SPARE PARTS LIST(EXPORT)

Catalogue No. 8854 374415 4 Edition No. SPT - 121 May 2006

Tata Motors LimitedTata Motors LimitedTata Motors LimitedTata Motors LimitedTata Motors LimitedMumbai Jamshedpur Pune Lucknow Thane

TATA 207 DI LHD(Euro-I)

II

BLANKBLANKBLANKBLANKBLANK

III

CONTENTSCONTENTSCONTENTSCONTENTSCONTENTS PPPPPAAAAAGE NOGE NOGE NOGE NOGE NO.....

PRELIMINARY REMARKS ......................................................................................................................................................................... IV

INSTRUCTIONS ............................................................................................................................................................................................ V

ORDERING OF PARTS ............................................................................................................................................................................... VI

ENGINE AND CHASSIS GROUP INDEX ......................................................................................................................................... VII-IX

ENGINE AND CHASSIS PARTS ..................................................................................................................................................... 3 - 245

IV

PRELIMINARY REMARKSPRELIMINARY REMARKSPRELIMINARY REMARKSPRELIMINARY REMARKSPRELIMINARY REMARKSThis list comprises of spare part for Engine, Gear Box, Chassis, Front Axle, Body of undermentioned vehicles.

BASIC CHASSIS SALES APPERTAINING VC NO. TYPE DESIGNATION ENGINE TYPE

28264131000L 374415 207 DI 207 DI, 2825 mm Wheel Base , 497 SP Engine With CMVR 2000 497 SP Norms, 228 Dia Clutch, G 76 Gear Box, Power Steering, Single CMVR 2000Cab, Bench Seat, With load Body.

28265831000L 374416 207 DI 207 DI, 2825 mm Wheel Base , 497 SP Engine With CMVR 2000 497 SPNorms, 228 Dia Clutch, G 76 Gear Box, Power Steering, Single CMVR 2000Cab, Bench Seat, Without load Body.

DESCRIPTION

VINSTRUCTIONSINSTRUCTIONSINSTRUCTIONSINSTRUCTIONSINSTRUCTIONS

1. The designation ''Left and Right'' as well as ''Front'' and ''Rear'' refer to driving direction.

2. The indication ''First'', ''Second'' (e.g. cross member of frame) are counted from the Radiator side.

3. The word "Optional" in the remarks column against an item having two or more part numbers indicates that depending or

availability, the item will be supplied under any one of these part numbers.

4. The designation ''AR'' in column ''Quantity'' stands for ''As Required''.

5. The illustrations of parts of the table are only for easy reference and they may not be exact replica of the part.

6. The parts fitted on the vehicle are subject to modification without prior notice.

7. The contents of this catalogue are based on 207 DI LHD TPLs dated May 2006 are subject to change without notice.

8. Abbreviation used in catalogue are as :

a) SC = Single Cab b) CC = Crew Cab c) BS = Bharat Stage

9. This is a publication of the Parts Division of the TATA MOTORS LIMITED.

Any correspondence relating to this Parts List may be made to :

Technical CellTata Motors Ltd.,Parts Head Quarters,Teen Hath Naka,Gyan Sadhana College Service Road,Thane-400 604.

VI

INTRODUCTIONNTRODUCTIONNTRODUCTIONNTRODUCTIONNTRODUCTION

WHEN ORDERING PWHEN ORDERING PWHEN ORDERING PWHEN ORDERING PWHEN ORDERING PARARARARARTTTTTS,S ,S ,S ,S , PLEASE INDIC PLEASE INDIC PLEASE INDIC PLEASE INDIC PLEASE INDICAAAAATETETETETE

Chassis Type and Chassis Number

Engine Type and Engine Number

Part No. See Column PART NUMBER

Precise Description See Column DESCRIPTION

WHEN ORDERING PWHEN ORDERING PWHEN ORDERING PWHEN ORDERING PWHEN ORDERING PARARARARARTTTTTS FOR AS FOR AS FOR AS FOR AS FOR AGGREGAGGREGAGGREGAGGREGAGGREGATES,TES,TES,TES,TES, PLEASE INDIC PLEASE INDIC PLEASE INDIC PLEASE INDIC PLEASE INDICAAAAATE TE TE TE TE THE ATHE ATHE ATHE ATHE AGGREGAGGREGAGGREGAGGREGAGGREGATE NUMBERTE NUMBERTE NUMBERTE NUMBERTE NUMBER

Gear Box Unit No.

Rear Axle Unit No.

Steering Unit No.

VII

GROUP TABLE DESCRIPTION PAGE GROUP TABLE DESCRIPTION PAGE

ENGINE GROUP INDEX

01 01.1 Assy. Engine and Half Blocks 3

01.2 Overhauling Gasket Kit 5

01.3 Cylinder Block 9

01.4 Cylinder Head and Cover 17

03 03.1 Moving Parts 23

05 05.1 Engine Timings 29

07 07.1 Fuel Injection Pump 33

07.2 Injector (Mico) 37

09 09.1 Fuel Filter (Mico) 39

09.2 Fuel Filter 41

09.3 Air Filter 43

14 14.1 Exhaust Manifold 45

15 15.1 Engine Electrical Equipment 47

18 18.1 Engine Lubrication (Oil Pump/Filter) 49

18.2 Engine Lubrication (Oil Cooler) 53

20 20.1 Engine Cooling 55

24 24.1 Engine Suspension 59

25 25.1 Clutch 61

VIII

GROUP TABLE DESCRIPTION PAGE GROUP TABLE DESCRIPTION PAGE

CHASSIS GROUP INDEX

26 26.1 Gear Box (G-76) 63

26.2 Gears and Shafts (G-76) 69

26.3 Gear Shifting Arrangement (G-76) 81

29 29.1 Clutch Control 85

30 30.1 Accelerator Control 91

31 31.1 Frame (4x2) 95

32 32.1 Front Suspension 101

32.2 Front Anti Roll Bar 105

32.3 Rear Spring 107

32.4 Rear Shock Absorber 109

33 33.1 Front Axle 111

35 35.1 Rear Axle (Dana) 115

35.2 Rear Axle (Tata) 119

40 40.1 Wheel 145

41 41.1 Propeller Shaft (Monotron) 147

42 42.1 Front Wheel Brake (DISC) 149

42.2 Rear Wheel Brake (Spicer) 153

42.3 Parking Brake Unit 157

42.4 Hydraulic Brake Lines LHD 163

46 46.1 Steering Linkages 167

46.2 Steering Wheel and Mounting 169

46.3 Power Steering Pump Mounting 173

46.4 Pipe Lines (Power Steering) 175

47 47.1 Fuel Tank and Lines 177

49 49.1 Exhaust System 181

50 50.1 Radiator 185

54 54.1 Electrical Equipments 189

54.2 Wiring Harness 193

60 60.1 Assy. Cab Complete and Body Shell 195

60.2 Sheet Metal Parts (Partial Body) 197

60.3 Sheet Metal Parts (Engine House) 199

60.4 Sheel Metal Parts 201

IX

GROUP TABLE DESCRIPTION PAGE GROUP TABLE DESCRIPTION PAGE

CHASSIS GROUP INDEX

67 67.1 Windshield Glass 203

68 68.1 Dash Board 205

69 69.1 Lining and Floor Mat 209

72 72.1 Door 211

72.2 Door (Locking System) 217

72.3 Door Glass and Window Regulator 219

81 81.1 Internal and External Fitments 221

82 82.1 Wiper System 229

83 83.1 Forced Ventilation System 233

88 88.1 Bonnet Centre 237

88.2 Bumper 239

89 89.1 Body Mounting 241

91 91.1 Seat and Seat Belts 243

70 70.1 Load Body and its Mounting 245

/ColorImageDict > /JPEG2000ColorACSImageDict > /JPEG2000ColorImageDict > /AntiAliasGrayImages false /CropGrayImages true /GrayImageMinResolution 300 /GrayImageMinResolutionPolicy /OK /DownsampleGrayImages true /GrayImageDownsampleType /Bicubic /GrayImageResolution 300 /GrayImageDepth -1 /GrayImageMinDownsampleDepth 2 /GrayImageDownsampleThreshold 1.50000 /EncodeGrayImages true /GrayImageFilter /DCTEncode /AutoFilterGrayImages true /GrayImageAutoFilterStrategy /JPEG /GrayACSImageDict > /GrayImageDict > /JPEG2000GrayACSImageDict > /JPEG2000GrayImageDict > /AntiAliasMonoImages false /CropMonoImages true /MonoImageMinResolution 1200 /MonoImageMinResolutionPolicy /OK /DownsampleMonoImages true /MonoImageDownsampleType /Bicubic /MonoImageResolution 1200 /MonoImageDepth -1 /MonoImageDownsampleThreshold 1.50000 /EncodeMonoImages true /MonoImageFilter /CCITTFaxEncode /MonoImageDict > /AllowPSXObjects false /CheckCompliance [ /None ] /PDFX1aCheck false /PDFX3Check false /PDFXCompliantPDFOnly false /PDFXNoTrimBoxError true /PDFXTrimBoxToMediaBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXSetBleedBoxToMediaBox true /PDFXBleedBoxToTrimBoxOffset [ 0.00000 0.00000 0.00000 0.00000 ] /PDFXOutputIntentProfile () /PDFXOutputConditionIdentifier () /PDFXOutputCondition () /PDFXRegistryName () /PDFXTrapped /False

/Description > /Namespace [ (Adobe) (Common) (1.0) ] /OtherNamespaces [ > /FormElements false /GenerateStructure true /IncludeBookmarks false /IncludeHyperlinks false /IncludeInteractive false /IncludeLayers false /IncludeProfiles true /MultimediaHandling /UseObjectSettings /Namespace [ (Adobe) (CreativeSuite) (2.0) ] /PDFXOutputIntentProfileSelector /NA /PreserveEditing true /UntaggedCMYKHandling /LeaveUntagged /UntaggedRGBHandling /LeaveUntagged /UseDocumentBleed false >> ]>> setdistillerparams> setpagedevice