Tea Bag Packaging Machine

BEST MACHINE2012

THE ADVANCED TEA BAG MACHINE SYSTEM

COMPACTAModular high PerforMance Made affordaBle

The coMPacTa tea packaging machine is a multifunctional, mod-ular solution that allows you to quickly change between formats for extremely high quality heat-sealed envelope double-chamber tea bags and naked, double-chamber tea bags. it was awarded the 2012 german Packaging award for its innovative

“air knotting System” which elimi-nates the need for expensive needles by using mechanical flow and vacuum technology to connect the thread to the tag. its easy installability and low number of parts also minimizes maintenance costs as well as making it extremely user-friendly and cost-efficient.

Increase your efficiency while reducing costs lower production costs

german premium quality

and perfection

reliability

flexibility

Superior safety standards

high production efficiency

Time saving exchange of

packaging materials

Rely on our innovative technology for premium quality products Shorter maintenance times

Quick format changes

low spare parts consumption

longer maintenance intervals

Modular construction

COMPACTA HSCOMPACTA TAG

MODULAR SYSTEM FOR MAXIMUM FLEXIBILITY

COMPACTA hand removal system HS MODULE

automatic box filling system

hand removal system

automatic box filling system

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BEST MACHINE2012

capacity of up to 250 bags/min.

available as knotting or stapling machine

retrofittable from stapling to knotting machine

faulty bag ejection

Motor operated bag weight adjusting mechanism (optional)

computer controlled weight checker for full boxes (optional)

automatic box filling system (optional)

dust removal system (optional)

Tag punching station

cutting station

upper transport wheel

Bag knotting station

COMPACTA TAG – DETAiLS

1 filter paper reel 2 Tea feeding 3 dosing system4 Tube forming5 Tube knife 6 Bottom folding 7 head folding8 reversing wheel

9 head knotting station 10 cotton thread cone 11 cardboard tag reel 12 Tag unwinding, cutting and punshing 13 lower transport wheel 14 air knotting system 15 faulty bag ejection 16 hand removal system with counting

17 Turning magazine (optional) 18 automatic box filling system (optional)

COMPACTA TAG

hand removal system

air knotting system

THE BENEFITS

PreMiuM PerforMance for QualiTy reSulTS

This machine produces double-cham-ber tea bags with thread and tag. its natural filter paper is not coated with chemical hot glue to preserve the taste of your tea – protecting the natural tea aroma from harmful influences.

The tag features a unique “thread safety” design which fixes the string into a slot at the lower edge of the tag. This ensures that the threads and tags do not get tangled inside the tea bag box during transit.

cardboard tag stapled

cardboard tag knotted

filter bag stapled

filter bag knotted

cardboard tag stapled

cardboard tag knotted

filter bag stapled

filter bag knotted

capacity of up to 230 bags/min.

available as knotting and stapling machine

faulty bag ejection

automatic box filling system (optional)

nitrogen flushing (optional)

COMPACTA HS MODULE – DETAiLS1 2

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1 filter paper reel 2 Tea feeding 3 dosing system4 Tube forming5 Tube knife 6 Bottom folding 7 head folding8 reversing wheel 9 head knotting station

10 cotton thread cone 11 cardboard tag reel 12 Tag unwinding and cutting 13 lower transport wheel 14 air knotting system 15 faulty bag ejection 16 Bag feeding (spiral conveyor) 17 Transport wheel/pushing into aroma protection envelope foil

18 Sealing jaws tear-off knife 19 feeding station and cutting of aroma

protection envelope 20 faulty bag ejection21 hand removal system with counting22 automatic box filling system (optional)23 aroma protection envelope foil reel

THE BENEFITS

automatic box filling system

Transport wheel (hS Module)

drive roller

Sealing system

hand removal system

COMPACTA HS MODULEexPand your PoSSiBiliTieS wiThouT endangering your BudgeT

The hS Module is our quick and easy solution for expanding your product portfolio. This plug-and-produce solu- tion can be seamlessly attached to your coMPacTa machine allowing

you to produce double-chamber tea bags, heat-sealed in a three-sided foil in order to protect the taste and natural aroma of your teas.

filter bag knotted

cardboard tag stapled

cardboard tag knotted

filter bag stapled

Fixing options

Heat seal envelopew 65 up to 68

h 72 up to 77

All dimensions in "mm"

Cardboard tag

Standard size „Y“ (other tag sizes available)

Size W L d Dmax

y 20 24 120 500

T 25,4 31,75 120 500

x 26 28 120 500

Z 28 32 120 500

BAGS rEELS TAGS SPOOLS

rEELS

BOx

All dimensions in "mm"

sealing seam

tear off notch

TECHNiCAL DATA

Technical data

Production speed: up to 250 bags/minutelength x width: approx. 2120 x 1445 mmheight with hopper: approx. 2360 mmheight without hopper: approx. 2030 mmnet weight: approx. 2400 kgelectric power connection: 4.0 kwconsumption: up to 2.6 kwhoperating pressure: 6 barconsumption: up to 50 nl/minutecompressed air connection: 1/2“

Technical data

Production speed: up to 230 bags/minutelength x width: approx. 2895 x 1860 mmheight with hopper: approx. 2360 mmheight without hopper: approx. 2030 mmnet weight: approx. 2850 kgelectric power connection: 4.0 kwconsumption: up to 3.4 kwhoperating pressure: 6 barconsumption: up to 200 nl/minutecompressed air connection: 1/2“

Technical data

Production speed: up to 250 bags/minutelength x width: approx. 2610 x 1445 mmheight with hopper: approx. 2360 mmheight without hopper: approx. 2030 mmnet weight: approx. 2450 kgelectric power connection: 4.0 kw consumption: up to 2.6 kwhoperating pressure: 6 barconsumption: up to 100 nl/minutecompressed air connection: 1/2“

Technical data

Production speed: up to 230 bags/minutelength x width: approx. 3130 x 1860 mmheight with hopper: approx. 2360 mmheight without hopper: approx. 2030 mmnet weight: approx. 2900 kgelectric power connection: 4.0 kwconsumption: up to 3.4 kwhoperating pressure: 6 barconsumption: up to 250 nl/minutecompressed air connection: 1/2“

COMPACTA TAG (with hand removal system) COMPACTA HS (with hand removal system)

COMPACTA TAG (with automatic box filling system) COMPACTA HS (with automatic box filling system)

Thread spoolSize Dmax d+/-0.3 Hmax

02/03 180 47 180

Filter paper reelSize Dmax d+2 L W+0.5 g/m2

02 600 75 150 94 12

03 600 75 150 103 12

Aluminium wire spoolDa D+/-0.3 di W

min Ø138 18.3 min Ø56 min Ø 49

max Ø152 18.3 min Ø56 max Ø102

Format 02 COMPACTA TAG COMPACTA HS

min max min max

w 42 42 69 69

h 60 60 78 78

l 60 220 60 220

Box sizes for automatic box filling system for 10 to 40 tag type bags:

COMPACTA TAG/HSTea bag sizesSize W H Max. bag volume

02 40 61 7.0 cm3

03 44 61 9.5 cm3

Envelope

foil reel roleExample:

w 66

h 77

TeePack Spezialmaschinen gmbh & co. kg düsseldorfer Strasse 73 d-40667 Meerbusch, germany

Tel.: +49(0)2132/976-0 fax: +49(0)2132/976-100 email: info@teepack.com

www.teepack.com

COMPACTA