team #36: the perfect crawfish · crawfish boiling system that will produce consistent tasting...

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ME, ECE, BE Capstone Design Programs To Predict u To Design u To Perform Team #36: The Perfect Crawfish Lauren Becnel, Steven Fulkerson, Jared Hill, Ashley Martinez, Raymond McAlpine, Cara Oliver, Grant Thomas, Joshua Tisdale, Lisa Vu Sponsor: Patrick Laley (Phillips 66) Advisers: Dr. Ram Devireddy, Dr. Jerry Trahan Project Objectives Engineering Specifications Safety Testing Results Budget The objective of this project was to design an automated crawfish boiling system that will produce consistent tasting crawfish over multiple batches with minimal user input. The system must be safe, portable, durable, and able to be easily assembled. User must stay 5 feet away from the burner Crawfish cooked at 145°F for 3 minutes Fuel system must be shut off before user adds inputs Proper PPE (gloves) worn at all times Fail safe instruments in case of power loss Background September October November December January February March April May With over 100 million pounds of crawfish produced annually in Louisiana, a large percentage of that crawfish ends up in boils. Cooking crawfish entails a good deal of manual input from the cook. “The Perfect Crawfish” will be manufactured to clean, cook, and dispense crawfish with minimal user input. Cleaning System, $77.90 Heat Exchanger, $146.87 Dispensing Mechanism, $87.99 Power System, $344.63 Control System, $423.70 Crane System, $761.59 IgniPon System, $304.22 Boiling System, $460.29 TesPng/ Miscellaneous, $143.26 Frame, $652.05 Maximum Weight/Component 100 lbs þ Dimensions for TransportaPon 200 V^3 þ Batches Before Maintenance 3 þ Assembly Distance from Power/ Water Source 15 V þ Time to Clean and Cook Crawfish 50 minutes þ Number of People Needed to Assemble Crawfish Cooker 2 þ Amount of People Fed by 1 Batch of Crawfish 8 þ Batches/20 lb Propane Tank 5 þ Final Prototype Complete Concept GeneraPon Concept SelecPon Assembly Drawings & Analysis Final Design Complete Purchasing Parts Manufacturing TesPng 0 10 20 30 40 50 60 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Salinty (PPT) Minutes Salinity Concentra>on (Zatarain's Seasoning) The average concentraPon of salt is 42.7 ppt of seasoning which is the opPmal value our system tries to produce every batch. Exhaust Vent Seasoning Dispenser Propane Tank Gearbox Cleaning Tank Boiling Pot Crawfish Basket Crane Frame Electrical Enclosure

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Page 1: Team #36: The Perfect Crawfish · crawfish boiling system that will produce consistent tasting crawfish over multiple batches with minimal user input. The system must be safe, portable,

ME,ECE,BECapstoneDesignPrograms

ToPredictuToDesignuToPerform

Team #36: The Perfect Crawfish Lauren Becnel, Steven Fulkerson, Jared Hill, Ashley Martinez,

Raymond McAlpine, Cara Oliver, Grant Thomas, Joshua Tisdale, Lisa Vu

Sponsor: Patrick Laley (Phillips 66) Advisers: Dr. Ram Devireddy, Dr. Jerry Trahan

Project Objectives

Engineering Specifications

Safety

Testing ResultsBudget

The objective of this project was to design an automated crawfish boiling system that will produce consistent tasting crawfish over multiple batches with minimal user input. The system must be safe, portable, durable, and able to be easily assembled.

•  User must stay 5 feet away from the burner •  Crawfish cooked at 145°F for 3 minutes •  Fuel system must be shut off before user adds inputs •  Proper PPE (gloves) worn at all times •  Fail safe instruments in case of power loss

Background

September October November December January February March April May

With over 100 million pounds of crawfish produced annually in Louisiana, a large percentage of that crawfish ends up in boils. Cooking crawfish entails a good deal of manual input from the cook. “The Perfect Crawfish” will be manufactured to clean, cook, and dispense crawfish with minimal user input.

CleaningSystem,$77.90

HeatExchanger,$146.87

DispensingMechanism,

$87.99PowerSystem,

$344.63ControlSystem,$423.70

CraneSystem,$761.59

IgniPonSystem,$304.22

BoilingSystem,$460.29

TesPng/Miscellaneous,

$143.26

Frame,$652.05

MaximumWeight/Component 100lbs þ

DimensionsforTransportaPon 200V^3 þ

BatchesBeforeMaintenance 3 þ

AssemblyDistancefromPower/WaterSource

15V þ

TimetoCleanandCookCrawfish 50minutes þ

NumberofPeopleNeededtoAssembleCrawfishCooker

2 þ

AmountofPeopleFedby1BatchofCrawfish

8 þ

Batches/20lbPropaneTank 5 þ

FinalPrototypeCompleteConceptGeneraPonConceptSelecPon AssemblyDrawings

&AnalysisFinalDesignComplete PurchasingParts

ManufacturingTesPng

0102030405060

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Salin

ty(P

PT)

Minutes

SalinityConcentra>on(Zatarain'sSeasoning)

TheaverageconcentraPonofsaltis42.7pptofseasoningwhichistheopPmalvalueoursystemtriestoproduceeverybatch.

ExhaustVent

SeasoningDispenser

PropaneTank

Gearbox

CleaningTank

BoilingPot

CrawfishBasket

Crane

Frame

ElectricalEnclosure