tanvir cost

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operating temperature PLANT plant conversion efficiency thermal energy needed storage hour total energy ΔT utilization factor storage capacity Heat to be stored (kWh) Heat to be stored (J) System Temperature Change (K) CpdtPCM CpdtShell+ latent heat PTFE CpdtNIckel Packed Bed System Radius of PCM (m) Nickel thickness PTFE thickness Radius of sphere (m) PCM Vol Vol. of sphere vol of the sphere with PTFE VOL OF PTFE VOL OF NICKEL sphere Shell Vol PCM Mass in each sphere Shell Mass in each sphere(PTF Shell Mass in each sphere(Nic energy stored in a single cap Number of sphere required Total PCM Required Total Shell Material Required Total Shell Material Required Volume occupied by N sphere Porosity of Bed

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Page 1: Tanvir Cost

2795069.4

Page 2: Tanvir Cost

operating temperature 280-350 oC

PLANT 50 MWeplant conversion efficiency 0.37thermal energy needed 135.135135135 MWtstorage hour 6 hrtotal energy 810.810810811 MWht

2918918918919 JΔT 70 oCutilization factor 80%

storage capacity

Heat to be stored (kWh) 810810.810811 (kWht)Heat to be stored (J) 2918918918919 JSystem Temperature Change (K) 70CpdtPCM 295100 J/kgCpdtShell+ latent heat PTFE 131556 J/kgCpdtNIckel 30800 J/kg

Packed Bed System Radius of PCM (m) 0.0127 m

Nickel thickness 0.00002 mPTFE thickness 0.0005 m Radius of sphere (m) 0.01322 m PCM Vol 8.57589683E-06 m3 Vol. of sphere 9.6730348E-06 m3vol of the sphere with PTFE 9.62919936E-06 m3VOL OF PTFE 1.05330253E-06 m3VOL OF NICKEL 4.38354383E-08 m3sphere Shell Vol 1.09713797E-06 m3PCM Mass in each sphere 0.01636281115 kgShell Mass in each sphere(PTFE) 0.00231726557 kgShell Mass in each sphere(Nickel) 0.00039048608 kgenergy stored in a single capsule 5145.54273013 JNumber of sphere required 709089174.847Total PCM Required 11602692.2532 kgTotal Shell Material Required(PTFE) 1643147.9333 kgTotal Shell Material Required(Nickel 276889.455317 kgVolume occupied by N sphere 6859.04426338 m3Porosity of Bed 0.35Total Volume of Tank 10552.3757898 m3

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volume of HTF 3693.33152644 m3 3619464.89590856weight of HTF 3619464.89591 kg

tank specificationheight of the tank(assume) 14 mdiameter 15.4894380651 massuming shell thickness 0.04 mSurface area of Tank on perimeter 684.781252754 m2Roof/Floor Area of Tank 190.3867732661 m2volume of tank perifery 27.3208782702 m3volume of the roofthickness 7.615470930644 m3volume of carboon steel needed 34.9363492008 m3weight of the carbon steel 249445.533294 kg

Cost analysis heighttotal Material cost= 27284380.1803 $ 1

2a) encapsulation cost $27,284,380.18 31. cost of salt $ 4,641,076.90 $ 5.72 42. PTFE cost $16,431,479.33 $ 53.Nickel cost $ 4,153,341.83 $ 64.manufacturing cost(10% assumed $ 2,058,482.12 $ 7b) HTF cost $ - $ 8

9total Container cost 666313.806093 $ 10

111. carbon steel cost $ 196,313.63 $ 122. foundation cost $ 228,464.13 $ 133. insulation cost $ 120,768.02 $ 144. labor cost(10% assumed) $ 120,768.02 $ 15

16over head cost 2795069.39863 $ 17(fitting, valve, instrumental electrical) 18

19total cost 30745763.385 20

21cost of LHTS( encapsulated capsule) 37.9197748415 $/kwhtencapsulation cost($/kWht) 33.6507355556 $/kwht

6464209.55020131

Page 4: Tanvir Cost

Phase Change Material PropeNaNO3

Density solid 2257 Kg/m3density liquid 1908 Kg/m3Solid Heat Capacity 1780 (J/kg.K)Liquid Heat Capacity (J/kg.K) 1655 (J/kg.K)Latent Heat (J/kg) 176000 j/kg

Melting Point (degC) 306 Deg C

per unit costfoundation cost 1200 $/m2insulation cost(342mm) 176.36 $/m2cost of carbon steel 0.787 $/kgHTF 0 $/kgNaNO3(technical grade) 0.41 $/kgNaNO3 0.4 $/kgPTFE 10 $/kgPTFE 10 $/kgNickel 15 $/kg

2.54 $/kg

manufacturing cost of encapsulation 10% of encapsulation cost

Page 5: Tanvir Cost

diameter cost($/kWht)57.95 42.27240.98 39.77733.46 38.97128.98 38.58325.91 38.36123.66 38.222

21.905 38.12820.49 38.06319.32 38.016

18.327 37.98217.47 37.95816.73 37.94116.08 37.92815.49 37.90814.96 37.90914.48 37.91114.06 37.91213.66 37.91313.29 37.914

12.959 37.91512.96 37.918

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Shell Material Properties PTFE carbon steel

Density (kg/m3) 2200 densityHeat Capactiy (J/kg.K) 1300 Latent heat (j/kg K)latent heat 40556 J/kg HTFlatent heatHeat Capactiy (J/kg.K) for Nickel 440 j/kg.k densitydensity nickel 8908 kg/m3Referenceshttp://ed.icheme.org/costchem.htmlhttp://www.worldsteelprices.com/Brick Vol 0.0016592m3

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7140 kg/m3

980 kg/m3

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