tc drb mv parts manual sep 2007 - groundsman …sep 2007 tc drb mv parts manual turf cutter model tc...

TC DRB Parts Manual

Oct 2006

[email protected]

Internet ?

?UK : 028 2766 7049Int : +44(0) 28 2766 7049

Telephone

?UK : 028 2766 6855Int : +44(0) 28 2766 6855

Fax

30 Ballybrakes RoadBallymoneyCo. AntrimNorthern IrelandUnited KingdomBT53 6LG

Address

See our

Online Catalogueatwww.groundsmanindustries.com

Ireland & ScotlandGroundsman IndustriesPhone +44(0) 28 2766 7049www.groundsmanindustries.com

England & WalesSynergy Products LtdPhone +44(0) 1380 828 337www.synergyproducts.co.uk

Importer & Distributor GROUNDSMAN INDUSTRIES LTD30 BALLYBRAKES ROAD

BALLYMONEYCO.ANTRIMBT53 6LG

TEL: 028 276 67049 FAX: 028 276 66855

Email: [email protected] Web site: www.groundsmanindustries.co.uk

Leading the field in aeration technology

TURFCUTTER

MODEL TC DRB

PARTS MANUAL

Sep 2007

TC DRB MV Parts Manual

TURF CUTTER

MODEL TC DRB MV

PARTS MANUAL

TECHNICAL INFORMATION

TURF CUTTER Model TC DRB34 MV

CUTTING BLADES Interchangeable Rear Mounted SOD BLADES Widths Depth Width 30cm (12”) 0—7.5cm (0—3”) 35cm (14” “ “40cm (16”) “ “ 45cm (18”) “ DE-COMPACTION & MOLE DRAINAGE BLADES Single Blades Rear Centre Mounted. Blade Thickness 4mm(3/16”) Depth 13cm(5”)

OVERALL DIMENSIONS WEIGHTSafety Cradle Fitted Operator Handles Folded 127 Kilo (279 lbs)Height: 80cm (31”) Width: 58cm (23”)Length: 110cm (43”) Engine: 6.5 HP Honda GX200Drive System: Centrifugal Clutch and V-belt input to enclosed O ring Sealed Chain gearbox.Blade Mechanism: Central Connecting Rod and eccentric Drive Shaft. Sealed bearings throughout.Ground Drive: Direct linkage Disc Clutch engaging Four Wheel Drive

WHEELSFront: 650 x 6 External Pneumatic Turf Tyres Rear: 8” Dia inter-changeable Rib Grip Blade Wheels PERFORMANCE All calculations are based on standard operating engine speed of 3600 RPM

The OPTIONAL specifications listed require chain sprocket replacements. Other customised gearing speci-fications available.

Blade SpeedDepth

Adjustable(Maximum)

Forward Speed Coverage

1049 oscillations26 cuts per metre

(standard)(24 per yard)

21 cuts per metre (optional)

(19 per yard)

TURF CUTTING7.5cm (3”)

DE-COMPACT & MOLE DRAIN12.5cm (5”)

40 mtrs/min (standard)(43 yds)

50 mtrs/min (optional)(54 yds)

BLADE STANDARD OPTIONAL

30cm (12”) 720 Sq mtrs 900 Sq mtrs(780 Sq yds) (975 Sq yds)

35cm (14”) 840 Sq mtrs 1050 Sq mtrs(910 Sq yds) (1137.5 Sq yds)

40cm (16”) 960 Sq mtrs 1200 Sq mtrs(1040 Sq yds) (1300 Sq yds)

45cm (18”) 1080 Sq mtrs 1350 Sq mtrs(1170 Sq yds) (1462.5 Sq yds)

Main Assembly 3

Location Sub Assembly Description Page Number1 BBF-000619 Blade Leg Assembly 42 BBF-000368 Compound Spindle Assembly 53 BBF-000182 Clutch Lever Assembly 6 & 74 EPC005 Honda OHV 6.5 HP Engine & Clutch 75 BBF-000538 Input Shaft Assembly 86 BBF-000226 Front Axil Assembly 97 BBF-000659 Crank Assembly 108 BBF-000504 Rear Axil Assembly 119 BBF-000445 Compound Belt Tensioner Assembly 12

10 BBF-000571 Main Drive Belt Tensioner Assembly 1211 BBF-000315 Engine Drive Belt Tensioner Assmbly 1312 BBF-000407 Compound Drive Chain Tensioner Assembly 1313 BBF-000002 TC DRB 34 MV Chassis 14 & 15

BBF-000475 Handle Column Assembly 16Belts & Chains Layout 17Blades & Wheels 18

43

5

68

1 2

9

7 13

11

10

12

BBF-000619 Blade Legs Assembly 4

BBF-000631 Depth-Set Bearing Block Assembly

Location PART NO. DESCRIPTION Qty Used1 BBF-000631 Depth-Set Bearing Block Assmy MV 12 BBF-000620 DRB MV Blade Legs 13 SPC130 Spacer 14 BPC102 Bearing 6304 25 BBF-000641 Depth-Set Clamp Block Spacer 26 BBF-000650 Depth-Set Bearing Spindle 17 BBF-000648 Blade Leg Collar 28 BBF-000652 Heavy Washer 29 BPC121HS Hex Head Bolt 210 BBF-000646 Small End Spindle Clamp 2

BBF-000326 Depth Screw Assembly

11 BBF-000327 Depth-Crank Spindle 112 BBF-000328 Spindle Thrust Washer 213 BBF-000329 Depth-Crank Cap 114 PPC078 Handle Plastic Depth Set 115 BBF-000333 Depth-set handle retainer washer 116 KPC085 Key Woodruff 117 BPC0616CP Bolt Cap Head 1

BBF-000419 Depth Set Clamp Lever

18 BBF-000420 Depth Indicator Strip 119 BBF-000429 Depth Indicator Strip Washer 120 BBF-000339 Depth Clamp Lever 121 BPC587HB Hex Head Bolt 122 SPC136 Clamp lever spacer heavy 1

20 19 5 1

21

1816

17

1413

1212

11

2

109 8

7

4

3

6 4

15

22

10

8

11 7 3 6

5 3 4 2 1 12

BBF-000368 Comp Spindle Assembly 5

Location PART NO. DESCRIPTION Qty Used1 BBF-000369 MV Comp Spindle 12 BBF-000370 Comp Spindle Sprocket 13 BPC027 Bearing Compound Spindle 24 SPC126 Spacer 4 Compound Spindle 15 BBF-000379 Compound Housing 16 SPC127 Spacer 6 Compound Spindle 17 SPC125 Spacer 7 Compound Spindle 18 BBF-000393 Micro Vee Pully 19 WAS10H Washer Heavy 110 BPC1025S Bolt Shaft 111 KPC079 Key Outer 112 KPC080 Key Inner 1

17161513

141312

9 82

5

4

3

1 10 11

87

6

BBF-000590 Clutch Rod Assembly 1 To 11 6

BBF-000182 Toggle Lever Spindle Assembly 12 To 17

BBF-000590 Clutch Rod Assembly 7

Location PART NO. DESCRIPTION Qty Used1 BBF-000607 Clutch Lower Link 12 BBF-000591 Clutch Upper Link 13 SPC111 Compression Spring Clutch Rod 14 WAS06L Clutch Washer Large 15 NPC06NY Flange nut, 16 Cotter Pin Cotter Pin Bottom 17 WAS06 Flat washer 18 Split pin Split pin 29 Cotter Pin Cotter Pin Top 110 BBF-000234 Clutch Axil (Return to Groundsman For Repair) 111 BBF-000599 Rotation Strap 1

BBF-000182 Toggle Lever Spindle Assembly

12 BBF-000214 Clutch Toggle Spindle 113 BPC046 Rolled Flanged Bearing Bush 214 BBF-000190 Clutch Toggle Flanged Boss 115 KPC085 Key woodruff 116 BPC0830S Bolt Hex Head 117 BBF-000200 Clutch Activator Lever 1

Engine And Clutch Assembly

Engine And Clutch Assembly

Location PART NO. DESCRIPTION Qty Used1 Honda Engine Honda OHV 6.5 HP Engine 12 CPC103 Clutch Engine TC DRB / SRB 13 KPC086 Key Engine Shaft 14 WAS516HL Washer Engine Shaft 15 BPC5161HB Bolt Engine Shaft 16 Air Filler Screw See Engine Manual For Information7 Oil Filler Plug See Engine Manual For Information

1

2 3 54

6

7

1034

568

76511

12113

BBF-000538 Input Shaft Assembly 8

Location PART NO. DESCRIPTION Qty Used1 BBF-000539 Input Shaft 1

2 SPC133 Spacer 2 Input Shaft 13 TPC017 Taper-Loc Engine DRB / SRB 14 PPC076 Pulley Engine Side V Belt DRB / SRB 15 SPC131 Spacer 5 Input Shaft 26 BPC106 Bearing Input Shaft 27 SPC132 Bearing Spacer 7 Input-Shaft 18 BBF-000557 Input-Shaft Bearing Housing 19 WAS12H Heavy Washer 110 BPC1225S Bolt Input Shaft 111 PPC079 Pully Toothed Belt 112 KPC083 Key Outer 113 KPC084 Key Inner 1

1

5

4 2 7 3 42

5

6

BBF-000226 Front Axil Assembly 9

Location PART NO. DESCRIPTION Qty Used1 BBF-000227 Front Axil 12 BPC042 Bearing Plumber Block 23 BBF-000297 Tyre & Rim (20 hub) 24 CPC124 Circlip 25 KPC076 Key 5 Front Axil 26 BBF-000234 Clutch & Drive Axil (Return To Groundsman For Repair) 17 BBF-000280 Front Axil Drive Gear 1

BBF-000659 Crank-Shaft Assembly 10

Location PART NO. DESCRIPTION Qty Used.1 BBF-000660 MV Crank Shaft SRB / DRB 12 BPC009 Bearing Big End DRB 13 SPC124 Spacer 3 Input-Shaft 14 BBF-000663 Con Rod Housing 185 Centre 15 BPC134 Bearing & Insert 26 BPC141 Bearing Small End DRB 17 BBF-000671 Small End Spindle 18 WAS10H Washer Heavy 29 NPCF12NY Nut Unf 110 BBF-000675 Micro Vee Pully Small Outer 111 PPC077 Toothed Sync Belt Pully Crank 112 KPC077 Key Outer 113 KPC078 Key Inner 114 CPC122 CirClip Big End Shaft 115 CPC123 CirClip Big End Housing 116 CPC124 CirClip Small End Spindle 217 CPC125 CirClip Small End Housing 118 BPC1225S Bolt Crank Shaft 119 BBF-000684 LC TCRB 106E Bearing Seal 220 BBF-000683 LC TCRB 106E Bearing Cover 2

9 10 5 15 2 4 1 11 5 188

1312

2019167617161920

14 3

4 6 8 2 9 3 9 2 8 4 6

1 777 5

BBF-000504 Rear Axil Assembly 11

Location PART NO. DESCRIPTION Qty Used1 BBF-000505 Rear Axil 12 BPC137 Bearing 23 TPC019 Taper-Loc Sprocket 14 TC3042Q Wheel Nut 65 TPC117 Taper-Loc Bush Rear Axil 16 CPC124 Cir Clip 27 KPC074 Key 7 Rear Axil 28 BBF-000509 Wheel Hub Rear 29 BBF-000527 Reat Axil Clamp Plate 2

BBF-000445 MV Drive Belt Tensioner 12

Location PART NO. DESCRIPTION Qty Used1 BBF-000446 MV Belt Tensioner Bracket 12 BPC045 Rolled Flanged Bearing Bush 23 WAS10H Washer Heavy 14 NPC10NY Nylock Nut 15 BBF-000460 MV Belt Tensioner Roller 16 BPC043 Bearing 27 CPC126 Clip 28 SPC129 MV Belt Tensioner Spring 1

2 1 2

765674 3

8

5

1

3

4

3

5

2

6

7

BBF-000571 Main Drive Belt Tensioner Assembly

Location PART NO. DESCRIPTION Qty Used1 BBF-000572 Spindle BeltTensioner Input Shaft to Crank 12 SPC135 Tensioner Spacer 2 (Crank Drive Belt) 13 BPC043 Bearing 24 BBF-000460 Belt Tensioner Roller 15 CPC126 Clip 26 WAS916 Washer 17 NPCF916 Nut Nylock 1

5 4 6

3 2 1

BBF-000315 Engine Drive Belt Tensioner Assembly 13

Location PART NO. DESCRIPTION Qty Used1 BBF-000316 Tensioner Pulley Spindle 12 PPC080 Pulley Belt Tensioner 13 BPC105 Bearing 14 BBF-000319 Tensioner Spacer (Crank Drive & Pully) 15 BBF-000320 Tensioner Slide Nut 16 CPC127 CirClip 1

2 5 4 3 1

BBF-000407 Compound Chain Tensioner Assembly

Location PART NO. DESCRIPTION Qty Used1 BBF-000408 Spindle Comp to Axil 12 BBF-000409 Spacer Comp to Axil 13 SPC134 Sprocket Chain Tensioner 14 BPC043 Bearing 15 CPC126 CirClip 1

TC DRB 34 MV Chassis 14

Location PART NO. DESCRIPTION Qty Used.1 BBF-000002 TC DRB 34 MV Chassis 12 BBF-000475 Handle Column 13 BPC1025S Bolt 174 MPC119 Circular Mounting (TC Handles) 45 BBF-000486 Handle Clamp Tube Assembly 16 WAS10H Washer Heavy 47 NPC10NYT Nut Nylock 48 BBF-000495 TC Handle Bars 19 BPC588HB TC Operator Handle Clamp Bolt 110 WAS16H Washer Operator Handle Clamp Bolt 111 LEVTC300GM006 Handle Clamp Lever 112 TPC012 Throtle Lever 113 BBF-000137 TC DRB 34 MV Top Cover 114 BPC0812S Bolt 2515 BBF-000093 TC DRB 34 MV Front Bottom Guard 116 BBF-000126 TC DRB 34 MV Rear Bottom Guard 117 BBF-000153 TCDRB SIM Crank Bearing Plate 118 BPC1016S Bolt 919 BBF-000158 TCDRB SIM Slot Cover Plate Left 120 BBF-000142 TCDRB SIM Slot Cover Plate Right 121 BBF-000074 TC DRB Front Belt Guard 122 BBF-000083 TC DRB Side Belt Guard 123 BBF-000145 TC DRB Depth Clamp Plate 124 BBF-000148 TCDRB SIM Depth Clamp Shim 125 BBF-000164 TC DRB 34 Rear Bumper 126 BBF-000173 TC DRB 34 Front Bumper 127 PPG-067 Plastic Grips 228 TPC013 Throttle Cable 1

8

9

5

7

411

27

12

10

3

2

13

22

25

16

15

1 21

26

14 3

18

20

28

2324

17

19

21

25

26

TC DRB 34 MV Chassis 15

BBF-000475 Handle Column Assembly

Location PART NO. DESCRIPTION Qty Used1 BBF-000475 Handle Column 12 BPC1025S Bolt Column Suport 43 MPC119 Circular Mounting (TC Handles) 44 BBF-000486 Handle Clamp Tube Assembly 15 WAS10H Washer Heavy 46 NPC10NYT Nut Nylock 47 BBF-000495 TC Handle Bars 18 BPC588HB TC Operator Handle Clamp Bolt 19 WAS16H Washer Operator Handle Clamp Bolt 1

10 LEVTC300GM006 Handle Clamp Lever 111 TPC012 Throtle Lever 112 PPG-067 Plastic Grips 213 TPC013 Throttle Cable 1

1211 7

8

4

3

6

5

1

10

9

2

13

Handle Column Assembly 16

1 2 65

7

9

4

10

3

15

16

11

13

12

17

8

18

14

Front

Chains Belts & Tensioners Layout

Location Part Number Description1 BPC139 Belt Compound Micro V2 BBF-000407 Compound To Axil Chain Tensioner Assembly3 CPC128 Chain Compound To Front Axil 4 BPC140 Belt Main Drive MV Toothed Belt5 CPC103 Clutch Engine TC DRB / SRB6 BPC133 Engine Drive Belt7 BBF-000315 Belt Tensioner Assembly Engine8 PPC079 Pully Toothed Belt Pully9 PPC076 Pulley Engine Side V Belt DRB / SRB10 BBF-000571 Belt Tensioner Assembly Main Drive11 BBF-000280 Front Axil Drive Gear12 TPC019 Taper-Loc Sprocket Rear Axil13 CPC129 Chain Front To Rear Axil MV 14 BBF-000675 Pully Small Outer Micro Vee 15 BBF-000445 Belt Tensioner Assembly Compound16 PPC077 Pully Crank Toothed Belt MV17 BBF-000370 Comp Spindle Sprocket 18 BBF-000393 Pully Compound Micro Vee

Chains, Belts & Tensioners Layout 17

TCDB12 Blade 12” 30cm WideTCDBW12 Wheels




TCSP5 De-Compaction Blade 5” 13cm Deep

TCMD5 Mole Drainage Blade 5” 13cm Deep

TCDBW Wheel

TCSB Turf Cutting Blade

Blades & Wheels 18

[email protected]

Internet ?

?UK : 028 2766 7049Int : +44(0) 28 2766 7049

Telephone

?UK : 028 2766 6855Int : +44(0) 28 2766 6855

Fax

See our

Online Catalogueatwww.groundsmanindustries.com

Ireland & ScotlandGroundsman IndustriesPhone +44(0) 28 2766 7049www.groundsmanindustries.com

England & WalesSynergy Products LtdPhone +44(0) 1380 828 337www.synergyproducts.co.uk

Uk & Ireland Distributor’s

Please See The Links PageOn Our Web Site

Other Country's

30 Ballybrakes RoadBallymoneyCo. AntrimNorthern IrelandUnited KingdomBT53 6LG

Address

Notes

tc drb mv parts manual sep 2007 - groundsman …sep 2007 tc drb mv parts manual turf cutter model tc...

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