0 feet 6 inches (167.6 cm) Width ..................................................................................................................23.0 feet (7.01 m) Length ..................................................................................................................27.0 feet (8.23 m)


Crate Dimensions Fuel Storage Capacity .................................................................................. 20,000 gallons (75,710 liters) Berm Liner


Width ................................................................................................................59.0 feet (17.98 m) Length ................................................................................................................59.0 feet (17.98 m) Weight (Uncrated) ........................................................................................523 pounds (237.23 kg)

Dimensions, Outside (Packaged) Height (Depth)............................................................................................... 32.0 inches (81.28 cm) Width ....................................................................................................... 60.0 inches (152.40 cm) Length ....................................................................................................... 90.0 inches (228.60 cm) Weight (Crated)..........................................................................................1082 pounds (490.79 kg)


Low ................................................................................................................... -25°F (-31.67°C) High ................................................................................................................+130°F (+54.44°C)

Dimensions, Outside (Packaged) Height (Depth)........................................................................................... 43.875 inches (111.4 cm) Width ....................................................................................................... 60.0 inches (152.40 cm) Length ......................................................................................................... 96.0 inches (243.8 cm)

Dry Weight ......................................................................................................1026 pounds (465.39 kg) Crated Weight ......................................................................................................1720 pounds (780.19 kg)

TM 10-5430-242-12&P 0002 00

0002 00-11/12 blank Change 1

Dimensions (Filled) Height (Depth) ........................................................................................ 5.0 feet 6 inches (1.67 m) Width ..................................................................................................................23.0 feet (7.01 m) Length ................................................................................................................64.5 feet (19.66 m)



Part Number................................................................................................... MPC-F-50K-BL-60100 Dimensions (Open)

Width ................................................................................................................60.0 feet (18.29 m) Length ..............................................................................................................100.0 feet (30.48 m) Weight (Uncrated) ........................................................................................847 pounds (384.19 kg)

Dimensions, Outside (Packaged) Height (Depth)........................................................................................... 43.875 inches (111.4 cm) Width ....................................................................................................... 60.0 inches (152.40 cm) Length ......................................................................................................... 96.0 inches (243.8 cm) Weight (Crated).......................................................................................1458.0 pounds (661.34 kg)

END OF WORK PACKAGE

TM 10-5430-242-12&P 0003 00

0003 00-1/2 blank


10,000, 20,000, AND 50,000 GALLON THEORY OF OPERATION

THEORY OF OPERATION Connecting a hose from a fuel truck or other fuel source to the filler/discharge hose assembly fills the collapsible fuel tank. This assembly is connected, in turn, to the gate or ball valve that has been connected to the filler/discharge assembly. Gate or ball valves are used to control the flow of the fuel. Connecting the filler/discharge hose assembly, and gate/ball valve to the filler/discharge assembly discharges the collapsible fuel tank. Water, sludge, and residual fuel are drained through the drain hose assembly at the bottom of the tank. The fuels are extremely hazardous, and all safety procedures must be strictly followed. The vent and pipe assembly contains a flame arrestor relief cap that opens automatically when the tank vapor reaches an internal pressure of 0.10 psi (0.0068 atmospheres). END OF WORK PACKAGE

TM 10-5430-242-12&P

CHAPTER 2

OPERATOR INSTRUCTIONS TANK, FUEL STORAGE, 3,000 GALLON, 10,000 GALLON


TM 10-5430-242-12&P 0004 00

0004 00-1


10,000, 20,000, AND 50,000 GALLON DESCRIPTION AND USE OF OPERATOR CONTROLS AND INDICATORS

GENERAL This section lists major components, controls, and indicators, and describes the functions within the collapsible fabric, fuel storage tank assemblies. DESCRIPTION AND USE OF MAJOR COMPONENTS Description and use of major components, including controls and indicators, are contained in Table 1.

1

2

3

4 5 6 7

7

8

3

9

4

TM 10-5430-242-12&P 0004 00

0004 00-2

Table 1. Major Components, Controls and Indicators.

Key Component, Control, or Indicator

Function

1

Filler/Discharge Gate or Ball Valve

Allows fuel to flow to and from the tank assembly. Valve is normally closed when the tank is not being filled or fuel is not being discharged from the tank.

2 Filler/Discharge Hose Assembly Feeds fuel from the source and valve to appropriate fitting on tank during fill. Allows fuel to flow from tank during discharge.

3 Drain Ball Valve Allows fuel and sludge to drain from the tank. The valve is normally closed when the tank is not being drained or replaced.

4 Drain Hose Assembly Allows fuel and sludge to drain from the storage tank.

5 Drain Fitting Assemblies Allows the drain hose to be connected to the fuel tank.

6 Vent Pipe and Assembly Vent pipe opens automatically when the tank vapor reaches 0.10 psi (pounds per square inch) (0.0068 atmospheres), to relieve pressure from inside the tank.

7 Filler/Discharge Assemblies Allows hose assembly to be connected to the tank. Directs fuel flow from the hose assembly into the tank when filling the tank. Directs fuel flow from the tank during discharge. Two fittings are supplied.

8 Fuel Tank(s) Collapsible elastomeric-coated nylon fabric tank in 3,000, 10,000, 20,000, and 50,000 gallon capacities. Used for fuel storage. Emergency repair kit included (not shown).

9

Berm Liner Used for secondary containment if fuel tank fails.

END OF WORK PACKAGE

TM 10-5430-242-12&P 0005 00

0005 00-1 Change 1 − 28 April 2002


10,000, 20,000, AND 50,000 GALLON OPERATION UNDER USUAL CONDITIONS

ASSEMBLY AND PREPARATION FOR USE Construction of Berm

WARNING

Make certain that the berm ball valve is closed and locked after installing and draining the berm. In the event of tank rupture, an open berm ball valve would permit fuel to drain from the berm. Undetected fuel leakage can result in an explosion and cause death, severe personal injury, and damage to equipment.

CAUTION

Damage to tank may occur if chosen site is not free of sharp objects (rocks, sticks, glass, etc.), and center of leveled area should not exceed 9.0-inches (22.86-centimeters) below ground level. Retain a slight incline for draining surface water. Safety berms must have capacities of not less than one and one half times that of the tank capacities. Failure to construct a secure safety berm may result in catastrophic damage.

NOTE

A minimum of 10.0-foot (3.048-meter) working clearance is necessary between the side of the tank and the berm on all four sides. When a single berm is used to contain more than one tank, maintain a 10.0-foot (3.048-meter) space between tanks. The installation site should have less than a 3.0% grade (3-inch (7.62-cm) rise in a 100-foot (30.48-m) run) in order to prevent creeping of the tank. The site must not be subject to flooding or high water.

NOTE

If possible, provide a 4.0-inch (10.16-centimeter) thick sand bottom for all collapsible fuel storage tanks. To provide a berm drain for all collapsible fuel storage tanks, place a 2.0-inch (5.08-centimeter) pipe with a ball valve through the bottom of the discharge end of the berm in order to provide a means of draining accumulated water. Position the drain assembly at the lowest point of the slope to aid in draining water or sludge. The ball valve should be normally closed, and opened only to drain water from the bermed area.

3,000-Gallon (11,360-Liter) Tank

NOTE

The following instructions are for a 14.0-foot by 14.0-foot (4.267-meter by 4.267-meter) tank in flat (empty) dimensions.

1. Clear and level an area so there is at least a 13-foot (3.962-meter) perimeter around the empty flat

tank. 2. Slope all four sides of leveled area in toward the center. The center should be no more than 3.0

inches (7.62 centimeters) below ground level, equal to an approximate slope of 1.0 degree.

TM 10-5430-242-12&P 0005 00

Change 1 0005 00-2

3. Erect a 5.5-foot (1.676-meter) high berm around the outside of the sloped area. Protect berm walls

against erosion with sod or stone.

24 FT (7.315 M)

24 FT (7.315 M)

5.5 FT (1.676 M)

3.0 IN (7.62 CM) GROUND LEVEL

Berm Construction, 3,000-Gallon (11,360-Liter) Tank

10 FT (3.048 M) WORKING CLEARANCE

SURFACE WATER DRAIN

TM 10-5430-242-12&P 0005 00

0005 00-3 Change 1


NOTE

The following instructions are for a 22.0-foot by 22.0-foot (6.706-meter by 6.706-meter) tank in flat (empty) dimensions.

1. Clear and level an area so there is at least 13-foot (3.962-meter) perimeter around the empty flat


inches (12.7 centimeters) below ground level, equal to an approximate slope of 1.0 degree. 3. Erect a 5.5-foot (1.676-meter) high berm around the outside of the sloped area. Protect berm walls


32 FT (9.754 M) 32 FT (9.754 M) 5.5 FT (1.676 M) 5.0 IN (12.7 CM) GROUND LEVEL



SURFACE WATER DRAIN

TM 10-5430-242-12&P 0005 00

Change 1 0005 00-4


NOTE

The following instructions are for a 24.0-foot by 28.0-foot (7.315-meter by 8.534-meter) ± 6 inches (15.24 cm) tank in flat (empty) dimensions.

1. Clear and level an area so there is at least a 13.0-feet (3.962-meter) perimeter around the empty flat




38 FT (11.58 M) 34 FT (10.36 M) 5.5 FT (1.676 M) 5.0 IN (12.70 CM) GROUND LEVEL



DRAIN FOR SURFACE WATER

TM 10-5430-242-12&P 0005 00

0005 00-5 Change 1


NOTE

The following instructions are for a 25.0-foot by 65.0-foot (7.7.62-meter by 19.81-meter) ± 6 inches (15.24 cm) tank in flat (empty) dimensions.

1. Clear and level an area so there is at least a 13-foot (3.962-meter) perimeter around the empty flat



against erosion with sod or stone. 75 F T (22.86 M)

35 FT (10.67 M) 5.5 FT (1.676M) 9.0 IN (22.86 CM) GROUND LEVEL



SURFACE WATER DRAIN

TM 10-5430-242-12&P 0005 00

Change 1 0005 00-6

BERM CROSS-SECTION

LIQUID LEVEL NOTE: When a single berm is used to

contain more than one tank, maintain a 10-foot (3.048-meter) space between tanks.

Typical Berm Cross-Section of Liquid Level in Relation

to the Position of the Collapsible Fabric Fuel Tank. Unpacking the Equipment 1. Position the packaged tank (1) on an approved site near the point of installation.

CAUTION

Unfold the collapsible fabric tanks with care. Coated surfaces may stick together, and use of excessive force may pull the coating from the tank fabric. A light application of petroleum jelly will prevent recurrence. Remove all protruding nails and other objects before attempting to remove the tank from the container. This is necessary to avoid puncturing the tank.

2. Know the contents of the shipping container by reviewing the Hand Receipt.

NOTE

Items inside the wooden crate are listed sequentially from the top of the crate to the bottom of the crate.

ITEM QUANTITY Hoses Three (3) each

Tank, with lifting straps One (1) each

Consolidation box containing

accessories and Emergency Repair items.

One (1) each

3. Carefully open the shipping container (2) by removing bolts from the container lid (3). Remove lid (3),

drain fitting hoses (4), and filler/discharge hose (5) from around tank (1).

TM 10-5430-242-12&P 0005 00

0005 00-7 Change 1

Typical Shipping Container NOTE

If a tank is being replaced, package the unserviceable tank in the empty container in the same manner that the new tank was packaged.

The tank-lifting device must have a minimum lifting capacity of 2000 lb. (908 kg).

4. Locate the lifting straps (6) around tank (1). Carefully insert a lifting bar (2000-lb./908-kg. capacity)

through the loops of lifting straps (6).

Unpacking Instructions for the 3,000 Gallon, 10,000 Gallon, 20,000 Gallon, and 50,000 Gallon Collapsible Fabric Fuel Tanks. Typical view.

CONSOLIDATION BOX (Accessories and Emergency Repair items)

HOSES

TANK

1

2

3

4

6

5

6

TM 10-5430-242-12&P 0005 00

Change 1 0005 00-8

5. Transport tank (1) to the center of the desired installation site. Position long side of tank (1) parallel

with long side of the installation site. 6. Unfold one-half of tank (1) along the length of the installation site, and unfold the other half of tank (1)

in the opposite direction along the length of the installation site.

NOTE

Repair items (sealing clamps, plugs, gaskets, and preformed packing) are packaged in another box and should be placed in a secure storage area until needed.

7. Grasp the handles located along the length of tank (1), and pull the folded sides of tank (1) toward the

sides of the installation site. 8. Smooth out all creases and wrinkles in tank (1) fabric. 9. Remove 4-inch filler/discharge valve, 2-inch drain ball valves, and vent assembly from the cushioning

bags. Remove cushioning bags from the ends of all hoses. Save all cushioning bags and packing material for reuse when tank is put back into storage.

Removal of Drain Assembly Plug and Installation of Drain Hose Assembly

WARNING

When filling the tank with fuel, verify that the drain ball valve handle is rotated fully to the right (closed position), before fuel is introduced into the tank. Unobserved drainage of fuel can result in an explosion or fire. Failure to comply with this warning can cause death or severe personal injury.

1. Fold the tank to expose drain plug (1). 2. Remove drain plug (1).

3. Apply anti-seize tape (Item 1, WP 0042 00) to the threaded end of drain hose (2).

1

2

3

TM 10-5430-242-12&P 0005 00

0005 00-9 Change 1

4. Install drain hose (2).

WARNING

Check that the drain ball valve has been rotated clockwise to the closed position before proceeding. Failure to close the valve handle can cause loss of fuel and possible fire or explosion.

5 Move cam-lever arm on the ball valve (3) to the outward position. Install ball valve (3) onto end of

drain hose (2). Push cam-lever arms down to lock ball valve (3) in place on hose (2). 6. Return the tank end to the flat position, laying drain hose (2) and ball valve (3) to the outside of tank. 7. Repeat steps 1 through 6 to install other drain hose and ball valve. Installation of Vent Pipe Assembly

CAUTION

Prior to installing the fuel tanks, check all coupling gaskets and sealing surfaces to ensure they are in place and serviceable.

NOTE

Dust cap is chain-attached to prevent loss.

1. Remove dust cap (1) by pulling cam-lever arms (2) outward, and lifting up on dust cap (1).

1

2

3

TM 10-5430-242-12&P 0005 00

Change 1 0005 00-10

NOTE

Normally the vent pipe and female coupling half will be received pre-assembled.

2. Inspect female coupling half (4) and vent pipe (5) for cleanliness. 3. Check to see that relief cap (6) operates freely. 4. Check that flame arrestor (7) is installed. 5. Check that relief cap (6) is installed tightly on vent pipe (5). 6. Check that gasket (8) is in place and correctly seated. 7. Insert female coupling half (4) over flanged adapter (9), with cam-lever arms (10) in the outward

position. 8. Press cam-lever arms (10) upward, and inward, to lock vent pipe (5) into operating position.

4

10

9

6

7

8

5

TM 10-5430-242-12&P 0005 00

0005 00-11 Change 1

Installation of Filler/Discharge Elbow Assembly

NOTE

The dust cap is attached to the flanged adapter to prevent it from being lost. The filler/discharge elbow on the discharge end requires a female/male elbow; whereas, the filler/discharge elbow used on the intake end requires a female/female elbow.

1. Remove dust cap (1) from flanged adapter (2) by pulling cam-lever arms (3) outward and lifting up on

dust cap (1).

2. Inspect elbow (4) for cleanliness.

3. Check that gasket (5) is in place and is properly seated.

4. Position the female end of elbow (4) over flanged adapter (2) with cam-lever arms (6) in the outward position.

5. Rotate elbow (4) so that the open end points to nearest end of the tank.

NOTE

Cam-lever arms must be pushed inward to lock and pulled outward to unlock the elbow. 6. Lift cam-lever arms (6) and lock elbow (4) in place. 7. Install dust cap (1) on the open end of elbow (4) and lock in place.

1

2

3

4

5 6

TM 10-5430-242-12&P 0005 00

Change 1 0005 00-12

Installation of Filler/Discharge Hose Assembly and Filler/Discharge Valve Assembly

NOTE

The filler and discharge hose assembly is fitted with a quick-disconnect female coupling on one end and a quick-disconnect male adapter on the other end.

1. Place female coupling (1) on male adapter (2) end of filler/discharge elbow (3). 2. Push coupling cam-lever arms (4) into position to lock the hose assembly in place. 3. Place male adapter (5) end of the hose into female coupling (6) of the gate valve (7). 4. Push coupling cam-lever arms (4) into position to lock the hose assembly in place. 5. Gate valve (7) is fully opened by rotating hand-wheel (9) to the left, and backing off one-quarter turn. 6. Gate valve (7) is fully closed by rotating hand-wheel (9) to the right and backing off one-quarter turn.

Note the difference in exposure of the handle stem between the closed and open positions. 7. Ball valve (8) is fully opened by rotating handle (10) until handle (10) is parallel to the valve body. 8. Ball valve (8) is fully closed by rotating handle (10) until handle (10) is perpendicular to the valve

body.

3

GTA MODELS

RELIANCE AND MPC MODELS

2

9

10

6

5

1

4 8

7

4

TM 10-5430-242-12&P 0005 00

0005 00-13 Change 1

INITIAL ADJUSTMENTS AND ROUTINE CHECKS

NOTE

If the tank is cut or punctured during any phase of operation, refer to WP 0006 00 for emergency repair procedures.

1. Position filled sandbag (1) under hose (2) near filler/discharge elbow (3). This support will reduce

stress on the tank fitting, the gasket in the hose coupling, and the coupling of filler/discharge elbow (3).

WARNING

Check the placement of sandbags to see potential leak points in order to avoid fire hazard. Not checking the positions of sandbags can cause serious injury or death by fire or explosion.

2. Position other sandbags (1) or wood blocks on the ground near the hose connections so that a faulty

or leaking connection is easier to see, and a fire hazard can be avoided. 3. Inspect the tank to verify the elevated connection setup for easy leak detection. 4. Check drain ball valve (4) to verify that it is in the closed position. 5. Check the vent pipe assembly relief cap (5) to verify freedom of operation. 6. Check the filler/discharge gate or ball valve (6) to verify closed position.

Elevated Connections for Easy Leak Detection

6 1

1 3

4

2

5

2

6

TM 10-5430-242-12&P 0005 00

Change 1 0005 00-14

OPERATING PROCEDURES (Filling the Tank)

WARNING

Over-aged tanks can become weakened and rupture, thereby spilling flammable fuel on the ground. Care must be taken to ensure that over-aged tanks are not left in operation. Failure to heed this warning can cause injury or death to personnel.

CAUTION

Persons operating the fuel tank must periodically check the dates on the data plates to verify that the tank is safe for use. Each tank has a one-year service life beginning on the date when it is first filled. Shelf storage life is five years from the date of manufacture. Users must initiate action to replace over-aged tanks. Failure to heed this caution can cause tank rupture.

1. After performing adjustments and routine checks, attach the fuel source to the filler/discharge gate or

ball valve. 2. Activate the fuel source. 3. Open the gate or ball valve.

CAUTION

Do not exceed maximum fill capacity. The fuel tank will burst if it is overfilled, causing damage to the equipment.

4. Close the gate or ball valve when the tank is full. 5. Deactivate the fuel source. 6. Disconnect the fuel source from the gate or ball valve. Draining the Tank

NOTE

Use the female/male discharge elbow for this operation. 1. Inspect the tank to verify that the tank is set up correctly. 2. Attach an emptying source to the gate or ball valve. 3. Open the gate or ball valve. 4. Activate the emptying source. 5. Close the gate or ball valve when the tank is empty by rotating the handle clockwise. 6. Deactivate the emptying source. 7. Disconnect the emptying source from the ball valve. 8. Disconnect the filler/discharge hose from the elbow. 9. Squeeze excess fuel from the tank by rolling the ends of the tank towards the drain fitting.

TM 10-5430-242-12&P 0005 00

0005 00-15 Change 1

10. Open the drain fitting ball valve to allow the remaining fuel to drain from the tank.

WARNING

Sludge that accumulates in the bottom of the fuel tank gives off toxic and explosive vapors. Inhaling these vapors can cause lead poisoning. When cleaning tanks, provide ample ventilation to carry off harmful fumes.

11. Clean the tank of residual sludge that accumulates at the bottom of the storage tank and dispose of

the sludge in compliance with EPA and local regulations. PREPARATION FOR MOVEMENT

CAUTION

Always handle the tank carefully. Components stored with the tank should be padded to avoid chafing during movement. Rough handling of the tank or components will result in damage.

1. Drain all fuel from the tank. 2. Dry out the tank by purging it with air pressure. Use a maximum line pressure of 50 pounds per

square inch (3.40 atmospheres).

a. Insert the air hose through the filler/discharge adapter, placing rags (Item 2, WP 0042 00) around the air hose at the fitting to prevent air from escaping.

b. Apply compressed air into the tank until the tank expands to 3 feet (0.914 meters) in height. c. Remove the dust cap from the vent fitting to allow air to vent from the tank for 30 minutes. d. Deactivate the compressed air source and remove the air hose and rags.

3. Remove the drain hose assembly from the drain fitting and install the drain plug. 4. Remove the filler/discharge elbows from the filler/discharge adapters. 5. Install the dust caps, pushing in on the cam-lever arms to lock the dust caps in place. 6. Remove the vent pipe assembly from the flanged adapter and install the dust cap, pushing in on the

cam-lever arms to lock the dust caps in place. 7. Brush off any stones or debris clinging to the tank.

TM 10-5430-242-12&P 0005 00

Change 1 0005 00-16

PACKING AND FOLDING INSTRUCTIONS FOR GTA AND RELIANCE MODEL TANKS 1. Empty the tank completely:

a. Lay the tank flat.

b. Lift up one of the corners of the tank with a drain decal and flip over to expose drain fitting. There are two drain decals.

c. Disconnect drain hose and install drain plug. d. Lay corner back so that tank is flat. Pick up the other corner of tank with a drain decal to uncover

second drain fitting. Repeat step 1c. 2. Remove vent fitting assembly:

a. Locate vent fitting assembly in center top of tank.

b. Remove upper portion of vent assembly by releasing quick-disconnect.

c. Wrap upper portion with cushioning material and secure with tape.

d. Secure dust cap on vent fitting assembly.

e. Apply cushioning material to vent fitting, and secure with pressure sensitive tape (Item 3, WP 0042 00).

3. Remove air from inside tank and remove filler/discharge assembly elbows:

a. Locate filler/discharge assemblies located on top of tank. b. Remove upper portion (4-inch 90° elbow) of each filler/discharge assembly by releasing quick-

disconnect. c. Wrap upper portion with cushioning material, secure with pressure sensitive tape (Item 3, WP

0042 00). Set aside. d. Secure dust cap on one of the filler/discharge assemblies.

e. Wrap permanently attached cushioning material around filler/discharge fitting and secure in place

with pressure sensitive tape (Item 3, WP 0042 00). f. Repeat steps 3b through 3e for other filler/discharge assembly.

TM 10-5430-242-12&P 0005 00

0005 00-17 Change 1

4. Tank is now ready for folding. Stand facing the long side of the tank, with a filler discharge fitting to

your left. Tank is folded wig-wag, as follows:

5. 1st Fold: Start with the left edge of the tank. Lift up the long side of the tank closest to you, and fold

towards center of tank until filler discharge fitting turns over and 3rd seam on bottom of tank is exposed.

a. 2nd Fold: Lifting the same long side edge as in the 1st Fold, fold back over the outside edge until

the 2nd seam on bottom of tank is exposed.

b. 3rd Fold: Lifting the same long side edge as in Folds #1 and #2, fold back towards center of the tank.

c. Go to the right side of the tank. d. 1st Fold: Lift right side long edge of tank and fold over the folds made in folds #1 through #3 fold.

L R

TM 10-5430-242-12&P 0005 00

Change 1 0005 00-18

e. 2nd Fold: Lift up same edge as in Fold #4, and fold back over previous folds. Handles should be

facing upward along top edge of fold. (Pulling on these handles will open up the tank, due to the wig-wag method of folding.)

f. (For 3K and 10K Tanks only) Go to the upper edge of the tank. The tank is now folded into a long

narrow rectangle approximately 45 inches (114.3 cm) wide. Standing at the upper edge of the tank, there will be a drain fitting on your left and handles on your right.

g. (For 20K and 50K Tank only) Go to the upper edge of the tank. The tank is now folded into a long narrow rectangle approximately 5 feet, 6 inches (1.676 m) wide by 65 feet, 6 inches (19.96 m) long. Standing at the upper edge of the tank, there will be a drain fitting on your left and handles on your right.

h. (All tanks) 1st Fold: Pick up the end edge of the tank and fold it over to just before the fitting chafing patches, such that the fold measures approximately 4 feet, 3 inches (1.295 m).

i. (3K Tank only) 2nd Fold: Fold the entire lower edge of the package up and on top of the upper

edge of the package. Go to Step 6.

j. (For 10K, 20K and 50K Tanks) 2nd Fold: Fold the tank over again, such that the second fold reaches the edge of the 3rd handle and measures 4 feet, 7 inches (1.397 m), approximately.

k. (For 20K and 50K Tanks) 3rd Fold: Fold tank over again, approximately 5 feet (1.524 m).

TM 10-5430-242-12&P 0005 00

0005 00-19 Change 1

l. (Steps m – o for 50K Tank only) 4th Fold: Fold tank over again, approximately 5 feet, 1 inch

(1.549 m).

m. 5th Fold: Fold tank over again, approximately 5 feet, 2 inches (1.575 m).

n. 6th Fold: Fold the tank over again, such that the vent fitting is located in the center of the fold. Fold will measure approximately 5 feet, 6 inches (1.676 m). Adjust the folded package so that folds line up and package is stacked straight and upright, not twisting.

o. (Steps p – r for 10K, 20K and 50K Tanks only) Go to the lower edge of tank. p. 1st Fold: Starting at the lower edge of the tank, fold up to the fitting chafing patch, approximately

3 feet, 10 inches (1.168 m).

q. 2nd Fold: Fold to edge of 3rd handle, approximately 4 feet, 6 inches (1.372 m).

TM 10-5430-242-12&P 0005 00

Change 1 0005 00-20

r. (For 10K Tank only) 3rd Fold: Fold the entire lower edge of the package up and on top of the

upper edge of the package. Go to Step 6.

s. (For 20K and 50K Tanks) 3rd Fold: Fold over again, approximately 4 feet, 7 inches (1.397 m).

t. (For 20K Tank only) 4th Fold: Fold the entire lower edge of the package up and on top of the upper edge of the package. Go to Step 6.

u. (Steps u – w for 50K Tank only) 4th Fold: Fold again, approximately 4 feet, 8 inches (1.422 m).

v. 5th Fold: Fold over again. There should now be an 18-inch (45.72-cm) gap between the folded packages from the upper and lower edges of the tank.

TM 10-5430-242-12&P 0005 00

0005 00-21 Change 1

w. 6th Fold: Fold entire lower edge of package up and on top of upper edge of package. Package

measures approximately 4 feet, 7 inches (1.397 m) in width, and 5 feet, 4 inches (1.626 m) in length.

6. Slide webbing strips under tank from either side, adjusting until strips are 18 inches (45.72 cm) from

the edges of the tank package. 7. Lift tank from the right edge by looping the webbing over lifting device. 8. Lower folded tank package into box from backside of box (markings and address label are on front

side). Tank should be situated in box such that it is flush with front edge, leaving a 4-inch (10.16-m) gap in the back (into which hoses will be placed).

Refer to Equipment Data (WP 0002 00) for folded dimensions desired. PACKING AND FOLDING INSTRUCTIONS: 3K, 10K, 20K and 50K GALLON BERM LINER 1. Lay the berm liner flat. Apply cushioning material to drain fittings:

a. Lift up one of the corners of the berm liner with a drain decal and flip over to expose drain fitting. There are two drain decals.

b. Disconnect drain hose and connect dust cap.

c. Wrap drain fitting with the permanently attached cushioning material and secure with pressure

sensitive tape (Item 3, WP 0042 00).

d. Lay the corner back so that berm liner is flat. Pick up the corner of berm liner with a drain decal to uncover second drain fitting. Repeat steps 2b and 2c.

2. Berm liner is now ready for folding. Orient yourself to the berm liner: Stand facing the long side of the

berm liner. Berm liner is folded wig-wag, as follows:

3.

a. 1st Fold: Start with the left edge of the berm liner. Lift up the long side of the berm liner closest to you, and fold 40" from center.

L R

TM 10-5430-242-12&P 0005 00

Change 1 0005 00-22

b. 2nd Fold: Lifting the same long side edge as in the 1st Fold, fold back towards outside edge, 40

inches (101.6 cm).

c. 3rd Fold: Lifting the same long side edge as in Folds #1 and #2, fold back towards center of the berm liner, such that top fold 40 inches (101.6 cm).

d. Continue folding this way until last fold is 40 inches (101.6 cm) or less.

e. Go to opposite side of berm liner. Lift long edge and fold over existing 40 inches (101.6 cm)

folds.

f. Lift up same edge and fold back over previous folds, and continue folding wig-wag, until top of fold measures 40 inches (101.6 cm) to 42 inches (106.7 cm).

g. Berm liner is now folded into a long narrow rectangle. Stand at one end of the long rectangle.

• Rectangle is approximately 42 inches (106.7 cm) wide by 100 ft (30.48 m) long for 50K berm liner

• Rectangle is approximately 42 inches (106.7 cm) wide by 59 ft (17.98 m) long for 20K

berm liner.

TM 10-5430-242-12&P 0005 00

0005 00-23 Change 1

• Rectangle is approximately 42 inches (106.7 cm) wide by 52.5 ft (15.98 m) long for 10K

berm liner.

• Rectangle is approximately 42 inches (106.7 cm) wide by 37 ft (11.28 m) long for 3K berm liner.

h. Pick up the end edge of the berm liner and fold it over such that the fold measures approximately

58 inches (147.3 cm).

i. Fold the berm liner over again, such that the second fold is slightly bigger.

j. Continue folding until you arrive at the halfway point.

k. Go to the opposite end.

l. Starting at the opposite end of the berm liner, fold approximately 58 inches (147.3 cm).

m. Continue folding over and over until this bundle of folds is approximately 18 inches (45.72 cm) from the opposite bundle of folds.

n. Fold the entire smaller bundle up and on top of the opposite end folds.

• Package measures approximately 61 inches (154.9 cm) x 44 inches (111.8 cm) x 19

inches (48.26 cm) for 50K berm liner.

TM 10-5430-242-12&P 0005 00

Change 1 0005 00-24

• Package measures approximately 59 inches (149.9 cm) x 44 inches (111.8 cm) x 17


• Package measures approximately 59 inches (149.9 cm) x 44 inches (111.8 cm) x 15 inches (38.1 cm) for 10K berm liner.

• Package measures approximately 59 inches (149.9 cm) x 44 inches (111.8 cm) x 11.5


4. Webbing: Slide webbing strips under berm liner from either side, adjusting until strips are 18 inches

(45.72 cm) from the edges of the berm liner package. 5. Lifting berm liner: Lift berm liner from side edge by looping the webbing over forks of forklift truck. 6. Lower folded berm liner package into box from backside of box (markings and address label are on

front side). Berm liner should be situated in box such that it is flush with the front edge.

TM 10-5430-242-12&P 0005 00

0005 00-25/26 blank Change 1

PACKING AND FOLDING INSTRUCTIONS FOR MPC MODEL TANKS

CAUTION

Make sure the tank is completely dry before folding. Water will create mildew, decreasing the life of the tank if it is not completely dry.

NOTE

Throughout the folding process, be sure to brush off any stones, grass, or other debris that may accumulate on the tank.

1. Remove dust cap (1) from vent fitting (2) on tank (3).

2. Working from sides of tank (3), tightly fold both sides towards center of tank (3) and stop at vent fitting (2). Brush off any stones, dirt, twigs or debris on tank fabric. Tightly fold both sides towards center of tank (3) again.

3. Roll tank (3) ends toward vent fitting (2).

4. Place two web straps (4) around tank (3).

5. Remove rolled tank (3) from ground cloth (5).

END OF WORK PACKAGE

1 2

3

2 3

5

4 3

TM 10-5430-242-12&P 0006 00

0006 00-1


10,000, 20,000, AND 50,000 GALLON OPERATION UNDER UNUSUAL CONDITIONS

OPERATION IN EXTREME HEAT 1. Avoid unnecessary handling of the tank that might cause coating material separation. The coating

material becomes increasingly delicate as the temperature rises. 2. If possible, set up protective shade over the tank being careful not to block air circulation. OPERATION IN EXTREME COLD 1. Avoid any unnecessary handling of the tank. 2. If possible, deploy the tank only when the temperature is above -25°F (-32°C).

CAUTION

In extreme cold, a new fabric tank must be prepared for initial operations. The fabric tank will crack if the seams formed in the material from depot vacuum packing are not stretched out prior to the fabric tank being filled with fuel.

3. Remove the tank from the packing crate and unfold the tank to allow the seams created by the depot

vacuum packing to stretch out. 4. If possible, inflate the fabric tank with compressed air to ensure all seams are stretched out. 5. Keep snow and ice from accumulating on the top of the tank, vent, and pipe assembly. 6. Keep snow and ice from accumulating on the couplings to ensure proper assembly and disassembly. 7. Avoid unnecessary folding, unfolding, or rolling of the tank that might cause flaking, cracking, or

delaminating of the coating material. 8. Sweep snow from the exterior of tank with a soft-bristled broom or brush. 9. Cover fittings to keep ice from forming on the filler/discharge assemblies. 10. Refold and repack the fabric tank after the seams have been stretched out. OPERATION IN SANDY OR DUSTY AREAS 1. Cover all hoses and fittings not in use with dust caps to prevent sand or dust from contaminating the

fuel. 2. Ensure that filler/discharge fittings are free of sand or dirt prior to filling or drawing fuel from the tank. 3. Keep the tank, vent and pipe assembly, and filler/discharge valve assemblies clear of sand, dust and

grime. 4. Wipe all couplings clean before assembly.

TM 10-5430-242-12&P 0006 00

0006 00-2

OPERATION AT HIGH ALTITUDES No special procedures are required for operation at high altitudes. OPERATION IN MUD Ensure that filler/discharge valves and fittings are clean before filling or drawing fuel from the tank. OPERATION IN HIGH WINDS 1. Ensure that the tank is secure and protected from flying debris. 2. Keep the tank as full of fuel as possible. OPERATION IN RAIN If possible, provide adequate drainage ditches to prevent water from accumulating around the tank. EMERGENCY REPAIR PROCEDURES General Emergency repair is performed when cuts or punctures occur in the tank when in use. The Emergency Repair Kit is stored in the partition on the inside wall of the tank shipping container. Emergency Repairs with Wood Plugs In emergencies, as an immediate temporary measure, wood plugs may be used for sealing small holes or punctures. The size of hole or tear will determine the size of the wood plug to be used. 1. For holes (tears) up to approximately 0.5-inch (1.27 centimeters) in size, use the 3.0-inch (7.62

centimeters) long plug. 2. For holes (tears) up to approximately 1.0-inch (2.54 centimeters) in size, use the 4.50-inch (11.43

centimeters) long plug. 3. For holes (tears) up to approximately 1.5-inch (3.81 centimeters) in size, use the 5.25-inch (13.34

centimeters) long plug. Select the size of the plug needed to fit (seal) the tank puncture. Wet the plug and insert in the tank puncture. Twist the plug clockwise until the leak is either stopped or slowed. Follow-up regular inspection should be made of the wood plugs, as possible tightening may be necessary if the leaks resume. Later, if a leak is not totally stopped, the use of a small sealing clamp may become necessary.

Installation of Wood Plug

TM 10-5430-242-12&P 0006 00

0006 00-3

Emergency Repairs with Mechanical Patches Small slits, tears, or cuts [not to exceed 6-inches (15.24 centimeters) in length] may be repaired with mechanical patches. The size of the damaged area (opening) needing repair will govern the size of the mechanical patch needed. Select clamp size as follows: 1. For holes (tears) less than 1-inch (2.54 centimeters) in length, use the 2.25-inch (5.7 centimeters)

mechanical patch. 2. For holes (tears) 2 to 3 inches (5.08 to 7.62 centimeters) in length, use the 4-inch (10.16 centimeters)

mechanical patch. 3. For holes (tears) 4 to 5-inches (10.16 to 12.7 centimeters) in length, use the 6-inch (15.24

centimeters) mechanical patch.

WARNING

It may be necessary to increase the size of the tear in order to insert the bottom plate of the clamp. Be careful when installing a mechanical patch in the tank. Fuel will pour out when a larger slit is made in the tank. Leaking fuel can cause personal injury, fire, explosion, or loss of Government property.

4. Loop cord around wrist (1) to prevent loss of the mechanical patch into tank. 5. Insert the bottom plate (2) of the mechanical patch through the hole or tear and rotate it until it is

centered, and its length runs with the tear. 6. Pull the bottom plate up against the fabric, and slide the top plate (3) and wing nut (4) down the cord

and onto the threaded stud (5) of the bottom plate.

CAUTION

Do not over tighten the wing nut, as stud threads may be stripped, or damage to the tank fabric may occur.

7. With the plates aligned, tighten the wing nut (4), clamping the tank wall between the two plates.

Tighten the wing nut enough to stop the leak.

Installation of Mechanical Patches

1

2

3

4

5

TM 10-5430-242-12&P 0006 00

0006 00-4

INTERIM NUCLEAR, BIOLOGICAL, AND CHEMICAL (NBC) DECONTAMINATION PROCEDURES

NOTE

Detailed decontamination procedures can be found in: FM 3-3, FM 3-4, and FM 3-5. General The following emergency procedures can be performed until field NBC decontamination facilities are available. Emergency Procedures If an NBC attack is known or suspected, mask at once and continue the mission. Do not unmask until told to do so. 1. Nuclear decontamination: Brush fallout from skin, clothing, and equipment with available brushes,

rags, and tree branches. Wash the skin and have radiation check made as soon as the tactical situation permits.

2. Biological decontamination: Remain masked and continue mission until told to unmask. 3. Chemical detection and decontamination.

WARNING

Do not use decontamination spray on personnel. It could cause personal injury.

a. Use M8 paper from the M256 chemical agent detector kit or M9 paper to determine if liquid agent

is present on the surface of the equipment. b. If exposure to liquid agent is known or suspected, clean the exposed skin, clothing, and personal

gear, in that order, using M258A1 kit. Use the buddy system. Wash exposed skin and thoroughly decontaminate as soon as the tactical situation permits.

c. If the M8 or M9 paper indicates that a liquid chemical agent is present, rinse the exposed portion

of the collapsible tank with a liberal amount of water. When the tactical situation permits, wash the collapsible tank with soapy water and rinse.

d. Decontamination procedures take time. Do as much as you can based on the tactical situation.

END OF WORK PACKAGE

TM 10-5430-242-12&P

CHAPTER 3

TROUBLESHOOTING PROCEDURES TANK, FUEL STORAGE, 3,000 GALLON, 10,000 GALLON


TM 10-5430-242-12&P 0007 00

0007 00-1 Change 1 – 28 April 2002

OPERATOR AND UNIT MAINTENANCE (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST) COLLAPSIBLE FABRIC TANKS, FUEL STORAGE, 3,000,

10,000, 20,000, AND 50,000 GALLON OPERATOR TROUBLESHOOTING PROCEDURES

INTRODUCTION TO OPERATOR TROUBLESHOOTING This Troubleshooting Procedures chapter lists common malfunctions that may be found during the operation or maintenance of the collapsible fabric fuel tank assembly or its components. Perform the tests/inspections and corrective actions in the order listed in the table. This manual cannot list all malfunctions that may occur, nor all tests or inspections and corrective actions. If a malfunction is not listed or is not corrected by listed corrective actions, notify supervision.

WARNING

To prevent injury, read all warnings in the front of this manual before performing troubleshooting.

TROUBLESHOOTING PROCEDURE FUEL TANK SYMPTOM

The tank leaks. MALFUNCTION Inspect the tank for punctures or tears. CORRECTIVE ACTION Perform emergency repairs. See WP 0006 00. The tank cannot be repaired. CORRECTIVE ACTION Notify Unit Maintenance. TROUBLESHOOTING PROCEDURE FILLER/DISCHARGE GATE VALVE ASSEMBLY (GTA MODELS) SYMPTOM

Female coupling or male flange adapter leak. MALFUNCTION

Check the female coupling for missing or loose hex-head cap screws, hex nuts, washers, and lockwashers. Check for damaged or missing coupling gasket.

TM 10-5430-242-12&P 0007 00

Change 1 0007 00-2

CORRECTIVE ACTION

If hardware is loose or missing, notify Unit Maintenance.

If female coupling gasket is damaged or missing, replace gasket. See WP 0011 00.

Check the flange gasket for damage or leaks.

CORRECTIVE ACTION

If damaged, notify Unit Maintenance.

Check the male flange adapter for missing or loose hex-head cap screws, hex nuts, washers, and lockwashers.

CORRECTIVE ACTION

If damaged or loose hardware, notify Unit Maintenance. Male flange gasket leaks between gasket and valve. CORRECTIVE ACTION If leaking, notify Unit Maintenance. TROUBLESHOOTING PROCEDURE FILLER/DISCHARGE BALL VALVE ASSEMBLY (RELIANCE AND MPC MODELS) SYMPTOM

Ball valve assembly leaks. MALFUNCTION

Check that the ball valve is closed completely. CORRECTIVE ACTION Tightly close the ball valve.

If coupling gasket is damaged or missing, replace gasket. See WP 0012 00.

Check the ball valve for damage or wear.

CORRECTIVE ACTION

If damaged or worn, notify Unit Maintenance.

Check the ball valve for proper alignment. CORRECTIVE ACTION

Align valve. If still leaking, notify Unit Maintenance.

TM 10-5430-242-12&P 0007 00

0007 00-3 Change 1

TROUBLESHOOTING PROCEDURE TANK DRAIN BALL VALVE SYMPTOM

Drain ball valve leaks.

MALFUNCTION

Check that the drain ball valve is closed completely.

CORRECTIVE ACTION Tightly close the drain ball valve.

Check the drain ball valve for damage or wear.

CORRECTIVE ACTION

If damaged or worn, notify Unit Maintenance.

Check the drain ball valve for proper alignment. CORRECTIVE ACTION Align valve. If still leaking, notify Unit Maintenance. TROUBLESHOOTING PROCEDURE HOSE ASSEMBLY, FILLER/DISCHARGE SYMPTOM

Hose or couplings leak. MALFUNCTION Check for tears and breaks in the hose.

CORRECTIVE ACTION

If hose is damaged or leaking, notify Unit Maintenance.

Check the quick-disconnect coupling gasket for damage or wear. CORRECTIVE ACTION

Replace the quick-disconnect gasket. See WP 0011 00.

Check the quick-disconnect coupling for dirt, damage, or wear.

CORRECTIVE ACTION

Remove the dirt or debris from inside the quick-disconnect coupling. Replace the hose assembly if the corrective action fails to stop the leakage. Notify Unit Maintenance.

TM 10-5430-242-12&P 0007 00

Change 1 0007 00-4

TROUBLESHOOTING PROCEDURE TANK DRAIN HOSE ASSEMBLY SYMPTOM

Drain hose assembly leaks. MALFUNCTION Check for leaks or breaks in the drain hose.

CORRECTIVE ACTION

If hose is damaged, notify Unit Maintenance. TROUBLESHOOTING PROCEDURE VENT FITTING ASSEMBLY SYMPTOM

Vent and pipe assembly leak. MALFUNCTION Check gasket between quick-disconnect coupling and flange adapter. CORRECTIVE ACTION Replace coupling gasket. See WP 0013 00. Vent and pipe assembly continue to leak.

CORRECTIVE ACTION If still leaking, notify Unit Maintenance. TROUBLESHOOTING PROCEDURE RELIEF CAP AND FLAME ARRESTOR SYMPTOM

Relief cap does not operate freely. MALFUNCTION Check the relief cap for leakage, cleanliness, and freedom of action. CORRECTIVE ACTION

Notify Unit Maintenance if dirty, leaking or cap is binding. TROUBLESHOOTING PROCEDURE FILLER DISCHARGE ASSEMBLY

TM 10-5430-242-12&P 0007 00

0007 00-5 Change 1

SYMPTOM

Filler/discharge assembly leaks. MALFUNCTION

Inspect the gasket between the quick-disconnect coupling and flanged adapter.

CORRECTIVE ACTION

Replace the gasket between the quick-disconnect coupling and the flanged adapter. See WP 0014 00.

Filler/discharge assembly continues to leak. CORRECTIVE ACTION If still leaking, notify Unit Maintenance. TROUBLESHOOTING PROCEDURE TANK DRAIN FITTING ASSEMBLY SYMPTOM

Drain fitting assembly leaks between the drain fitting and the tank fitting. MALFUNCTION Check for missing or loose washers and hex-head cap screws. CORRECTIVE ACTION

If hardware is missing or loose, notify Unit Maintenance.

Check the preformed packing between the drain cover plate and the tank fitting for nicks, breaks, and compression.

CORRECTIVE ACTION

If damaged, notify Unit Maintenance.

Check the drain cover plate for damage or cracks.

CORRECTIVE ACTION

If damaged, notify Unit Maintenance. TROUBLESHOOTING PROCEDURE BERM LINER DRAIN FITTING ASSEMBLY SYMPTOM

Drain fitting assembly leaks between drain fitting and berm liner.

TM 10-5430-242-12&P 0007 00

Change 1 0007 00-6

MALFUNCTION

For GTA Models, check the gaskets between the male disconnect coupling and the berm liner for nicks, breaks, and tears.

For Reliance Models, check the preformed packing between the drain cover plate and the tank fitting for nicks, breaks, and compression.

For MPC Models, check 90º elbow and gaskets for leaks.

CORRECTIVE ACTION

Notify Unit Maintenance if leaking. TROUBLESHOOTING PROCEDURE BERM LINER DRAIN VALVE ASSEMBLY SYMPTOM

Drain ball valve leaks. MALFUNCTION Check that the drain ball valve is closed completely.

CORRECTIVE ACTION Tightly close the drain ball valve. Check the drain ball valve for damage or wear. CORRECTIVE ACTION If damaged or worn, notify Unit Maintenance. Check the drain ball valve for proper alignment. CORRECTIVE ACTION Align valve. If still leaking, notify Unit Maintenance. TROUBLESHOOTING PROCEDURE EMERGENCY REPAIR ITEMS AND SPARE PARTS SYMPTOM

Inspect contents of emergency repair items and spare parts. MALFUNCTION Emergency repair items or spare parts are missing from the fuel tank crate.

CORRECTIVE ACTION Replace missing emergency repair item(s) or spare parts. END OF WORK PACKAGE

TM 10-5430-242-12&P 0008 00

0008 00-1 Change 1 – 28 April 2002

OPERATOR AND UNIT MAINTENANCE (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST) COLLAPSIBLE FABRIC TANKS, FUEL STORAGE, 3,000,

10,000, 20,000, AND 50,000 GALLON UNIT TROUBLESHOOTING PROCEDURES

INTRODUCTION TO UNIT TROUBLESHOOTING This Troubleshooting Procedures chapter lists common malfunctions that may be found during the operation or maintenance of the collapsible fabric fuel tank assembly or its components. Perform the tests/inspections and corrective actions in the order listed in the table. This manual cannot list all malfunctions that may occur, nor all tests or inspections and corrective actions. If a malfunction is not listed or is not corrected by listed corrective actions, notify supervision.

WARNING

To prevent possible injury, read all warnings in the front of this manual before performing troubleshooting.

TROUBLESHOOTING PROCEDURE FILLER/DISCHARGE GATE VALVE ASSEMBLY (GTA MODELS) SYMPTOM

Female coupling leaks. MALFUNCTION

Check the female coupling for missing or loose cap screws, hex nuts, washers, and lockwashers.

CORRECTIVE ACTION

Replace missing screws, nuts, washers, and lockwashers. Torque the fastening hardware to 30 in-lb (3.41 N•m). See WP 0020 00.

Check coupling and flange gaskets for damage or breaks. CORRECTIVE ACTION

Remove the female coupling and replace the damaged gaskets. Reinstall the female coupling. See WP 0020 00.

SYMPTOM

Male flanged adapter leaks. MALFUNCTION

Check the male-flanged adapter for missing or loose hex-head cap screws, hex nuts, washers, and lockwashers.

TM 10-5430-242-12&P 0008 00

Change 1 0008 00-2

CORRECTIVE ACTION

Replace missing screws, nuts, washers, and lockwashers. Torque the fastening hardware to 30 in-lb (3.41 N•m). See WP 0020 00.

Check the flanged gasket for damage or breaks. CORRECTIVE ACTION

Remove the flanged adapter and replace the flanged gasket. Reinstall the flanged adapter. See WP 0020 00.

SYMPTOM

Gate valve leaks. MALFUNCTION

Check for loose or missing hex head cap screws and lockwashers on the bonnet. CORRECTIVE ACTION

Replace missing hex head screws and lockwashers. Torque the fastening hardware to 30 in-lb (3.41 N•m). See WP 0020 00.

Check for damaged or distorted bonnet gasket.

CORRECTIVE ACTION Replace the bonnet gasket. See WP 0020 00. Check for bent or distorted valve stem. CORRECTIVE ACTION

Replace the valve stem. Torque hex head cap screws, new lockwashers, and hex nuts assembled to the valve body to 30 in-lb (3.41 N•m). See WP 0020 00.

TROUBLESHOOTING PROCEDURE FILLER/DISCHARGE BALL VALVE ASSEMBLY (RELIANCE AND MPC MODELS) SYMPTOM

Female quick-disconnect coupling leaks. MALFUNCTION

Check the coupling for cracks or bent or missing cam-locking arms.

CORRECTIVE ACTION

Replace female coupling if cam-locking arms are damaged or missing. See WP 0021 00.

TM 10-5430-242-12&P 0008 00

0008 00-3 Change 1

Check coupling for damaged or missing gasket.

CORRECTIVE ACTION

Replace the damaged or missing gasket. See WP 0021 00. SYMPTOM

Male quick-disconnect coupling leaks. MALFUNCTION

Check the coupling for cracks, wear, or dents. CORRECTIVE ACTION

Replace coupling if damaged. See WP 0021 00. SYMPTOM

Ball valve leaks. MALFUNCTION

Check ball valve for cracks in housing and signs of leakage around handle area. CORRECTIVE ACTION

Replace ball valve if damaged or handle area is leaking. See WP 0021 00.

TROUBLESHOOTING PROCEDURE HOSE ASSEMBLY, FILLER/DISCHARGE SYMPTOM Hose couplings leak. MALFUNCTION Check for tears and leaks in the hose. CORRECTIVE ACTION If hose is damaged, see WP 0022 00. TROUBLESHOOTING PROCEDURE TANK OR BERM LINER DRAIN BALL VALVE SYMPTOM

Drain ball valve leaks.

MALFUNCTION Check the drain ball valve for damage or wear.

TM 10-5430-242-12&P 0008 00

Change 1 0008 00-4

CORRECTIVE ACTION

Service, replace, or repair the drain ball valve. See WP 0023 00.

TROUBLESHOOTING PROCEDURE TANK DRAIN HOSE ASSEMBLY SYMPTOM

Drain hose assembly does not drain properly. MALFUNCTION Check for dirt, grime, cracks or wear. CORRECTIVE ACTION Service the drain hose. See WP 0024 00. TROUBLESHOOTING PROCEDURE VENT FITTING ASSEMBLY SYMPTOM

Pipe assembly leaks.

MALFUNCTION Check the pipe gasket for cracks, distortion or wear.

CORRECTIVE ACTION

Service, repair, or replace the pipe assembly gasket. See WP 0025 00 (GTA Model) or WP 0026 00 (Reliance and MPC Models).

Pipe is cracked, bent, or damaged. CORRECTIVE ACTION

Replace the pipe. See WP 0025 00 (GTA Model) or WP 0026 00 (Reliance and MPC Models).

Check the gasket between the quick disconnect coupling the flanged adapter.

CORRECTIVE ACTION

Replace the gasket. Check the vent pipe for cracks or damage. CORRECTIVE ACTION

Replace the cracked or broken vent pipe. See WP 0025 00 (GTA Model) or WP 0026 00 (Reliance and MPC Models).

TM 10-5430-242-12&P 0008 00

0008 00-5 Change 1

Check for cracked or broken flange adapter.

CORRECTIVE ACTION

Replace the cracked or damaged flange adapter.

See WP 0025 00 (GTA Model) or WP 0026 00 (Reliance and MPC Models).

Check for loose or missing cap screws and washers. CORRECTIVE ACTION

Replace the missing screws and washers. Torque the fastening hardware to 15 or 16.0 ft-lb (20.34 or 21.70 N•m). See WP 0025 00 (GTA Model) or WP 0026 00 (Reliance and MPC Models).

TROUBLESHOOTING PROCEDURE RELIEF CAP AND FLAME ARRESTOR SYMPTOM

Relief cap remains open. MALFUNCTION Check the relief cap for a broken or bent pivot pin. CORRECTIVE ACTION Replace the relief cap. WP 0025 00 (GTA Model) or

WP 0026 00 (Reliance and MPC Models). Relief cap leaks. CORRECTIVE ACTION Replace the relief cap gasket. See WP 0025 00 (GTA Model)

or WP 0026 00 (Reliance and MPC Models). SYMPTOM

Flame arrestor does not work properly. MALFUNCTION Check the flame arrestor for cracks, breaks, or wear. CORRECTIVE ACTION

Service, repair, or replace the flame arrestor. See WP 0025 00 (GTA Model) or WP 0026 00 (Reliance and MPC Models).

TM 10-5430-242-12&P 0008 00

Change 1 0008 00-6

TROUBLESHOOTING PROCEDURE FILLER/DISCHARGE ASSEMBLY SYMPTOM

Filler/discharge assembly leaks between the closure plate and the tank fitting.

MALFUNCTION Check for missing or loose washers and hex-head cap screws.

CORRECTIVE ACTION

Replace missing washer and screws. Torque the screws to 15 or 16.0 ft-lb (20.34 or 21.70 N•m). See WP 0027 00 (GTA Model) or WP 0028 00 (Reliance and MPC Models).

Check the preformed packing between the closure plate and the tank fitting for nicks, breaks, and compression.

CORRECTIVE ACTION

Replace the preformed packing. See WP 0027 00 (GTA Model) or WP 0028 00 (Reliance and MPC Models).

SYMPTOM

Filler/discharge assembly leaks between the closure plate and flanged adapter.

MALFUNCTION

Check for missing or loose nuts, lockwashers, thread seal washers, and hex head cap screws.

CORRECTIVE ACTION

Replace missing nuts, lockwashers, thread seal washers, and hex-head cap screws. Torque the fastening hardware to 15 or 16.0 ft-lb (20.34 or 21.70 N•m). See WP 0027 00 (GTA Model) or WP 0028 00 (Reliance and MPC Models).

Check the flange gasket for damage or wear.

CORRECTIVE ACTION

Remove the flange adapter from the closure plate and replace the damaged flange gasket. See WP 0027 00 (GTA Model) or WP 0028 00 (Reliance and MPC Models).

SYMPTOM

Filler/discharge assembly leaks through hardware or will not assemble. MALFUNCTION Check all filler/discharge fastening hardware for cracks, damage, and wear.

TM 10-5430-242-12&P 0008 00

0008 00-7 Change 1

CORRECTIVE ACTION

Replace the fastening hardware as required. Torque fastening hardware to 15 or 16 ft-lb (20.34 or 21.70 N•m). See WP 0027 00 (GTA Model) or WP 0028 00 (Reliance and MPC Models).

SYMPTOM Filler/discharge assembly elbows leak. MALFUNCTION

Check elbows for cracks, dents, or wear. Check for damaged or missing elbow gaskets.

CORRECTIVE ACTION

Replace damaged elbows and gaskets. See WP 0027 00 (GTA Model) or WP 0028 00 (Reliance and MPC Models).

TROUBLESHOOTING PROCEDURE TANK DRAIN FITTING ASSEMBLY SYMPTOM

Drain fitting assembly leaks between drain fitting and tank. MALFUNCTION Check for missing or loose washers and hex head cap screws.

CORRECTIVE ACTION

Replace missing screws or washers. Torque the fastening hardware to 15 or 16 ft-lb (20.34 or 21.70 N•m). See WP 0029 00.

Check the preformed packing between the drain cover plate and the tank fitting for nicks, breaks, and compression.

CORRECTIVE ACTION

Replace the preformed packing. See WP 0029 00. SYMPTOM

Drain fitting leaks through metal. MALFUNCTION Check the drain cover plate for damage or cracks. CORRECTIVE ACTION

Replace the drain cover plate. See WP 0029 00.

TM 10-5430-242-12&P 0008 00

Change 1 0008 00-8

TROUBLESHOOTING PROCEDURE BERM LINER DRAIN FITTING ASSEMBLY SYMPTOM

Drain fitting assembly leaks between drain fitting and berm liner.

MALFUNCTION Check for missing or loose washers and hex head cap screws.

CORRECTIVE ACTION

Replace missing screws or washers. Torque the fastening hardware to 15 or 16 ft-lb (20.34 or 21.70 N•m). See WP 0033 00 for GTA Models, check the gaskets between the male disconnect coupling and the berm liner for nicks, breaks, and tears. See WP 0032 00 for Reliance Models, check the preformed packing between the drain cover plate and the tank fitting for nicks, breaks, and compression. For MPC Models, check the 90º elbow fitting for nicks, breaks, and compression.

CORRECTIVE ACTION

Replace the gaskets or o-ring. See WP 0032 00 (Reliance Model) or WP 0033 00 (GTA Model). Replace the 90º elbow, gaskets, or o-ring. See WP 0033 01 (MPC Model).

TROUBLESHOOTING PROCEDURE BERM LINER DRAIN HOSE ASSEMBLY SYMPTOM

Drain hose assembly does not drain properly. MALFUNCTION Check for dirt, grime, cracks or wear. CORRECTIVE ACTION Service the drain hose. See WP 0031 00. END OF WORK PACKAGE

TM 10-5430-242-12&P

CHAPTER 4

OPERATOR MAINTENANCE INSTRUCTIONS

FOR TANK, FUEL STORAGE, 3,000 GALLON, 10,000 GALLON


TM 10-5430-242-12&P 0009 00

0009 00-1 Change 1 − 28 April 2002


10,000, 20,000, AND 50,000 GALLON OPERATOR PMCS PROCEDURES

INTRODUCTION General Preventive Maintenance Checks and Services (PMCS) are performed to keep the collapsible fabric fuel tank assembly in operating condition. The checks are used to find, correct, or report problems. Be sure to perform PMCS each time the tank assembly is serviced. Using the PMCS table, always do PMCS in the same order, so it gets to be a habit. With practice, problems can be easily detected. Pay attention to WARNING and CAUTION statements. A WARNING means someone could be hurt. A CAUTION means equipment could be damaged. Before using the tank assembly, do “Before” PMCS. During use, do “During” PMCS. After the tank assembly is used, do “After” PMCS. Do “Semi-annual” PMCS once every six months. If something is found to be wrong when performing PMCS, fix it if possible, using troubleshooting procedures and/or maintenance procedures. Use DA Form 2404 (Equipment Inspection and Maintenance Worksheet) to record any faults discovered before, during, or after operation, unless the faults can be fixed. It is not required to record faults that you can fix. For further information about how to use this form, see DA PAM 738-750. If tools required to perform PMCS are not listed in Table 2, WP 0036 00, the Maintenance Allocation Chart, notify Unit Maintenance. PMCS Procedures Your Preventive Maintenance Checks and Services, Table 1, lists the inspections and care required to keep the fuel tank assembly in good operating condition. The “Interval” column of Table 1 tells you when to do a certain check or service. The “Procedure” column of Table 1 tells you how to do the required checks and services. Carefully follow these instructions. When the procedure tells you to, notify your supervisor. The “Equipment Not Ready/Available If” column of Table 1 explains when and why your equipment cannot be used.

TM 10-5430-242-12&P 0009 00

Change 1 0009 00-2

PMCS Leakage Definitions It is necessary to know how fluid leakage affects the status of the collapsible fabric fuel tank. The following are types/classes of leakage needed to be able to determine the status of the collapsible fabric petroleum tank. Learn these leakage definitions and remember − when in doubt, notify supervision.

CAUTION

Report Class III and IV leaks to the supervisor or to unit maintenance. Failure to heed this caution can damage the equipment.

NOTE

Equipment operation is allowed with minor leakages (Class I or Class II). Consideration must be given to fluid capacity in the item/system being checked/inspected. When in doubt, notify the supervisor. When operating with Class I or Class II leaks, continue to check fluid levels as required in the PMCS.

Class I Seepage of fluid (as indicated by wetness or discoloration) not great enough to form drops. Class II Leakage of fluid great enough to form drops but not enough to cause drops to drip from item

being checked/inspected. Class III Leakage of fluid great enough to form drops that fall from the item being checked/inspected. Class IV Leakage found under the tank. There is evidence of dampness on the ground around the tank.

Volume of fuel in tank is less than it should be.

TM 10-5430-242-12&P 0009 00

0009 00-3 Change 1

1

2

3 4

5

6

7

8

9

GTA MODEL



TM 10-5430-242-12&P 0009 00

Change 1 0009 00-4

Table 1. Operator Preventive Maintenance Checks and Services for Fuel Storage Tank.

NOTE

Within designated intervals, these checks are to be performed in the order listed.

ITEM NO.

INTERVAL MAN-HOUR

ITEM TO BE CHECKED OR

SERVICED

PROCEDURE EQUIPMENT NOT READY/

AVAILABLE IF:

1

Before

Installation Area

Inspect the installation area for sticks and other sharp objects that might cause punctures and leaks.

Sharp objects are present.

2 Before

Tank (1)

Inspect for tears or punctures. If torn or punctured, perform emergency repairs (WP 0006 00).

Tank has tears or punctures that cannot be repaired.

3

Before

Filler/Discharge Gate Valve (2) or Ball Valve (3)

Check for bent or binding stem and broken hardware. Check gasket and cam-lever arms for damage. Check for missing or damaged dust caps and plugs.

Stem, hand-wheel or handle, gasket, or cam-lever arms are damaged or missing.

4

Before

Filler/Discharge Hose Assembly (4)

Check for cuts and tears. Check fittings for distortion and damage, or missing gaskets, dust caps and plugs.

Hose assembly is damaged. Gaskets, dust caps or plugs are damaged or missing.

5 Before Tank Drain Ball Valve (5)

Check for bent or binding stem and broken handle. Check for missing or damaged dust caps and plugs.

Stem or handle is damaged or missing. Dust caps or plugs damaged or missing.

6

7

Before

Before

Tank Drain Hose Assembly (6) Vent Fitting Assembly (7)

Check hose for cuts and tears. Check fittings for distortion or damage. Check relief cap, flame arrestor, cap gasket, rubber gasket, and cam-lever arms for evidence of leakage, damage, or missing parts. Check relief cap for cleanliness and freedom of operation. Check for damaged or missing gaskets.

Hose assembly is damaged. Relief cap or flame arrestor is damaged or missing. Relief cap, gasket, flat rubber gasket, or cam-lever arms are damaged or missing.

TM 10-5430-242-12&P 0009 00

0009 00-5 Change 1

Table 1. Operator Preventive Maintenance Checks and Services for

Fuel Storage Tank (continued).

ITEM NO.

INTERVAL MAN-HOUR


SERVICED

PROCEDURE EQUIPMENT NOT READY/

AVAILABLE IF: 8

Before

Tank Drain Fitting Assemblies (8)

Check drain plug, drain hose, or ball valve for damaged or missing parts.

Drain plug, drain hose, and drain ball valve are missing, not properly connected, or damaged.

9 Before Filler/Discharge Assembly (9)

Check cam-lever arms and elbow for damage.

Cam-lever arms damaged or missing. Elbow body is cracked or worn.

10

During

Installation Area

Inspect the installation area for sticks and other sharp objects.

Sharp objects are present.

11 During Tank (1) Inspect for tears, punctures, or leaks. If torn or punctured, perform emergency repairs (WP 0006 00).

Tank has tears, punctures, or leaks that cannot be repaired.

12

During


Check for bent or binding stem, broken hardware, and leakage. Check gasket and cam-lever arms for damage.

Stem, hand-wheel or handle, gasket, or cam-lever arms are damaged, missing, or leaking.

13

During


Check hose for leaks, cuts, and tears. Check fittings for distortion or damage.

Hose assembly leaks or is damaged.

14

During

Tank Drain Ball Valve (5)

Check for bent or binding stem, broken handle, and leakage.

Stem or handle is damaged, missing, or leaking.

15

During

Tank Drain Hose Assembly (6)

Check hose for leaks, cuts, and tears. Check fittings for distortion and damage.

Hose assembly leaks or is damaged.

TM 10-5430-242-12&P 0009 00

Change 1 0009 00-6



ITEM NO. INTERVAL MAN-

HOUR ITEM TO BE CHECKED OR SERVICED

PROCEDURE EQUIPMENT NOT READY/ AVAILABLE IF:

16

During

Vent Fitting Assembly (7)

Check relief cap, flame arrestor, cap gasket, gasket, and cam-lever arms for evidence of leakage, damage, or missing parts. Check relief cap for cleanliness and freedom of operation. Check for damaged or missing gaskets.

Relief cap or flame arrestor is damaged or missing. Relief cap, gasket, flat rubber gasket, or cam-lever arms are damaged or missing.

17

During


Check immediate area for evidence of leakage. Check drain plug, drain hose, and drain ball valve for damaged or missing parts.

Drain plug, drain hose, or drain ball valve missing, not properly connected, or damaged.

18

During

Filler/Discharge Assembly (9)

Check cam-lever arm and elbow body for damage or leakage.

Cam-lever arms damaged or missing. Elbow body is cracked. Elbow sealing surface is badly dented.

19

After

Tank (1)

Inspect for tears and punctures. If torn or punctured, perform emergency repairs (WP 0006 00).


20

After


Check for bent or binding stem or broken hardware. Check gaskets and cam-lever arms for damage. Check for missing or damaged dust caps and plugs.

Stem, hand-wheel or handle, gasket, or cam-lever arms are damaged or missing. Dust caps or plugs missing or damaged.

21

After


Check for cuts and tears. Check fittings for distortion and damage, or missing gaskets, dust caps and plugs.

Hose assembly is damaged. Gaskets, dust caps and plugs are damaged or missing.

22

After

Tank Drain Ball Valve (5)

Check for bent or binding stem, or broken handle. Check for missing or damaged dust caps and plugs.

Stem or handle is damaged or missing. Dust caps or plugs missing or damaged.

TM 10-5430-242-12&P 0009 00

0009 00-7/8 blank Change 1




HOUR ITEM TO BE CHECKED OR SERVICED

PROCEDURE EQUIPMENT NOT READY/ AVAILABLE IF:

23

After

Tank Drain Hose Assembly (6)

Check hose for cuts and tears. Check fittings for distortion and damage.

Hose assembly is damaged.

24

After

Vent Fitting Assembly (7)

Check relief cap, flame arrestor, cap gasket, gasket, and cam-lever arms for damage or missing parts. Check relief cap for cleanliness and freedom of operation. Check for damaged or missing gaskets.

Relief cap or flame arrestor is damaged or missing. Relief cap, gasket, flat rubber gasket, or cam-lever arms are damaged or missing.

25

After


Check drain plug, drain hose, or drain ball valve for damaged or missing parts.

Drain plug, drain hose, or drain ball valve are missing, not properly connected, or damaged.

26

After

Filler/Discharge Assembly (9)

Check cam-lever arm and elbow body for damage.

Cam-lever arms damaged or missing. Elbow body cracked or worn.

27 Semi-annually

Tank (1) Interior Check coating for cracking.

Coating is cracked, allowing leakage.

END OF WORK PACKAGE

TM 10-5430-242-12&P 0010 00

0010 00-1/2 blank Change 1 − 28 April 2002


10,000, 20,000, AND 50,000 GALLON OPERATOR MAINTENANCE PROCEDURES

GENERAL INSTRUCTIONS Maintenance instructions in this section will list resources required, personnel required, and equipment condition for start of procedure, except as noted below:

NOTE

Personnel required are listed only if the task requires more than one. EQUIPMENT MAINTENANCE PROCEDURE Filler/Discharge Gate Valve (GTA Model), WP 0011 00

Hose Assembly Coupling and Dust Cap Gasket Filler/Discharge Ball Valve Gasket (Reliance and MPC Models) WP 0012 00 Vent Fitting Assembly Coupling and WP 0013 00 Dust Cap Gasket Filler/Discharge Assembly Elbow and WP 0014 00 Dust Cap Gasket END OF WORK PACKAGE

TM 10-5430-242-12&P 0011 00

0011 00-1/ 2 blank


10,000, 20,000, AND 50,000 GALLON FILLER/DISCHARGE GATE VALVE (GTA MODEL), HOSE ASSEMBLY

COUPLING AND DUST CAP GASKET REPLACEMENT

INITIAL SETUP Mandatory Replacement Parts Gasket (Item 1, WP 0044 00) REMOVAL The filler/discharge hose is fitted with a female quick-disconnect coupling on one end and a male quick-disconnect adapter on the other end. 1. Pull two cam-lever arms (1) outward on female quick-disconnect coupling (2), and hose assembly

coupling (3). Disconnect hose assembly (4) from filler/discharge valve assembly (5) 2. Remove coupling gasket (6) from inside female quick-disconnect coupling (2). Discard gasket (6). 3. Remove hose assembly gasket (7) from inside hose coupling (8). Discard gasket (7). 4. Remove dust cap (9). Remove gasket (10) from dust cap (9). Discard gasket (10).

INSTALLATION 1. Install new gasket (10) in dust cap (9). Install dust cap (9). 2. Install new hose assembly gasket (7) inside hose coupling (8). 3. Install new coupling gasket (6) inside female quick-disconnect coupling (2). 4. Connect hose assembly (4) to filler/discharge valve assembly (5). 5. Push in on cam-lever arms (1) to lock hose assembly (4) in place. END OF WORK PACKAGE

1

9

2

4

5

6

7 8 10

3

TM 10-5430-242-12&P 0012 00

0012 00-1/2 blank Change 1 – 28 April 2002


10,000, 20,000, AND 50,000 GALLON FILLER/DISCHARGE BALL VALVE GASKET (RELIANCE AND MPC MODELS)

REPLACEMENT INITIAL SETUP Mandatory Replacement Parts Gasket (Item 2, WP 0044 00) REMOVAL 1. Pull cam-lever arms (1) on dust cap (2) out, away from body of dust cap (2). 2. Remove dust cap (2) from male coupling (3). Remove gasket (4) from dust cap (2). 3. Pull cam-lever arms (5) on female coupling (6) out, away from body of female coupling (6). 4. Remove dust plug (7) from female coupling (6). Remove gasket (8) from dust plug (7). 5. Discard gaskets (4, 8).

INSTALLATION 1. Install new gasket (8) on dust plug (7). 2. Push cam-lever arms (5) on female coupling (6) outward, away from body of female coupling (6). 3. Install dust plug (7) in female coupling (6). 4. Push cam-lever arms (5) on female coupling (6) inward toward body of female coupling (6) until

locked. 5. Install new gasket (4) on dust cap (2). 6. Push cam-lever arms (1) on dust cap (2) outward, away from body of dust cap (2). 7. Install dust cap (2) on male coupling (3). 8. Push cam-lever arms (1) on dust cap (2) inward toward body of dust cap (2) until locked. END OF WORK PACKAGE

1

2

3 4

5 6

7

8

TM 10-5430-242-12&P 0013 00

0013 00-1


10,000, 20,000, AND 50,000 GALLON VENT FITTING ASSEMBLY COUPLING AND DUST CAP GASKET

REPLACEMENT INITIAL SETUP Mandatory Replacement Parts Gasket (Item 3, WP 0044 00) REMOVAL 1. Disconnect female quick-disconnect coupling (1) from male-flanged adapter (2) by pulling outward on

cam-lever arms (3). Lift female quick-disconnect coupling (1) from male-flanged adapter (2). 2. Remove female quick-disconnect coupling gasket (4). Discard gasket (4). 3. Remove gasket (5) from inside dust cap (6). Discard gasket (5).

NOTE

Vent pipe, relief cap, and flame arrestor removed for clarity.

1

3

2

4

6

5

TM 10-5430-242-12&P 0013 00

0013 00-2

INSTALLATION 1. Seat new coupling gasket (4) into female quick-disconnect coupling (1). 2. With cam-lever arms (3) in the outward position, install female quick-disconnect coupling (1) to male-

flanged adapter (2). 3. Push cam-lever arms (3) inward until they lock in place. 4. Seat new gasket (5) into dust cap (6). END OF WORK PACKAGE

TM 10-5430-242-12&P 0014 00

0014 00-1/2 blank


10,000, 20,000, AND 50,000 GALLON FILLER/DISCHARGE ASSEMBLY ELBOW AND DUST CAP GASKET

REPLACEMENT INITIAL SETUP Mandatory Replacement Parts Gasket (Item 1, WP 0044 00) REMOVAL 1. Remove elbow (1) or dust cap (2) by pulling outward on cam-lever arms (3), and lifting elbow (1) or

dust cap (2) from flanged adapter (4).

NOTE

Fill end female/female elbow has two gaskets. 2. Remove gasket (5) from elbow (1) and gasket (6) from dust cap (2). Discard gaskets (5) and (6).

INSTALLATION

NOTE

Fill end female/female elbow will require two new gaskets. 1. Place new gasket (5) into elbow (1) and new gasket (6) in dust cap (2). 2. Install elbow (1) onto flanged adapter (4), by pushing inward on cam-lever arms (3) to lock elbow (1)

into position. 3. Install the dust cap (2) onto the elbow (1) by pushing inward on the cam-lever arms (3) on dust cap

(2) to lock into position. END OF WORK PACKAGE

1

2

3

4

5 6

TM 10-5430-242-12&P

CHAPTER 5

UNIT MAINTENANCE INSTRUCTIONS

FOR TANK, FUEL STORAGE, 3,000 GALLON, 10,000 GALLON


TM 10-5430-242-12&P 0015 00

0015 00-1/2 blank


COLLAPSIBLE FABRIC TANK, FUEL STORAGE, 3,000, 10,000, 20,000, AND 50,000 GALLONS

LUBRICATION INSTRUCTIONS LUBRICATION INSTRUCTIONS Lubricate all cam-lever arms and lobes systematically with two drops of lubricating oil (Item 4, WP 0042 00). These instructions are mandatory. END OF WORK PACKAGE

TM 10-5430-242-12&P 0016 00

0016 00-1/2 blank


10,000, 20,000, AND 50,000 GALLON UNIT REPAIR; TOOLS, SPECIAL TOOLS; TEST MEASUREMENT AND

DIAGNOSTIC EQUIPMENT (TMDE); AND SUPPORT EQUIPMENT

COMMON TOOLS AND EQUIPMENT For authorized common tools and equipment, refer to the Modified Table of Organization and Equipment (MTOE), applicable to the unit. SPECIAL TOOLS, TMDE, AND SUPPORT EQUIPMENT For special tools required for use with the Collapsible Fabric Fuel Tanks, refer to WP 0036 00, Maintenance Allocation Chart. No TMDE or support equipment is required for the Collapsible Fabric Fuel Tanks. REPAIR PARTS Repair parts are listed and illustrated in WP 0038 00 of this manual. END OF WORK PACKAGE

TM 10-5430-242-12&P 0017 00

0017 00-1/2 blank


10,000, 20,000, AND 50,000 GALLON UNIT SERVICE UPON RECEIPT

SITE AND SHELTER REQUIREMENTS Choose a site that is free from sharp objects (rocks, sticks, glass, etc.), which could cut or puncture the tank. The site must not be subject to flooding or high water.

WARNING

If the tank is placed over drop-offs greater than 3.0 inches (7.62 cm), serious injury to personnel or damage to the tank may occur.

The collapsible fabric fuel tank may be installed on a slope of up to 3 percent [3.0 inch (7.62 cm) rise in 100.0 foot (30.48 meters) run], but the tank base should not rest over abrupt drop-offs greater than 3.0 inches (7.62 cm). SERVICE UPON RECEIPT OF MATERIEL Inspect the equipment for damage incurred (punctures or tears) during shipment. If the equipment has been damaged, report the damage in accordance with the instructions of DA PAM 738-750. Check the equipment against the packing slip to see if the shipment is complete. Report all discrepancies in accordance with the instructions of DA PAM 738-750. Inspect Emergency repair items (sealing clamps, plugs, gaskets, and preformed packing) that are packaged separately. Place the items in a secure storage area until required. Check to see whether the equipment has been modified. INSTALLATION INSTRUCTIONS Refer to WP 0005 00. PRELIMINARY SERVICING AND ADJUSTMENT OF EQUIPMENT No preliminary servicing or adjustment is required. END OF WORK PACKAGE

TM 10-5430-242-12&P 0018 00

0018 00-1 Change 1 − 28 April 2002


10,000, 20,000, AND 50,000 GALLON UNIT PMCS PROCEDURES

INTRODUCTION General Preventive Maintenance Checks and Services (PMCS) are performed to keep the collapsible fabric fuel tank assembly in operating condition. The checks are used to find, correct, or report problems. Be sure to perform PMCS each time the tank assembly is serviced. Using the PMCS table, always do PMCS in the same order, so that it gets to be a habit. With practice, you will quickly spot anything wrong. Pay careful attention to WARNING and CAUTION statements. A WARNING means someone could be hurt. A CAUTION means equipment could be damaged. Before using the tank assembly, do “Before” PMCS. During use, do “During” PMCS. After the tank assembly is used, do “After” PMCS. Do “Semi-annually” PMCS once every six months. If something is found to be wrong when performing PMCS, fix it if possible, using troubleshooting procedures and/or maintenance procedures. Use DA Form 2404 (Equipment Inspection and Maintenance Worksheet) to record any faults discovered before, during, or after operation, unless they can be fixed. You do not need to record faults that you can fix. For further information about how to use this form, see DA PAM 738-750. PMCS Procedures The Preventive Maintenance Checks and Services, Table 1, lists the inspections and care required to keep the fuel tank assembly in good operating condition. The “Interval” column of Table 1 indicates when a certain check or service should be performed. The “Procedure” column of Table 1 tells how to do the required checks and services. Carefully follow these instructions. When the procedure tells you to, notify your supervisor. The “Equipment Not Ready/Available If” column of Table 1 tells you when and why your equipment cannot be used. PMCS Leakage Definitions It is necessary for you to know how fluid leakage affects the status of the collapsible fabric petroleum tank. The following are types/classes of leakage you need to know to be able to determine the status of the collapsible fabric fuel tank. Learn these leakage definitions and remember − when in doubt, notify supervision.

TM 10-5430-242-12&P 0018 00

Change 1 0018 00-2

CAUTION

Report Class III and IV leaks to supervision. Failure to heed this caution can damage the equipment.

NOTE

Equipment operation is allowed with minor leakages (Class I or Class II). Consideration must be given to fluid capacity in the item/system being checked/inspected. When in doubt, notify supervision.

When operating with Class I or Class II leaks, continue to check fluid levels as required in PMCS.

Class I Seepage of fluid (as indicated by wetness or discoloration) not great enough to form drops. Class II Leakage of fluid great enough to form drops but not enough to cause drops to drip from item

being checked/inspected. Class III Leakage of fluid great enough to form drops that fall from the item being checked/inspected. Class IV Leakage found under the tank. There is evidence of dampness on the ground around the tank.

Volume of fuel is less than it should be.

TM 10-5430-242-12&P 0018 00

0018 00-3 Change 1

Unit Preventive Maintenance Checks and Services Components

7

8

9

6

GTA MODEL RELIANCE AND MPC MODELS

1

2

4

GTA MODEL

3


5


TM 10-5430-242-12&P 0018 00

Change 1 0018 00-4

Table 1. Unit Preventive Maintenance Checks and Services for Fuel Storage Tank.

NOTE

Within designated intervals, these checks are to be performed in the order listed.


HOUR ITEM TO BE

CHECKED OR SERVICED

PROCEDURE EQUIPMENT NOT

READY/ AVAILABLE IF:

1

Before

Tank (1)

Inspect for tears or punctures.

Torn or punctured.

2 Before


Check for bent or binding stem, broken hand-wheel or handle.

Stem, hand-wheel or handle are damaged or missing.

3

4

Before

Before

Drain Ball Valve (4) Vent and Pipe Assembly (5)

Check for bent or binding stem or broken handle. Check for evidence of damage or missing parts. Check the relief cap for cleanliness and freedom of operation. Check if the flame arrestor, relief cap gasket, flat rubber gasket or cam-lever arms are damaged or missing.

Stem or handle is damaged or missing. Relief cap or flame arrestor is damaged or missing. Relief cap gasket, flat rubber gasket or cam-lever arms are damaged or missing.

5

Before

Filler/Discharge Assembly (6) (GTA Model) or Filler/Discharge Assembly (7) (Reliance and MPC Model)

Check for evidence of damage. Check if cam-lever arms are damaged or missing. Check if the elbow body is cracked or sealing surface is badly dented. Check for loose, damaged or missing screws and gaskets.

Cam-lever arms are damaged or missing. Elbow body is cracked. Elbow sealing surface is badly dented. Hardware is damaged or missing.

6

Before

Drain Fitting Assembly (8)

Check drain plug, drain hose, and drain ball valve, for damaged or missing parts.

Drain plug, drain hose, drain ball valve is missing, improperly connected, or damaged.

7

Before

Berm Liner Drain Fitting Assembly (9)

Check drain plug, drain hose, or drain ball valve, for damaged or missing parts.

Drain plug, drain hose or drain ball valve is missing, improperly connected, or damaged.

TM 10-5430-242-12&P 0018 00

0018 00-5 Change 1

Table 1. Unit Preventive Maintenance Checks and Services

For Fuel Storage Tank (continued).

ITEM NO.

INTERVAL

MAN-HOUR


SERVICED PROCEDURE

EQUIPMENT NOT READY/

AVAILABLE IF:

8

During

Tank (1) Inspect for tears, leaks, or punctures (exclude weeping/wicking where tank seams are not involved and droplets do not form or run down side of the tank).


9

During Filler/Discharge Gate Valve (2) or Ball Valve (3)

Check for bent or binding stem, broken hand-wheel or handle, and leakage.

Stem, hand-wheel or handle, gasket, or cam-lever arms are damaged, missing, or leaks.

10

During

Drain Ball Valve (4)

Check for bent or binding stem, broken handle, and leakage.

Stem or handle damaged, missing, or leaks.

11 During Vent and Pipe Assembly (5)

Check for evidence of leakage, damage, or missing parts. Check relief cap for cleanliness and freedom of operation. Check if flame arrestor, relief cap gasket, flat rubber gasket, or cam-lever arms are damaged or missing.

Relief cap or flame arrestor is damaged or missing. Relief cap gasket, flat rubber gasket, or cam-lever arms are damaged or missing.

12 During Filler/Discharge Assembly (6) (GTA Model) or Filler/Discharge Assembly (7) (Reliance and MPC Model)

Check for evidence of damage or leakage. Check if cam-lever arms are damaged or missing. Check if the elbow body is cracked or sealing surface is badly dented. Check for loose, damaged or missing screws and gaskets.

Cam-lever arms are damaged or missing. Elbow body is cracked. Elbow sealing surface is badly dented.

13

During


Check immediate area for evidence of leaks. Check the drain plug, drain hose, or drain ball valve, for damaged or missing parts.

Drain plug, hose, or drain ball valve missing, improperly connected, or damaged.

14

During


Check immediate area for evidence of leakage. Check drain plug, hose, or drain ball valve, for damaged or missing parts.

Drain plug, hose, or drain ball valve missing, improperly connected, damaged or leaks.

TM 10-5430-242-12&P 0018 00

Change 1 0018 00-6

Table 1. Unit Preventive Maintenance Checks and Services

For Fuel Storage Tank (continued).

ITEM NO.

INTERVAL

MAN-HOUR


SERVICED PROCEDURE

EQUIPMENT NOT READY/

AVAILABLE IF:

15

After

Tank (1) Inspect for tears, punctures, or leaks.


16

After


Check for bent or binding stem, broken hand-wheel or handle.

Stem, hand-wheel or handle are damaged or missing.

17

After

Drain Ball Valve (4)

Check for bent or binding stem, or broken handle.

Stem or handle is damaged or missing.

18

After

Vent and Pipe Assembly (5)

Check for evidence of leakage, damage, or missing parts. Check the relief cap for cleanliness and freedom of operation. Check if the flame arrestor, relief cap gasket, flat rubber gasket, or cam-lever arms are damaged or missing.

Evidence of leak-age. Relief cap or flame arrestor damaged or miss-ing. Relief cap gasket, flat rubber gasket, or cam-lever arms are damaged or missing.

19

After

Filler/Discharge Assembly (6) (GTA Model) or Filler/Discharge Assembly (7) (Reliance and MPC Model)

Check for evidence of damage or leakage. Check if cam-lever arms are damaged or missing. Check if elbow body is cracked or sealing surface is badly dented. Check for loose, damaged or missing screws and gaskets.

Any evidence of leakage. Cam-lever arms damaged or missing. Elbow body cracked or worn.

20

Semi-

annually


Check immediate area for evidence of leakage. Check the drain plug, drain hose, or drain ball valve for damaged or missing parts.

Any evidence of leakage. Drain plug, drain hose, or drain ball valve are missing, improperly connected, or damaged.

21

Semi-

annually


Check immediate area for evidence of leakage. Check drain plug, drain hose, or drain valve for damaged or missing parts.

Any evidence of leakage. Drain plug, drain hose, or drain ball valve is missing, improperly connected, damaged or leaks.

END OF WORK PACKAGE

TM 10-5430-242-12&P 0019 00

0019 00-1 Change 1 − 28 April 2002


10,000, 20,000, AND 50,000 GALLON UNIT MAINTENANCE PROCEDURES

GENERAL INSTRUCTIONS Maintenance instructions in this section will list resources required and equipment condition for start of procedure, except as noted below:

• Personnel required are listed only if the task requires more than one.

• The normal standard equipment condition to start a maintenance task is collapsible tank and drained berm liner. Equipment condition is not listed unless some other condition is required.

CAUTION

The collapsible tank and berm liner must be empty before performing maintenance on these units. Be careful when walking on fabric. Gravel and sand on the bottom of boots will damage fabric.

PERSONNEL SAFETY

• To ensure safety of personnel, proper care should be used when handling assemblies and parts. Many assemblies are heavy. The assistance of additional personnel, lifting devices or other support equipment may be required to move or position heavy items.

• Personnel must remove all items of jewelry (rings, bracelets, watches, necklaces, etc.) and loose

clothing before working on the equipment. Jewelry and loose clothing can get caught in equipment and result in damage to equipment or injury to personnel.

• When performing maintenance on the collapsible fuel tank, keep in mind that the purpose of the

equipment is to store liquid fuel. Cleaning fluids, lubricants, preservatives, paint or other chemicals must not be allowed to contaminate the fuel.

Operate the equipment after performing maintenance to ensure repairs have been performed correctly and equipment can be returned to service. PROPER EQUIPMENT Obtain proper equipment before beginning maintenance. This includes hand tools and/or special tools, receptacles for storing small parts and expendable materials required by the maintenance task. Maintenance of the collapsible fuel tank system is limited to replacement and repair. Replacement consists of turning the equipment in at the proper supply point and then requisitioning a replacement unit. Repair is accomplished by replacing or repairing components that make up the system. EQUIPMENT MAINTENANCE PROCEDURE Filler/Discharge Gate Valve Assembly (GTA Model) WP 0020 00 Filler/Discharge Ball Valve Assembly (Reliance and MPC Models) WP 0021 00 Filler/Discharge Hose Assembly WP 0022 00 Tank or Berm Liner Drain Ball Valve WP 0023 00

TM 10-5430-242-12&P 0019 00

Change 1 0019 00-2

EQUIPMENT MAINTENANCE PROCEDURE Tank Drain Hose Assembly WP 0024 00 Vent Fitting Assembly (GTA Model) WP 0025 00 Vent Fitting Assembly (Reliance and MPC Models) WP 0026 00 Filler/Discharge Assembly (GTA Model) WP 0027 00 Filler/Discharge Assembly (Reliance and MPC Models) WP 0028 00 Tank Drain Fitting Assembly WP 0029 00 Tank Assembly WP 0030 00 Berm Liner Drain Hose Assembly WP 0031 00 Berm Liner Drain Fitting Assembly (Reliance Models) WP 0032 00 Berm Liner Drain Fitting Assembly (GTA Model) WP 0033 00 Berm Liner Drain Fitting Assembly (MPC Models) WP 0033 01 Preparation For Storage Or Shipment WP 0034 00 END OF WORK PACKAGE

TM 10-5430-242-12&P 0020 00

0020 00-1


10,000, 20,000, AND 50,000 GALLON FILLER/DISCHARGE GATE VALVE ASSEMBLY (GTA MODEL)

SERVICE, REPLACEMENT, REPAIR INITIAL SETUP Tools Mandatory Replacement Parts Tool Kit General Mechanics Gasket (Item 1, WP 0036 00) (Item 1, WP 0044 00) Torque Wrench (in-lb) Gasket (Item 2, WP 0036 00) (Item 4, WP 0044 00) Torque Wrench (ft-lb) Gasket, Valve Bonnet (Item 3, WP 0036 00) (Item 5, WP 0044 00) Lockwashers Materials/Parts (Item 6, WP 0044 00) Crocus Cloth Lockwashers (Item 5, WP 0042 00) (Item 7, WP 0044 00) Detergent (Item 6, WP 0042 00) Dry Cleaning Solvent (Item 7, WP 0042 00) Grease (Item 8, WP 0042 00) Rags, Wiping (Item 2, WP 0042 00) REMOVAL Hose Assembly, Coupling, and Adapter 1. Remove hose assembly (1) from gate valve assembly (2) by pulling two cam-lever arms (3) outward

on female quick-disconnect coupling (4). 2. Remove hose assembly (1). 3. Remove the chain and dust cap (5) from female quick-disconnect coupling (4), and the chain and

dust plug (6) from male-flanged adapter (7). Remove gasket (8) from male-flanged adapter (7). 4. Remove coupling gasket (9) from inside female quick-disconnect coupling (4). 5. Remove eight hex nuts (10), lockwashers (11), hex-head cap screws (12), and washers (13). 6. Remove female quick-disconnect coupling (4) and flange gasket (14) from face of gate valve (15). 7. Remove eight hex nuts (16), lockwashers (17), hex-head cap screws (18), and washers (19) from the

opposite end of gate valve (15). 8. Remove male-flanged adapter (7) and flange gasket (20).

TM 10-5430-242-12&P 0020 00

0020 00-2

DISASSEMBLY Gate Valve 1. Remove jam nut (1) from the top of hand-wheel (2). 2. Remove hand-wheel (2) from the top of valve stem (3). 3. Remove packing nut (4) from bonnet (5). 4. Remove packing gland (6) and gland spring (7) from valve stem (3).

NOTE

The packing ring will remain in the bonnet until the valve stem, the disk riser, and the disk halves have been removed from the bonnet.

5. Remove eight hex nuts (8), lockwashers (9), and hex-head cap screws (10) holding bonnet (5) to valve body (11).

2

1

3

4

5

6

7

9

8

10

11

12 13

14

15

16

17

18

19

20

TM 10-5430-242-12&P 0020 00

0020 00-3

CAUTION

Keep the disk halves together when removing from the valve body. Disk halves must be grasped firmly when disassembled from the valve body. Dropping the disk halves off the disk riser can damage the sealing surfaces. As the discs clear the slots in the valve body, hold them together with the right hand in order to avoid dropping off the disk stem and damaging the sealing surface.

6. Lift bonnet (5) with valve stem (3), disk riser (12), and disk halves (13) and (14) from valve body (11).

7. Remove bonnet gasket (15) from valve body (11). 8. Rotate disk riser (12) counterclockwise, and disassemble disk riser (12) from valve stem (3).

3

14

11

12

1

2

4

7

6

16

10

9

5

12

13

15

8

TM 10-5430-242-12&P 0020 00

0020 00-4

9. Rotate valve stem (3) clockwise, and disassemble valve stem (3) from the bottom side of bonnet (5).

NOTE

The packing ring should be removed only when it is to be replaced. 10. Drive packing ring (16) through the bottom of bonnet (5). SERVICE

WARNING

Dry cleaning solvent, A-A-59601, used to clean parts, is potentially dangerous to personnel and property. It produces toxic and flammable fumes. Use only in well ventilated areas. Avoid repeated and prolonged skin contact. Do not use solvent near an open flame or near excessive heat. The flash point of the solvent is 100°F to 130°F (38° C to 59° C).

CAUTION

Dry cleaning solvent, A-A-59601, used to clean parts, must not come into contact with any part of the fuel tank fabric. Damage to the fabric will occur.

1. Clean all parts with dry cleaning solvent and dry thoroughly with rags. 2. Clean all gasket-sealing surfaces thoroughly with detergent and hot water. 3. Inspect all mechanical parts for cracks, dents, breaks, and wear. Replace components if

unserviceable. 4. Polish valve stem (3) with crocus cloth. Coat valve stem (3) with grease. ASSEMBLY Gate Valve 1. Thread disk riser (12) into valve stem (3). 2. Check that disk riser (12) is completely secured to bonnet (5). 3. Lay valve body (11) on its side on a clean surface. Position new bonnet gasket (15) over disk riser

(12). 4. Install disk halves (13) and (14) onto disk riser (12). 5. Insert disk halves (13) and (14) into valve body (11) slot. 6. Place valve body (11) and bonnet (5) in an upright position. 7. Align valve body (11) to bonnet gasket (15). Install bonnet (5) assembly to valve body (11) with eight

hex-head cap screws (10), new lockwashers (9), and hex nuts (8). 8. Insert packing ring (16) onto valve stem (3). 9. Insert packing nut (4) onto valve stem (3) by pushing packing nut (4) down on the neck of bonnet (5)

until packing ring (16) is seated in bonnet (5).

TM 10-5430-242-12&P 0020 00

0020 00-5/6 blank

10. Remove packing nut (4) from valve stem (3), and assemble gland spring (7) and packing gland (6) to

valve stem (3). 11. Insert packing nut (4), hand-wheel (2), and jam nut (1) onto the valve stem (3). 12. Torque hex-head cap screws (10), lockwashers (9), and hex nuts (8) assembled to the valve body

(11) to 16 ft-lb (21.70 N•m). INSTALLATION Hose Assembly, Coupling, and Adapter 1. Position new flange gasket (20) on the face of gate valve (15), and align the holes. 2. Position male-flanged adapter (7) against flange gasket (20), and align the holes. 3. Install washers (19) and hex-head cap screws (18) onto male-flanged adapter (7), flange gasket (20),

and gate valve (15). 4. Install new lockwashers (17), and hex nuts (16) onto gate valve (15). Torque nuts (16) to 30 in-lb

(3.41N•m). 5. At the opposite end of gate valve (15), position new flange gasket (14) against gate valve (15). 6. Position female quick-disconnect coupling (4) against flange gasket (14) and align the holes. 7. Install washers (13) and hex-head cap screws (12) onto female quick-disconnect coupling (4), flange

gasket (14), and the face of gate valve (15). 8. Install new lockwashers (11) and hex nuts (10) onto hex-head cap screws (12). Torque nuts (10) to

30 in-lb (3.41N•m). 9. Lubricate new coupling gasket (9), and install coupling gasket (9) on the inside of female quick-

disconnect coupling (4). 10. Install new gasket (8) on male-flanged adapter (7). Install chains and dust cap (5) and dust plug (6)

on female quick-disconnect coupling (4) and male-flanged adapter (7). 11. Install hose assembly (1) to gate valve assembly (2) and position hose assembly (1) in place by

pushing in on cam-lever arms (3). END OF WORK PACKAGE

TM 10-5430-242-12&P 0021 00

0021 00-1 Change 1 – 28 April 2002


10,000, 20,000, AND 50,000 GALLON FILLER/DISCHARGE BALL VALVE ASSEMBLY (RELIANCE AND MPC MODELS)

SERVICE, REPLACEMENT, REPAIR INITIAL SETUP Tools Mandatory Replacement Parts Tool Kit, General Mechanics Gasket (Item 1, WP 0036 00) (Item 2, WP 0044 00) Materials/Parts Anti-seize Tape (Item 1, WP 0042 00) Dry Cleaning Solvent (Item 7, WP 0042 00) Rags, Wiping (Item 2, WP 0042 00) Thread Sealing Compound (Item 9, WP 0042 00) REMOVAL Remove the ball valve from the filler/discharge hose assembly. DISASSEMBLY 1. Pull cam-lever arms (1) on dust cap (2) out, away from body of dust cap (2). 2. Remove dust cap (2) from male coupling (3). Remove gasket (4) from dust cap (2). 3. Disconnect chain (5) and two key rings (6) from dust cap (2) and male coupling (3). 4. Unthread male coupling (3) from ball valve (7). 5. Pull cam-lever arms (8) on female coupling (9) out, away from body of female coupling (9). 6. Remove dust plug (10) from female coupling (9). Remove gasket (11) from dust plug (10). 7. Disconnect chain (12) and two key rings (13) from dust plug (10) and female coupling (9). 8. Unthread female coupling (9) from ball valve (7).

1

2

3

4

5

6

78 9

10

11 12

13

TM 10-5430-242-12&P 0021 00

Change 1 0021 00-2

SERVICE

WARNING

Dry cleaning solvent, A-A-59601, used to clean parts, is potentially dangerous to personnel and property. It produces toxic and flammable fumes. Use only in well ventilated areas. Avoid repeated and prolonged skin contact. Do not use solvent near an open flame or near excessive heat. The flash point of the solvent is 100°F to 130°F (38°C to 59°C).

CAUTION


1. Clean all parts with dry cleaning solvent and dry thoroughly with rags. 2. Inspect all mechanical parts for cracks, dents, breaks, and wear. Replace the component if

unserviceable. ASSEMBLY 1. Coat threads of female coupling (9) with thread sealing compound or anti-seize tape, and install

female coupling (9) in ball valve (7). 2. Connect chain (12) and two key rings (13) to dust plug (10) and female coupling (9). 3. Install new gasket (11) on dust plug (10). 4. Push cam-lever arms (8) on female coupling (9) outward, away from body of female coupling (9). 5. Install dust plug (10) in female coupling (9). 6. Push cam-lever arms (8) on female coupling (9) inward toward body of female coupling (9) until

locked. 7. Coat threads of male coupling (3) with thread sealing compound or anti-seize tape, and install male

coupling (3) in ball valve (7). 8. Connect chain (5) and two key rings (6) to male coupling (3) and dust cap (2). 9. Push cam-lever arms (1) on dust cap (2) outward, away from body of dust cap (2). 10. Install dust cap (2) on male coupling (3). 11. Push cam-lever arms (1) on dust cap (2) inward toward body of dust cap (2) until locked. INSTALLATION Install the drain ball valve on the drain hose assembly. END OF WORK PACKAGE

TM 10-5430-242-12&P 0022 00

0022 00-1


10,000, 20,000, AND 50,000 GALLON FILLER/DISCHARGE HOSE ASSEMBLY

SERVICE AND REPLACEMENT INITIAL SETUP Materials/Parts Mandatory Replacement Parts Detergent Gasket (Item 6, WP 0042 00) (Item 1, WP 0044 00) REMOVAL 1. Pull outward on two cam-lever arms (1). Remove dust cap (2) and dust plug (3) from hose assembly

(4). 2. Remove two chain assemblies (5) and remove dust cap (2) and dust plug (3) from hose assembly (4). 3. Remove gasket (6) from dust plug (3). SERVICE 1. Flush out the hose assembly with hot, soapy water. 2. Rinse out the filler/discharge hose assembly thoroughly and air-dry. 3. Inspect the hose for cracks, tears, or wear, and ensure that the hose bands are secure to the

couplings. 4. Inspect all mechanical parts for cracks, dents, breaks and wear. Replace any unserviceable

components.

1

2

3

4

5

5

6

TM 10-5430-242-12&P 0022 00

0022 00-2

INSTALLATION 1. Install two chain assemblies (5), dust cap (2), and dust plug (3) to hose assembly (4). Install new

gasket (6) on dust plug (3). 2. Connect dust cap (2) and dust plug (3) to hose assembly (4) by pushing in on cam-lever arms (1). END OF WORK PACKAGE

TM 10-5430-242-12&P 0023 00

0023 00-1


10,000, 20,000, AND 50,000 GALLON TANK OR BERM LINER DRAIN BALL VALVE

SERVICE, REPLACEMENT, REPAIR INITIAL SETUP Tools Mandatory Replacement Parts Tool Kit General Mechanics Gasket (Item 1, WP 0036 00) (Item 3, WP 0044 00) Materials/Parts Anti-seize Tape (Item 1, WP 0042 00) Dry Cleaning Solvent (Item 7, WP 0042 00) Rags, Wiping (Item 2, WP 0042 00) Thread Sealing Compound (Item 9, WP 0042 00) REMOVAL Remove the drain ball valve from the drain hose assembly. DISASSEMBLY 1. Pull cam-lever arms (1) on dust cap (2) out, away from body of dust cap (2). 2. Remove dust cap (2) from male coupling (3). Remove gasket (4) from dust cap (2). 3. Disconnect chain (5) and two key rings (6) from dust cap (2) and male coupling (3). 4. Unthread male coupling (3) from ball valve (7). 5. Pull cam-lever arms (8) on female coupling (9) out, away from body of female coupling (9). 6. Remove dust plug (10) from female coupling (9). Remove gasket (11) from dust plug (10). 7. Disconnect chain (12) and two key rings (13) from dust plug (10) and female coupling (9). 8. Unthread female coupling (9) from ball valve (7).

1

2

3

45

6

78

9 10

11 12

13

TM 10-5430-242-12&P 0023 00

0023 00-2

SERVICE

WARNING


CAUTION


1. Clean all parts with dry cleaning solvent and dry thoroughly with rags. 2. Inspect all mechanical parts for cracks, dents, breaks, and wear. Replace the component if

unserviceable. ASSEMBLY 1. Coat threads of female coupling (9) with thread sealing compound or anti-seize tape, and install

female coupling (9) in ball valve (7). 2. Connect chain (12) and two key rings (13) to dust plug (10) and female coupling (9). 3. Install new gasket (11) on dust plug (10). 4. Push cam-lever arms (8) on female coupling (9) outward, away from body of female coupling (9). 5. Install dust plug (10) in female coupling (9). 6. Push cam-lever arms (8) on female coupling (9) inward toward body of female coupling (9) until

locked. 7. Coat threads of male coupling (3) with thread sealing compound or anti-seize tape, and install male

coupling (3) in ball valve (7). 8. Connect chain (5) and two key rings (6) to male coupling (3) and dust cap (2). 9. Push cam-lever arms (1) on dust cap (2) outward, away from body of dust cap (2). 10. Install dust cap (2) on male coupling (3). 11. Push cam-lever arms (1) on dust cap (2) inward toward body of dust cap (2) until locked. INSTALLATION Install the drain ball valve on the drain hose assembly. END OF WORK PACKAGE

TM 10-5430-242-12&P 0024 00

0024 00-1


10,000, 20,000, AND 50,000 GALLON TANK DRAIN HOSE ASSEMBLY

SERVICE INITIAL SETUP Tools Equipment Condition Tool Kit General Mechanics Tank drain ball valve removed (Item 1, WP 0036 00) (WP 0023 00) Materials/Parts Anti-seize Tape (Item 1, WP 0044 00) Detergent (Item 6, WP 0044 00) Dry Cleaning Solvent (Item 7, WP 0044 00) Rags, Wiping (Item 2, WP 0044 00) Sealing Compound (Item 9, WP 0044 00) SERVICE 1. Rotate hose assembly (1) counterclockwise and remove from drain fitting (2). 2. Flush hose assembly (1) with hot, soapy water. 3. Rinse out hose assembly (1) thoroughly and air dry.

WARNING


CAUTION


4. Clean the threads on couplings (3) with dry cleaning solvent and dry thoroughly with rags. 5. Inspect hose assembly (1) for cracks, tears, or wear. 6. Check and ensure hose bands (4) are secured to threaded couplings (3). 7. Apply sealing compound or anti-seize tape on threads of coupling (3). Engage threads of couplings

(3) with threads on drain fitting (2) and turn hose assembly (1) clockwise until tight. 8. Install the tank drain ball valve. See WP 0023 00.

TM 10-5430-242-12&P 0024 00

0024 00-2

END OF WORK PACKAGE

1

3

4

2

4

3

TM 10-5430-242-12&P 0025 00

0025 00-1


10,000, 20,000, AND 50,000 GALLON VENT FITTING ASSEMBLY (GTA MODEL)

SERVICE, REPLACEMENT, REPAIR INITIAL SETUP Tools Mandatory Replacement Parts Tool Kit General Mechanics Gasket (Item 1, WP 0036 00) (Item 3, WP 0044 00) Torque Wrench (ft-lb) Gasket Cap (Item 3, WP 0036 00) (Item 8, WP 0044 00) O-Ring Materials/Parts (Item 9, WP 0044 00) Dry Cleaning Solvent Relief Cap Gasket (Item 7, WP 0042 00) (Item 10, WP 0044 00) Rags, Wiping (Item 2, WP 0042 00) Silicone Compound (Item 10, WP 0042 00) REMOVAL 1. Remove eight screws (1) and washers (2) from vent and pipe assembly (3). 2. Lift male-flanged adapter (4) from tank fitting (5). 3. Remove and discard O-ring (6) from packing groove (7) located in tank fitting (5). DISASSEMBLY 1. Remove female quick-disconnect coupling (8) from male-flanged adapter (4) by pulling outward on

cam-lever arms (9), and lifting female quick-disconnect coupling (8) from male-flanged adapter (4). 2. Remove and discard gasket (10) from female quick-disconnect coupling (8). 3. Rotate vent pipe (11) counterclockwise until the vent pipe threads disengage from female quick-

disconnect coupling (8), and remove female quick-disconnect coupling (8) from vent pipe (11). 4. Rotate relief cap (12) counterclockwise until the relief cap threads disengage from vent pipe (11).

Remove the relief cap (12) from the vent pipe (11). 5. Remove and discard relief cap gasket (13) from inside relief cap (12). 6. Rotate flame arrestor (14) counterclockwise until the flame arrestor threads disengage from relief cap

(12). Remove flame arrestor (14) from relief cap (12). 7. Remove and discard gasket (15) from inside dust cap (16). 8. Remove vent relief cap screw (17), washer (18), and gasket (19) from lever head assembly (20).

Discard gasket (19).

TM 10-5430-242-12&P 0025 00

0025 00-2

1

2

3

4

5

6

7

8

9 10

9

11

12

13

14

15

16

17

18

19 20

TM 10-5430-242-12&P 0025 00

0025 00-3

SERVICE

WARNING


CAUTION


1. Clean all parts with dry cleaning solvent, and dry thoroughly with rags. 2. Clean the preformed packing grooves with cleaning solvent, and dry thoroughly with rags. 3. Inspect all mechanical parts for cracks, dents, breaks, and wear. Replace the component if

unserviceable. 4. Check that the vent hole in the flame arrestor is clear of all debris. ASSEMBLY 1. Install vent relief cap screw (17), washer (18), and new gasket (19) in lever head assembly (20). 2. Position new relief cap gasket (13) over flame arrestor (14). Seat relief cap gasket (13) into relief cap

(12). 3. Install flame arrestor (14) into relief cap (12). Rotate flame arrestor (14) clockwise until threads are

firmly seated in relief cap (12). 4. Install flame arrestor (14) into vent pipe (11) until vent pipe (11) contacts relief cap (12). 5. Rotate relief cap (12) clockwise until vent pipe (11) and relief cap (12) are firmly seated together. 6. Install vent pipe (11) into female quick-disconnect coupling (8). Rotate vent pipe (11) clockwise until

it firmly seats in female quick-disconnect coupling (8). 7. Install new gasket (10) into female quick-disconnect coupling (8). 8. Install female quick-disconnect coupling (8) on male-flanged adapter (4) pushing in cam-lever arms

(9) until locked in place. 9. Install new gasket (15) inside dust cap (16).

TM 10-5430-242-12&P 0025 00

0025 00-4

INSTALLATION 1. Lubricate new O-ring (6) with silicone compound. 2. Install O-ring (6) into packing groove (7) located in tank fitting (5). 3. Position male-flanged adapter (4) over tank fitting (5). 4. Install eight washers (2) and screws (1) through vent and pipe assembly (3) and tank fitting (5) holes. 5. Torque screws (1) to 16 ft-lb (21.70 N•m). END OF WORK PACKAGE

TM 10-5430-242-12&P 0026 00

0026 00-1 Change 1 – 28 April 2002


10,000, 20,000, AND 50,000 GALLON VENT FITTING ASSEMBLY (RELIANCE AND MPC MODELS)

SERVICE, REPLACEMENT, REPAIR INITIAL SETUP Tools Mandatory Replacement Parts Tool Kit, General Mechanics Gasket (Item 1, WP 0036 00) (Item 3, WP 0044 00) Torque Wrench (ft-lb) Gasket Cap (Item 3, WP 0036 00) (Item 8, WP 0044 00) O-Ring Materials/Parts (Item 9, WP 0044 00) Dry Cleaning Solvent (Item 7, WP 0042 00) Rags, Wiping (Item 2, WP 0042 00) Silicone Compound (Item 10, WP 0042 00) REMOVAL 1. Remove eight screws (1) and washers (2) from vent fitting assembly (3). 2. Lift male-flanged adapter (4) from tank fitting (5). 3. Remove and discard O-ring (6) from packing groove (7) located in tank fitting (5). DISASSEMBLY 1. Remove female quick-disconnect coupling (8) from male-flanged adapter (4) by pulling outward on

cam-lever arms (9), and lifting female quick-disconnect coupling (8) from male-flanged adapter (4). 2. Remove and discard gasket (10) from female quick-disconnect coupling (8). 3. Rotate vent pipe (11) counterclockwise until the vent pipe threads disengage from female quick-

disconnect coupling (8), and remove female quick-disconnect coupling (8) from vent pipe (11). 4. Rotate relief cap (12) counterclockwise until the relief cap threads disengage from vent pipe (11).

Remove the relief cap (12) from the vent pipe (11). 5. Remove and discard relief cap gasket (13) from inside relief cap (12). 6. Rotate flame arrestor (14) counterclockwise until the flame arrestor threads disengage from relief cap

(12). Remove flame arrestor (14) from relief cap (12). 7. Remove and discard gasket (15) from inside dust cap (16).

TM 10-5430-242-12&P 0026 00

Change 1 0026 00-2

1

2

3

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6

7

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9

11

12

13

14

15

16

TM 10-5430-242-12&P 0026 00

0026 00-3 Change 1

SERVICE

WARNING


CAUTION


1. Clean all parts with dry cleaning solvent, and dry thoroughly with rags. 2. Clean the preformed packing grooves with cleaning solvent, and dry thoroughly with rags. 3. Inspect all mechanical parts for cracks, dents, breaks, and wear. Replace the component if

unserviceable. 4. Check that the vent hole in the flame arrestor is clear of all debris. ASSEMBLY 1. Position new relief cap gasket (13) over flame arrestor (14). Seat relief cap gasket (13) into relief cap

(12). 2. Install flame arrestor (14) into relief cap (12). Rotate flame arrestor (14) clockwise until threads are

firmly seated in relief cap (12). 3. Install flame arrestor (14) into vent pipe (11) until vent pipe (11) contacts relief cap (12). 4. Rotate relief cap (12) clockwise until vent pipe (11) and relief cap (12) are firmly seated together. 5. Install vent pipe (11) into female quick-disconnect coupling (8). Rotate vent pipe (11) clockwise until

it firmly seats in female quick-disconnect coupling (8). 6. Install new gasket (10) into female quick-disconnect coupling (8). 7. Install female quick-disconnect coupling (8) on male-flanged adapter (4) pushing in cam-lever arms

(9) until locked in place. 8. Install new gasket (15) inside dust cap (16).

TM 10-5430-242-12&P 0026 00

Change 1 0026 00-4

INSTALLATION 1. Lubricate new O-ring (6) with silicone compound. 2. Install O-ring (6) into packing groove (7) located in tank fitting (5). 3. Position male-flanged adapter (4) over tank fitting (5). 4. Install eight washers (2) and screws (1) through vent fitting assembly (3) and tank fitting (5) holes. 5. Torque screws (1) to 15 ft-lb (20.34 N•m) for Reliance Models and to 16 ft-lb (21.70 N•m) for MPC

Models. END OF WORK PACKAGE

TM 10-5430-242-12&P 0027 00

0027 00-1


10,000, 20,000, AND 50,000 GALLON FILLER/DISCHARGE ASSEMBLY (GTA MODEL)

SERVICE AND REPAIR INITIAL SETUP Tools Equipment Condition Tool Kit General Mechanics Filler/Discharge hose assembly removed (Item 1, WP 0036 00) (WP 0022 00) Torque Wrench (ft-lb) (Item 3, WP 0036 00) Mandatory Replacement Parts Gasket Materials/Parts (Item 1, WP 0044 00) Detergent Gasket (Item 6, WP 0042 00) (Item 12, WP 0044 00) Dry Cleaning Solvent Gasket (Item 7, WP 0042 00) (Item 13, WP 0044 00) Rags, Wiping Lockwasher (Item 2, WP 0042 00) (Item 6, WP 0044 00) Silicone Compound O-Ring (Item 10, WP 0042 00) (Item 11, WP 0044 00) DISASSEMBLY

CAUTION

Be sure to take off the closure plate before removing the flanged adapter. The flanged adapter is bolted to the closure plate. If the flanged adapter is removed first, the hex head nuts will fall into the tank.

NOTE

The filler/discharge fitting on the discharge end requires a female/male elbow. The filler/discharge fitting on the fill end requires a female/female elbow.

1. Remove 4-inch elbow (1) by pulling outward on cam-lever arms (2), and lifting elbow (1) from flanged

adapter (3). 2. Remove and discard elbow gasket (4) from inside elbow (1). 3. Remove twenty screws (5) and washers (6) from closure plate (7). Lift closure plate (7) from tank

fitting (8). 4. Remove and discard o-ring (9) from the packing groove located in tank fitting (8). 5. Remove eight nuts (10), lockwashers (11), screws (12), and gaskets (13) from flanged adapter (3),

and flanged adapter gasket (14). Discard lockwashers (11), gaskets (13), and gasket (14). 6. Remove and discard gasket (15) from inside dust cap (16).

TM 10-5430-242-12&P 0027 00

0027 00-2

SERVICE

WARNING


CAUTION


1. Clean all parts with dry cleaning solvent and dry thoroughly with rags. 2. Clean packing grooves thoroughly with detergent and hot water. 3. Clean all gasket-sealing surfaces thoroughly with detergent and hot water. 4. Inspect all mechanical parts for cracks, dents, breaks, and wear. Replace the component if

unserviceable.

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4 12

3

5

16

6

7

8

9

10

11 13

15 14

TM 10-5430-242-12&P 0027 00

0027 00-3/4 blank

ASSEMBLY 1. Install new gasket (15) into dust cap (16). 2. Install new elbow gasket (4) into 4-inch elbow (1). 3. Position new flanged adapter gasket (14) on closure plate (7), and align the holes. 4. Position flanged adapter (3) on flanged adapter gasket (14), and align the holes. 5. Install screws (12) through the holes in flanged adapter (3), and thread screws (12) through. 6. Assemble new gaskets (13), new lockwashers (11), and nuts (10) to screws (12). Torque the

fastening hardware to 16 ft-lbs (21.70 N•m). 7. Lubricate new o-ring (9) with silicone compound. Position o-ring (9) into the packing groove. 8. Position closure plate (7) and attached components on the tank. Install closure plate (7) and attached

components through the opening in the tank, until closure plate (7) contacts tank fitting (8).

NOTE

If the tank is lying completely flat, lift the tank to the closure plate to begin threading the screws through the tank fitting.

9. Assemble twenty washers (6) onto screws (5). Install screws (5) through closure plate (7) and tank

fitting (8). 10. Torque fastening screws (5) to 16 ft-lbs (21.70 N•m). 11. Position elbow (1) on flanged adapter (3), and push cam-lever arms (2) inward, locking elbow (1) to

flanged adapter (3). END OF WORK PACKAGE

TM 10-5430-242-12&P 0028 00

0028 00-1 Change 1 – 28 April 2002


10,000, 20,000, AND 50,000 GALLON FILLER/DISCHARGE ASSEMBLY (RELIANCE AND MPC MODELS)

SERVICE AND REPAIR INITIAL SETUP Tools Equipment Condition Tool Kit, General Mechanics Filler/Discharge hose assembly removed (Item 1, WP 0036 00) (WP 0022 00) Torque Wrench (ft-lb) (Item 3, WP 0036 00) Mandatory Replacement Parts Gasket Materials/Parts (Item 1, WP 0044 00) Detergent Gasket (Item 6, WP 0042 00) (Item 12, WP 0044 00) Dry Cleaning Solvent Gasket (Item 7, WP 0042 00) (Item 13, WP 0044 00) Rags, Wiping Lockwasher (Item 2, WP 0042 00) (Item 6, WP 0044 00) Silicone Compound O-Ring (Item 10, WP 0042 00) (Item 11, WP 0044 00) DISASSEMBLY

CAUTION Be sure to take off closure plate before removing the flanged adapter. The flanged adapter is bolted to the closure plate and suction stub. If the flanged adapter is removed first, the hex head nuts bolted to the suction stub will fall into the tank.

NOTE

The filler/discharge fitting on the discharge end requires a female/male elbow. The filler/discharge fitting of the fill end requires a female/female elbow.

1. Remove 4-inch elbow (1) by pulling outward on cam-lever arms (2), and lifting elbow (1) from flanged

adapter (3). 2. Remove and discard elbow gasket (4) from inside elbow (1). 3. Remove twenty screws (5) and washers (6) from closure plate (7). Lift closure plate (7) from tank

fitting (8). 4. Remove and discard o-ring (9) from the packing groove located in tank fitting (8).

NOTE

MPC Model Tanks use an additional eight gaskets on the screws for mounting the suction stub.

5. Remove eight nuts (10), lockwashers (11), screws (12), and gaskets (13) from suction stub (14)

flanged adapter (3), and gasket (15). Discard lockwashers (11), gaskets (13), and gasket (15). 6. Remove and discard gasket (16) from inside dust cap (17).

TM 10-5430-242-12&P 0028 00

Change 1 0028 00-2

SERVICE

WARNING


CAUTION


1. Clean all parts with dry cleaning solvent and dry thoroughly with rags. 2. Clean packing grooves thoroughly with detergent and hot water. 3. Clean all gasket-sealing surfaces thoroughly with detergent and hot water. 4. Inspect all mechanical parts for cracks, dents, breaks, and wear. Replace the component if

unserviceable.

1 2

4

12

3

5 16

6

7

8

9

10

11

13

15

14

1713

TM 10-5430-242-12&P 0028 00


ASSEMBLY 1. Install new gasket (16) into dust cap (17). 2. Install new elbow gasket (4) into 4-inch elbow (1). 3. Place suction stub (14) on a hard, flat surface with the eight bolt holes positioned up. 4. Position new gaskets (13) over each bolt hole in suction stub (14). 5. Position closure plate (7), on top of new gaskets (13), and align holes. 6. Position new flanged adapter gasket (15) on closure plate (7), and align the holes. 7. Position flanged adapter (3) on gasket (15), and align the holes.

NOTE

MPC Model Tanks use an additional eight gaskets on the screws for mounting the suction stub.

8. Install screws (12) and new gaskets (13) (if required) through the holes in flanged adapter (3), and

thread screws (12) through until the ends protrude through suction stub (14). 9. Assemble new gaskets (13), new lockwashers (11), and nuts (10) to screws (12). Torque fastening

hardware to 15 ft-lbs (20.34 N•m) for Reliance Models and to 16 ft-lb (21.70 N•m) for MPC Models. 10. Lubricate new o-ring (9) with silicone compound. Position o-ring (9) into the packing groove. 11. Position closure plate (7) and attached components on the tank. Install closure plate (7) and attached

components through the opening in the tank, until closure plate (7) contacts tank fitting (8).

NOTE

If the tank is lying completely flat, lift the tank to the closure plate to begin threading the screws through the tank fitting.

12. Assemble washers (6) onto screws (5). Install screws (5) through closure plate (7) and tank fitting

(8). 13. Torque fastening screws (5) to 15 ft-lbs (20.34 N•m) for Reliance Models and to 16 ft-lb (21.70 N•m)

for MPC Models. 14. Position elbow (1) on flanged adapter (3), and push cam-lever arms (2) inward, locking elbow (1) to

flanged adapter (3). END OF WORK PACKAGE

TM 10-5430-242-12&P 0029 00

0029 00-1 Change 1 – 28 April 2002


10,000, 20,000, AND 50,000 GALLON TANK DRAIN FITTING ASSEMBLY

SERVICE AND REPAIR INITIAL SETUP Tools Equipment Condition Tool Kit, General Mechanics Tank drain hose assembly removed (Item 1, WP 0036 00 (WP 0024 00) Torque Wrench (ft-lb) (Item 3, WP 0036 00) Mandatory Replacement Parts O-ring Materials/Parts (Item 9, WP 0044 00) Anti-seize Tape (Item 1, WP 0042 00) Detergent (Item 6, WP 0042 00) Dry Cleaning Solvent (Item 7, WP 0042 00) Rags, Wiping (Item 2, WP 0042 00) Sealing Compound (Item 9, WP 0042 00) Silicone Compound (Item 10, WP 0042 00) DISASSEMBLY 1. Disconnect the S-hook of chain assembly (1) from bracket (2). Remove drain plug screw (3), bracket

(2), and drain plug (4) from drain cover plate (5). 2. Disconnect the S-hook on other end of chain assembly (1) from bracket (6). Remove eight screws

(7), bracket (6), and washers (8) from drain cover plate (5) and tank fitting. 3. Remove drain cover plate (5). 4. Remove o-ring (9) from the packing groove located in the tank fitting. Discard o-ring (9). SERVICE

WARNING


CAUTION


TM 10-5430-242-12&P 0029 00

Change 1 0029 00-2

1. Clean all parts with dry cleaning solvent and dry thoroughly with rags. 2. Clean packing grooves thoroughly with detergent and hot water. 3. Inspect all mechanical parts for cracks, dents, breaks, and wear. Replace the component if

unserviceable.

ASSEMBLY 1. Lubricate new o-ring (9) with silicone compound. Position o-ring (9) into the packing groove located

on the tank fitting. 2. Position drain cover plate (5) on the tank fitting, and align the fastening holes. 3. Install drain cover plate (5) and bracket (6) to the tank fitting with eight screws (7) and washers (8), by

hand tightening screws (7). 4. Attach the S-hook of chain assembly (1) to bracket (6). Torque all screws (7) to 15 ft-lb (20.34 N•m)

for Reliance Models or 16 ft-lbs (21.70 N•m) for GTA and MPC Models. 5. Apply sealing compound or anti-seize tape to drain plug screw (3) threads. 6. Install drain plug screw (3), bracket (2), and drain plug (4) to drain cover plate (5). Attach the S-hook

of chain assembly (1) to bracket (2). END OF WORK PACKAGE

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7

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5

1

2

8

9

TM 10-5430-242-12&P 0030 00

0030 00-1


10,000, 20,000, AND 50,000 GALLON TANK ASSEMBLY

SERVICE INITIAL SETUP Tools Equipment Condition Tool Kit General Mechanics Filler/Discharge hose assembly removed (Item 1, WP 0036 00) (WP 0022 00)

Materials/Parts Detergent (Item 6, WP 0042 00) Dry Cleaning Solvent (Item 7, WP 0042 00) Rags, Wiping (Item 2, WP 0042 00) REMOVAL 1. Remove the vent fitting assembly from the vent fitting (WP 0025 00 or WP 0026 00). 2. Remove the filler/discharge assemblies (WP 0027 00 or WP 0028 00). 3. Remove the tank drain fitting assembly (WP 0029 00).

TM 10-5430-242-12&P 0030 00

0030 00-2

SERVICE

WARNING


CAUTION


1. Clean all mechanical parts with dry cleaning solvent and dry thoroughly with rags. 2. Clean the tank exterior with detergent and hot water. 3. Inspect all mechanical parts for cracks, dents, breaks, and wear. Replace the component if

unserviceable. INSTALLATION

NOTE

Prior to the installation of fuel tank assemblies, the drain end of the tank will unroll first. 1. Unroll the tank and unfold the sides using tank handles to position the tank. 2. Install the tank drain fitting assembly (WP 0029 00). 3. Install the filler/discharge assemblies (WP 0027 00 or WP 0028 00). 4. Install the vent fitting assembly (WP 0025 00 or WP 0026 00). END OF WORK PACKAGE

TM 10-5430-242-12&P 0031 00

0031 00-1/2 blank


COLLAPSIBLE FABRIC TANKS, FUEL STORAGE, 10,000 AND 20,000 GALLON

BERM LINER DRAIN HOSE ASSEMBLY SERVICE AND REPAIR

INITIAL SETUP Materials/Parts Equipment Condition Detergent Berm liner drain ball valve removed (Item 6, WP 0042 00 (WP 0023 00) Dry Cleaning Solvent (Item 7, WP 0042 00) Rags, Wiping (Item 2, WP 0042 00) SERVICE 1. Pull outward on cam-lever arms (1) and remove berm liner drain hose assembly (2) from male

disconnect coupling (3). 2. Flush berm liner drain hose assembly (2) with hot, soapy water. 3. Rinse out berm liner drain hose assembly (2) thoroughly and air dry.

WARNING


CAUTION


4. Clean the end of male disconnect coupling (3) with dry cleaning solvent and dry thoroughly with rags. 5. Inspect berm liner drain hose assembly (2) for cracks, tears or wear. 6. Push berm liner drain hose assembly (2) on male disconnect coupling (3). Push inward on cam-lever arms (1) and lock berm liner drain hose assembly (2) in place. 7. Install the berm liner drain ball valve. See WP 0023 00.

END OF WORK PACKAGE

1

2

3

TM 10-5430-242-12&P 0032 00

0032 00-1



BERM LINER DRAIN FITTING ASSEMBLY (RELIANCE MODEL) SERVICE AND REPAIR

INITIAL SETUP Tools Equipment Condition Tool Kit General Mechanics Berm liner drain hose assembly removed (Item 1, WP 0036 00 (WP 0031 00) Torque Wrench (ft-lb) (Item 3, WP 0036 00) Mandatory Replacement Parts Gasket Materials/Parts (Item 3, WP 0044 00) Anti-seize Tape O-ring (Item 1, WP 0042 00) (Item 9, WP 0044 00) Detergent (Item 6, WP 0042 00) Dry Cleaning Solvent (Item 7, WP 0042 00) Rags, Wiping (Item 2, WP 0042 00) Sealing Compound (Item 9, WP 0042 00) Silicone Compound (Item 10, WP 0042 00) DISASSEMBLY 1. Disconnect chain assembly (1) from male disconnect coupling (2) and dust cap (3). 2. Remove dust cap (3) from male disconnect coupling (2) by pulling outward on cam-lever arms (4) and

lifting dust cap (3) from male disconnect coupling (2). Remove and discard gasket (5) from dust cap (3).

3. Unthread male disconnect coupling (2) from drain cover plate (6). 4. Remove eight screws (7) and washers (8) from drain cover plate (6) and berm liner (9). 5. Remove drain cover plate (6), o-ring (10), and screen (11). 6. Discard o-ring (10). SERVICE

WARNING


TM 10-5430-242-12&P 0032 00

0032 00-2

CAUTION


1. Clean all parts with dry cleaning solvent and dry thoroughly with rags. 2. Clean packing groove thoroughly with detergent and hot water. 3. Inspect all mechanical parts for cracks, dents, breaks, and wear. Replace the component if

unserviceable.

ASSEMBLY 1. Lubricate new o-ring (10) with silicone compound. Position o-ring (10) into the packing groove

located on berm liner (9). 2. Position screen (11) and drain cover plate (6) on berm liner (9) and align the fastening holes. 3. Install drain cover plate (6) to berm liner (9) with eight screws (7) and washers (8), by hand tightening

screws (7). 4. Torque all screws (7) to 15 ft-lb (20.34 N•m). 5. Apply sealing compound or anti-seize tape to male disconnect coupling (2) threads. 6. Install dust cap (3) and new gasket (5) on male disconnect coupling (2). Push inward on cam-lever

arms (4) to lock dust cap (3) onto male disconnect coupling (2). 7. Attach chain assembly (1) to male disconnect coupling (2) and dust cap (3). END OF WORK PACKAGE

3

7

4

6

5

1

2 8

9 10

11

TM 10-5430-242-12&P 0033 00

0033 00-1



BERM LINER DRAIN FITTING ASSEMBLY (GTA MODEL) SERVICE AND REPAIR

INITIAL SETUP Tools Equipment Condition Tool Kit General Mechanics Berm liner drain hose assembly removed (Item 1, WP 0036 00 (WP 0031 00) Torque Wrench (ft-lb) (Item 3, WP 0036 00) Mandatory Replacement Parts Gasket Materials/Parts (Item 6, WP 0044 00) Detergent Gasket (Item 3, WP 0044 00) (Item 13, WP 0044 00) Dry Cleaning Solvent (Item 7, WP 0042 00) Rags, Wiping (Item 2, WP 0042 00) Silicone Compound (Item 10, WP 0042 00) DISASSEMBLY 1. Disconnect chain assembly (1) from male disconnect coupling (2) and dust cap (3). 2. Remove dust cap (3) from male disconnect coupling (2) by pulling outward on cam-lever arms (4) and

lifting dust cap (3) from male disconnect coupling (2). Remove and discard gasket (5) from dust cap (3).

3. Remove eight screws (6) and washers (7) from male disconnect coupling (2) and berm liner (8). 4. Remove male disconnect coupling (2), two gaskets (9), and strainer (10). 5. Discard gaskets (9). SERVICE

WARNING


CAUTION


1. Clean all parts with dry cleaning solvent and dry thoroughly with rags. 2. Clean mating surfaces thoroughly with detergent and hot water.

TM 10-5430-242-12&P 0033 00

0033 00-2

3. Inspect all mechanical partsInspect all mechanical parts for cracks, dents, breaks, and wear.

Replace the component if unserviceable.

ASSEMBLY 1. Lubricate new gaskets (9) with silicone compound. 2. Place one gasket (9) on male disconnect coupling (2). Position other gasket (9) on strainer (10) of

berm liner (8). 3. Position male disconnect coupling (2) on berm liner (8) and align the fastening holes. 4. Install male disconnect coupling (2) to berm liner (8) with eight screws (6) and washers (7), by hand

tightening screws (6). 5. Torque all screws (6) to 16 ft-lb (21.70 N•m). 6. Install dust cap (3) and new gasket (5) to male disconnect coupling (2). Push inward on cam-lever

arms (4) to lock dust cap (3) onto male disconnect coupling (2). 7. Attach chain assembly (1) to male disconnect coupling (2) and dust cap (3). END OF WORK PACKAGE

3 7

4

6

5

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2

8

9

10

TM 10-5430-242-12&P 0033 01

0033 01-1 Change 1 – 28 April 2002


10,000, 20,000, AND 50,000 GALLON BERM LINER DRAIN FITTING ASSEMBLY (MPC MODEL)

SERVICE AND REPAIR INITIAL SETUP Tools Equipment Condition Tool Kit, General Mechanics Berm liner drain hose assembly removed (Item 1, WP 0036 00) (WP 0031 00) Materials/Parts Mandatory Replacement Parts Detergent Gasket (Item 6, WP 0042 00) (Item 3, WP 0044 00) Dry Cleaning Solvent Gasket (Item 7, WP 0042 00) (Item 14, WP 0044 00) Rags, Wiping O-ring (Item 2, WP 0042 00) (Item 15, WP 0044 00) DISASSEMBLY 1. Disconnect chain assembly (1) from male disconnect coupling (2) and dust cap (3). 2. Remove from male disconnect coupling (2) by pulling outward on cam-lever arms (4) and lifting dust

cap (3) from coupling (2). Remove and discard gasket (5) from dust cap (3). 3. Remove coupling (2), shim washer (6), gasket (7), and o-ring gasket (8) from berm liner drain (9). SERVICE

WARNING


CAUTION


1. Clean all parts with dry cleaning solvent and dry thoroughly with rags. 2. Inspect all parts for cracks, dents, breaks, and wear. Replace the component if unserviceable.

TM 10-5430-242-12&P 0033 01

Change 1 0033 01-2

ASSEMBLY 1. Install new o-ring gasket (8), new gasket (7), shim washer (6), and male disconnect coupling (2) to

berm liner drain (9). 2. Install new gasket (5) in dust cap (3). Install dust cap (3) on male disconnect coupling (2) and push

inward on cam-lever arms (4) to lock dust cap (3) onto coupling (2). 3. Attach chain assembly (1) to male disconnect coupling (2) and dust cap (3). END OF WORK PACKAGE

3

4

5

1

2

6

7

8

9

TM 10-5430-242-12&P 0034 00

0034 00-1


10,000, 20,000, AND 50,000 GALLON PREPARATION FOR STORAGE OR SHIPMENT

PREPARATION FOR STORAGE OR SHIPMENT

WARNINGS

Sludge that accumulates at the bottom of the tank gives off toxic and explosive vapors. Inhaling these vapors can cause lead poisoning. When cleaning the fuel tanks, provide ample ventilation to dissipate harmful fumes. Always wear protective goggles, a breathing apparatus, and other protective gear when cleaning the tank interior. Fuel vapors are toxic and can damage eyes, skin, and lungs. Fuel vapors are extremely flammable. Exercise care to prevent sparks when working near or in the tank. Death or severe personal injury can result if safety precautions are not strictly observed.

CAUTION

Always handle the tank carefully. Pad the components stored with the tank to avoid chafing during storage or transportation. Rough handling or careless storage can damage the tank.

NOTE

Prior to storage the tank should be disassembled, purged of all residual fuel and fumes, cleaned, and preserved with all its components for future use.

1. Drain fuel from the tank (WP 0005 00). 2. Remove the tank drain hose assembly from the tank drain fitting and install the drain plug (WP 0024

00). 3. Remove the filler/discharge elbows from the filler/discharge adapters (WP 0027 00 or WP 0028 00). 4. Remove the vent fitting assembly from the flanged adapter, and install the dust cap (WP 0025 00 or

WP 0026 00). 5. Inflate the tank with air and air-dry the tank for 24 hours. 6. Remove the filler/discharge assembly from the tank (WP 0027 00 or WP 0028 00). 7. Flush the tank with detergent solution.

NOTE

Contact unit/local safety office for disposal of fuel tank cleaning residue. 8. Drain the detergent solution from the tank. 9. Flush the tank with clear water. 10. Air-dry the tank.

TM 10-5430-242-12&P 0034 00

0034 00-2

11. For Reliance Model tanks, apply technical talc (Item 11, WP 0042 00) to the tank interior. 12. Install the filler/discharge assembly on the tank (WP 0027 00 or WP 0028 00). 13. Install the dust caps on the flanged adapters of the filler/discharge assemblies. 14. Brush off all debris clinging to the fabric material of the tank. 15. For Reliance Model tanks, apply technical talc (Item 11, WP 0042 00) to the tank exterior. 16. Fold the tank from the sides towards the middle. 17. Roll the tank from the end opposite the drain fitting. 18. Plug the exposed hose assembly openings with suitable, clean materials. CRATING INSTRUCTIONS 1. Make sure the tank has been properly folded (WP 0005 00).

CAUTION

Use care when packing the tank. The tank will be easily damaged by tools, packing box nails, or other sharp objects.

2. Pack the tank in a close-fitting box or container. When the tank is disassembled and refolded, it is to

be replaced in the original box or container. 3. Each tank is provided with suitable packing around the tank to prevent the tank fabric from being

damaged by contact with the inside of the box or container. When the tank is replaced in the original box or container, the packing material is replaced around the tank in the same manner as received.

ADMINISTRATIVE STORAGE 1. Placement of equipment in administrative storage should be for short periods of time when a shortage

of maintenance effort exists. Items should be in mission readiness within 24 hours or within the time factors determined by the directing authority. During the storage period, appropriate maintenance records will be kept.

2. Before placing the equipment in administrative storage, current preventive maintenance checks and

services should be completed, shortcomings and deficiencies should be corrected, and all Modification Work Orders (MWO) should be applied.

3. Inside storage is preferred for items selected for administrative storage. If inside storage is not

available, trucks, vans, conex containers, and other containers may be used. Refer to WP 0002 00 for ambient storage temperature range.

END OF WORK PACKAGE

TM 10-5430-242-12&P

CHAPTER 6

SUPPORTING INFORMATION FOR

TANK, FUEL STORAGE, 3,000 GALLON, 10,000 GALLON, 20,000 GALLON, AND 50,000 GALLON

TM 10-5430-242-12&P 0035 00

0035 00-1/2 blank

OPERATOR AND UNIT MAINTENANCE (INCLUDING REPAIR PARTS AND SPECIAL TOOLS LIST)

COLLAPSIBLE FABRIC TANK, FUEL STORAGE, 3,000 10,000, 20,000, AND 50,000 GALLON

REFERENCES REFERENCES This work package lists all forms, field manuals, technical manuals and miscellaneous publications referenced in this manual. TECHNICAL MANUALS AR 700-138 Army Logistics Readiness and Sustainability AR 750-1 Army Materiel Maintenance Policy and Retail

Maintenance Operations DA PAM 738-750 Functional Users Manual for The Army Maintenance Management System (TAMMS) DA PAM 738-751 Functional Users Manual for The Army Maintenance

Management System Aviation (TAMMS-A) TM 750-244-3 Procedures for Destruction of Equipment to Prevent

Enemy Use FORMS DA Form 2404 Equipment Inspection and Maintenance Worksheet DA Form 2407 Maintenance Request DA Form 2407-1 Maintenance Request Continuation Sheet DA Form 2028 Recommended Changes to Publications and Blank

Forms SF Form 368 Product Quality Deficiency Report FIELD MANUALS FM 3-3, FM 3-4, FM 3-5 Detailed Decontamination Procedures FM 21-11 First Aid MISCELLANEOUS CTA 8-100 Army Medical Dept. Expendable/Durable Items CTA 50-970 Expendable/Durable Items (except medical, Class V

repair parts, and heraldic items) END OF WORK PACKAGE

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0036 00-1 Change 1 − 28 April 2002


COLLAPSIBLE FABRIC TANK, FUEL STORAGE, 3,000, 10,000 20,000 AND 50,000 GALLON TANKS

MAINTENANCE ALLOCATION CHART MAINTENANCE ALLOCATION CHART (MAC)

INTRODUCTION

The Army Maintenance System MAC

This introduction provides a general explanation of all maintenance and repair functions authorized at various maintenance levels under the standard Army Maintenance System concept. The MAC (immediately following the introduction) designates overall authority and responsibility for the performance of maintenance functions on the identified end item or component. The application of the maintenance functions to the end item or component shall be consistent with the capacities and capabilities of the designated maintenance levels, which are shown on the MAC in column (4) as:

Unit – includes two subcolumns, C (operator/crew) and O (unit) maintenance.

Direct Support – includes an F subcolumn.

General Support – includes an H subcolumn.

Depot – includes a D subcolumn. The tools and test equipment requirements (immediately following the MAC) list the tools and test equipment (both special tools and common tool sets) required for each maintenance function as referenced from the MAC. The remarks (immediately following the tools and test equipment requirements) contain supplemental instructions and explanatory notes for a particular maintenance function.

Maintenance Functions Maintenance functions are limited to and defined as follows: 1. Inspect. To determine the serviceability of an item by comparing its physical, mechanical, and/or

electrical characteristics with established standards through examination; e.g., by sight, sound, or feel.

2. Test. To verify serviceability by measuring the mechanical, pneumatic, hydraulic, or electrical

characteristics of an item and comparing those characteristics with prescribed standards on a scheduled basis.

3. Service. Operations required periodically to keep an item in proper operating condition; e.g., to clean

(includes decontaminate, when required), to preserve, to drain, to paint, or to replenish fuel, lubricants, hydraulic fluids, or gases.

4. Adjust. To maintain or regulate, within prescribed limits, by bringing into proper position, or by setting

the operating characteristics to specified parameters. 5. Align. To adjust specified variable elements of an item to bring out optimum or desired performance. 6. Calibrate. To determine and cause corrections to be made or to be adjusted on instruments of test,

measuring, and diagnostic equipment used in precision measurement. Consists of comparisons of two instruments, one of which is a certified standard of known accuracy, to detect and adjust any discrepancy in the accuracy of the instrument being compared.

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7. Remove/Install. To remove and install the same item when required to perform service or other

maintenance functions. Install may be the act of emplacing, seating, or fixing into position a spare, repair part, or module (component or assembly) in a manner to allow the proper functioning of an equipment or system.

8. Replace. To remove an unserviceable item and install a serviceable counterpart in its place.

“Replace” is authorized by the MAC and assigned maintenance level is shown as the third position code of the Source, Maintenance and Recoverability (SMR) code.

9. Repair. The application of maintenance services, including fault location/troubleshooting,

removal/installation, disassembly/assembly procedures, and maintenance actions to identify troubles and restore serviceability to an item by correcting specific damage, fault, malfunction, or failure in a part, subassembly, module (component or assembly), end item, or system.

NOTE

The following definitions are applicable to the “Repair” maintenance function: Services – Inspect, test, service, adjust, align, calibrate, and/or replace. Fault location/troubleshooting – The process of investigating and detecting the cause of equipment malfunctioning; the act of isolating a fault within a system or Unit Under Test (UUT). Disassembly/assembly – The step-by-step breakdown (taking apart) of a spare/functional group coded item to the level of its least component that is assigned an SMR code for the level of maintenance under consideration (i.e., identified as maintenance significant). Actions – Welding, grinding, riveting, straightening, facing, machining, and/or resurfacing.

10. Overhaul. That maintenance effort (service/action) prescribed to restore an item to a completely

serviceable/operational condition as required by maintenance standards in appropriate technical publications. Overhaul is normally the highest degree of maintenance preformed by the Army. Overhaul does not normally return an item to like-new condition.

11. Rebuild. Consists of those services/actions necessary for the restoration of unserviceable equipment

to a like new condition in accordance with original manufacturing standards. Rebuild is the highest degree of material maintenance applied to Army equipment. The rebuild operation includes the act of returning to zero those age measurements (e.g., hours/miles) considered in classifying Army equipment/components.

Explanation of Columns in the MAC

Column (1) – Group Number. Column (1) lists functional group code (FGC) numbers, the purpose of which is to identify maintenance significant components, assemblies, subassemblies, and modules with the Next Higher Assembly (NHA). End item group number shall be “00.” Column (2) – Component/Assembly. Column (2) contains the item names of components, assemblies, subassemblies, and modules for which maintenance is authorized. Column (3) – Maintenance Function. Column (3) lists the functions to be performed on the item listed in column (2). (For a detailed explanation of these functions refer to “Maintenance Functions” outlined above.)

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0036 00-3 Change 1

Column (4) – Maintenance Level. Column (4) specifies each level of maintenance authorized to perform each function listed in column (3), by indicating work time required (expressed as man-hours in whole hours or decimals) in the appropriate subcolumn. This work time figure represents the active time required to perform that maintenance function at the indicated level of maintenance. If the number or complexity of the tasks within the listed maintenance function varies at different maintenance levels, appropriate work time figures are to be shown for each level. The work time figure represents the average time required to restore an item (assembly, subassembly, component, module, end item, or system) to a serviceable condition under typical field operating conditions. This time includes preparation time (including any necessary disassembly/assembly time), troubleshooting/fault location time, and quality assurance time in addition to the time required to perform the specific tasks identified for the maintenance functions authorized in the MAC. The symbol designations for the various maintenance levels are as follows:

C – Operator or crew maintenance

O – Unit maintenance

F – Direct support maintenance

L – Specialized repair activity (SRA)

H – General support maintenance

D – Depot maintenance

NOTE

The “L” maintenance level is not included in column (4) of the MAC. Functions to this level of maintenance are identified by a work time figure in the “H” column of column (4), and an associated reference code is used in the REMARKS column (6). This code is keyed to the remarks and the SRA complete repair application is explained there.

Column (5) – Tools and Test Equipment Reference Code. Column (5) specifies, by code, those common tool sets (not individual tools), common Test, Measurement and Diagnostic Equipment (TMDE), and special tools, special TMDE and special support equipment required to perform the designated function. Codes are keyed to the entries in the tools and test equipment table. Column (6) – Remarks Code. When applicable this column contains a letter code, in alphabetical order, which is keyed to the remarks table entries.

Explanation of Columns in the Tool and Test Equipment Requirements

Column (1) – Tool or Test Equipment Reference Code. The tool or test equipment reference code correlates with a code used in column (5) of the MAC. Column (2) – Maintenance Level. The lowest level of maintenance authorized to use the tool or test equipment. Column (3) – Nomenclature. Name or identification of the tool or test equipment. Column (4) – National Stock Number (NSN). The NSN of the tool or test equipment. Column (5) – Tool Number. The manufacturer’s part number, model number, or type number.

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Explanation of Columns in the Remarks

Column (1) – Remarks Code. The code recorded in column (6) of the MAC. Column (2) – Remarks. This column lists information pertinent to the maintenance function being performed as indicated in the MAC.

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Table 1. MAC for 3,000 Gallon, 10,000 Gallon, 20,000 Gallon, 50,000 Gallon

Collapsible Fabric Tank, Fuel.

(1) (2) (3) (4) MAINTENANCE LEVEL

(5) (6)

UNIT DS GS DEPOT

GROUP NUMBER

COMPONENT/ ASSEMBLY

MAINTENANCE FUNCTION C O F H D

TOOLS AND TEST

EQUIPMENT REF CODE

REMARKS CODE

00 TANK, FABRIC,

COLLAPSIBLE, FUEL

01 VALVE ASSY, GATE/BALL, 4 IN., FILLER/DISCHARGE

Inspect Service Replace Repair

0.1

0.4

0.1 0.8 0.2 0.8

1, 2, 3 1, 2, 3

A

B

02 HOSE ASSY, FILLER/DISCHARGE


0.1

0.2 0.1

0.1 0.2 0.2

03 VALVE ASSY, BALL, 2 IN., TANK DRAIN


0.1

0.1

0.1 0.2 0.1 0.2

1

B

04 HOSE ASSY, TANK DRAIN


0.1

0.1

0.1 0.2 0.2

1

05 VENT FITTING ASSY Inspect Service Replace Repair

0.1

0.4

0.1 0.8 0.2 0.8

1

A

B

0501 CAP AND FLAME ARRESTOR ASSY, RELIEF


0.1 0.1 0.2 0.2 0.2

1

A

0502 PIPE ASSY, VENT Inspect Service Replace Repair

0.1

0.2

0.1 0.2 0.2 0.2

1

A

B

06 ASSY, FILLER/DISCHARGE

Inspect Service Repair

0.1

0.4

0.1 0.8 0.8

1, 3

A

B

07 FITTING ASSY, TANK DRAIN


0.1 1.0 0.5 0.5

1, 3

A

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Change 1 0036 00-6

Table 1. MAC for 3,000 Gallon, 10,000 Gallon, 20,000 Gallon, 50,000 Gallon

Collapsible Fabric Tank, Fuel (cont.).

(1) (2) (3) (4) MAINTENANCE LEVEL

(5) (6)

UNIT DS GS DEPOT

GROUP NUMBER

COMPONENT/ ASSEMBLY

MAINTENANCE FUNCTION C O F H D

TOOLS AND TEST

EQUIPMENT REF CODE

REMARKS CODE

08 TANK Inspect

Service Repair

0.5

0.5

1.0

1

C

09 ASSY, BERM LINER Inspect Service Replace Repair

0.5 1.0 0.5 3.0

1, 3

A

0901 FITTING ASSY, DRAIN


0.1 1.0 0.5 0.5

1, 3

A

0902 VALVE ASSY, BALL, 2 IN.


0.1

0.1

0.1 0.2 0.1 0.2

1

A

B

0903 HOSE ASSY, DRAIN


0.1

0.1

0.1 0.2 0.2

1

C

0904 BERM LINER Replace 0.5

10 REPAIR ITEMS, EMERGENCY

Inspect Replace

0.1 0.1

TM 10-5430-242-12&P 0036 00


Table 2. Tools and Test Equipment Requirements for 3,000 Gallon, 10,000 Gallon,

20,000 Gallon, 50,000 Gallon Collapsible Fabric Tank, Fuel.

TOOL OR TEST

EQUIPMENT REF. CODE

MAINTENANCE

LEVEL

NOMENCLATURE

NATIONAL

STOCK NUMBER

TOOL

NUMBER

1 2 3

O

O

O

Tool Kit, General Mechanics: Automotive Torque Wrench (inch-pounds) Torque Wrench (foot-pounds)

5180-00-177-7033 5120-01-075-2597 5120-00-242-3264

(50980) SC5180-90-CL-N26 (80204) B107.14M TY1CLBST3

(80204) B107.14M

Table 3. Remarks for 3,000 Gallon, 10,000 Gallon, 20,000 Gallon, 50,000 Gallon

Collapsible Fabric Tank, Fuel.

REMARKS CODE

REMARKS

A

Operator inspection occurs with assembly in tact. Unit level inspection occurs after the assembly has been disassembled and cleaned.

B

Operator repair is limited to replacement of gaskets on quick-disconnect couplings.

C

Operator repair is limited to use of the clamps and plugs included with the emergency repair items.

END OF WORK PACKAGE

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0037 00-1 Change 1 − 28 April 2002


COLLAPSIBLE FABRIC TANK, FUEL STORAGE, 3,000, 10,000 20,000, AND 50,000 GALLON

REPAIR PARTS AND SPECIAL TOOLS LIST

INTRODUCTION SCOPE This RPSTL lists and authorizes spares and repair parts; special tools; special test, measurement, and diagnostic equipment (TMDE); and other special support equipment required for performance of unit maintenance of the Collapsible Fabric Tank, Fuel Storage. It authorizes the requisitioning, issue, and disposition of spares, repair parts, and special tools as indicated by the source, maintenance, and recoverability (SMR) codes. GENERAL In addition to the Introduction work package, this RPSTL is divided into the following work packages. 1. Repair Parts List Work Packages. Work packages containing lists of spares and repair parts authorized by this RPSTL for use in the performance of maintenance. These work packages also include parts which must be removed for replacement of the authorized parts. Parts lists are composed of functional groups in ascending alphanumeric sequence, with the parts in each group listed in ascending figure and item number sequence. Sending units, brackets, filters, and bolts are listed with the component they mount on. Bulk materials are listed by item name in FIG. BULK at the end of the work packages. Repair parts kits are listed separately in their own functional group and work package. Repair parts for reparable special tools are also listed in a separate work package. Items listed are shown on the associated illustrations. 2. Special Tools List Work Packages. Work packages containing lists of special tools, special TMDE, and special support equipment authorized by this RPSTL (as indicated by Basis of Issue (BOI) information in the DESCRIPTION AND USABLE ON CODE (UOC) column). Tools that are components of common tool sets and/or Class VII are not listed. 3. Cross-Reference Index Work Packages. There are two cross-reference index work packages in this RPSTL: the National Stock Number (NSN) Index work package and the Part Number (P/N) Index work package. The National Stock Number Index work package refers you to the figure and item number. The Part Number Index work package refers you to the figure and item number. EXPLANATION OF COLUMNS IN THE REPAIR PARTS LIST AND SPECIAL TOOLS LIST WORK PACKAGES ITEM NO. (Column (1)). Indicates the number used to identify items called out in the illustration. SMR CODE (Column (2)). The SMR code containing supply/requisitioning information, maintenance level authorization criteria, and disposition instruction, as shown in the following breakout: Source Code Maintenance Code Recoverability Code xx xx xx 1st two positions: How to get an item.

3rd position: Who can install, replace, or use the item.

4th position: Who can do complete repair* on the item.

5th position: Who determines disposition action on unserviceable items.

*Complete Repair: Maintenance capacity, capability, and authority to perform all corrective maintenance tasks of the “Repair” function in a use/user environment in order to restore serviceability to a failed item.

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Source Code. The source code tells you how you get an item needed for maintenance, repair, or overhaul of an end item/equipment. Explanations of source codes follow:

Source Code

Application/Explanation

PA PB PC PD PE PF PG

Stock items; use the applicable NSN to requisition/request items with these source codes. They are authorized to the level indicated by the code entered in the 3rd position of the SMR code.

NOTE

Items coded PC are subject to deterioration.

KD KF KB

Item with these codes are not to be requested/requisitioned individually. They are part of a kit which is authorized to the maintenance level indicated in the 3rd position of the SMR code. The complete kit must be requisitioned and applied.

MO – Made at unit/AVUM level MF – Made at DS/AVIM level MH – Made at GS level ML – Made at SRA MD – Made at depot

Items with these codes are not to be requisitioned/requested individually. They must be made from bulk material which is identified by the P/N in the DESCRIPTION AND USABLE ON CODE (UOC) column and listed in the bulk material group work package of the RPSTL. If the item is authorized to you by the 3rd position code of the SMR code, but the source code indicates it is made at higher level, order the item from the higher level of maintenance.

AO – Assembled by unit/AVUM level AF – Assembled by DS/AVIM level AH – Assembled by GS level AL – Assembled by SRA AD – Assembled by depot

Items with these codes are not to be requested/requisitioned individually. The parts that make up the assembled item must be requisitioned or fabricated and assembled at the level of maintenance indicated by the source code. If the 3rd position of the SMR code authorizes you to replace the item, but the source code indicates the item is assembled at a higher level, order the item from the higher level of maintenance.

XA Do not requisition an “XA” coded item. Order the next

higher assembly. (Refer to the NOTE below.) XB If an item is not available from salvage, order it using

the CAGEC and P/N. XC Installation drawings, diagrams, instruction sheets, field

service drawings; identified by manufacturer’s P/N. XD Item is not stocked. Order an XD-coded item through

normal supply channels using the CAGEC and P/N given, if no NSN is available.

NOTE Cannibalization or controlled exchange, when authorized, may be used as a source of supply for items with the above source codes except for those items source coded “XA” or those aircraft support items restricted by requirements of AR 750-1.

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Maintenance Code. Maintenance codes tell you the level(s) of maintenance authorized to use and repair support items. The maintenance codes are entered in the third and fourth positions of the SMR code as follows: Third position. The maintenance code entered in the third position tells you the lowest maintenance level authorized to remove, replace, and use an item. The maintenance code entered in the third position will indicate authorization to the following levels of maintenance: Maintenance Code


C –

Crew or operator maintenance done within unit/AVUM maintenance.

O –

Unit level/AVUM maintenance can remove, replace, and use the item.

F –

Direct support/AVIM maintenance can remove, replace, and use the item.

H –

General support maintenance can remove, replace, and use the item.

L –

Specialized repair activity can remove, replace, and use the item.

D –

Depot can remove, replace, and use the item.

Fourth position. The maintenance code entered in the fourth position tells you whether or not the item is to be repaired and identifies the lowest maintenance level with the capability to do complete repair (perform all authorized repair functions).

NOTE

Some limited repair may be done on the item at a lower level of maintenance, if authorized by the Maintenance Allocation Chart (MAC) and SMR codes.

Maintenance Code


O –

Unit/AVUM is the lowest level that can do complete repair of the item.

F –

Direct support/AVIM is the lowest level that can do complete repair of the item.

H –

General support is the lowest level that can do complete repair of the item.

L –

Specialized repair activity is the lowest level that can do complete repair of the item.

D –

Depot is the lowest level that can do complete repair of the item.

Z –

Nonreparable. No repair is authorized.

B – No repair is authorized. No parts or special tools are authorized for maintenance of “B” coded item. However, the item may be reconditioned by adjusting, lubricating, etc., at the user level.

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Recoverability Code. Recoverability codes are assigned to items to indicate the disposition action on unserviceable items. The recoverability code is shown in the fifth position of the SMR code as follows: Recoverability Code


Z – Nonreparable item. When unserviceable, condemn and dispose of the item at the level of maintenance shown in the third position of the SMR Code.

O – Reparable item. When uneconomically reparable, condemn and dispose of the item at the unit level.

F – Reparable item. When uneconomically reparable, condemn and dispose of the item at the direct support level.

H – Reparable item. When uneconomically reparable, condemn and dispose of the item at the general support level.

D – Reparable item. When beyond lower level repair capability, return to depot. Condemnation and disposal of item are not authorized below depot level.

L – Reparable item. Condemnation and disposal not authorized below Specialized Repair Activity (SRA).

A – Item requires special handling or condemnation procedures because of specific reasons (such as precious metal content, high dollar value, critical material, or hazardous material). Refer to appropriate manuals/directives for specific instructions.

NSN (Column (3)). The NSN for the item is listed in this column. CAGEC (Column (4)). The Commercial and Government Entity Code (CAGEC) is a five-digit code which is used to identify the manufacturer, distributor, or Government agency/activity that supplies the item. PART NUMBER (Column (5)). Indicates the primary number used by the manufacturer (individual, company, firm, corporation, or Government activity), which controls the design and characteristics of the item by means of its engineering drawings, specifications, standards, and inspection requirements to identify an item or range of items.

NOTE

When you use an NSN to requisition an item, the item you receive may have a different P/N from the number listed.

DESCRIPTION AND USABLE ON CODE (UOC) (Column (6)). This column includes the following information: 1. The federal item name, and when required, a minimum description to identify the item. 2. P/Ns of bulk materials are referenced in this column in the line entry to be manufactured or fabricated. 3. Hardness Critical Item (HCI). A support item that provides the equipment with special protection from electromagnetic pulse (EMP) damage during a nuclear attack. 4. The statement END OF FIGURE appears just below the last item description in column (6) for a given figure in both the repair parts list and special tools list work packages.

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Change 1 0037 00-5

QTY (Column (7)). The QTY (quantity per figure) column indicates the quantity of the item used in the breakdown shown on the illustration/figure, which is prepared for a functional group, subfunctional group, or an assembly. A “V” appearing in this column instead of a quantity indicates that the quantity is variable and quantity may change from application to application. EXPLANATION OF CROSS-REFERENCE INDEX WORK PACKAGES FORMAT AND COLUMNS 1. National Stock Number (NSN) Index Work Package. STOCK NUMBER Column. This column lists the NSN in National item identification number (NIIN) sequence. The NIIN consists of the last nine digits of the NSN. NSN (e.g., 5385-01-574-1476) NIIN

When using this column to locate an item, ignore the first four digits of the NSN. However, the complete NSN should be used when ordering items by stock number.

FIG. Column. This column lists the number of the figure where the item is identified/located. The figures are in numerical order in the repair parts list and special tools list work packages. ITEM Column. The item number identifies the item associated with the figure listed in the adjacent FIG. column. This item is also identified by the NSN listed on the same line. 2. Part Number (P/N) Index Work Package. P/Ns in this index are listed in ascending alphanumeric sequence (vertical arrangement of letter and number combinations which places the first letter or digit of each group in order A through Z, followed by the numbers 0 through 9 and each following letter or digit in like order). PART NUMBER Column. Indicates the P/N assigned to the item. FIG. Column. This column lists the number of the figure where the item is identified/located in the repair parts list and special tools list work packages. ITEM Column. The item number is the number assigned to the item as it appears in the figure referenced in the adjacent figure number column. SPECIAL INFORMATION UOC. The UOC appears in the lower left corner of the Description column heading. Usable on codes are shown as “UOC: …” in the Description column (justified left) on the first line under the applicable item/nomenclature. Uncoded items are applicable to all models. Identification of the UOCs used in the RPSTL are: Code Used On Code Used On FTA 3,000 Gallon, Model GTA-3KF FTR 3,000 Gallon, Model RCF-3-K-F-OB FTB 10,000 Gallon, Model GTA-10KF FTJ 10,000 Gallon, Model RCF-10-K-F-OB FTC 20,000 Gallon, Model GTA-20KF FTH 20,000 Gallon, Model RCF-20-K-F-OB FTD 50,000 Gallon, Model GTA-50KF FTG 50,000 Gallon, Model RCF-50-K-F-OB Code Used On FTI 3,000 Gallon, Model MPC-F-03K-13114 FTK 10,000 Gallon, Model MPC-F-10K-22175 FTL 20,000 Gallon, Model MPC-F-20K-22276 FTM 50,000 Gallon, Model MPC-F-50K-22636

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Fabrication Instructions. Bulk materials required to manufacture items are listed in the bulk material functional group of this RPSTL. Part numbers for bulk material are also referenced in the Description column of the line item entry for the item to be manufactured/fabricated. Detailed fabrication instructions for items source coded to be manufactured or fabricated are found in this manual. Index Numbers. Items which have the word BULK in the figure column will have an index number shown in the item number column. This index number is a cross-reference between the NSN / P/N index work packages and the bulk material list in the repair parts list work package. HOW TO LOCATE REPAIR PARTS 1. When NSNs or P/Ns Are Not Known. First. Using the table of contents, determine the assembly group to which the item belongs. This is necessary since figures are prepared for assembly groups and subassembly groups, and lists are divided into the same groups. Second. Find the figure covering the functional group or the subfunctional group to which the item belongs. Third. Identify the item on the figure and note the number(s). Fourth. Look in the repair parts list work packages for the figure and item numbers. The NSNs and part numbers are on the same line as the associated item numbers. 2. When NSN Is Known. First. If you have the NSN, look in the STOCK NUMBER column of the NSN index work package. The NSN is arranged in NIIN sequence. Note the figure and item number next to the NSN. Second. Turn to the figure and locate the item number. Verify that the item is the one you are looking for. 3. When P/N Is Known. First. If you have the P/N and not the NSN, look in the PART NUMBER column of the P/N index work package. Identify the figure and item number. Second. Look up the item on the figure in the applicable repair parts list work package. END OF WORK PACKAGE

TM 10-5430-242-12&P 0038 00

Change 1 – 28 April 2002 0038 00-1 blank/2

UNIT MAINTENANCE

COLLAPSIBLE FABRIC TANK, 3,000, 10,000, 20,000, 50,000 GALLON

FILLER/DISCHARGE GATE VALVE ASSEMBLY (GTA MODELS)

REPAIR PARTS LIST 1 2 - 17

Figure 1. Filler/Discharge Gate Valve Assembly (GTA Models)

2

313

14

4

5

11 12

14

15 16

6 8

12

11

7

10

10

9

17

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0038 00-3 Change 1

(1) (2) (3) (4) (5) (6) (7) ITEM SMR PART DESCRIPTION/USABLE NO. CODE NSN CAGEC NUMBER ON CODE (UOC) QTY

GROUP 01 FILLER/DISCHARGE VALVE ASSEMBLY FIG. 1 FILLER/DISCHARGE GATE VALVE ASSEMBLY (GTA MODELS)

1 XDOOO 0CBB4 GTA-4-FD GATE VALVE ASSEMBLY, .........................1 VAL-ASY FILLER AND DISCHARGE UOC: FTA, FTB, FTC, FTD 2 PAOOZ 4730-00-640-6156 58536 AA59326IX19 .CAP, QUICK-DISCONNEC 4 IN. ................1 3 PCOZZ 5330-00-899-4509 96906 MS27030-9 ..GASKET HALF, 4 IN, VALVE ....................1 ASSEMBLY 4 XDOZZ 63711 CAR-12 ..CHAIN ASSEMBLY, SING 12 IN, ..............1 DUST CAP 5 XDOZZ 63711 RK-DC-1 ..RING, KEY DUST CAP..............................2 6 PAOOZ 4730-00-640-6188 58536 AA59326X19 .PLUG, QUICK DISCONNEC VALVE..........1 ASSY 7 XDOZZ 63711 CAR-12 ..CHAIN ASSEMBLY, SING 12 IN. ..............1 DUST PLUG 8 XDOZZ 63711 RK-DC-1 ..RING, KEY DUST PLUG ...........................2 9 PAOZZ 5310-00-732-0558 96906 MS51967-8 .NUT, PLAIN, HEXAGON 3/8-16, ..............16 VALVE ASSEMBLY 10 PAOZZ 5310-00-637-9541 96906 MS35338-46 .WASHER, LOCK SPLIT, 3/8 IN, ...............16 ID, VALVE ASSEMBLY 11 PAOZZ 5305-00-725-2317 80204 B1821BH038 .SCREW, CAP, HEXAGON H 3/8-16.........16 C150N VALVE ASSY 12 PAOZZ 5310-00-087-7493 96906 MS27183-13 .WASHER, FLAT 3/8 IN, VALVE ...............16 ASSY 13 PAOZZ 4730-00-840-5347 96906 MS27023-17 .COUPLING HALF, QUICK..........................1 ADAPTER, FLANGED, MALE 14 PCOZZ 63711 G-QD-4 .GASKET, VALVE ASSEMBLY ..................2 15 PAOZZ 4730-00-840-5348 58536 AA59326VIII14 .COUPLING HALF, QUICK..........................1 DISCONNECT, FEMALE 16 PCOZZ 5330-00-899-4509 96906 MS27030-9 ..GASKET HALF, 4 IN VALVE .....................1 ASSEMBLY 17 PAOOO 4820-01-189-2809 76364 235RF-0200AV .VALVE, GATE VALVE ASSY .....................1

END OF FIGURE

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-4

UNIT MAINTENANCE


GATE VALVE (GTA MODELS)

REPAIR PARTS LIST

Figure 2. Gate Valve (GTA Models)

1

2

3

4

5

6

7

8

9

10

13

19

11

12

17

16

18 15

14

TM 10-5430-242-12&P 0038 00

0038 00-5 Change 1


GROUP 01 VALVE ASSEMBLY, FILLER/DISCHARGE FIG. 2 GATE VALVE (GTA MODELS)

PAOOO 4820-01-189-2809 41592 235RF-0200AV VALVE, GATE VALVE ASSEMBLY .........1 UOC: FTA, FTB, FTC, FTD 1 PAOZZ 5310-01-262-1359 41592 235RF-02052N ..NUT, PLAIN, HEXAGON GATE.............1 VALVE, 4 IN 2 PAOZZ 5340-01-381-1690 41592 235RF-02043A ..HANDWHEEL, GATE VALVE, 4 IN........1 3 PAOZZ 5310-01-262-1337 41592 235RF-020721 ..NUT, PACKING GATE VALVE, 4 IN......1 4 PAOZZ 5360-01-262-1338 41592 235RF-02162S ..SPRING, GLAND GATE VALVE,...........1 4 IN 5 PAOZZ 5330-01-262-1363 41592 235RF-020621 ..RETAINER, PACKING GATE ................1 VALVE, 4 IN. 6 PAOZZ 5365-01-262-1339 41592 235RF-02082P ..RING, PACKING GATE VALVE,............1 4 IN 7 PAOZZ 5310-01-262-1360 41592 235RF-02202N ..NUT, PLAIN, HEXAGON GATE.............1 VALVE, 4 IN. 8 PAOZZ 5305-01-262-1365 41592 235RF-02192S ..SCREW, CAP, HEXAGON H GATE ......8 VALVE, 4 IN 9 PAOZZ 5310-01-265-5044 41592 235RF-02212W ..WASHER, LOCK GATE VALVE,............8 4 IN 10 XDOZZ 41592 235RF-0202MB ..BONNET, VALVE...................................1 11 PAOZZ 5330-01-262-1340 41592 235RF-02092G ..GASKET, VALVE BONNET ...................1 12 PAOZZ 4820-01-262-1341 41592 235RF-0203MS ..STEM, VALVE........................................1 13 PAOOZ 4820-01-262-1342 41592 235RF-0215MR ..RING, SEAT GATE VALVE, 4 IN ...........1 14 PAOZZ 5305-01-262-1343 41592 235RF-02182S …SCREW, DISK GATE VALVE, 4 IN ......1 15 PAOZZ 4820-01-262-1366 41592 235RF-0210MD …DISK, VALVE GATE VALVE, 4 IN........1 16 PAOZZ 4820-01-262-5121 41592 235RF-0212MD …VALVE, GATE VALVE, 4 IN .................1 17 PAOZZ 4820-01-262-1344 41592 235RF-0217MR ..DISK, VALVE GATE VALVE, 4 IN..........1 18 XDOZZ 76364 3042-L ..PULL, NUT.............................................1 19 XDOZZ 41592 235RF-0201MB ..BODY, VALVE 4 IN................................1

END OF FIGURE

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-6

UNIT MAINTENANCE


FILLER/DISCHARGE BALL VALVE ASSEMBLY (RELIANCE AND MPC MODELS)

REPAIR PARTS LIST

1 2 - 9

Figure 3. Filler/Discharge Ball Valve Assembly (Reliance and MPC Models)

2 3 7

4

5

6

7

8

9

TM 10-5430-242-12&P 0038 00

0038 00-7 Change 1


GROUP 01 VALVE ASSEMBLY FILLER/DISCHARGE FIG. 3 FILLER/DISCHARGE BALL VALVE ASSEMBLY (RELIANCE AND MPC MODELS)

1 XDOOO 1DFDO 5060 BALL VALVE ASSEMBLY, 4 INCH..........1 UOC: FTR, FTJ, FTH, FTG * 1 XDOOO 1EMJ6 MPC-FFDV-4-B BALL VALVE ASSEMBLY, 4 INCH..........1 UOC: FTI, FTK, FTL, FTM * 2 XDOZZ 1DFDO 5060-4 .BALL VALVE, 4 INCH .............................1 UOC: FTR, FTJ, FTH, FTG * 2 XDOZZ 1EMJ6 BV-FT-BZ-4 .BALL VALVE, 4 INCH .............................1 UOC: FTI, FTK, FTL, FTM 3 PAOZZ 4730-00-840-0797 96906 MS27022-17 .COUPLING HALF, QD, ...........................1 MALE X MALE NPT 4 PAOZZ 4730-00-640-6156 58536 AA59326IX19 .CAP, QUICK DISCONNECT...................1 5 PAOZZ 4730-00-649-9118 58536 AA59326VII19 .COUPLING HALF, QD, ...........................1 FEMALE X MALE NPT. 6 PAOZZ 4730-00-640-6188 58536 AA59326X19 .PLUG, QUICK DISCONNECT ................1 7 PCOZZ 5330-00-075-3268 58536 A-A-59326-7 .GASKET..................................................2 * 7 PCOZZ 5330-00-899-4509 96906 MS27030-9 .GASKET..................................................2 UOC: FTI, FTK, FTL, FTM * 8 XDOZZ 63711 5060F7 .CHAIN, 6 INCH .......................................2 UOC: FTR, FTJ, FTH, FTG * 8 XDOZZ 63711 BRC-10-1 .CHAIN, 10 INCH .....................................2 UOC: FTI, FTK, FTL, FTM * 9 XDOZZ 63711 5060F8 .RING, KEY ..............................................7 UOC: FTR, FTJ, FTH, FTG * 9 XDOZZ 63711 BRC-10-2 .RING, KEY ..............................................7 UOC: FTI, FTK, FTL, FTM

END OF FIGURE

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-8

UNIT MAINTENANCE


FILLER/DISCHARGE HOSE ASSEMBLY

REPAIR PARTS LIST

1 2 - 7

Figure 4. Filler/Discharge Hose Assembly

3

2

4

1

5 7

6

6

TM 10-5430-242-12&P 0038 00

0038 00-9 Change 1


GROUP 02 HOSE ASSEMBLY, FILLER/DISCHARGE FIG. 4 FILLER/DISCHARGE HOSE ASSEMBLY

* 1 XDOOO 0CBB4 GTA-4X10-FD- HOSE ASSEMBLY, 4 IN X 10 FT, ...............1 H-ASY WITH MALE AND FEMALE QD FITTINGS UOC: FTA, FTB, FTC, FTD * 1 XDOOO 1DFDO 5061-F HOSE ASSEMBLY, 4 IN X 10 FT, TAN, ......1 MALE QC X FEMALE QC UOC: FTR, FTJ, FTH, FTG * 1 XDOOO 1EMJ6 MPC-FFDH-4-B HOSE ASSEMBLY, 4 IN X 10 FT, TAN, ......1 MALE QC X FEMALE QC UOC: FTI, FTK, FTL, FTM 2 XDOZZ 63711 ATPD2266- .HOSE ASSEMBLY, NONME 4 IN X 10 ......1 HA26FD FT, WITH QUICK DISCONNECT FITTINGS UOC: FTA, FTB, FTC, FTD 2 XDOZZ 63711 5061F1 .HOSE, 4 INCH X 10 FOOT.........................1 UOC: FTR, FTJ, FTH, FTG * 2 XDOZZ 1EMJ6 H4-10-F .HOSE, TAN, 4 INCH X 10 FOOT ...............1 UOC: FTI, FTK, FTL, FTM * 3 PCOZZ 5330-00-899-4509 96906 MS27030-9 .GASKET 4 IN..............................................2 4 PAOZZ 4730-00-640-6188 58536 AA59326X19 .PLUG, DUST, QUICK DISCONNE .............1 4 INCH 5 PAOZZ 4730-00-640-6156 58536 AA59326IX19 .CAP, DUST, QUICK DISCONNE ...............1 4 INCH 6 XDOZZ 63711 5060F7 .CHAIN, 6 INCH...........................................2 UOC: FTR, FTJ, FTH, FTG * 6 XDOZZ 63711 BRC-10-1 .CHAIN, 10 INCH.........................................2 UOC FTI, FTK, FTL, FTM 7 XDOZZ 63711 5060F8 .RING, KEY..................................................7 UOC: FTR, FTJ, FTH, FTG * 7 XDOZZ 63711 BRC-10-2 .RING, KEY..................................................7 UOC: FTI, FTK, FTL, FTM

END OF FIGURE

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-10

UNIT MAINTENANCE


TANK DRAIN BALL VALVE ASSEMBLY

REPAIR PARTS LIST

1 1 2 – 9 2 – 7

Figure 5. Tank Drain Ball Valve Assembly

2 3 7

4

5

6

7

8

Reliance and MPC GTA

9

TM 10-5430-242-12&P 0038 00

0038 00-11 Change 1


GROUP 03 VALVE ASSEMBLY BALL, TANK DRAIN FIG. 5 TANK DRAIN BALL VALVE ASSEMBLY

1 XDOOO 0CBB4 GTA-2-D-VAL-ASY BALL VALVE ASSEMBLY, 2 INCH..........1 UOC: FTA, FTB, FTC, FTD 1 XDOOO 1DFDO 5060-2 BALL VALVE ASSEMBLY, 2 INCH..........1 UOC: FTR, FTJ, FTH, FTG * 1 XDOOO 1EMJ6 MPC-FDV-2-B BALL VALVE ASSEMBLY, 2 INCH..........1 UOC: FTI, FTK, FTL, FTM * 2 XDOZZ 63711 ATPD2266- .BALL VALVE, 2 INCH .............................1 BVA-26D UOC: FTA, FTB, FTC, FTD * 2 XDOZZ 1DFDO 5060F1 .BALL VALVE, 2 INCH .............................1 UOC: FTR, FTJ, FTH, FTG * 2 XDOZZ 1EMJ6 WW-V-35TY2BZ1 BALL VALVE ASSEMBLY, 2 INCH..........1 UOC: FTI, FTK, FTL, FTM 3 XDOZZ 63711 CH-F .COUPLING HALF, QD, ...........................1 MALE X MALE NPT UOC: FTA, FTB, FTC, FTD * 3 PAOZZ 4730-00-938-7997 58536 AA59326III16 .COUPLING HALF, QD, ...........................1 MALE X MALE NPT

UOC: FTR, FTJ, FTH, FTG, FTI, FTK, FTL, FTM

4 XDOZZ 63711 DC-2 .DUST CAP, QD, 2 INCH.........................1 UOC: FTA, FTB, FTC, FTD * 4 PAOZZ 4730-00-649-9100 58536 AA59326IX16 .CAP, DUST, QUICK DISCONNECT .......1

UOC: FTR, FTJ, FTH, FTG FTI, FTK, FTL, FTM 5 XDOZZ 63711 CH-2B .COUPLING HALF, QD, ...........................1 FEMALE X MALE NPT UOC: FTA, FTB, FTC, FTD * 5 PAOZZ 4730-00-088-9285 96906 MS27026-11 .COUPLING HALF, QD, ...........................1 FEMALE X MALE NPT UOC: FTR, FTJ, FTH, FTG FTI, FTK, FTL, FTM 6 XDOZZ 63711 DP-2-QD .DUST PLUG, QD, 2 INCH.......................1 UOC: FTA, FTB, FTC, FTD * 6 PAOZZ 4730-00-915-5127 58536 AA59326X16 .PLUG, DUST, QUICK DISCONNECT.....1

UOC: FTR, FTJ, FTH, FTG FTI, FTK, FTL, FTM * 7 PCOZZ 63711 G-QD-2 .GASKET, QD, 2 INCH.............................2 UOC: FTA, FTB, FTC, FTD

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-12

(1) (2) (3) (4) (5) (6) (7) ITEM SMR PART DESCRIPTION/USABLE NO. CODE NSN CAGEC NUMBER ON CODE (UOC) QTY * 7 PCOZZ 5330-00-612-2414 96906 MS27030-6 .GASKET..................................................2

UOC: FTR, FTJ, FTH, FTG FTI, FTK, FTL, FTM 8 XDOZZ 63711 5060F7 .CHAIN, 6 INCH .......................................2 UOC: FTR, FTJ, FTH, FTG 9 XDOZZ 63711 5060F8 .RING, KEY ..............................................7 UOC: FTR, FTJ, FTH, FTG

END OF FIGURE

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-13 blank/14

UNIT MAINTENANCE


TANK DRAIN HOSE ASSEMBLY

REPAIR PARTS LIST

1 2 – 7

Figure 6. Tank Drain Hose Assembly

7 2

4

6

3 5 6

6

6

TM 10-5430-242-12&P 0038 00

0038 00-15 Change 1


GROUP 04 HOSE ASSEMBLY,TANK DRAIN FIG. 6 TANK DRAIN HOSE ASSEMBLY

1 XDOOO 63711 5059C-F HOSE ASSEMBLY, 2 IN X 8 FT, .............1 TAN, DRAIN, MNPT X MQC UOC: FTR, FTJ, FTH, FTG 1 XDOOO 0CBB4 GTA-2X8-H-ASY HOSE ASSEMBLY, 2 IN X 8 FT ..............1 WITH MALE NPT AND MALE QD UOC: FTA, FTB, FTC, FTD * 1 XDOOO 1EMJ6 MPC-FDH-2-B HOSE ASSEMBLY, 2 IN X 8 FT ..............1 WITH MALE NPT AND MALE QD UOC: FTI, FTK, FTL, FTM * 2 XDOZZ 63711 5059F3 .CAP, DUST, THREADED .......................1 UOC: FTR, FTJ, FTH, FTG * 2 XDOZZ 63711 TC-2 .CAP, DUST, THREADED .......................1 UOC: FTA, FTB, FTC, FTD * 2 XDOZZ 63711 TPC-2 .CAP, DUST, THREADED .......................1 UOC: FTI, FTK, FTL, FTM * 3 PAOZZ 4730-00-649-9100 58536 AA59326IX16 .CAP, QUICK DISCONNECT...................1 UOC: FTR, FTJ, FTH, FTG FTI, FTK, FTL, FTM * 3 XDOZZ 63711 DC-2 .CAP, DUST, ............................................1 QUICK DISCONNECT UOC: FTA, FTB, FTC, FTD 4 PCOZZ 5330-00-612-2414 96906 MS27030-6 .GASKET..................................................1 5 XDOZZ 63711 5060F7 .CHAIN, 6 INCH .......................................1 UOC: FTR, FTJ, FTH, FTG 5 XDOZZ 63711 CAR-12 .CHAIN.....................................................1 UOC: FTA, FTB, FTC, FTD * 5 XDOZZ 63711 BRC-10-1 .CHAIN, 10 INCH .....................................1 UOC: FTI, FTK, FTL, FTM 6 XDOZZ 63711 5060F8 .RING, KEY ..............................................4 UOC: FTR, FTJ, FTH, FTG 6 XDOZZ 63711 RK-1 .RING, KEY ..............................................4 UOC: FTA, FTB, FTC, FTD * 6 XDOZZ 63711 BRC-10-2 .RING, KEY ..............................................4 UOC: FTI, FTK, FTL, FTM 7 XDOZZ 63711 5059C1-8-F .HOSE, 2 IN X 8 FT..................................1 UOC: FTR, FTJ, FTH, FTG * 7 XDOZZ 63711 HA2-8-F .HOSE, DRAIN, 2 IN X 8 FT.....................1 UOC: FTA, FTB, FTC, FTD * 7 XDOZZ 63711 NA2-8-F .HOSE, DRAIN, 2 IN X 8 FT.....................1 UOC: FTI, FTK, FTL, FTM

END OF FIGURE

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-16

UNIT MAINTENANCE


VENT FITTING ASSEMBLY (GTA MODELS)

REPAIR PARTS LIST

Figure 7. Vent Fitting Assembly (GTA Models)

3

4

6

7

8

14

9

18

16

1723

24

25

21

19

20

26

22

12

11 3-14

2

6-9

5

11-14

10

16-18

15

2-25

1

13

TM 10-5430-242-12&P 0038 00

0038 00-17 Change 1

(1) (2) (3) (4) (5) (6) (7) ITEM SMR PART DESCRIPTION/USABLE NO. CODE NSN CAGEC NUMBER ON CODE (UOC) QTY GROUP 05 VENT FITTING ASSEMBLY

FIG. 7 VENT FITTING ASSEMBLY (GTA MODELS) 1 XDOOO 0CBB4 GTA-V-ASY-F VENT FITTING ASSEMBLY............................1 UOC: FTA, FTB, FTC, FTD 2 PAOOO 4930-00-734-0180 49234 EX1333B .STRAINER ELEMENT, SE.............................1 ARRESTOR, VENT 3 PAOZZ 5330-01-262-1361 49234 EX1333B-18-95 ..GASKET CAP ...............................................1 4 XDOZZ 49234 EX1333B-36-13 ..SCREEN, FLAME ARRESTOR.....................1 5 XDOOO 41592 780-0100AC-7 ..CAP ASSEMBLY, RELIEF ............................1 6 PAOZZ 5305-01-262-5080 49234 4447101620 …SCREW, VENT RELIEF CAP ......................1 7 PAOZZ 5310-01-262-1351 49234 EX1333B-17 …WASHER RELIEF CAP ...............................1 8 PCOZZ 5330-01-262-1349 49234 205-18-98 …GASKET, RELIEF CAP ASSY.....................1 9 XDOZZ 49234 EX1333B-40-68 …CAP, RELIEF...............................................1 10 PAOOO 4930-00-786-9566 49234 EX1333B39 ..HEAD ASSEMBLY CAP ASSY .....................1 11 PAOZZ 5320-01-262-1352 49234 4201232400 …RIVET HEAD ASSY.....................................1 (96906) MS20450C10AD24 12 PAOZZ 5320-01-262-1353 49234 4201035000 …RIVET (96906) MS20450C12AD50 .............1 13 XDOZZ 49234 EX1333B-3-607 …LEVER HEAD ASSY....................................1 14 XDOZZ 49234 EX1333B-1-607 …BODY, HEAD ASSEMBLY ..........................1 15 XDOOO 63711 ATPD2266-VFA .VENT ASSEMBLY, PIPE ASSEMBLY ...........1 16 PAOZZ 4730-00-649-9103 58536 AA59326V16 ..COUPLING HALF,QUICK 2 IN......................1 17 PCOZZ 5330-00-612-2414 96906 MS27030-6 …GASKET 2 IN...............................................1 18 XDOZZ 63711 P-2-10 …PIPE, 2 IN ....................................................1 19 PAOOO 4730-00-649-9100 58536 AA59326IX16 .CAP, QUICK DISCONNECT ..........................1 20 PCOZZ 5330-00-612-2414 96906 MS27030-6 ..GASKET 2 IN ................................................1 21 XDOZZ 63711 CARC-12 ..CHAIN ASSEMBLY, SING 12 IN,..................1 CAP ASSY 22 XDOZZ 63711 RKC-1 ..RING, KEY CAP ASSY .................................1 23 PAOZZ 5305-00-068-0509 80204 B1821BH025 .SCREW, CAP, HEXAGON H .........................8 C125N ¼-20 X 1 1/4 IN 24 PAOZZ 5310-00-809-4058 96906 MS27183-10 .WASHER, FLAT 1/4 IN ..................................8 25 PAOZZ 4730-01-416-1533 96906 MS27023-21 .COUPLING HALF, QUICK 2IN FLANGED.....1 26 PCOZZ 5331-00-291-3085 81343 AS29513-250 .O-RING ..........................................................1

END OF FIGURE

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-18

UNIT MAINTENANCE


VENT FITTING ASSEMBLY (RELIANCE AND MPC MODELS)

REPAIR PARTS LIST

1 2 – 15

Figure 8. Vent Fitting Assembly (Reliance and MPC Models)

2

3

4

5

6

7

8

9 10

11

12

13

1415

TM 10-5430-242-12&P 0038 00

0038 00-19 Change 1


GROUP 05 VENT FITTING ASSEMBLY FIG. 8 VENT FITTING ASSEMBLY (RELIANCE AND MPC MODELS)

1 XDOOO 1DFDO 4965F VENT FITTING ASSEMBLY ....................1 UOC: FTR, FTJ, FTH, FTG * 1 XDOOO 1EMJ6 MPC-FV-2-B VENT FITTING ASSEMBLY ....................1 UOC: FTI, FTK, FTL, FTM * 2 XDOZZ 63711 4965CF10 .RELIEF CAP ...........................................1 UOC: FTR, FTJ, FTH, FTG * 2 XDOZZ 63711 RC-2 .RELIEF CAP ...........................................1 UOC: FTI, FTK, FTL, FTM 3 PCOZZ 5330-01-262-1361 49234 EX1333B-18-95 ..GASKET, CAP .......................................1 * 4 XDOZZ 63711 4965CF9 ..FLAME ARRESTOR ..............................1 UOC: FTR, FTJ, FTH, FTG * 4 XDOZZ 63711 FA-2 ..FLAME ARRESTOR ..............................1 UOC: FTI, FTK, FTL, FTM * 5 XDOZZ 63711 4965CF8 .PIPE, 2 IN X 10 IN,..................................1

MALE NPT UOC: FTR, FTJ, FTH, FTG * 5 XDOZZ 63711 P-2-10 .PIPE, 2 IN X 10 IN,..................................1 MALE NPT UOC: FTI, FTK, FTL, FTM 6 PAOZZ 4730-00-649-9103 58536 AA59326V16 .COUPLING HALF, QUICK ......................1 DISCONNECT, FEMALE THREADED, 2 IN 7 PCOZZ 5330-00-612-2414 96906 MS27030-6 ..GASKET, COUPLING HALF,.................1 2 IN 8 PAOZZ 5305-00-068-0509 80204 B1821BH025C125N .SCREW, CAP, HEXAGON......................8 HEAD 9 PAOZZ 5310-00-809-4058 96906 MS27183-10 .WASHER, FLAT, 1/4 IN ..........................8 10 PAOZZ 4730-01-416-1533 96906 MS27023-21 .COUPLING HALF, QUICK ......................1 DISCONNECT, MALE, 2 IN FLANGED 11 PCOZZ 5331-01-324-5262 81343 AS29513-250 .O-RING ...................................................1 12 PAOZZ 4730-00-649-9100 58536 AA59326IX16 .CAP, DUST, QUICK DISCONNECT .......1 2 IN 13 PCOZZ 5330-00-612-2414 96906 MS27030-6 ..GASKET, DUST CAP, 2 IN ....................1 * 14 XDOZZ 63711 5060F7 ..CHAIN, 6 INCH ......................................1 UOC: FTR, FTJ, FTH, FTG

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-20

(1) (2) (3) (4) (5) (6) (7) ITEM SMR PART DESCRIPTION/USABLE NO. CODE NSN CAGEC NUMBER ON CODE (UOC) QTY * 14 XDOZZ 63711 BRC-10-1 ..CHAIN, 10 INCH ....................................1 UOC: FTI, FTK, FTL, FTM * 15 XDOZZ 63711 5060F8 ..RING, KEY .............................................2 UOC: FTR, FTJ, FTH, FTG * 15 XDOZZ 63711 BRC-10-2 ..RING, KEY .............................................1 UOC: FTI, FTK, FTL, FTM

END OF FIGURE

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-21 blank/22

UNIT MAINTENANCE


FILLER/DISCHARGE ASSEMBLY (GTA MODELS)

REPAIR PARTS LIST

1 2 – 18

Figure 9. Filler/Discharge Assembly (GTA Models)

2 3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

TM 10-5430-242-12&P 0038 00

0038 00-23 Change 1


GROUP 06 ASSEMBLY, FILLER/DISCHARGE FIG. 9 FILLER/DISCHARGE ASSEMBLY (GTA MODELS)

1 XDOOO 0CBB4 GTA-FD-ASY FILLER/DISCHARGE ASSEMBLY ..............1 UOC: FTA, FTB, FTC, FTD 2 XDOZZ 63711 EFM-90-4 .ELBOW, FEMALE TO MALE, 4 IN, ............1 90 DEG 3 XDOZZ 63711 EFF-90-4 .ELBOW, QD, FEMALE TO FEMALE, .........1 4 IN, 90 DEG 4 PCOZZ 5330-00-899-4509 96906 MS27030-9 .GASKET 4 IN..............................................1 5 PAOZZ 5305-00-068-0509 80204 B1821BH .SCREW, CAP, HEXAGON H....................20 025C125N ¼-20 X 1 1/4 IN 6 PAOZZ 5310-00-809-4058 96906 MS27183-10 .WASHER, FLAT 1/4 IN.............................20 7 PCOZZ 5331-00-364-9862 81343 AS3578-383 .O-RING, 4 IN ..............................................1 * 8 XDOOZ 63711 DC-4 .CAP, QUICK DISCONNEC 4 IN .................1 9 XDOZZ 63711 CAR-12 ..CHAIN ASSEMBLY, SING 12 IN ...............1 10 XDOZZ 63711 RK-1 ..RING, KEY.................................................2 11 PAOZZ 5330-00-899-4509 96906 MS27030-9 ..GASKET 4 IN.............................................1 12 PAOZZ 5310-00-732-0558 96906 MS51967-8 .NUT, PLAIN, HEXAGON 3/8-16 .................8 13 PAOZZ 5310-00-637-9541 96906 MS35338-46 .WASHER, LOCK 3/8 IN..............................8 14 PAOZZ 5305-00-725-2317 80204 B1821BH038 .SCREW, CAP, HEXAGON H......................8 C150N 3/8-16 X 1 1/2 IN 15 PCOZZ 5330-00-874-3744 83259 7500-3-8 .GASKET, 3/8 IN..........................................8 16 XDOZZ 63711 GTA-063 .PLATE, CLOSURE .....................................1 17 PCOZZ 5330-01-262-5120 05476 FCC-62398/ .GASKET .....................................................1 50609735 18 PAOZZ 4730-00-840-5347 96906 MS27023-17 .COUPLING HALF, QUICK..........................1

END OF FIGURE

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-24

UNIT MAINTENANCE


FILLER/DISCHARGE ASSEMBLY (RELIANCE AND MPC MODELS)

REPAIR PARTS LIST Reliance Models MPC Models

1 1 2 - 18 2 – 19

Figure 10. Filler/Discharge Assembly (Reliance and MPC Models)

2

3

4

5

6

7

8

9

10

4

4

4

11

12

13

14

15

16

17 18

19

TM 10-5430-242-12&P 0038 00

0038 00-25 Change 1


GROUP 06 FILLER/DISCHARGE ASSEMBLY

FIG. 10 FILLER/DISCHARGE ASSEMBLY (RELIANCE AND MPC MODELS)

1 XDOOO 1DFDO 4963 FILLER/DISCHARGE ASSEMBLY ..............1 UOC: FTR, FTJ, FTH, FTG * 1 XDOOO 1EMJ6 MPC-M-F-1218-B FILLER/DISCHARGE ASSEMBLY ..............1 UOC: FTI, FTK, FTL, FTM * 2 XDOZZ 10068 4963CF7 .ELBOW, FEMALE TO FEMALE .................1 UOC: FTR, FTJ, FTH, FTG * 2 XDOZZ 63711 EFF-90-4 .ELBOW, FEMALE TO FEMALE .................1 UOC: FTI, FTK, FTL, FTM * 3 XDOZZ 10068 4963CF14 .ELBOW, FEMALE TO MALE......................1 UOC: FTR, FTJ, FTH, FTG * 3 XDOZZ 63711 EFM-90-4 .ELBOW, FEMALE TO MALE......................1 UOC: FTI, FTK, FTL, FTM * 4 PCOZZ 5330-00-899-4509 96906 MS27030-9 ..GASKET, COUPLING HALF, 4 IN.............3 * 5 PAOZZ 5305-00-068-0509 80204 B1821BH .SCREW, CAP, HEXAGON .......................16 025C125N UOC: FTR, FTJ, FTH, FTG * 5 PAOZZ 5305-00-068-0509 80204 B1821BH .SCREW, CAP, HEXAGON .......................20 025C125N UOC: FTI, FTK, FTL, FTM * 6 PAOZZ 5310-00-809-4058 96906 MS27183-10 .WASHER, FLAT .......................................16 UOC: FTR, FTJ, FTH, FTG * 6 PAOZZ 5310-00-809-4058 96906 MS27183-10 .WASHER, FLAT .......................................20 UOC: FTI, FTK, FTL, FTM 7 PAOZZ 4730-00-640-6156 58536 AA59326IX19 .CAP, QUICK DISCONNECT ......................1 USED TO COVER ITEM 14 WHEN ELBOW NOT IN PLACE * 8 XDOZZ 63711 5060F7 ..CHAIN ASSEMBLY, SING.........................1 UOC: FTR, FTJ, FTH, FTG * 8 XDOZZ 63711 BRC-10-1 ..CHAIN ASSEMBLY, SING.........................1 UOC: FTI, FTK, FTL, FTM * 9 XDOZZ 63711 5060F8 ..RING, KEY.................................................2 UOC: FTR, FTJ, FTH, FTG * 9 XDOZZ 63711 BRC-10-2 ..RING, KEY.................................................8 UOC: FTI, FTK, FTL, FTM * 10 XDOZZ 63711 4963CF4 .PLATE, CLOSURE, COMPRESSION ........1

UOC: FTR, FTJ, FTH, FTG * 10 XDOZZ 63711 CP-7 .PLATE, CLOSURE, COMPRESSION ........1 UOC: FTI, FTK, FTL, FTM

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-26

(1) (2) (3) (4) (5) (6) (7) ITEM SMR PART DESCRIPTION/USABLE NO. CODE NSN CAGEC NUMBER ON CODE (UOC) QTY 11 PAOZZ 5310-00-732-0558 96906 MS51967-8 .NUT, PLAIN, HEXAGON ............................8 12 PAOZZ 5310-00-637-9541 96906 MS35338-46 .WASHER, LOCK ........................................8 13 PAOZZ 5305-00-725-2317 80204 B1821BH038 .SCREW, CAP, HEXAGON .........................8 C150N 14 PAOZZ 4730-00-840-5347 96906 MS27023-17 .COUPLING HALF, QUICK..........................1 15 PCOZZ 5330-01-262-5120 05476 FCC-62398/ ..GASKET, COUPLING HALF .....................1 50609735 16 PCOZZ 5331-00-364-9862 81343 AS3578-383 .O-RING.......................................................1 17 PCOZZ 5330-00-874-3744 83259 7500-3-8 .GASKET, 3/8 IN..........................................8 * 18 XDOZZ 1BQD3 4963CF2 .SUCTION STUB, 4 IN.................................1 UOC: FTR, FTJ, FTH, FTG * 18 XDOZZ 63711 SS-4-0-383 .SUCTION STUB, 4 IN.................................1 UOC: FTI, FTK, FTL, FTM * 19 PCOZZ 5330-00-874-3744 83259 7500-3-8 .GASKET, 3/8 IN..........................................8 UOC: FTI, FTK, FTL, FTM

END OF FIGURE

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-27 blank/28

UNIT MAINTENANCE


TANK DRAIN FITTING ASSEMBLY

REPAIR PARTS LIST

1 2 – 10

Figure 11. Tank Drain Fitting Assembly

10

9

8

7

6

5

4

3

2

5

5

TM 10-5430-242-12&P 0038 00

0038 00-29 Change 1


GROUP 07 FITTING ASSEMBLY, TANK DRAIN FIG. 11 TANK DRAIN FITTING ASSEMBLY

* 1 XDOOO 1DFDO 5057 DRAIN FITTING ASSEMBLY...................1 UOC: FTR, FTJ, FTH, FTG * 1 XDOOO 0CBB4 GTA-D-ASY DRAIN FITTING ASSEMBLY...................1 UOC: FTA, FTB, FTC, FTD * 1 XDOOO 1EMJ6 MPC-FD-2-B DRAIN FITTING ASSEMBLY...................1 UOC: FTI, FTK, FTL, FTM 2 PAOZZ 5305-00-225-3843 80204 B1821BH025 .SCREW, CAP, HEXAGON H ..................8

C100N 1/4-20 X 1 IN. UOC: FTR, FTJ, FTH, FTG

* 2 PAOZZ 5305-00-068-0509 80204 B1821BH025 .SCREW, CAP, HEXAGON, H .................8 C125N 1/4-20 X 1 1/4 INCH

UOC: FTA, FTB, FTC, FTD FTI, FTK, FTL, FTM 3 PAOZZ 5310-00-809-4058 96906 MS27183-10 .WASHER, FLAT 1/4 IN ...........................8 4 XDOZZ 63711 5060F7 .CHAIN.....................................................1 UOC: FTR, FTJ, FTH, FTG 4 XDOZZ 63711 PC-PP-713 .CHAIN.....................................................1 UOC: FTA, FTB, FTC, FTD * 4 XDOZZ 63711 BRC-10-1 .CHAIN, 10 INCH .....................................1 UOC: FTI, FTK, FTL, FTM 5 XDOZZ 63711 5057F8 .BRACKET ...............................................2 UOC: FTR, FTJ, FTH, FTG 5 XDOZZ 0CBB4 GTA-LB .BRACKET ...............................................1 UOC: FTA, FTB, FTC, FTD * 5 XDOZZ 63711 CBSC-12-1 .L BRACKET ............................................2 UOC: FTI, FTK, FTL, FTM 6 XDOZZ 63711 5057F7 .S-HOOK..................................................2 UOC: FTR, FTJ, FTH, FTG 6 XDOZZ 0CBB4 GTA-SH .S-HOOK..................................................1 UOC: FTA, FTB, FTC, FTD * 6 XDOZZ 63711 CBSC-12-2 .S-HOOK..................................................2 UOC: FTI, FTK, FTL, FTM 7 XDOZZ 63711 5057F9 .SCREW, 1/4-20 X 3/4 IN LONG..............1 UOC: FTR, FTJ, FTH, FTG 7 XDOZZ 0CBB4 GTA1032RD .CAP SCREW, 10/32 X 0.5 IN..................1 UOC: FTA, FTB, FTC, FTD

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-30

(1) (2) (3) (4) (5) (6) (7) ITEM SMR PART DESCRIPTION/USABLE NO. CODE NSN CAGEC NUMBER ON CODE (UOC) QTY * 7 PAOZZ 5305-00-068-0509 80204 B1821BH025 .SCREW, CAP, HEXAGON, H .................1 C125N 1/4-20 X 1 1/4 INCH UOC: FTI, FTK, FTL, FTM 8 XDOZZ 1BQD3 5057F3 .PLUG, PIPE 2 INCH................................1 UOC: FTR, FTJ, FTH, FTG * 8 XDOZZ 63711 PP-713 .PLUG, DRAIN COVER PLATE ...............1

UOC: FTA, FTB, FTC, FTD FTI, FTK, FTL, FTM 9 PCOZZ 5331-00-291-3085 81343 AS29513-250 .O-RING ...................................................1 10 XDOZZ 1BQD3 5057F2 .DRAIN, FITTING, BONNET, 2 IN............1 UOC: FTR, FTJ, FTH, FTG 10 XDOZZ 63711 ATPD2266-DFA .DRAIN FITTING, 2 IN..............................1 UOC: FTA, FTB, FTC, FTD * 10 XDOZZ 63711 DF-714 .DRAIN FITTING, 90°...............................1 UOC: FTI, FTK, FTL, FTM

END OF FIGURE

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-31 blank/32

UNIT MAINTENANCE


TANK

REPAIR PARTS LIST

Figure 12. Tank

1

TM 10-5430-242-12&P 0038 00

0038 00-33 Change 1


GROUP 08 TANK FIG. 12 TANK

1 XDOOO 0CBB4 GTA-50-KF-RPL TANK, FABRIC, COLLAPS 50K...............1 GALLON, PETROLEUM

UOC: FTD 1 XDOOO 0CBB4 GTA-20-KF-RPL TANK, FABRIC, COLLAPS 20K...............1 GALLON, PETROLEUM UOC: FTC 1 XDOOO 0CBB4 GTA-10-KF-RPL TANK, FABRIC, COLLAPS 10K...............1 GALLON, PETROLEUM UOC: FTB 1 XDOOO 0CBB4 GTA-3-KF-RPL TANK, FABRIC, COLLAPS 3K.................1 GALLON, PETROLEUM UOC: FTA 1 XDOOO 1DFDO RCF-50-K-F TANK, FABRIC, COLLAPS 50K...............1 GALLON, PETROLEUM UOC: FTG 1 XDOOO 1DFDO RCF-20-K-F TANK, FABRIC, COLLAPS 20K...............1 GALLON, PETROLEUM UOC: FTH 1 XDOOO 1DFDO RCF-10-K-F TANK, FABRIC, COLLAPS 10K...............1 GALLON, PETROLEUM UOC: FTJ 1 XDOOO 1DFDO RCF-3-K-F TANK, FABRIC, COLLAPS 3K.................1 GALLON, PETROLEUM UOC: FTR * 1 XDOOO 1EMJ6 MPC-50K-22636-RPL TANK, FABRIC, COLLAPS 50K...............1 GALLON, PETROLEUM UOC: FTM * 1 XDOOO 1EMJ6 MPC-20K-22276-RPL TANK, FABRIC, COLLAPS 20K...............1 GALLON, PETROLEUM UOC: FTL * 1 XDOOO 1EMJ6 MPC-10K-22175-RPL TANK, FABRIC, COLLAPS 10K...............1 GALLON, PETROLEUM UOC: FTK * 1 XDOOO 1EMJ6 MPC-03K-13114-RPL TANK, FABRIC, COLLAPS 3K.................1 GALLON, PETROLEUM UOC: FTI

END OF FIGURE

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-34

UNIT MAINTENANCE


BERM LINER ASSEMBLY

REPAIR PARTS LIST

Figure 13. Berm Liner Assembly

1

TM 10-5430-242-12&P 0038 00

0038 00-35 Change 1


GROUP 09 ASSEMBLY, BERM LINER FIG. 13 BERM LINER ASSEMBLY

1 XDOOO 0CBB4 GTA-3BERM BERM LINER ASSEMBLY .......................1 UOC: FTA 1 XDOOO 0CBB4 GTA-10BERM BERM LINER ASSEMBLY .......................1 UOC: FTB 1 XDOOO 0CBB4 GTA-20BERM BERM LINER ASSEMBLY .......................1 UOC: FTC 1 XDOOO 0CBB4 GTA-50BERM BERM LINER ASSEMBLY .......................1 UOC: FTD 1 XDOOO 1DFDO RCF-3-K-BL-OB BERM LINER ASSEMBLY .......................1 UOC: FTR 1 XDOOO 1DFDO RCF-10-K-BL-OB BERM LINER ASSEMBLY .......................1 UOC: FTJ 1 XDOOO 1DFDO RCF-20-K-BL-OB BERM LINER ASSEMBLY .......................1 UOC: FTH 1 XDOOO 1DFDO RCF-50-K-BL-OB BERM LINER ASSEMBLY .......................1 UOC: FTG *1 XDOOO 1EMJ6 MPC-3K-BL-3737 BERM LINER ASSEMBLY .......................1 UOC: FTI *1 XDOOO 1EMJ6 MPC-10K-BL-5353 BERM LINER ASSEMBLY .......................1 UOC: FTK *1 XDOOO 1EMJ6 MPC-20K-BL-5959 BERM LINER ASSEMBLY .......................1 UOC: FTL *1 XDOOO 1EMJ6 MPC-50K-BL-60100 BERM LINER ASSEMBLY .......................1 UOC: FTM

END OF FIGURE

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-36

UNIT MAINTENANCE


BERM LINER DRAIN FITTING ASSEMBLY (GTA MODELS)

REPAIR PARTS LIST

1 2 – 10

Figure 14. Berm Liner Drain Fitting Assembly (GTA Models)

10

9

9

8

7 6

5

4

3

2

TM 10-5430-242-12&P 0038 00

0038 00-37 Change 1


GROUP 09 ASSEMBLY, BERM LINER FIG. 14 BERM LINER DRAIN FITTING ASSEMBLY (GTA MODELS)

* 1 XDOOO 0CBB4 GTA-DF DRAIN ASSY ...............................................1 UOC: FTA, FTB, FTC, FTD 2 PAOZZ 5305-00-068-0509 80204 B1821BH025 .SCREW, CAP, HEXAGON H......................8 C125N 1/4-20 X 1 1/4 IN 3 PAOZZ 5310-00-809-4058 96906 MS27183-10 .WASHER, FLAT 1/4 IN...............................8 4 PAOZZ 4730-01-416-1533 96906 MS27023-21 COUPLING HALF, QUICK,..........................1 2 IN FLANGED 5 PAOZZ 4730-00-649-9100 58536 AA59326IX16 .CAP, QUICK DISONNECT DUST CAP......1 6 PCOZZ 5330-00-612-2414 96906 MS27030-6 ..GASKET, 2 INCH ......................................1 7 XDOZZ 63711 CARC-12 ..CHAIN ASSEMBLY CAP...........................1 SECURITY CHAIN 8 XDOZZ 63711 RKC-1 ..RING, KEY CAP ASSEMBLY ....................2 9 PCOZZ 5330-01-262-5120 05476 FCC-62398/ .GASKET .....................................................2 50609735 10 XDOZZ 0CBB4 GTA-CF-S .STRAINER..................................................1

END OF FIGURE

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-38

UNIT MAINTENANCE


BERM LINER DRAIN FITTING ASSEMBLY (RELIANCE MODELS)

REPAIR PARTS LIST

1 2 – 11

Figure 15. Berm Liner Drain Fitting Assembly (Reliance Models)

4

11

10

9

8 7

6

5 3

2

TM 10-5430-242-12&P 0038 00

0038 00-39 Change 1


GROUP 09 ASSEMBLY, BERM LINER FIG. 15 BERM LINER DRAIN FITTING ASSEMBLY (RELIANCE MODELS)

* 1 XDOOO 1DFDO 5057-BL DRAIN ASSEMBLY, 2 INCH........................1 UOC: FTR, FTJ, FTH, FTG 2 PAOZZ 5305-00-225-3843 80204 B1821BH025 .SCREW, CAP, HEXAGON H......................8

C100N ¼-20 X 1 INCH 3 PAOZZ 5310-00-809-4058 96906 MS27183-10 .WASHER, FLAT, 1/4 IN..............................8 4 XDOZZ IBQD3 5057F2 .DRAIN FITTING, BONNET, 2 IN ................1 * 5 PAOZZ 4730-00-938-7997 58536 AA59326III16 .COUPLING HALF, ......................................1

QUICK DISCONNECT 6 PAOZZ 4730-00-649-9100 58536 AA59326IX16 .CAP, DUST, QUICK ...................................1 DISCONNECT, 2 IN 7 PCOZZ 5330-00-612-2414 96906 MS27030-6 .GASKET, 2 IN.............................................1 8 XDOZZ 63711 5060F7 .CHAIN, 6 INCH...........................................1 9 XDOZZ 63711 5060F8 .RING, KEY..................................................2 10 PCOZZ 5331-00-291-3085 81343 AS29513-250 .O-RING.......................................................1 11 XDOZZ 1DFDO 5057F4 .SCREEN, 16 X 16 BRONZE MESH ...........1

END OF FIGURE

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-40

UNIT MAINTENANCE


BERM LINER DRAIN FITTING ASSEMBLY (MPC MODELS)

REPAIR PARTS LIST

1 2 – 9

Figure 16. Berm Liner Drain Fitting Assembly (MPC Models)

4

7

5

3

2

6

8

9

TM 10-5430-242-12&P 0038 00

0038 00-41 Change 1


GROUP 09 ASSEMBLY, BERM LINER FIG. 16 BERM LINER DRAIN FITTING ASSEMBLY (MPC MODELS)

1 XDOOO 1EMJ6 MPC-BLD-2A DRAIN ASSEMBLY, 2 INCH........................1 UOC: FTI, FTK, FTL, FTM 2 PAOZZ 4730-00-649-9100 58536 AA59326IX16 .CAP, DUST, QUICK ...................................1 DISCONNECT, 2 IN 3 PCOZZ 5330-00-612-2414 96906 MS27030-6 .GASKET, 2 IN.............................................1 4 XDOZZ 63711 BRC-10-1 .CHAIN, 10 INCH.........................................1 5 XDOZZ 63711 BRC-10-2 .RING, KEY..................................................2 6 XDOZZ IEMJ6 MPC-BLD-2-B-1 .ELBOW COUPLING ...................................1 7 XDOZZ IEMJ6 MPC-BLD-3 .ALUM. SHIM WASHER ..............................1 8 XDOZZ IEMJ6 MPC-BLD-5 .GASKET .....................................................1 9 XDOZZ IEMJ6 MPC-BLD-4 .O-RING GASKET .......................................1

END OF FIGURE

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-42

UNIT MAINTENANCE


BERM LINER DRAIN BALL VALVE ASSEMBLY

REPAIR PARTS LIST

1 1 2 – 9 2 – 7

Figure 17. Berm Liner Drain Ball Valve Assembly

2 3 7

4

5

6

7

8

Reliance and MPC GTA

9

TM 10-5430-242-12&P 0038 00

0038 00-43 Change 1


GROUP 09 ASSEMBLY, BERM LINER FIG. 17 BERM LINER DRAIN BALL VALVE ASSEMBLY

1 XDOOO 0CBB4 GTA-2-D-VAL- BALL VALVE ASSEMBLY, 2 INCH .............1 ASY UOC: FTA, FTB, FTC, FTD 1 XDOOO 1DFDO 5060-2 BALL VALVE ASSEMBLY, 2 INCH .............1 UOC: FTR, FTJ, FTH, FTG * 1 XDOOO 1EMJ6 MPC-FDV-2-B BALL VALVE ASSEMBLY, 2 INCH .............1 UOC: FTI, FTK, FTL, FTM * 2 XDOZZ 63711 ATPD2266- .BALL VALVE, 2 INCH.................................1 BVA-26D UOC: FTA, FTB, FTC, FTD * 2 XDOZZ 1DFDO 5060F1 .BALL VALVE, 2 INCH.................................1 UOC: FTR, FTJ, FTH, FTG * 2 XDOZZ 1EMJ6 WW-V-35TY2BZ1 .BALL VALVE, 2 INCH.................................1 UOC: FTI, FTK, FTL, FTM 3 XDOZZ 63711 CH-F .COUPLING HALF, QD,...............................1 MALE X MALE NPT UOC: FTA, FTB, FTC, FTD * 3 PAOZZ 4730-00-938-7997 58536 AA59326III16 .COUPLING HALF, QD,...............................1 MALE X MALE NPT UOC: FTR, FTJ, FTH, FTG

FTI, FTK, FTL, FTM 4 XDOZZ 63711 DC-2 .DUST CAP, QD, 2 INCH.............................1 UOC: FTA, FTB, FTC, FTD * 4 PAOZZ 4730-00-649-9100 58536 AA59326IX16 .CAP, DUST, QUICK DISCONNECT...........1

UOC: FTR, FTJ, FTH, FTG FTI, FTK, FTL, FTM 5 XDOZZ 63711 CH-2B .COUPLING HALF, QD,...............................1 FEMALE X MALE NPT UOC: FTA, FTB, FTC, FTD * 5 PAOZZ 4730-00-088-9285 96906 MS27026-11 .COUPLING HALF, QD,...............................1 FEMALE X MALE NPT

UOC: FTR, FTJ, FTH, FTG FTI, FTK, FTL, FTM 6 XDOZZ 63711 DP-2-QD . DUST PLUG, QD, 2INCH ..........................1 UOC: FTA, FTB, FTC, FTD * 6 PAOZZ 4730-00-915-5127 58536 AA59326X16 .PLUG, DUST, QUICK DISCONNECT ........1

UOC: FTR, FTJ, FTH, FTG FTI, FTK, FTL, FTM * 7 PCOZZ 63711 G-QD-2 .GASKET, QD, 2 INCH ................................2 UOC: FTA, FTB, FTC, FTD * 7 PCOZZ 5330-00-612-2414 96906 MS27030-6 .GASKET .....................................................2 UOC: FTR, FTJ, FTH, FTG FTI, FTK, FTL, FTM

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-44

(1) (2) (3) (4) (5) (6) (7) ITEM SMR PART DESCRIPTION/USABLE NO. CODE NSN CAGEC NUMBER ON CODE (UOC) QTY 8 XDOZZ 63711 5060F7 .CHAIN, 6 INCH...........................................2 UOC: FTR, FTJ, FTH, FTG 9 XDOZZ 63711 5060F8 .RING, KEY..................................................7 UOC: FTR, FTJ, FTH, FTG

END OF FIGURE

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-45 blank/46

UNIT MAINTENANCE


BERM LINER DRAIN HOSE ASSEMBLY

REPAIR PARTS LIST

1 2 – 7

Figure 18. Berm Liner Drain Hose Assembly

7

6

5

4

3

4

6

2

GTA and Reliance

TM 10-5430-242-12&P 0038 00

0038 00-47 Change 1


GROUP 09 ASSEMBLY, BERM LINER FIG. 18 BERM LINER DRAIN HOSE ASSEMBLY

1 XDOOO 0CBB4 GTA-2X10-H- HOSE ASSEMBLY, 2 IN X 10 FT, ...............1 ASY WITH MALE AND FEMALE QD FITTINGS UOC: FTA, FTB, FTC, FTD 1 XDOOO 1DFDO 5059 HOSE ASSEMBLY,2 IN X 10 FT, TAN, .......1 MQC X FQC UOC: FTR, FTJ, FTH, FTG * 1 XDOOO 1EMJ6 MPC-BDH-2-B HOSE ASSEMBLY,2 IN X 10 FT, TAN, .......1 UOC: FTI, FTK, FTL, FTM 2 PAOZZ 4730-00-649-9100 58536 AA59326IX16 .CAP, DUST, QUICK DISCONNECT, 2 IN ..1 3 PAOZZ 4730-00-915-5127 58536 AA59326X16 .PLUG, DUST, QUICK.................................1 DISCONNECT, 2 IN 4 PCOZZ 5330-00-612-2414 96906 MS27030-6 .GASKET, 2 IN.............................................2 5 XDOZZ 63711 CAR-12 .CHAIN.........................................................2 UOC: FTA, FTB, FTC, FTD 5 XDOZZ 63711 5060F7 .CHAIN, 6 INCH...........................................2 UOC: FTR, FTJ, FTH, FTG * 5 XDOZZ 63711 BRC-10-1 .CHAIN, 10 INCH.........................................2 UOC: FTI, FTK, FTL, FTM 6 XDOZZ 63711 RKC-1 .RING, KEY..................................................7 UOC: FTA, FTB, FTC, FTD 6 XDOZZ 63711 5060F8 .RING, KEY..................................................7 UOC: FTR, FTJ, FTH, FTG * 6 XDOZZ 63711 BRC-10-2 .RING, KEY..................................................7 UOC: FTI, FTK, FTL, FTM 7 XDOZZ 63711 HA2-10-F .HOSE WITH MALE AND FEMALE QD.......1 UOC: FTA, FTB, FTC, FTD 7 XDOZZ 63711 5059C1-10 .HOSE WITH MALE AND FEMALE QD.......1 UOC: FTR, FTJ, FTH, FTG * 7 XDOZZ 63711 NA2-10-F .HOSE WITH MALE AND FEMALE QD.......1 UOC: FTI, FTK, FTL, FTM

END OF FIGURE

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-48

UNIT MAINTENANCE


BERM LINER (RELIANCE AND MPC MODELS)

REPAIR PARTS LIST

Figure 19. Berm Liner

1

TM 10-5430-242-12&P 0038 00

0038 00-49 Change 1


GROUP 09 ASSEMBLY, BERM LINER FIG. 19 BERM LINER (RELIANCE AND MPC MODELS)

1 XDOOO 1DFDO RCF-3-K-BL BERM LINER ASSEMBLY .......................1 UOC: FTR 1 XDOOO 1DFDO RCF-10-K-BL BERM LINER ASSEMBLY .......................1 UOC: FTJ 1 XDOOO 1DFDO RCF-20-K-BL BERM LINER ASSEMBLY .......................1 UOC: FTH 1 XDOOO 1DFDO RCF-50-K-BL BERM LINER ASSEMBLY .......................1 UOC: FTG 1 XDOOO 1EMJ6 MPC-3K-BL- BERM LINER ASSEMBLY .......................1 3737-RPL UOC: FTI 1 XDOOO 1EMJ6 MPC-10K-BL- BERM LINER ASSEMBLY .......................1 5353-RPL UOC: FTK 1 XDOOO 1EMJ6 MPC-20K-BL- BERM LINER ASSEMBLY .......................1 5959-RPL UOC: FTL 1 XDOOO 1EMJ6 MPC-50K-BL- BERM LINER ASSEMBLY .......................1 60100-RPL UOC: FTM

END OF FIGURE

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-50

UNIT MAINTENANCE


EMERGENCY REPAIR ITEMS, TYPE II REPAIR KIT (RELIANCE 3K AND 10K MODELS)

REPAIR PARTS LIST

1 2 – 11

Figure 20. Emergency Repair Items, Type II Repair Kit (Reliance 3K and 10K Models)

2

3 4

5

6

7 8

9

10

11

TM 10-5430-242-12&P 0038 00

0038 00-51 Change 1


GROUP 10 REPAIR ITEMS, EMERGENCY FIG. 20 EMERGENCY REPAIR ITEMS, TYPE II REPAIR KIT (RELIANCE 3K AND 10K MODELS)

1 XDOOO 1DFDO 2263-T2-OB REPAIR KIT, COLLAPSIBLE.......................1 EMERGENCY UOC: FTR, FTJ 2 XDOZZ 84583 2263-1-OB .CONTAINER...............................................1 3 PAOZZ 84583 2263-2-OB .PLUG, WOOD, 3 IN....................................1 4 PAOZZ 84583 2263-4-OB .PLUG, WOOD, 4 1/2 IN..............................1 5 PAOZZ 84583 2263-6-OB .PLUG, WOOD, 5 1/4 IN..............................1 6 XDOZZ 84583 2263-8-OB .RAZOR/KNIFE............................................1 7 PAOZZ 5342-00-720-8864 81336 13202E2870-1 .PATCH, MECHANICAL, FL ........................1 8 PAOZZ 5342-00-720-8863 81336 13202E2870-2 .PATCH, MECHANICAL, FL ........................1 9 PAOZZ 5342-00-720-8858 81336 13202E2870-3 .PATCH, MECHANICAL, FL ........................2 10 XDOZZ 84583 2263-9-OB-II .INSTRUCTION SHEET, TYPE II ................1 11 XDOZZ 84583 2263-9-OB-III .INSTRUCTION SHEET, TYPE III ...............1

END OF FIGURE

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-52

UNIT MAINTENANCE


EMERGENCY REPAIR ITEMS, TYPE III REPAIR KIT (RELIANCE 20K AND 50K MODELS)

REPAIR PARTS LIST

1 2 – 11

Figure 21. Emergency Repair Items, Type III Repair Kit (Reliance 20K and 50K Models)

2

3

4

5 6

7

8

9

10

11

TM 10-5430-242-12&P 0038 00

0038 00-53 Change 1


GROUP 10 REPAIR ITEMS, EMERGENCY FIG. 21 EMERGENCY REPAIR ITEMS, TYPE III REPAIR KIT (RELIANCE 20K AND 50K MODELS)

1 XDOOO 1DFDO 2263-T3-OB REPAIR KIT, COLLAPSIBLE.......................1 EMERGENCY, TYPE III UOC: FTH, FTG 2 XDOZZ 84583 2263-1-OB .CONTAINER...............................................1 3 PAOZZ 84583 2263-2-OB .PLUG, WOOD, 3 IN....................................2 4 PAOZZ 84583 2263-4-OB .PLUG, WOOD, 4 1/2 IN..............................2 5 PAOZZ 84583 2263-6-OB .PLUG, WOOD, 5 1/4 IN..............................2 6 XDOZZ 84583 2263-8-OB .RAZOR/KNIFE............................................1 7 PAOZZ 5342-00-720-8864 81336 13202E2870-1 .PATCH, MECHANICAL, FL ........................2 8 PAOZZ 5342-00-720-8863 81336 13202E2870-2 .PATCH, MECHANICAL, FL ........................2 9 PAOZZ 5342-00-720-8858 81336 13202E2870-3 .PATCH, MECHANICAL, FL ........................3 10 XDOZZ 84583 2263-9-OB-II .INSTRUCTION SHEET, TYPE II ................1 11 XDOZZ 84583 2263-9-OB-III .INSTRUCTION SHEET, TYPE III ...............1

END OF FIGURE

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-54

UNIT MAINTENANCE


EMERGENCY REPAIR ITEMS, TYPE II REPAIR KIT (GTA 3K AND 10K MODELS)

REPAIR PARTS LIST

1 2 – 10

Figure 22. Emergency Repair Items, Type II Repair Kit (GTA 3K and 10K Models)

2

3

4

5

6

7

8

9

10

TM 10-5430-242-12&P 0038 00

0038 00-55 Change 1


GROUP 10 REPAIR ITEMS, EMERGENCY FIG. 22 EMERGENCY REPAIR ITEMS, TYPE II REPAIR KIT (GTA 3K AND 10K MODELS)

1 XDOOO 84583 52255-II REPAIR KIT, COLLAPSIBLE.......................1 EMERGENCY UOC: FTA, FTB 2 XDOZZ 84583 52255-001 .CONTAINER...............................................1 3 PAOZZ 84583 52255-002 .PLUG, WOOD, 3 IN....................................1 4 PAOZZ 84583 52255-003 .PLUG, WOOD, 4 1/2 IN..............................1 5 PAOZZ 84583 52255-004 .PLUG, WOOD, 5 1/4 IN..............................1 6 XDOZZ 84583 52255 .RAZOR/KNIFE............................................1 7 PAOZZ 84583 8864 .PATCH, MECHANICAL, FL ........................1 8 PAOZZ 84583 8863 .PATCH, MECHANICAL, FL ........................1 9 PAOZZ 84583 8858 .PATCH, MECHANICAL, FL ........................2 10 XDOZZ 84583 52255-005 .INSTRUCTION SHEET ..............................1

END OF FIGURE

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-56

UNIT MAINTENANCE


EMERGENCY REPAIR ITEMS, TYPE III REPAIR KIT (GTA 20K AND 50K MODELS)

REPAIR PARTS LIST

1 2 – 10

Figure 23. Emergency Repair Items, Type III Repair Kit (GTA 20K and 50K Models)

8

8

7

6

5

4

3

2

10

9

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-57


GROUP 10 REPAIR ITEMS, EMERGENCY FIG. 23 EMERGENCY REPAIR ITEMS, TYPE III REPAIR KIT (GTA 20K AND 50K MODELS)

1 XDOOO 84583 52255-III REPAIR KIT, COLLAPSIBLE.......................1 EMERGENCY UOC: FTC, FTD 2 XDOZZ 84583 52255-001 .CONTAINER...............................................1 3 PAOZZ 84583 52255-002 .PLUG, WOOD, 3 IN....................................2 4 PAOZZ 84583 52255-003 .PLUG, WOOD, 4 1/2 IN..............................2 5 PAOZZ 84583 52255-004 .PLUG, WOOD, 5 1/4 IN..............................2 6 XDOZZ 84583 52255 .RAZOR/KNIFE............................................1 7 PAOZZ 84583 8864 .PATCH, MECHANICAL, FL ........................2 8 PAOZZ 84583 8863 .PATCH, MECHANICAL, FL ........................2 9 PAOZZ 84583 8858 .PATCH, MECHANICAL, FL ........................3 10 XDOZZ 84583 52255-005 .INSTRUCTION SHEET ..............................1

END OF FIGURE

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-58

UNIT MAINTENANCE


EMERGENCY REPAIR ITEMS, TYPE II REPAIR KIT (MPC 3K AND 10K MODELS)

REPAIR PARTS LIST

Figure 24. Emergency Repair Items, Type II Repair Kit (MPC 3K and 10K Models)

PACKAGED SEPARATELY ABOVE TANK

PACKAGED INSIDE ITEM 2

1

2 - 12 2 3

4 5 6

7 8

9

10

11

12

TM 10-5430-242-12&P 0038 00

0038 00-59 Change 1


GROUP 10 REPAIR ITEMS, EMERGENCY FIG. 24 EMERGENCY REPAIR ITEMS, TYPE II REPAIR KIT (MPC 3K AND 10K MODELS)

1 XDOOO 1EMJ6 MPC-RK-101F REPAIR KIT, COLLAPSIBLE.......................1 EMERGENCY UOC: FTI, FTK 2 XDOZZ 84583 2263-3-1 .CONTAINER...............................................1 3 PAOZZ 84583 2263-3-2 .PLUG, WOOD, 2 IN....................................1 4 PAOZZ 84583 2263-3-3 .PLUG, WOOD, 1 1/2 IN..............................1 5 PAOZZ 84583 2263-3-4 .PLUG, WOOD, 5/8 IN.................................1 6 XDOZZ 84583 2263-3-5 .RAZOR/KNIFE............................................1 7 PAOZZ 5342-00-720-8864 81336 13202E2870-1 .PATCH, MECHANICAL, FL ........................1 8 PAOZZ 5342-00-720-8863 81336 13202E2870-2 .PATCH, MECHANICAL, FL ........................1 9 PAOZZ 5342-00-720-8858 81336 13202E2870-3 .PATCH, MECHANICAL, FL ........................2 10 XDOZZ 84583 2263-3-9 .INSTRUCTION SHEET, TYPE II ................1 11 XDOZZ 1EMJ6 1940PTFF-1Y .TANK FABRIC REPAIR MATERIAL, ..........1 56 INCHES X 48 INCHES 12 XDOZZ 1EMJ6 TEF-.75 .TEFLON SIZING TAPE, 3/4” X 10 FT.........1

END OF FIGURE

TM 10-5430-242-12&P 0038 00

Change 1 0038 00-60

UNIT MAINTENANCE


EMERGENCY REPAIR ITEMS, TYPE III REPAIR KIT (MPC 20K AND 50K MODELS)

REPAIR PARTS LIST

Figure 25. Emergency Repair Items, Type III Repair Kit (MPC 20K and 50K Models)

2

1

2-12

3 4 5 6

7

8

9

10

11

12 PACKAGED SEPARATELY ABOVE TANK

PACKAGED INSIDE ITEM 2

TM 10-5430-242-12&P 0038 00

0038 00-61/62 blank Change 1


GROUP 10 REPAIR ITEMS, EMERGENCY FIG. 25 EMERGENCY REPAIR ITEMS, TYPE III REPAIR KIT (MPC 20K AND 50K MODELS)

1 XDOOO 1EMJ6 MPC-RK-102F REPAIR KIT, COLLAPSIBLE.......................1 EMERGENCY, TYPE III UOC: FTL, FTM 2 XDOZZ 84583 2263-3-1 .CONTAINER...............................................1 3 PAOZZ 84583 2263-3-2 .PLUG, WOOD, 2 IN....................................2 4 PAOZZ 84583 2263-3-3 .PLUG, WOOD, 1 1/2 IN..............................2 5 PAOZZ 84583 2263-3-4 .PLUG, WOOD, 5/8 IN.................................2 6 XDOZZ 84583 2263-3-5 .RAZOR/KNIFE............................................1 7 PAOZZ 5342-00-720-8864 81336 13202E2870-1 .PATCH, MECHANICAL, FL ........................2 8 PAOZZ 5342-00-720-8863 81336 13202E2870-2 .PATCH, MECHANICAL, FL ........................2 9 PAOZZ 5342-00-720-8858 81336 13202E2870-3 .PATCH, MECHANICAL, FL ........................3 10 XDOZZ 84583 2263-3-9 .INSTRUCTION SHEET, TYPE III ...............1 11 XDOZZ 1EMJ6 1940PTFF-1Y .TANK FABRIC REPAIR MATERIAL, ..........1 56” X 56” 12 XDOZZ 1EMJ6 TEF-.75 .TEFLON SIZING TAPE, .............................1 3/4 IN X 10 FT

END OF FIGURE END OF WORK PACKAGE

TM 10-5430-242-12&P 0039 00

0039 00-1 Change 1 – 28 April 2002

UNIT MAINTENANCE COLLAPSIBLE FABRIC TANK, FUEL STORAGE 3,000, 10,000, 20,000, 50,000 GALLON

NATIONAL STOCK NUMBER INDEX

STOCK NUMBER FIG. ITEM STOCK NUMBER FIG. ITEM

5305-00-068-0509 7 23 4730-00-649-9100 5 4 8 8 6 3 9 5 7 19 10 5 8 12 11 2 14 5 *11 7 15 6 14 2 *16 2 5330-00-075-3268 3 7 *17 4 5310-00-087-7493 1 12 *18 2 4730-00-088-9285 5 5 4730-00-649-9103 7 16 *17 5 8 6 5305-00-225-3843 11 2 4730-00-649-9118 3 5 15 2 5342-00-720-8858 *20 9 5331-00-291-3085 7 26 *21 9 11 9 *24 9 15 10 *25 9 5331-00-364-9862 9 7 5342-00-720-8863 *20 8 10 16 *21 8 5330-00-612-2414 5 7 *24 8 6 4 *25 8 7 17 5342-00-720-8864 *20 7 7 20 *21 7 8 7 *24 7 8 13 *25 7 14 6 5305-00-725-2317 1 11 15 7 9 14 *16 3 10 13 *17 7 5310-00-732-0558 1 9 *18 4 9 12 5310-00-637-9541 1 10 10 11 9 13 4930-00-734-0180 7 2 10 12 4930-00-786-9566 7 10 4730-00-640-6156 1 2 5310-00-809-4058 7 24 3 4 8 9 4 5 9 6 10 7 10 6 4730-00-640-6188 1 6 11 3 3 6 14 3 4 4 15 3

TM 10-5430-242-12&P 0039 00

Change 1 0039 00-2

STOCK NUMBER FIG. ITEM STOCK NUMBER FIG. ITEM

4730-00-840-0797 3 3 5305-01-262-5080 7 6 4730-00-840-5347 1 13 5330-01-262-5120 9 17 9 18 10 15 10 14 14 9 4730-00-840-5348 1 15 4820-01-262-5121 2 16 5330-00-874-3744 9 15 5310-01-265-5044 2 9 10 17 5331-01-324-5262 8 11 *10 19 5340-01-381-1690 2 2 5330-00-899-4509 1 3 4730-01-416-1533 7 25 1 16 8 10 *3 7 14 4 4 3 9 4 9 11 10 4 4730-00-915-5127 5 6 *17 6 *18 3 4730-00-938-7997 5 3 15 5 *17 3 4820-01-189-2809 1 17 2 - 5310-01-262-1337 2 3 5360-01-262-1338 2 4 5365-01-262-1339 2 6 5330-01-262-1340 2 11 4820-01-262-1341 2 12 4820-01-262-1342 2 13 5305-01-262-1343 2 14 4820-01-262-1344 2 17 5330-01-262-1349 7 8 5310-01-262-1351 7 7 5320-01-262-1352 7 11 5320-01-262-1353 7 12 5310-01-262-1359 2 1 5310-01-262-1360 2 7 5330-01-262-1361 7 3 8 3 5330-01-262-1363 2 5 5305-01-262-1365 2 8 4820-01-262-1366 2 15

END OF WORK PACKAGE

TM 10-5430-242-12&P 0040 00

0040 00-1 Change 1 – 28 April 2002

UNIT MAINTENANCE COLLAPSIBLE FABRIC TANK, FUEL STORAGE

3,000, 10,000, 20,000, 50,000 GALLON PART NUMBER INDEX

PART NUMBER FIG. ITEM PART NUMBER FIG. ITEM

A-A-59326-7 3 7 *4 6 AA59326III16 5 3 *6 5 15 5 *8 14 *17 3 *10 8 AA59326IX16 5 4 *11 4 6 3 *16 4 7 19 *18 5 8 12 BRC-10-2 *3 9 14 5 *4 7 15 6 *6 6 *16 2 *8 15 *17 4 *10 9 *18 2 *16 5 AA59326IX19 1 2 *18 6 3 4 * BV-FT-BZ-4 3 2 4 5 B1821BH025C100N 11 2 10 7 15 2 AA59326V16 7 16 B1821BH025C125N 7 23 8 6 8 8 AA59326VII19 3 5 9 5 AA59326VIII14 1 15 10 5 AA59326X16 5 6 11 2 *17 6 *11 7 *18 3 14 2 AA59326X19 1 6 B1821BH038C150N 1 11 3 6 9 14 4 4 10 13 AS29513-250 7 26 CAR-12 1 4 8 11 1 7 11 9 6 5 15 10 9 9 AS3578-383 9 7 *18 5 10 16 CARC-12 7 21 ATPD2266-BVA-26D 5 2 14 7 *17 2 * CBSC-12-1 11 5 ATPD2266-DFA 11 10 * CBSC-12-2 11 6 ATPD2266-HA26FD 4 2 ATPD2266-VFA 7 15 BRC-10-1 *3 8

TM 10-5430-242-12&P 0040 00

Change 1 0040 00-2


CH-2B 5 5 GTA-10BERM 13 1 *17 5 GTA-20BERM 13 1 CH-F 5 3 GTA-50BERM 13 1 *17 3 GTA-10-KF-RPL 12 1 * CP-7 10 10 GTA-2-D-VAL-ASY 5 1 DC-2 5 4 *17 1 6 3 GTA-20-KF-RPL 12 1 *17 4 GTA-2X8-H-ASY 6 1 DC-4 9 8 * GTA-2X10-H-ASY 18 1 * DF-714 11 10 GTA-3-KF-RPL 12 1 DP-2-QD 5 6 GTA-4-FD-VAL-ASY 1 1 *17 6 GTA-4X10-FD-H-ASY 4 1 EFF-90-4 9 3 GTA-50-KF-RPL 12 1 *10 2 * HA2-10-F 18 7 EFM-90-4 9 2 HA2-8-F 6 7 *10 3 * H4-10-F 4 2 EX1333B 7 2 * MPC-BDH-2-B 18 1 EX1333B39 7 10 * MPC-BLD-3 16 7 EX1333B-17 7 7 * MPC-BLD-4 16 9 EX1333B-1-607 7 14 * MPC-BLD-5 16 8 EX1333B-18-95 7 3 * MPC-BLD-2A 16 1 8 3 * MPC-BLD-2-B-1 16 6 EX1333B-3-607 7 13 * MPC-FD-2-B 11 1 EX1333B-36-13 7 4 * MPC-FDH-2-B 6 1 EX1333B-40-68 7 9 * MPC-FV-2-B 8 1 * FA-2 8 4 * MPC-FDV-2-B 5 1 FCC-62398/50609735

9 17 * MPC-FFDH-4-B 4 1

10 15 * MPC-FFDV-4-B 3 1 14 9 * MPC-M-F-1218-B 10 1 G-QD-2 5 7 * MPC-RK-101F 24 1 *17 7 * MPC-RK-102F 25 1 G-QD-4 1 14 * MPC-03K-13114-RPL 12 1 GTA-CF-S 14 10 * MPC-10K-BL-5353 13 1 GTA-DF 14 1 * MPC-10K-BL-5353-RPL 19 1 GTA-D-ASY 11 1 * MPC-10K-22175-RPL 12 1 GTA-FD-ASY 9 1 * MPC-20K-BL-5959 13 1 GTA-LB 11 5 * MPC-20K-BL-5599-RPL 19 1 GTA-SH 11 6 * MPC-20K-22276-RPL 12 1 GTA-V-ASY-F 7 1 * MPC-3K-BL-3737 13 1 * GTA1032RD 11 7 * MPC-3K-BL-3737-RPL 19 1 GTA-063 9 16 * MPC-50K-BL-60100 13 1 GTA-3BERM 13 1 * MPC-50K-BL-60100-RPL 19 1

TM 10-5430-242-12&P 0040 00

0040 00-3 Change 1


* MPC-50K-22636-RPL 12 1 * NA2-10-F 18 7 MS27022-17 3 3 P-2-10 7 18 MS27023-17 1 13 *8 5 9 18 PC-PP-713 11 4 10 14 PP-713 11 8 MS27023-21 7 25 * RCF-10-K-BL 19 1 8 10 RCF-10-K-BL-OB 13 1 14 4 RCF-10-K-F 12 1 MS27026-11 5 5 * RCF-20-K-BL 19 1 *17 5 RCF-20-K-BL-OB 13 1 MS27030-6 5 7 RCF-20-K-F 12 1 6 4 * RCF-3-K-BL 19 1 7 17 RCF-3-K-BL-OB 13 1 7 20 RCF-3-K-F 12 1 8 7 * RCF-50-K-BL 19 1 8 13 RCF-50-K-BL-OB 13 1 14 6 RCF-50-K-F 12 1 15 7 * RC-2 8 2 *16 3 RKC-1 7 22 *17 7 14 8 *18 4 *18 6 MS27030-9 1 3 RK-DC-1 1 5 1 16 1 8 *3 7 RK-1 6 6 4 3 9 10 9 4 * SS-4-0-383 10 18 9 11 * TPC-2 6 2 10 4 TEF-.75 *24 12 MS27183-10 7 24 *25 12 8 9 TC-2 6 2 9 6 * WW-V-35TY2BZ1 5 2 10 6 13202E2870-1 *20 7 11 3 *21 7 14 3 *24 7 15 3 *25 7 MS27183-13 1 12 13202E2870-2 *20 8 MS35338-46 1 10 *21 8 9 13 *24 8 10 12 *25 8 MS51967-8 1 9 13202E2870-3 *20 9 9 12 *21 9 10 11 *24 9 * NA2-8-F 6 7 *25 9

TM 10-5430-242-12&P 0040 00

Change 1 0040 00-4


1940PTFF-1Y *24 11 235RF-02082P 2 6 *25 11 235RF-02092G 2 11 205-18-98 7 8 235RF-0210MD 2 15 2263-1-OB *20 2 235RF-0212MD 2 16 *21 2 235RF-0215MR 2 13 2263-2-OB *20 3 235RF-02162S 2 4 *21 3 235RF-0217MR 2 17 2263-3-1 *24 2 235RF-02182S 2 14 *25 2 235RF-02192S 2 8 2263-3-2 *24 3 235RF-02202N 2 7 *25 3 235RF-02212W 2 9 2263-3-3 *24 4 3042-L 2 18 *25 4 4201232400 7 11 2263-3-4 *24 5 4201035000 7 12 *25 5 4447101620 7 6 2263-3-5 *24 6 4963 10 1 *25 6 4963CF14 10 3 2263-3-9 *24 10 4963CF2 10 18 *25 10 4963CF4 10 10 2263-4-OB *20 4 4963CF7 10 2 *21 4 4965CF10 8 2 2263-6-OB *20 5 4965CF8 8 5 *21 5 4965CF9 8 4 2263-8-OB *20 6 4965F 8 1 *21 6 5057 11 1 2263-9-OB-II *20 10 5057F2 11 10 *21 10 15 4 2263-9-OB-III *20 11 5057F3 11 8 *21 11 5057F4 15 11 * 2263-T2-OB 20 1 5057F7 11 6 * 2263-T3-OB 21 1 5057F8 11 5 235RF-0200AV 1 17 5057F9 11 7 2 - 5057-BL 15 1 235RF-0201MB 2 19 * 5059 18 1 235RF-0202MB 2 10 * 5059C1-10 18 7 235RF-0203MS 2 12 5059C1-8-F 6 7 235RF-02043A 2 2 5059C-F 6 1 235RF-02052N 2 1 5059F3 6 2 235RF-020621 2 5 5060 3 1 235RF-020721 2 3

TM 10-5430-242-12&P 0040 00



5060F1 5 2 52255-002 *22 3 *17 2 *23 3 5060F7 3 8 52255-003 *22 4 4 6 *23 4 5 8 52255-004 *22 5 6 5 *23 5 8 14 52255-005 *22 10 10 8 *23 10 11 4 *52255-II 22 1 15 8 *52255-III 23 1 *17 8 7500-3-8 9 15 *18 5 *10 17 5060F8 3 9 *10 19 4 7 *780-0100AC-7 7 5 5 9 8858 *22 9 6 6 *23 9 8 15 8863 *22 8 10 9 *23 8 15 9 8864 *22 7 *17 9 *23 7 *18 6 5060-2 5 1 *17 1 5060-4 3 2 5061F1 4 2 5061-F 4 1 52255 *22 6 *23 6 52255-001 *22 2 *23 2

END OF WORK PACKAGE

TM 10-5430-242-12&P 0041 00

0041 00-1 Change 1 − 28 April 2002

OPERATOR AND UNIT MAINTENANCE COLLAPSIBLE FABRIC TANK, FUEL STORAGE, 3,000,

10,000, 20,000, AND 50,000 GALLON COMPONENTS OF END ITEMS (COEI) AND BASIC ISSUE ITEMS (BII) LISTS

COMPONENTS OF END ITEM (COEI) AND BASIC ISSUE ITEMS (BII) LISTS INTRODUCTION Scope This work package lists COEI and BII for the 3,000 Gallon, 10,000 Gallon, 20,000 Gallon or 50,000 Gallon collapsible fabric tank to help inventory items for safe and efficient operation of the equipment. General The COEI and BII information is divided into the following lists: Components of End Item (COEI). This list is for informational purposes only, and is not authority to requisition replacements. These items are part of the collapsible fabric fuel tank. As part of the end item, these items must be with the end item whenever it is issued or transferred between property accounts. Items of COEI are removed and separately packaged for transportation or shipment only when necessary. Illustrations are furnished to help you find and identify the items. Basic Issue Items (BII). These essential items are required to place a 3,000 Gallon, 10,000 Gallon, 20,000 Gallon or 50,000 Gallon collapsible fabric fuel tank in operation, to operate it, and to do emergency repairs. Although shipped separately packaged, BII must be with the collapsible fabric fuel tank during operation and when it is transferred between property accounts. Listing these items is your authority to request/requisition them for replacement based on authorization of the end item by TOE/MTOE. Illustrations are furnished to help find and identify the items. Explanation of Columns in the COEI List and BII List Column (1) – Illus Number. Gives you the number of the item illustrated. Column (2) – National Stock Number (NSN). Identifies the stock number of the item to be used for requisitioning purposes. Column (3) – Description, CAGEC, and Part Number. Identifies the Federal item name (in all capital letters) followed by a minimum description when needed. The stowage location of COEI and BII is also included in this column. The last line below the description is the CAGEC (commercial and Government entity code) (in parentheses) and the part number. Column (4) – Usable on Code. When applicable, gives you a code if the item you need is not the same for different models of equipment. These codes are identified below:

TM 10-5430-242-12&P 0041 00

Change 1 0041 00-2

Code Used On Code Used On FTA 3,000 Gallon, Model GTA-3KF FTR 3,000 Gallon, Model RCF-3-K-F-OB FTB 10,000 Gallon, Model GTA-10KF FTJ 10,000 Gallon, Model RCF-10-K-F-OB FTC 20,000 Gallon, Model GTA-20KF FTH 20,000 Gallon, Model RCF-20-K-F-OB FTD 50,000 Gallon, Model GTA-50KF FTG 50,000 Gallon, Model RCF-50-K-F-OB Code Used On FTI 3,000 Gallon, Model MPC-F-03K-13114 FTK 10,000 Gallon, Model MPC-F-10K-22175 FTL 20,000 Gallon, Model MPC-F-20K-22276 FTM 50,000 Gallon, Model MPC-F-50K-22636 Column (5) – Unit of Measure (U/M). Indicates the physical measurement or count of the item as issued per the NSN shown in column (2). Column (6) – Qty Rqr. Indicates the quantity required.

TM 10-5430-242-12&P 0041 00

0041 00-3 Change 1

Table 1. Components of End Item List.

(1) ILLUS

NUMBER

(2) NATIONAL

STOCK NUMBER (NSN)

(3) DESCRIPTION, CAGEC AND

PART NO.

(4) USABLE

ON CODE

(5) UNIT OF

MEASURE (U/M)

(6) QTY RQR.

1

Ball Valve Assembly, Filler/Discharge, 4 Inch (1DFDO) 5060

FTR, FTJ FTH, FTG

EA

1

Ball Valve Assembly, Filler/Discharge, 4 Inch (1EMJ6) MPC-FFDV-4-B

FTI, FTK FTL, FTM

EA

1

2

Ball Valve Assembly, Tank and Berm Liner, 2 Inch (1DFDO) 5060-2

FTR, FTJ FTH, FTG

EA

4

Ball Valve Assembly, Tank and Berm Liner, 2 Inch (0CBB4) GTA-2-D-VAL-ASY

FTA, FTB FTC, FTD

EA

4

Ball Valve Assembly, Tank and Berm Liner, 2 Inch (1EMJ6) MPC-FDV-2-B

FTI, FTK FTL, FTM

EA

4

2 1

TM 10-5430-242-12&P 0041 00

Change 1 0041 00-4

Table 1. Components of End Item List - continued

(1) ILLUS

NUMBER

(2) NATIONAL STOCK

NUMBER (NSN)


PART NUMBER.

(4) USABLE

ON CODE

(5) UNIT OF

MEASURE (U/M)

(6) QTY RQR

3

Berm Liner, 3K Tank, (1DFDO) RCF-3-K-BL-OB

FTR

EA

1

Berm Liner, 3K Tank, (0CBB4) GTA-3BERM

FTA

EA

1

Berm Liner, 3K Tank, (1EMJ6) MPC-3K-BL-3737

FTI

EA

1


FTJ

EA

1


FTB

EA

1


FTK

EA

1


FTH

EA

1


FTC

EA

1


FTL

EA

1


FTG

EA

1


FTD

EA

1


FTM

EA

1

3

TM 10-5430-242-12&P 0041 00

0041 00-5 Change 1


(1) ILLUS

NUMBER

(2) NATIONAL STOCK

NUMBER (NSN)


PART NUMBER

(4) USABLE

ON CODE

(5) UNIT OF

MEASURE (U/M)

(6) QTY RQR

4

Elbow, Quick Disconnect, Female/Female, 4 Inch (1DFDO) 4963CF14

FTR, FTJ, FTH, FTG

EA

1

Elbow, Quick Disconnect, Female/Female, 4 Inch (63711) EFF-90-4

FTA, FTB, FTC, FTD FTI, FTK, FTL, FTM

EA

1

5

Elbow, Quick Disconnect, Female/Male, 4 Inch (1DFDO) 4963CF7

FTR, FTJ, FTH, FTG

EA

1

Elbow, Quick Disconnect, Female/Male, 4 Inch (63711) EFM-90-4

FTA, FTB, FTC, FTD FTI, FTK, FTL, FTM

EA

1

6

Filler/Discharge Assembly, (1DFDO) 4963

FTR, FTJ, FTH, FTG

EA

2

Filler/Discharge Assembly, (0CBB4) GTA-FD-ASY

FTA, FTB, FTC, FTD

EA

2

Filler/Discharge Assembly, (1EMJ6) MPC-M-F-1218-B

FTI, FTK, FTL, FTM

EA

2

7

Fitting Assembly, Berm Liner Drain (1DFDO) 5057-BL

FTR, FTJ, FTH, FTG

EA

2

8

Fitting Assembly, Berm Liner Drain (0CBB4) GTA-DF

FTA, FTB, FTC, FTD

EA

2

9

Fitting Assembly, Berm Liner Drain (1EMJ6) MPC-BLD-2-A

FTI, FTK, FTL, FTM

EA

2

4 5 6

7 8

9

TM 10-5430-242-12&P 0041 00

Change 1 0041 00-6


(1) ILLUS

NUMBER

(2) NATIONAL STOCK

NUMBER (NSN)


PART NUMBER.

(4) USABLE

ON CODE

(5) UNIT OF

MEASURE (U/M)

(6) QTY RQR

9 Fitting Assembly, Tank Drain (1DFDO) 5057

FTR, FTJ, FTH, FTG

EA 2

Fitting Assembly, Tank Drain (0CBB4) GTA-D-ASY

FTA, FTB, FTC, FTD

EA 2

Fitting Assembly, Tank Drain (1EMJ6) MPC-FD-2-B

FTI, FTK, FTL, FTM

EA 2

10 Gate Valve Assembly, Filler/Discharge, 4 Inch (0CBB4) GTA-4-FD-VAL-ASY

FTA, FTB, FTC, FTD

EA 1

11 Hose Assembly, Berm Liner Drain 2-In X 10-Ft (1DFDO) 5059

FTR, FTJ, FTH, FTG

EA 4

Hose Assembly, Berm Liner Drain 2-In X 10-Ft (0CBB4) GTA-2X10-H-ASY

FTA, FTB, FTC, FTD

EA 4

Hose Assembly, Berm Liner Drain 2-In X 10-Ft (1EMJ6) MPC-BDH-2-B

FTI, FTK, FTL, FTM

EA 4

12 Hose Assembly, Filler/Discharge (1DFDO) 5061-F

FTR, FTJ, FTH, FTG

EA 1

Hose Assembly, Filler/Discharge (0CBB4) GTA-4X10-FD-H-ASY

FTA, FTB, FTC, FTD

EA 1

Hose Assembly, Filler/Discharge (1EMJ6) MPC-FFDH-4-B

FTI, FTK, FTL, FTM

EA 1

9 10

11

1213

TM 10-5430-242-12&P 0041 00

0041 00-7 Change 1

(1)

ILLUS NUMBER

(2) NATIONAL STOCK

NUMBER (NSN)


PART NUMBER.

(4) USABLE

ON CODE

(5) UNIT OF

MEASURE (U/M)

(6) QTY RQR

13

Hose Assembly, Tank Drain 2-In X 8-Ft (1DFDO) 5059C-F

FTR, FTJ, FTH, FTG

EA

2

Hose Assembly, Tank Drain 2-In X 8-Ft (0CBB4) GTA-2X8-H-ASY

FTA, FTB, FTC, FTD

EA

2

Hose Assembly, Tank Drain 2-In X 8-Ft (1EMJ6) MPC-FDH-2-B

FTI, FTK, FTL, FTM

EA 2

TM 10-5430-242-12&P 0041 00

Change 1 0041 00-8


(1) ILLUS

NUMBER

(2) NATIONAL STOCK

NUMBER (NSN)


PART NUMBER

(4) USABLE

ON CODE

(5) UNIT OF

MEASURE (U/M)

(6) QTY RQR

14

Lifting Sling, 2-In x 10-Ft (1DFDO) EE-1-2PT-OB

FTR, FTJ, FTH, FTG

EA

2

14

Lifting Sling, 2-In x 12-Ft (1EMJ6) LMI-P-708-2

FTI, FTK

EA

2

14

Lifting Sling, 2-In x 15-Ft (1EMJ6) LMI-P-708-1

FTL, FTM

EA

2

15

Tank, Fabric, Collapsi, 3K Gallon (1DFDO) RCF-3-K-F

FTR, FTJ, FTH, FTG

EA

1

Tank, Fabric, Collapsi, 3K Gallon (0CBB4) GTA-3-KF-RPL

FTA, FTB, FTC, FTD

EA

1


FTR, FTJ, FTH, FTG

EA

1


FTA, FTB, FTC, FTD

EA

1


FTR, FTJ, FTH, FTG

EA

1


FTA, FTB, FTC, FTD

EA

1


FTR, FTJ, FTH, FTG

EA

1


FTA, FTB, FTC, FTD

EA

1

14

15

TM 10-5430-242-12&P 0041 00

0041 00-9 Change 1


(1) ILLUS

NUMBER

(2) NATIONAL STOCK

NUMBER (NSN)


PART NUMBER

(4) USABLE

ON CODE

(5) UNIT OF

MEASURE (U/M)

(6) QTY RQR

16 Repair Kit, Emergency, Type II (See WP 0038 00 For Component Parts) (1DFDO) 2263-T2-OB

FTR, FTJ EA 1

Repair Kit, Emergency, Type II (See WP 0038 00 For Component Parts) (1EMJ6) MPC-RK-101F

FTI, FTK EA 1

17 Repair Kit, Emergency, Type II (See WP 0038 00 For Component Parts) (0CBB4) 52255-II

FTA, FTB

EA 1

18 Repair Kit, Emergency, Type III (See WP 0038 00 For Component Parts) (1DFDO) 2263-T3-OB

FTH, FTG EA 1

Repair Kit, Emergency, Type III (See WP 0038 00 For Component Parts) (1EMJ6) MPC-RK-102F

FTL, FTM

EA

1

19

Repair Kit, Emergency, Type III (See WP 0038 00 For Component Parts) (0CBB4) 52255-III

FTC, FTD

EA

1

16 17

18

19

TM 10-5430-242-12&P 0041 00

Change 1 0041 00-10


(1) ILLUS

NUMBER

(2) NATIONAL STOCK

NUMBER (NSN)


PART NUMBER

(4) USABLE

ON CODE

(5) UNIT OF

MEASURE (U/M)

(6) QTY RQR

20

Vent Fitting Assembly (1DFDO) 4965F

FTR, FTJ, FTH, FTG

EA

1

Vent Fitting Assembly (0CBB4) GTA-V-ASY-F

FTA, FTB, FTC, FTD

EA

1

Vent Fitting Assembly (1EMJ6) MPC-FV-2-B

FTI, FTK, FTL, FTM

EA

1

20

TM 10-5430-242-12&P 0041 00

0041 00-11 Change 1

Table 1. Continued - On Board Spares

(1) ILLUS

NUMBER

(2) NATIONAL STOCK

NUMBER (NSN)


PART NUMBER

(4) USABLE

ON CODE

(5) UNIT OF

MEASURE (U/M)

(6) QTY RQR

1 5330-00-612-2414 Gasket, 2-inch (96906) MS27030-6

FTR, FTJ, FTH, FTG FTI, FTK, FTL, FTM

EA 1

2

5330-00-899-4509

Gasket, 4-inch (96906) MS27030-9

FTR, FTJ, FTH, FTG

EA

2

2

5330-00-899-4509

Gasket, 4-inch (96906) MS27030-9

FTI, FTK, FTL, FTM

EA

1

3

5330-01-262-5120

Gasket (05476) FCC-62398/50609735


EA

2

4

5331-00-291-3085

O-ring (81343) AS29513-250

FTR, FTJ, FTH, FTG

EA

1

4

5331-00-291-3085

O-ring (81343) AS29513-250

FTI, FTK, FTL, FTM

EA

3

5

5330-00-364-9862

O-ring (81343) AS3578-383


EA

2

6

1 2 3

4 5

7 8

9

1011

TM 10-5430-242-12&P 0041 00

Change 1 0041 00-12

(1)

ILLUS NUMBER

(2) NATIONAL STOCK

NUMBER (NSN)


PART NUMBER

(4) USABLE

ON CODE

(5) UNIT OF

MEASURE (U/M)

(6) QTY RQR

6

Replacement O-rings and Gaskets Kit (0CBB4) GTA-Orings Consisting of:

FTA, FTB, FTC, FTD

EA

1

7

5330-00-612-2414

.Gasket, 2-inch (96906) MS27030-6

FTA, FTB, FTC, FTD

EA

3

8

5330-00-899-4509

.Gasket, 4-inch (96906) MS27030-9

FTA, FTB, FTC, FTD

EA

4

9

.Gasket, 4-inch Flange (63711) G-QD-4

FTA, FTB, FTC, FTD

EA

2

10

5331-00-291-3085

.O-ring (81343) AS29513-250

FTA, FTB, FTC, FTD

EA

2

11

5331-00-364-9862

.O-ring (81343) AS3578-383

FTA, FTB, FTC, FTD

EA

2

TM 10-5430-242-12&P 0041 00

0041 00-13/14 blank Change 1

TM 10-5430-242-12&P

TECHNICAL MANUAL



3,000 GALLON, MODEL GTA-3KF/RCF-3-K-F-OB (NSN 5430-01-485-8340/NSN 5430-01-486-8209)




DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited

HEADQUARTERS, DEPARTMENT OF THE ARMY 01 MARCH 2002

Table 2. Basic Issue Items List.

(1) ILLUS

NUMBER

(2) NATIONAL STOCK

NUMBER (NSN)


PART NUMBER

(4) USABLE

ON CODE

(5) UNIT OF

MEASURE (U/M)

(6) QTY RQR

1

TECHNICAL MANUAL, OPERATOR AND UNIT MAINTENANCE (INCL. RPSTL) TM 10-5430-242-12&P

EA

1

END OF WORK PACKAGE

TM 10-5430-242-12&P 0042 00

0042 00-1

OPERATOR AND UNIT MAINTENANCE COLLAPSIBLE FABRIC TANK, FUEL STORAGE, 3,000

10,000, 20,000, AND 50,000 GALLON EXPENDABLE AND DURABLE ITEMS LIST

EXPENDABLE AND DURABLE ITEMS LIST INTRODUCTION Scope This work package lists expendable and durable items that you will need to operate and maintain the collapsible fabric fuel tank. This list is for information only and is not authority to requisition the listed items. These items are authorized to you by CTA 50-970, Expendable/Durable Items (Except Medical, Class V Repair Parts, and Heraldic Items), or CTA 8-100, Army Medical Department Expendable/Durable Items. Explanation of Columns in the Expendable/Durable Items List Column (1) – Item Number. This number is assigned to the entry in the list and is referenced in the narrative instructions to identify the item [e.g., “Use brake fluid (Item 5, WP 0098 00)”]. Column (2) – Level. This column identifies the lowest level of maintenance that requires the listed item (C=Operator/Crew). Column (3) – National Stock Number (NSN). This is the NSN assigned to the item that you can use to requisition it. Column (4) – Item Name, Description, Commercial and Government Entity Code (CAGEC), and Part Number (P/N). This column provides the other information you need to identify the item. Column (5) – Unit of Measure (U/M). This code shows the physical measurement or count of an item, such as gallon, dozen, gross, etc.

TM 10-5430-242-12&P 0042 00

0042 00-2

EXPENDABLE AND DURABLE ITEMS LIST

Table 1. Expendable and Durable Items List.

(1) ITEM

NUMBER

(2)

LEVEL

(3) NATIONAL

STOCK NUMBER

(4) ITEM NAME, DESCRIPTION,

CAGE, PART NUMBER

(5)

U/M

1

O

8030-00-889-3534 ANTI-SEIZE TAPE, POLYTERAFLUOR- SETHYLENE (81349) MIL-T-27730

EA

2 C 7920-00-205-1711 RAG, WIPING (80244)

LB

3 C 7510-00-007-4551 TAPE, PRESSURE SENSITIVE ADHESIVE

ROLL

4 C 9150-00-231-6689 LUBRICATING OIL, GENERAL PURPOSE (81349) MIL-PRF-32033

QT

5 O 5350-00-221-0872 CROCUS CLOTH (80204) ANSI B74.18

SH

6 O 7930-00-531-9716 DETERGENT (81349) MIL-D-16791

GL

7 O 6850-00-281-1985 DRY CLEANING SOLVENT (58536) A-A-59601

GL

8 O 9150-00-261-8291 GREASE, PLUG VALVE (81343) SAE AMS-G-6032

EA

9 O 8030-00-543-4384 SEALING COMPOUND, THREAD AND GASKET, FUEL, OIL AND WATER (81343) AMS-S-7916

LB

10 O 6850-00-880-7613 SILICONE COMPOUND (81343) SAE-A58660

OZ

11 O 6810-01-080-9589 TECHNICAL TALC, T1 AND T3 (81349) MIL-T-50036

LB

END OF WORK PACKAGE

TM 10-5430-242-12&P 0043 00

0043 00-1


10,000, 20,000, AND 50,000 GALLON TORQUE LIMITS

INTRODUCTION This work package provides general torque limits for fasteners. Special torque values are indicated in the maintenance procedures for applicable components. The general torque values given in this work package shall be used when specific torque values are not indicated in the maintenance procedures. Torque Limits Torque limits are listed in Table 1 for fasteners. Dry fasteners are defined as fasteners on which no lubricants are applied to the threads. Wet fasteners are defined as fasteners on which graphite or moly-disulphide greases or other extreme pressure lubricants are applied to the threads. Table 2 lists the minimum breakaway torque values for locknuts.

Table 1. General Torque Requirements for Dry Fasteners*.

Torque Requirement in lb ft (N·m) Bolt/Screw SAE Grade SAE Grade SAE Grade SAE Grade Size 1 or 2 5 6 or 7 8 1/4-20 UNC 5 (7) 8 (11) 10 (14) 12 (16) 1/4-28 UNF 7 (8) 10 (14) 12 (16) 14 (19) 5/16-18 UNC 11 (15) 17 (23) 19 (26) 24 (33) 5/16-24 UNF 13 (18) 19 (26) 23 (31) 27 (37) 3/8-16 UNC 18 (24) 31 (42) 34 (46) 44 (60) 3/8-24 UNF 20 (27) 35 (47) 42 (57) 49 (66) 7/16-14 UNC 28 (38) 49 (66) 55 (75) 70 (95) 7/16-20 UNF 30 (41) 55 (75) 67 (91) 78 (106) 1/2-13 UNC 39 (53) 75 (102) 85 (115) 105 (142) 1/2-20 UNF 41 (56) 85 (115) 102 (138) 120 (163) 9/16-12 UNC 51 (69) 110 (149) 120 (163) 155 (210) 9/16-18 UNF 55 (75) 120 (163) 145 (197) 170 (231) 5/8-11 UNC 63 (85) 150 (203) 167 (226) 210 (285) 5/8-18 UNF 95 (129) 170 (231) 205 (278) 240 (325) 3/4-10 UNC 105 (142) 270 (366) 280 (380) 375 (509) 3/4-16 UNF 115 (156) 295 (400) 357 (484) 420 (570) 7/8-9 UNC 160 (217) 395 (536) 440 (597) 605 (820) 7/8-14 UNF 175 (237) 435 (590) 555 (753) 675 (915) 1-8 UNC 235 (319) 590 (800) 660 (895) 910 (1234) 1-14 UNF 250 (339) 660 (865) 825 (1119) 999 (1342) 1-1/8-7 UNC 350 (475) 800 (1085) 1000 (1356) 1280 (1736) 1-1/8-12 UNF 400 (542) 880 (1193) 1050 (1424) 1440 (1953) 1-1/4-7 UNC 500 (678) 1080 (1464) 1325 (1797) 1820 (2468) 1-1/4-12 UNF 550 (746) 1125 (1526) 1325 (1797) 1820 (2712) 1-3/8-6 UNC 660 (895) 1460 (1980) 1800 (2441) 2380 (3227) 1-3/8-12 UNF 740 (1003) 1680 (2278) 1960 (2658) 2720 (3688) 1-1/2-6 UNC 870 (1180) 1940 (2631) 2913 (3950) 3160 (4285) 1-1/2-12 UNF 980 (1329) 2200 (2983) 3000 (4068) 3560 (4827) *Torque given is for clean, dry threads. Reduce by 10% when engine oil is used as lubricant.

TM 10-5430-242-12&P 0043 00

0043 00-2

Table 2. Locknut Breakaway Torque Values.

NOTE

To determine breakaway torque, thread locknut onto screw or bolt until at least two threads stick out. Locknut shall not make contact with a mating part. Stop the locknut. Torque necessary to begin turning locknut again is the breakaway torque. Do not reuse locknuts that do not meet minimum breakaway torque.

Thread Minimum Breakaway Torque Size lb-in. (N·m) 10-32 2.0 (0.23) 1/4-28 3.5 (0.40) 5/16-24 6.5 (0.73) 3/8-24 9.5 (1.07) 7/16-20 14.0 (1.58) 1/2-20 18.0 (2.03) 9/16-18 24.0 (2.71) 5/8-18 32.0 (3.62) 3/4-16 50.0 (5.65) 7/8-14 70.0 (7.91) 1-12 90.0 (10.17) 1-1/8-12 117.0 (13.22)

END OF WORK PACKAGE

TM 10-5430-242-12&P 0044 00

0044 00-1/2 blank Change 1 – 28 April 2002


10,000, 20,000, AND 50,000 GALLON MANDATORY REPLACEMENT PARTS LIST

INTRODUCTION This work package includes a list of all mandatory replacement parts referenced in the task initial setups and procedures. These are items that must be replaced during maintenance whether they have failed or not. This includes items based on usage intervals such as miles, time, rounds fired, etc. MANDATORY REPLACEMENT PARTS LIST

Table 1. Mandatory Replacement Parts List. ITEM PART NSN NOMENCLATURE QTY NO. NUMBER/ CAGEC

1 MS27030-9 5330-00-899-4509 GASKET 4 IN. 6 2 A-A-59326-7 5330-00-075-3268 GASKET 2 3 MS27030-6 5330-00-612-2414 GASKET 2 IN. 3 4 G-QD-4 GASKET 7 5 235RF-02092G 5330-01-262-1340 GASKET, VALVE BONNET 1 6 MS35338-46 5310-00-637-9541 LOCKWASHER 32 7 235RF-02212W 5310-01-265-5044 LOCKWASHER 8 8 EX1333B-18-95 5330-01-262-1361 GASKET CAP 1 9 AS29513-250 5331-00-291-3085 O-RING 1 10 205-18-98 5330-01-262-1349 RELIEF CAP GASKET 1 11 AS3578-383 5331-00-364-9862 O-RING 1 12 7500-3-8 5330-00-874-3744 GASKET 8 13 FCC-62398/50609735 5330-01-262-5120 GASKET 1 14 MPC-BLD-5 GASKET 1 15 MPC-BLD-4 O-RING 1 END OF WORK PACKAGE

TM 10-5430-242-12&P

GLOSSARY-1

GLOSSARY ABBREVIATIONS Assy..................................................................................................................................................assembly BII ........................................................................................................................................Basic Issue Items bu. ........................................................................................................................................................ bundle °C ............................................................................................................................................degree Celsius CAGEC......................................................................................... Commercial and Government Entity Code COEI....................................................................................................................... Components Of End Item EIR ........................................................................................... Equipment Improvement Recommendations ESC............................................................................................................... Equipment Serviceable Criteria °F........................................................................................................................................degree Fahrenheit Fed.. ....................................................................................................................................................Federal gl............................................................................................................................................................ gallon illus .................................................................................................................................................. illustration MTOE................................................................................... Modified Table of Organization and Equipment MWO ........................................................................................................................ Modification Work Order NSN............................................................................................................................National Stock Number PMCS.................................................................................... Preventive Maintenance Checks and Services QA/QC..........................................................................................................quality assurance/quality control Qty...................................................................................................................................................... quantity Rqr...................................................................................................................................................... required spec............................................................................................................................................. specification TAMMS .................................................................................. The Army Maintenance Management System TMDE ...................................................................................Test, Measurement, and Diagnostic Equipment U/M.........................................................................................................................................Unit of Measure DEFINITION OF TERMS

A APPROVED – Permitted to be used for a specific purpose by the person or group who is authorized to grant approval. ASSEMBLY – A combination of parts that may be taken apart without destruction, which has no application or use of its own but is needed for the completeness of a more complex item with which it is combined, or to which it is attached.

C

COMPONENT – A part or a combination of parts, which together accomplish a function.

E

EXPENDABLE – An item that is not repairable and is discarded if damaged. EXPOSURE – Being in the presence of something, or in contact with something. Skin is exposed to cleaning solvent when the solvent contacts the skin during cleaning operations.

L

LEGIBLE – Capable of being read. A legible nameplate can be read; an illegible plate cannot.

TM 10-5430-242-12&P

GLOSSARY-2

M

MALFUNCTION – Occurs when a unit fails to operate normally. MANUFACTURER – The company which makes an item or piece of equipment for sale. MATERIEL – Equipment, apparatus, and supplies of an organization such as an army.

R

RECOMMENDATIONS – Suggestions for change; advice given usually to make an improvement. REQUIRE – To demand or need.

S SCOPE – The extent of an activity or concept; the amount of information covered as in a book. SOLVENT – A liquid that can dissolve another substance.

T TORQUE – Force around an axis. It produces a rotary or twisting motion, and is measured in inch-pounds (in-lb), foot-pounds (ft-lb), or newton-meters (N•m).

V

VENTILATE – To provide with a source of fresh or uncontaminated air. VISUAL – Visible; detected by the unaided eye.

TM 10-5430-242-12&P

INDEX-1 Change 1 – 28 April 2002

INDEX

Subject WP Sequence No. - Page No.

A Abbreviations .................................................................................................................................Glossary-1 Administrative Storage....................................................................................................................0034 00-2 Assembly and Preparation for Use .................................................................................................0005 00-1

B Ball Valve Assembly, Filler/Discharge (Reliance and MPC Models) ..............................................0021 00-1 Ball Valve, Drain, Tank or Berm Liner.............................................................................................0023 00-1 Ball Valve Gasket (Reliance and MPC Models), Filler/Discharge ..................................................0012 00-1 Basic Issue Items List (BII)............................................................................................................0041 00-13 Berm Construction: 3,000-Gallon Collapsible Fabric Fuel Storage Tank ..........................................................0005 00-1 10,000-Gallon Collapsible Fabric Fuel Storage Tank ........................................................0005 00-3 20,000-Gallon Collapsible Fabric Fuel Storage Tank ........................................................0005 00-4 50,000-Gallon Collapsible Fabric Fuel Storage Tank ........................................................0005 00-5 Berm Cross Section ........................................................................................................................0005 00-6 Berm Liner Drain Fitting Assembly (GTA Model)............................................................................0033 00-1 Berm Liner Drain Fitting Assembly (MPC Model) ...........................................................................0033 01-1 Berm Liner Drain Fitting Assembly (Reliance Model) .....................................................................0032 00-1 Berm Liner Drain Hose Assembly ..................................................................................................0031 00-1

C Characteristics, Capabilities, and Features, Equipment .................................................................0002 00-1 Cold, Operation in Extreme.............................................................................................................0006 00-1 Collapsible Fabric Fuel Storage Tank.............................................................................................0002 00-1 Common Tools and Equipment ......................................................................................................0016 00-1 Components of End Items (COEI) List............................................................................................0041 00-1 Construction of Berm ......................................................................................................................0005 00-1 Controls and Indicators, Description and Use of Operator .............................................................0004 00-1 Corrosion Prevention and Control (CPC)........................................................................................0001 00-2 Crating Instructions .........................................................................................................................0034 00-2

D Decal Markings ...............................................................................................................................0002 00-3 Description and Use of Major Components ....................................................................................0004 00-1 Description and Use of Operator Controls and Indicators ..............................................................0004 00-1 Destruction of Army Materiel to Prevent Enemy Use .....................................................................0001 00-2 Drain Ball Valve, Tank or Berm Liner..............................................................................................0023 00-1 Drain Fitting Assembly, Berm Liner (GTA Model)...........................................................................0033 00-1 Drain Fitting Assembly, Berm Liner (MPC Model) ..........................................................................0033 01-1 Drain Fitting Assembly, Berm Liner (Reliance Model) ....................................................................0032 00-1 Drain Fitting Assembly, Tank .........................................................................................................0029 00-1 Drain Hose Assembly, Berm Liner..................................................................................................0031 00-1 Drain Hose Assembly, Tank............................................................................................................0024 00-1 Draining the Tank..........................................................................................................................0005 00-14

TM 10-5430-242-12&P

Change 1 INDEX-2

INDEX Subject WP Sequence No. - Page No.

E EIRs, Reporting Equipment Improvement Recommendations .......................................................0001 00-2 Elbow and Dust Cap Gasket, Filler/Discharge Assembly ...............................................................0014 00-1 Emergency Repair Procedures.......................................................................................................0006 00-2 Emergency Repairs With Mechanical Patches...............................................................................0006 00-3 Emergency Repairs With Wood Plugs............................................................................................0006 00-2 Equipment Characteristics, Capabilities and Features ...................................................................0002 00-1 Equipment Data ..............................................................................................................................0002 00-4 Equipment Description ....................................................................................................................0002 00-1 Equipment Improvement Recommendations (EIRs), Reporting.....................................................0001 00-2 Expendable and Durable Items List ................................................................................................0042 00-1

F Features, Equipment Characteristics, Capabilities, and .................................................................0002 00-1 Filler/Discharge Assembly (GTA Model).........................................................................................0027 00-1 Filler/Discharge Assembly (Reliance and MPC Models) ................................................................0028 00-1 Filler/Discharge Assembly Elbow and Dust Cap Gasket ................................................................0014 00-1 Filler/Discharge Ball Valve Assembly (Reliance and MPC Models) ...............................................0021 00-1 Filler/Discharge Ball Valve Gasket (Reliance and MPC Models) ...................................................0012 00-1 Filler/Discharge Gate Valve Assembly (GTA Model) ......................................................................0020 00-1 Filler/Discharge Hose Assembly .....................................................................................................0022 00-1 Filler/Discharge Gate Valve (GTA Model), Hose Assembly Coupling and Dust Cap Gasket ........0011 00-1 Filling the Tank (Operating Procedures) .......................................................................................0005 00-14 Forms, Maintenance, Records and Reports ...................................................................................0001 00-2

G Gate Valve Assembly, Filler/Discharge (GTA Model) .....................................................................0020 00-1 Gate Valve (GTA Model), Hose Assembly Coupling and Dust Cap Gasket, Filler/Discharge .......0011 00-1 General Information ........................................................................................................................0001 00-1 Glossary .........................................................................................................................................Glossary-1

H Heat, Operation in Extreme.............................................................................................................0006 00-1 High Altitudes, Operation at ............................................................................................................0006 00-2 High Winds, Operation in ................................................................................................................0006 00-2 Hose Assembly, Berm Liner Drain..................................................................................................0031 00-1 Hose Assembly, Filler/Discharge ....................................................................................................0022 00-1 Hose Assembly, Tank Drain............................................................................................................0024 00-1 How to Locate Repair Parts ............................................................................................................0037 00-6 How to Use This Manual ...............................................................................................................................iii

I Initial Adjustments and Routine Checks .......................................................................................0005 00-13 Installation of Drain Hose Assembly ...............................................................................................0005 00-8 Installation of Filler/Discharge Elbow Assembly ...........................................................................0005 00-11 Installation of Filler/Discharge Hose Assembly and Filler/Discharge Valve Assembly.................0005 00-12 Installation of Vent Pipe Assembly..................................................................................................0005 00-9 Interim Nuclear, Biological and Chemical (NBC) Decontamination Procedures ............................0006 00-4

TM 10-5430-242-12&P

INDEX-3 Change 1


L Liner, Berm, Drain Fitting Assembly (GTA Model)..........................................................................0033 00-1 Liner, Berm, Drain Fitting Assembly (MPC Model) .........................................................................0033 01-1 Liner, Berm, Drain Fitting Assembly (Reliance Model) ...................................................................0032 00-1 Liner, Berm, Drain Hose Assembly.................................................................................................0031 00-1 Liner, Berm, Tank or, Drain Ball Valve............................................................................................0023 00-1 Location and Description of Major Components.............................................................................0002 00-3 Locknut Breakaway Torque Values ................................................................................................0043 00-2 Lubrication Instructions ...................................................................................................................0015 00-1

M Maintenance Allocation Chart (MAC)..............................................................................................0036 00-1 Maintenance Code ..........................................................................................................................0037 00-3 Maintenance Forms, Records and Reports ....................................................................................0001 00-2 Maintenance Procedures, Operator................................................................................................0010 00-1 Filler/Discharge Assembly Elbow and Dust Cap Gasket ..............................................................0014 00-1 Filler/Discharge Ball Valve Gasket (Reliance and MPC Models) .................................................0012 00-1 Filler/Discharge Gate Valve (GTA Model), Hose Assembly Coupling and Dust Cap Gasket ......0011 00-1 Vent Fitting Assembly Coupling and Dust Cap Gasket ................................................................0013 00-1 Maintenance Procedures, Unit........................................................................................................0019 00-1 Drain Ball Valve, Tank or Berm Liner............................................................................................0023 00-1 Drain Fitting Assembly, Berm Liner (GTA Model).........................................................................0033 00-1 Drain Fitting Assembly, Berm Liner (MPC Model) ........................................................................0033 01-1 Drain Fitting Assembly, Berm Liner (Reliance Model) ..................................................................0032 00-1 Drain Fitting Assembly, Tank ........................................................................................................0029 00-1 Drain Hose Assembly, Berm Liner................................................................................................0031 00-1 Drain Hose Assembly, Tank..........................................................................................................0024 00-1 Filler/Discharge Assembly (GTA Model).......................................................................................0027 00-1 Filler/Discharge Assembly (Reliance and MPC Models) ..............................................................0028 00-1 Filler/Discharge Ball Valve Assembly (Reliance and MPC Models) .............................................0021 00-1 Filler/Discharge Gate Valve Assembly (GTA Model) ....................................................................0020 00-1 Filler/Discharge Hose Assembly ...................................................................................................0022 00-1 Tank Assembly..............................................................................................................................0030 00-1 Vent Fitting Assembly (GTA Model)..............................................................................................0025 00-1 Vent Fitting Assembly (Reliance and MPC Models) .....................................................................0026 00-1 Major Components, Description and Use of ...................................................................................0004 00-1 Mandatory Replacement Parts List.................................................................................................0044 00-1 Mechanical Patches, Emergency Repairs with...............................................................................0006 00-3 Mud, Operation in............................................................................................................................0006 00-2

N National Stock Number Index .........................................................................................................0039 00-1 Nuclear Biological and Chemical Decontamination Procedures, Interim .......................................0006 00-4

TM 10-5430-242-12&P

Change 1 INDEX-4


O On Board Spares ..........................................................................................................................0041 00-11 Operating Procedures (Filling the Tank) .......................................................................................0005 00-14 Operation at High Altitudes .............................................................................................................0006 00-2 Operation in Extreme Cold..............................................................................................................0006 00-1 Operation in Extreme Heat..............................................................................................................0006 00-1 Operation in High Winds .................................................................................................................0006 00-2 Operation in Mud.............................................................................................................................0006 00-2 Operation in Rain ............................................................................................................................0006 00-2 Operation in Sandy or Dusty Areas ................................................................................................0006 00-1 Operation Under Unusual Conditions .............................................................................................0006 00-1 Operation Under Usual Conditions .................................................................................................0005 00-1 Operator Maintenance Procedures.................................................................................................0010 00-1 Operator PMCS Procedures ...........................................................................................................0009 00-1 Operator Troubleshooting Procedures............................................................................................0007 00-1

P Packing and Folding Instructions: 3K, 10K, 20K and 50K Gallon Berm Liner ..............................0005 00-21 Packing and Folding Instructions for GTA and Reliance Model Tanks ........................................0005 00-16 Packing and Folding Instructions for MPC Model Tanks ..............................................................0005 00-25 Part Number Index ..........................................................................................................................0040 00-1 Personnel Safety.............................................................................................................................0019 00-1 PMCS Leakage Definitions .......................................................................................... 0009 00-2, 0018 00-1 PMCS Procedures, Operator ..........................................................................................................0009 00-1 PMCS Procedures, Unit ..................................................................................................................0018 00-1 Preliminary Servicing and Adjustment of Equipment......................................................................0017 00-1 Preparation and Assembly for Use .................................................................................................0005 00-1 Preparation for Movement.............................................................................................................0005 00-15 Preparation for Storage or Shipment ..............................................................................................0034 00-1 Proper Equipment ...........................................................................................................................0019 00-1

Q Quality Assurance/Quality Control (QA/QC) ...................................................................................0001 00-2

R Rain, Operation in ...........................................................................................................................0006 00-2 Records and Reports, Maintenance Forms, ...................................................................................0001 00-2 Recoverability Codes ......................................................................................................................0037 00-4 References......................................................................................................................................0035 00-1 Removal of Drain Assembly Plug and Installation of Drain Hose Assembly ..................................0005 00-8 Repair Parts and Special Tools List................................................................................................0037 00-1 Repair Parts List..............................................................................................................................0038 00-1 Repair Procedures, Emergency......................................................................................................0006 00-2 Reporting Equipment Improvement Recommendations (EIRs)......................................................0001 00-2

TM 10-5430-242-12&P

INDEX-5/6 blank Change 1


S Safety, Personnel............................................................................................................................0019 00-1 Sandy or Dusty Areas, Operation in ...............................................................................................0006 00-1 Service Upon Receipt of Materiel ...................................................................................................0017 00-1 Site and Shelter Requirements .......................................................................................................0017 00-1 Special Information .........................................................................................................................0037 00-5 Special Tools TMDE, and Support Equipment ...............................................................................0016 00-1 Storage, Administrative ...................................................................................................................0034 00-2

T Tank Assembly................................................................................................................................0030 00-1 Tank Drain Fitting Assembly ...........................................................................................................0029 00-1 Tank Drain Hose Assembly.............................................................................................................0024 00-1 Tank or Berm Liner Drain Ball Valve...............................................................................................0023 00-1 Theory of Operation ........................................................................................................................0003 00-1 Torque Limits ..................................................................................................................................0043 00-1 Troubleshooting Procedures, Operator...........................................................................................0007 00-1 Troubleshooting Procedures, Unit ..................................................................................................0008 00-1

U Unit Maintenance Procedures.........................................................................................................0019 00-1 Unit PMCS Procedures ...................................................................................................................0018 00-1 Unit Repair; Tools, Special Tools; Test Measurement and Diagnostic Equipment (TMDE); and Support Equipment .............................................................0016 00-1 Unit Service Upon Receipt ..............................................................................................................0017 00-1 Unit Troubleshooting Procedures ...................................................................................................0008 00-1 Unpacking the Equipment ...............................................................................................................0005 00-6 Unusual Conditions, Operation Under ............................................................................................0006 00-1 Usual Conditions, Operation Under ................................................................................................0005 00-1

V Valve Assembly, Ball, Filler/Discharge (Reliance and MPC Models) .............................................0021 00-1 Valve Assembly, Gate, Filler/Discharge (GTA Model)....................................................................0020 00-1 Valve, Drain, Ball, Tank or Berm Liner............................................................................................0023 00-1 Vent Fitting Assembly (GTA Model)................................................................................................0025 00-1 Vent Fitting Assembly (Reliance and MPC Models) .......................................................................0026 00-1 Vent Fitting Assembly Coupling and Dust Cap Gasket ..................................................................0013 00-1

W Warning Summary ........................................................................................................................................ a Wood Plugs, Emergency Repairs with............................................................................................0006 00-2

TM 10-5430-242-12&P

By Order of the Secretary of the Army: Official: DISTRIBUTION: To be distributed in accordance with the initial distribution number (IDN) 256704 requirements for TM 10-5430-242-12&P.

ERIC K. SHINSEKI General, United States Army

Chief of Staff

JOEL B. HUDSON Administrative Assistant to the

Secretary of the Army 0131905

These are the instructions for sending an electronic 2028 The following format must be used if submitting an electronic 2028. The subject line must be exactly the same and all fields must be included; however only the following fields are mandatory: 1, 3, 4, 5, 6, 7, 8, 9, 10, 13, 15, 16, 17, and 27. From: "Whomever" <[email protected]> To: [email protected] Subject: DA Form 2028 1. From: Joe Smith 2. Unit: home 3. Address: 4300 Park 4. City: Hometown 5. St: MO 6. Zip: 77777 7. Date Sent: 19-OCT-93 8. Pub no: 55-2840-249-23 9. Pub Title: TM 10. Publication Date: 04-JUL-85 11. Change Number: 7 12. Submitter Rank: MSG 13. Submitter FName: Joe 14. Submitter MName: T 15. Submitter LName: Smith 16. Submitter Phone: 123-123-1234 17. Problem: 1 18. Page: 1 19. Paragraph: 3 20. Line: 4 21. NSN: 5 22. Reference: 6 23. Figure: 7 24. Table: 8 25. Item: 9 26. Total: 123 27. Text: This is the text for the problem below line 27.

RECOMMENDED CHANGES TO PUBLICATIONS AND Use Part II (reverse) for Repair Parts and DATE

BLANK FORMS Special Tool Lists (RPSTL) and Supply

Catalogs/Supply Manuals (SC/SM). For use of this form, see AR 25-30; the proponent agency is OAASA

TO: (Forward to proponent of publication or form) (Include ZIP Code) FROM: (Activity and location) (Include ZIP Code)

PART I - ALL PUBLICATIONS (EXCEPT RPSTL AND SC/SM) AND BLANK FORMS PUBLICATION/FORM NUMBER TM 10-5430-242-12&P

DATE 01 March 2002

TITLE

OPERATOR AND UNIT MAINTENANCE MANUAL FOR COLLAPSIBLE FABRIC FUEL TANK

ITEM PAGE PARA- LINE FIGURE TABLE RECOMMENDED CHANGES AND REASON GRAPH NO.

* Reference to line numbers within the paragraph or subparagraph. TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/AUTOVON, SIGNATURE PLUS EXTENSION

DA FORM 2028, FEB 74 REPLACES DA FORM 2028, 1 DEC 68, WHICH WILL BE USED. USAPA V3.01

TO: (Forward direct to addressee listed in publication) FROM: (Activity and location) (Include ZIP Code) DATE

PART II - REPAIR PARTS AND SPECIAL TOOL LISTS AND SUPPLY CATALOGS/SUPPLY MANUALS PUBLICATION NUMBER DATE TITLE

PAGE NO.

COLM NO.

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NATIONAL STOCK

NUMBER

REFERENCE

NO.

FIGURE

NO.

ITEM NO.

TOTAL NO. OF MAJOR

ITEMS SUPPORTED

RECOMMENDED ACTION

PART III - REMARKS (Any general remarks or recommendations, or suggestions for improvement of publications and blank forms. Additional blank sheets may be used if more space is needed.)

TYPED NAME, GRADE OR TITLE TELEPHONE EXCHANGE/AUTOVON, PLUS EXTENSION

SIGNATURE

USAPA V3.01




TO: (Forward to proponent of publication or form) (Include ZIP Code)

FROM: (Activity and location) (Include ZIP Code)


DATE 01 March 2002

TITLE







PAGE NO.

COLM NO.

LINE NO.

NATIONAL STOCK

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REFERENCE

NO.

FIGURE

NO.

ITEM NO.

TOTAL NO. OF MAJOR

ITEMS SUPPORTED

RECOMMENDED ACTION



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USAPA V3.01




TO: (Forward to proponent of publication or form) (Include ZIP Code) FROM: (Activity and location) (Include ZIP Code)


DATE 01 March 2002

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PAGE NO.

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NO.

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NO.

ITEM NO.

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RECOMMENDED ACTION



SIGNATURE

USAPA V3.01

The Metric System and Equivalents

Linear Measure Liquid Measure 1 centimeter = 10 millimeters = .39 inch 1 centiliter = 10 milliliters = .34 fl. ounce 1 decimeter = 10 centimeters = 3.94 inches 1 deciliter = 10 centiliters = 3.38 fl. ounces 1 meter =10 decimeters = 39.37 inches 1 liter =10 deciliters = 33.81 fl. ounces 1 dekameter =10 meters = 32.8 feet 1 dekaliter =10 liters = 2.64 gallons 1 hectometer =10 decameters = 328.08 feet 1 hectoliter = 10 dekaliters = 26.42 gallons I kilometer =10 hectometers = 3,280.8 feet 1 kiloliter =10 hectoliters = 264.18 gallons Weights Square Measure 1 centigram = 10 milligrams = .15 grain 1 sq. centimeter = 100 sq. millimeters = .155 sq. inch 1 decigram = 10 centigrams = 1.54 grains 1 sq. decimeter = 100 sq. centimeters =15.5 sq. inches 1 gram = 10 decigrams = .035 ounce 1 sq. meter (centare) = 100 sq. decimeters = 10.76 sq. feet 1 dekagram = 10 grams = .35 ounce 1 sq. dekameter (are) =100 sq. meters = 1,076.4 sq. feet 1 hectogram = 10 dekagrams = 3.52 ounces 1 sq. hectometer (hectare) = 100 sq. dekameters = 2.47 acres 1 kilogram = 10 hectograms = 2.2 pounds 1 sq. kilometer = 100 sq. hectometers = .386 sq. mile 1 quintal = 100 kilograms = 220.46 pounds 1 metric ton =10 quintals = 1.1 short tons Cubic Measure

1 cu. centimeter = 1000 cu. millimeters = .06 cu. inch 1 cu. decameter =1000 cu. centimeters = 61.02 cu. inches 1 cu. meter =1000 cu. decimeters = 35.31 feet

Approximate Conversion Factors To change To Multiply by To change To Multiply by inches centimeters 2.540 ounce-inches newton-meters .007062 feet meters .305 centimeters inches .394 yards meters .914 meters feet 3.280 miles kilometers 1.609 meters yards 1.094 square inches square centimeters 6.451 kilometers miles .621 square feet square meters .093 square centimeters square inches .155 square yards square meters .836 square meters square feet 10.764 square miles square kilometers 2.590 square meters square yards 1.196 acres square hectometers .405 square kilometers square miles .386 cubic feet cubic meters .028 square hectometers acres 2.471 cubic yards cubic meters .765 cubic meters cubic feet 35.315 fluid ounces milliliters 29.573 cubic meters cubic yards 1.308 pints liters .473 milliliters fluid ounces .034 quarts liters .946 liters pints 2.113 gallons liters 3.785 liters quarts 1.057 ounces grams 28.349 liters gallons .264 pounds kilograms .454 grams ounces .035 short tons metric tons .907 kilograms pounds 2.205 pound-feet newton-meters 1.356 metric tons short tons 1.102 pound-inches newton-meters .11296

Temperature (Exact)

°F Fahrenheit 5/9 (after Celsius °C temperature subtracting 32) temperature

PIN: 079422-000

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