tata steel cold formed sections product range

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Range of Tata Steels's Cold formed Sections for Long Steel Products

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Cold Formed Sections

Cold Formed Sections Introduction

Contents Introduction Manufacturing Capabilities Lipped Channels Plain Channels Angle Sections

page 3 4 6 11 19 23 25 27

Contents Slotted ChannelsService Duct Sections Structural, Fence and Miscellaneous Sections

2

Tata Steel Europe is Europe's second largest steel producer with main steelmaking operations in the UK and the Netherlands. The company supplies steel and related services to the construction, automotive, packaging, material handling and other demanding markets worldwide. It is a subsidiary of Tata Steel, one of the worlds top ten steel producers. The combined Group has an aggregate crude steel capacity of more than 28 million tonnes and approximately 80,000 employees across four continents.

INTRODUCTIONWe offer a vast range of high quality, precision engineered, cold-formed sections backed by unrivalled experience in design and manufacture with first class technical support. Our highly trained and experienced engineers can provide full design guidance and technical support to ensure we fully meet your requirements.We can provide the following: Design and technical support Standard and bespoke products In-line piercing In-house tooling manufacture Flexible, responsive delivery service Cost effective solutions Customised packaging for bespoke sections Full traceability through the supply chain First class service and support from a global manufacturer The cold rolling process offers many unique features: Extremely accurate, consistent shapes Metal formed into a wide variety of profiles and lengths High strength to weight ratio Properties of metal often improved Improved stress distribution Highly cost effective

3

Cold Formed Sections Manufacturing Capabilities

MANUFACTURING CAPABILITIESWith over 150 in-house roll sets, we can produce a wide range of standard profiles.

Technical information Bespoke products can be supplied within the following limits: 1325mm coil width and up to 1.5mm thick 650mm coil width and up to 7.5mm thick Tolerance on profile dimensions are generally +/-0.4mm; custom tolerances can be agreed for certain requirements There are virtually no length restrictions Tata Steel cold formed sections are quality assured to ISO 9002 Sections can be 100% recycled

Tolerance Specification All dimensions in mm. Tolerance (unless otherwise stated): Profile 2 Angular 2 Straightness Length/600 Twist 1 per metre length Internal radii - typically 1.5t 0.5 Where t = material gauge thickness (mm) All angles 90 The profile dimensions and angular accuracy shall be measured at a point not less than 150mm from the end of the section. As a general rule, gross (unreduced) section properties are shown for the major (X) axis only as shown in the illustration below. Other section properties are available on request.

X

X4

Standard Product range Cold rolled, or cold-formed sections have a wide range of applications, including use in construction, transport and manufacturing industries: Construction sections Modular housing Flat duct for use in post tensioning Conductor rail Slotted channel Heating and ventilating products Manhole cover framing Solar panel frame work Cycle rack section

Lipped Channels Minimum/maximum dimensions(11.5mm)

Gauge (0.5mm to 2mm) (50mm to 55mm)m R (2 .5m )

90

(75mm to 250mm)

Manufacturing Capability Most C type or Z type sections can be manufactured in a range of coated or uncoated steel grades to suit your application. If batch galvanising is required, we can undertake this on your behalf in accordance with BS EN 1461. Take a look at the line drawings and the Manufacturing Capabilities table below for an indication of the sections that can be manufactured. Our roll forming machines can produce the following sections: Manufacturing Capabilities Machine Line RF15 RF16 RF6 20std Decker Gauge Range (mm) 2 to 6 0.8 to 2.5 0.4 to 1.2 1.6 to 8 0.6 to 1.8 Max Width (mm) 400 450 250 680 1450 Line Speeds Average 10m/min 18m/min 25m/min 15m/min 40m/min

Plain Channels Minimum/maximum dimensions

(50mm) (80 to 150)

Gauge (0.5mm to 2mm)

Max 30m/min 30m/min 40m/min 28m/min 60m/min

R

(2

.5m

m

)

(78mm to 253mm)

Tolerances Holes cut within 0.5mm Cut to length up to 0.5mm Dimensions 1/1000

Angle Sections Minimum/maximum dimensions

Gauge (0.5mm to 2mm)

R

(20mm to 75mm)

(2

.5m

m

(20mm to 75mm)

(80 to 150))

5

Cold Formed Sections Lipped Channels

Lipped Channels

6

Lipped ChannelsSection No. A3682Gauge Range (mm) Steel Grade Finish Length (Min/Max) Holing Options (Base) Holing Options (Side) Section Modulus (Cm3) Zxx Moment of Inertia (Cm4) Ixx Weight (kg/m) 1.8 S350GD+Z Galvanised 275g/m2 0.3m 15m 5 27.5 14.39 84.56 3.0 117.5 55R2 .5

11.5

5 55

Section No. A3642Gauge Range (mm) Steel Grade Finish Length (Min/Max) Holing Options (Base) Holing Options (Side) Section Modulus (Cm3) Zxx Moment of Inertia (Cm4) Ixx Weight (kg/m) 1.6 S350GD+Z Galvanised 275g/m2 0.3m 15m 5 50 5 27.5 11.8 59.03 2.79 100 55R2

12 1.6

Section No. A3688Gauge Range (mm) Steel Grade Finish Length (Min/Max) Holing Options (Base) Holing Options (Side) Section Modulus (Cm3) Zxx Moment of Inertia (Cm4) Ixx Weight (kg/m) 1.8 S350GD+Z Galvanised 275g/m2 0.3m 15m 5 37.5 5 25 8.14 30.54 2.5 75 55R2 .5

11.5

Section No. A3694Gauge Range (mm) Steel Grade Finish Length (Min/Max) Holing Options (Base) Holing Options (Side) Section Modulus (Cm3) Zxx Moment of Inertia (Cm4) Ixx Weight (kg/m) 2.5 S450GD+Z Galvanised 600g/m2 0.3m 15m 5 27.5 17.45 87.25 4.22 100 55R2

11

5 50

.5

7

Cold Formed Sections Lipped Channels

Lipped ChannelsSection No. A369811.5 Gauge Range (mm) Finish Steel Grade Length (Min/Max) Holing Options (Base) Holing Options (Side) Section Modulus (Cm3) Zxx Moment of Inertia (Cm4) Ixx Weight (kg/m) 1.2 Galvanised 275g/m2 S350GD+Z 0.3m 15m 5 27.5 15.12 113.40 2.57 150R2 .5

5 50 55

Section No. A3704Gauge Range (mm) Finish Steel Grade Length (Min/Max) Holing Options (Base) Holing Options (Side) Section Modulus (Cm3) Zxx Moment of Inertia (Cm4) Ixx Weight (kg/m) 1.2 Galvanised 275g/m2 S350GD+Z 0.3m 15m 5 25 8.35 41.75 2.0 100 50R2 .5

11.5

5 50

Section No. A370611.5 Gauge Range (mm) Finish Steel Grade Length (Min/Max) Holing Options (Base) Holing Options (Side) Section Modulus (Cm3) Zxx Moment of Inertia (Cm4) Ixx Weight (kg/m) 1.2 Galvanised 275g/m2 S350GD+Z 0.3m 15m 5 25 21.1 211.04 2.94 50R2 .5

5 100

200

Section No. A3707Gauge Range (mm) Finish Steel Grade Length (Min/Max) Holing Options (Base) Holing Options (Side) Section Modulus (Cm3) Zxx Moment of Inertia (Cm4) Ixx Weight (kg/m) 1.2 Galvanised 275g/m2 S350GD+Z 0.3m 15m 5 25 29.01 362.65 3.41 50R2 .5

11.5

5 125

250

8

Lipped ChannelsSection No. A3708Gauge Range (mm) Finish Steel Grade Length (Min/Max) Holing Options (Base) Holing Options (Side) Section Modulus (Cm3) Zxx Moment of Inertia (Cm4) Ixx Weight (kg/m) 1.2 Galvanised 275g/m2 S350GD+Z 0.3m 15m 5 25 8.93 44.68 2.1 100 55R2 .5

11.5

5 50

Section No. A3709Gauge Range (mm) Finish Steel Grade Length (Min/Max) Holing Options (Base) Holing Options (Side) Section Modulus (Cm3) Zxx Moment of Inertia (Cm4) Ixx Weight (kg/m) 1.2 Galvanised 275g/m2 S350GD+Z 0.3m 15m 5 100 5 27.5 81.05 222.89 3.03 200 55R2 .5

11.5

Section No. A3710Gauge Range (mm) Finish Steel Grade Length (Min/Max) Holing Options (Base) Holing Options (Side) Section Modulus (Cm3) Zxx Moment of Inertia (Cm4) Ixx Weight (kg/m) 1.2 Galvanised 275g/m S350GD+Z 0.3m 15m 5 125 5 27.5 30.49 381.22 3.5 250 55R2 .52

11.5

Section No. A3677Gauge Range (mm) Finish Steel Grade Length (Min/Max) Holing Options (Base) Holing Options (Side) Section Modulus (Cm3) Zxx Moment of Inertia (Cm4) Ixx Weight (kg/m) 1.6 Galvanised 275g/m2 S350GD+Z 0.3m 15m 5 80 5 30 25.73 212.30 3.91 65R2 .5

14

165

9

Cold Formed Sections Lipped Channels

Lipped ChannelsSection No. A373213 Gauge Range (mm) Finish Steel Grade Length (Min/Max) Holing Options (Base) Holing Options (Side) Section Modulus (Cm3) Zxx Moment of Inertia (Cm ) Ixx Weight (kg/m)4

1.6 Galvanised 275g/m2 S280GD+Z 0.3m 15m 5 90 31.68 307.30 4.23 65 194R2

1.6

5 32.5

10

Plain Channels

11

Cold Formed Sections Plain Channels

Plain ChannelsSection No. A3683Gauge Range (mm) Finish Steel Grade Length (Min/Max) Holing Options (Base) Holing Options (Side) Section Modulus (Cm3) Zxx Moment of Inertia (Cm4) Ixx Weight (kg/m) 2.0 Galvanised 275g/m2S350GD+Z

0.3m 15m 5 80 5 16 16.51 136.22 3.1432 165R2 .5

Section No. A3684Gauge Range (mm) Finish Steel Grade Length (Min/Max) Holing Options (Base) Holing Options (Side) Section Modulus (Cm3) Zxx Moment of Inertia (Cm4) Ixx Weight (kg/m) 3.0 Hot Rolled S275 0.3m 15m 5 60 5 28 24.65 147.95 5.22 56 120R3

Section No. A3686Gauge Range (mm) Finish Steel Grade Length (Min/Max) Holing Options (Base) Holing Options (Side) Section Modulus (Cm3) Zxx Moment of Inertia (Cm4) Ixx Weight (kg/m) 3.0 Galvanised 275g/m2 S350GD+Z 0.3m 15m 5 80 5 28 39.56 336.05 6.4 170 56R3

Section No. A3687Gauge Range (mm) Finish Steel Grade Length (Min/Max) Holing Options (Base) Holing Options (Side) Section Modulus (Cm3) Zxx 1 Moment of Inertia (Cm4) Ixx Weight (kg/m) 1.8 Galvanised 275g/m2 S350GD+Z 0.3m 15m 5 25 7.96 31.25 2.42 78.5 50R2 .5

73

5 38