team australia - 2007gary player, golfer required skills for manufacturing team challenge (refer to...

TEAM AUSTRALIA - 2007 Training Plan

Team Australia 2007 - Training Plan 2

The Team Australia Training Plan is a working document for your preparation for the 39th WorldSkills Competition in Japan, 2007.

This training plan will be continually updated by you and your expert to ensure you are competition ready

come November 2007.

‘Manufacturing Team Challenge – The Vision’

‘Just Make it Happen’

The Manufacturing Team Challenge Team Competitor: Mathew Nunn, Samuel Pop and Joshua Morsillo Expert: Geoffrey Ball Training Team Relationship Phone Mobile Email Address Geoffrey Ball MTC Chief

expert 02 9521 1852 0403021851 [email protected] 61 Sixth Ave Loftus NSW

2232 Peter Buckley MTC Silver

medal 2003 [email protected]

Support Team Relationship Phone Mobile Email Address


Manufacturing Team Challenge Category

Chief Expert: Geoffrey Ball AU Deputy Chief Expert: Harm Nagels NL Participating Countries: Australia AU

Brazil BR Finland FL Netherlands NL France FR Japan JP Korea KR Taiwan TW United Kingdom UK


The Team - behind the scenes

WORLDSKILLS DELEGATES

Chairman Bob Puffet Home Phone: Mobile: Email:

02 4342 9171 0408 429171 [email protected]

Work Phone: Fax:

02 4342 9171 02 4932 0858

Chief Executive Officer Mark Callaghan Mobile: Email:

0418 252 658 [email protected]

Work Phone: Fax:

03 9249 1000 03 9249 1033

Technical Delegate John Shiel Home Phone: Mobile: Email:

02 9973 1334 0414 274 443 [email protected]

Work Phone: Fax:

02 9472 1393 02 9472 1593

Training Coordinators Jane Stokie

Noel Munkman

Competitor Team Leader David O’Donnell Home Phone: Mobile: Email:

02 6056 2549 0427 550 966 [email protected]

Work Phone: Fax:

02 6058 2828 02 6056 0817

Competitor Team Leader Rachel Wallace Home Phone: Mobile: Email:

03 6267 1058 0414 626 710 [email protected]

Work Phone: Fax:

03 6231 9299 03 6229 7554

WORLDSKILLS AUSTRALIA NATIONAL OFFICE

International Programs Manager Danielle Walsh Mobile: Email:


Work Phone: Fax:

03 9249 1000 03 9249 1033

Events & Administration Coordinator Heather Knights Mobile: Email:


Work Phone: Fax:

003 9249 1000 03 9249 1033

National Marketing/Communications Manager

Josie D’Arino Mobile: Email:


Work Phone: Fax:

03 9249 1000 03 9249 1033

Communications Coordinator Sarah Larsen Mobile: Email:


Work Phone: Fax:

03 9249 1000 03 9249 1033

Marketing Coordinator James Pash Mobile: Email:


Work Phone: Fax:

03 9249 1000 03 9249 1033

Finance Manager John Hardy Mobile: Email:


Work Phone: Fax:

02 4956 9890 02 4956 9896

Sponsorship Coordinator Catherine Huntley Mobile: Email:


Work Phone: Fax:

03 9249 1000 03 9249 1033


Training Plan Budget – Breakdown of Costs Note: estimated only Item Cost Expert Comment WSA Approval Sydney Training Workshop No 1. 2nd – 4th March

Airfare – Adelaide to Sydney & return $200 Mathew to Sydney workshop Airfare – Melbourne to Sydney & return $200 Samuel to Sydney workshop Accommodation nil Team to be accommodated at Geoffrey’s home Sydney Training Workshop No 2. 20th – 22nd April

Airfare – Adelaide to Sydney & return $200 Mathew to Sydney workshop Airfare – Melbourne to Sydney & return $200 Samuel to Sydney workshop Accommodation nil Team to be accommodated at Geoffrey’s home Sydney Training Workshop No 3. 25th – 27th March

Airfare – Adelaide to Sydney & return $200 Mathew to Sydney workshop Airfare – Melbourne to Sydney & return $200 Samuel to Sydney workshop Accommodation nil Team to be accommodated at Geoffrey’s home Sydney Training Workshop No 4. TBA in June/early July???

Airfare – Adelaide to Sydney & return $200 Mathew to Sydney workshop Airfare – Melbourne to Sydney & return $200 Samuel to Sydney workshop Accommodation nil Team to be accommodated at Geoffrey’s home Sydney Training Workshop No. 5 3rd – 5th August

Airfare – Adelaide to Sydney & return $200 Mathew to Sydney workshop Airfare – Melbourne to Sydney & return $200 Samuel to Sydney workshop Accommodation nil Team to be accommodated at Geoffrey’s home


Sydney Training Workshop - Final 14th – 16th September

Airfare – Adelaide to Sydney & return $200 Mathew to Sydney workshop Airfare – Melbourne to Sydney & return $200 Samuel to Sydney workshop Accommodation nil Team to be accommodated at Geoffrey’s home Materials for project $2000 Electrical/electronic and other materials for workshops and Japan Inventor software – student copy $400 CAD Software for skills development/training Total Training Budget Required $4800

Budget revised 30/1/07


‘The harder you work, the luckier you get’ Gary Player, golfer

Required Skills for Manufacturing Team Challenge (Refer to your Technical Description)

1) Design - The task is to have all design work including process parts, jigs, and fixtures carried out in accordance with the instructions, specifications, drawings, parts, and samples provided by the project designer(s).

2) Program generation - Generate all programs required for the automated sections of the task including those for any CNC machines, robots, PCs and PLCs

3) Manufacture - Make any parts nominated by the experts as well as those needed for the working of those manufactured parts such as jigs, fixtures, adaptors, and process attachments to the required tolerances.

4) Assembly - Assemble the various components either manufactured previously or supplied as part of the task by outside sources using automated methods where nominated as part of the task.

5) Optimisation - Revise the manufacturing and assembly process to optimise cycle times and reduce the process cost. 6) Documentation - Document the process including header page, index, and descriptive overview of the task, hard copy of any

programs, instructions for setting up and assembly, and any relevant drawings. 7) Design - Ability to interpret, construct, and modify engineering CAD drawings, to work with 3D modelling, and to convert both to

CAM. Use CAM to generate toolpaths using a suitable postprocessor. Drawing standard will be ISO-A or ISO-E depending on country involved.

8) Machining - A good knowledge of machining to drawings on conventional machine tools and setting up, loading, and running CNC machines from a CAM generated toolpath including the ability to modify that toolpath manually to meet the specification of the finished product. It is expected that knowledge be required for machining steel (400-550 N/sq. mm.) or aluminium, plastics or whatever material it is made of. As required to complete the assembly of jigs, fixtures, or the project.

9) Mechatronics - A sound knowledge of Mechatronics/electronics and electrical and robotics as required by the design of the project. 10)

11)

12)


‘The best way to make your dreams come true is to wake up’ French philosopher and poet, Paul Valery

Setting Goals World cup winning wallaby rugby teams goals and mission statement

Set ourselves the highest possible standards, never resting in our pursuit of excellence, both on and off the field. At all times be positive in our approach, whilst constantly seeking new ideas and innovations. Keep ahead of the game, making use of the best technologies and resources available to us. Study and respect our opposition.

Setting Your Goals! – What, when & How? Remember the 6 P’s – Poor Preparation Produces Piss Poor Performance

Goals

When How Develop team dynamics Start 23/11/06 Constant communication – phone/email and workshops Develop design and manufacturing solutions for the project – 3 workshops By 25th March Design, build and then test units and decide on possible

solutions 3 team members to update/develop new skill areas – CAD modelling, welding and sheetmetal work By November TAFE courses and extra training opportunities

Develop complete unit – 2 workshops By 3- 6th August Design and build the unit – constant improvement Develop tool kit 14 – 16 September

Final workshop 14 – 16 September Full dress rehearsal building complete unit but only using

tools from out toolkit Gold medal in Shizouka November 99% Hard work and dedication + 1% luck


‘People tend to use traditional methods because they feel it is safer. But I believe if we are more innovative,

and open our minds, the risks of failure are far less and the chance of success more certain’ Rod McQueen, Australian Rugby Coach

Competitor Strengths and Weaknesses Strengths

Weaknesses Good basic skills base to develop from

All team members are reserved and quiet – need to focus on all being more assertive – need more ‘mongrel’ in them all This would be due to lack of confidence in their own ability so I need to focus on developing increased confidence

Quiet but keen and enthusiastic see weakness

Communication will always be a problem

Skill areas to focus on – CAD modelling , welding both TIG and MIG and also sheetmetal skills


‘Life is all about meeting new challenges and gaining experience as you go. If your instincts indicate to you a certain direction, do everything you can to reach your full potential in whatever it may be. Don’t waste a second of your life. Be your best at all things at all times.’

Peter Brock, Motor Racing Champion (Deceased)

Competitor Strengths and Weaknesses (Continued)

Strengths

Weaknesses


Training Plan 2007 – to be finalised at Melbourne training camp in January

Training Needs

Resources Required Required Action Local Mentor sign off

Expert sign off

Date Completed

Joshua – Welding

Enrol in appropriate TAFE courses + possibility of extra training with Paul (welding)

Sam – Welding and sheetmetal

Enrol in appropriate TAFE courses

Mathew - CAD

Student copy (2 year licence) Enrol in appropriate TAFE/UNI courses

Joshua – CAM and CNC machine operation

Access to Mastercam X demo? Access to a similar CNC mill to one to be used in Japan

Once CNC machine type and control type – source similar machine and arrange visit


Training Plan 2007 What If

Resources Required

Required Action Local Mentor sign off

Expert sign off

Date Completed


‘Not being prepared is preparing to fail’

Iain Murray, International Yachtsman & Businessman

Competition Job Plan

Resources Required Local Mentor sign off & Date

Expert sign off & Date

To be developed in JUNE and JULY once a possible solution to project has been decided


Competition Check List First Familiarisation period

Continued… CAD system and print CAM and generate toolpath CNC machine setup and adjust to suit sizes Time keeping Test cut on lathe Test cut on mills Test weld Test sheetmetal tools Arrange material and tools on bench Test electronic work bench Set up poster display Check tools and their condition after freighting Check computers, printers and scanners Check CNC machine communications interface Check digital camera interface and word processing software


Competition Check List Second Familiarisation period

Continued…


Competition Check List First Hour of Competition

Continued…


Competition Check List Things to check after 4hrs of competition

Continued…


Competition Check List Day 1

Continued…



Continued…



Continued… Test day


Past International Projects

To be Completed By Local Mentor sign off & Date


Would only be used for discussion only – MTC 2007 will focus on 2007 project


Insert picture montage of internationals

Competitor Tool List – draft only to be varied to suit project

Weight (g) Value ($)

1000mm long conduit steel x 2 600 4

10mm ratchet spanner 45 15

10mm spanner for scooter 150 3

12inch shifter Sidchrome 600 70

2 Bessy G clamps 1500 100

2 sheets metal 1080X380X1.2 2500 40

300g hammer 300 50

4x parallel strip sets 1000 100

5mm Allen key for scooter 50 2

8inch shifter Sidchrome 450 40

angle grinder 5in with 3 discs 4300 500

assorted M6 cap screws 200 10

battery drill+2 battery's 3000 600

centre drills from No 2 to 6 30 120

Cutting fluid 500 30

hose clamps 50 10

Imperial drill set 1000 150


Metric drill set 1000 150

NOGA deburr tool 20 30

pipe 19mmX300 400 4

Pop Rivet gun 300 20

Pop rivets 3.2 size 150 10

selection of files (about 4) 500 100

set of drill driver bits 600 26

Thor copper hide mallet 390 40

tinsnips 380 50

transport box 2800 100

150mm Digital verniers 150 250

battery's 12V X 7Ah X 8 pieces 20800 200

combination square 800 200

dial indicator and magnetic stand 600 700

overalls X 6 8000 230

Safety bootsX 3 6000 150

Electric Jigsaw with 4 blades 3200 700

150mm rule X3 10 10


300mmrule X3 25 20

assorted screwdrivers 600 60

Cable ties 100 5

ear plugs X16 300 1

electrical fittings 250 10

electrical tape X 4 100 12

electrical wire 300 10

head light 200 10

Metric Allen key set 200 20

pliers long nose 180 40

Race tape 250 10

safety glasses x 3 150 40

scooter wheels 1000 30

soldering iron 1000 100

tail light 200 10

Vise grips X 2 800 70

40mm M/S shaft X100mm 1000 3

Assorted slotdrills/endmills 400 80

Banister brush 200 6

centre punches X2 80 30

chamfer bit 20mm 40 50


engineers square X2 500 30

hacksaw with sandvik blades 350 55

HSS cutting tools 200 25

M6 taps 20 30

pens textus pencils 50 15

pistol drill 750W 2 speed 5000 600

round bar M/S 8mm X 200mm 200 2

scientific calculator Casio 100 12

tap wrench 50 80

toolbox 1100 X 400 X 320 mm 5000 300

toolbox 800 X 270 X 230 mm 3000 50

0-25 micrometer 100 200

20mm boring bar 100 70

25-50 micrometer 200 230

Dividers 30 15

Loctite nut lock 50 30

Loctite super bearing mount 50 30

parting off tool 520 400

pliers combination 200 50

pliers side cutting 180 40

Rigger gloves 50 12


turning tools R.H and L.H 800 300

Welding gloves 150 30

Welding helmet 600 30

wet and dry emery paper 50 1


WorldSkills Australia Yearly Planner - November 2006 – November 2007 September 2004 – June 2005

November 2006 Sunday Monday Tuesday Wednesday Thursday Friday Saturday

1 2 3 4

5 6 7 8 9 10 11

12 13 14 15 16 17 18

19 20 21 22 23 Media launch MTC competition details plus skills audit - Sydney

24 MTC competition details plus skills audit. Training plan development- Sydney

25

26 27 28 29 30 31


December 2006 Sunday Monday Tuesday Wednesday Thursday Friday Saturday

1 2

3 4 5 6 7 8 9

10 11 12 13 14 15 16

17 18 19 20 21 22 23

24 25 26 27 28 29 30

31


January 2007 Sunday Monday Tuesday Wednesday Thursday Friday Saturday

1 2 3 4 5 6

7 8 9 10 11 12 13

14 15 16 17 18 19 Training Camp - Melbourne

20 Training Camp - Melbourne

21 Training Camp - Melbourne

22 23 24 25 26 27

28 29 30 31


February 2007 Sunday Monday Tuesday Wednesday Thursday Friday Saturday

1 2 Email Monthly training activities to Geoffrey plus the team

3

4 5 Geoffrey to submit Monthly Training Progress to Worldskills

6 7 8 9 Email Geoffrey plus the team giving weeks action

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11 12 13 14 15 16 Email Geoffrey plus the team giving weeks action

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18 19 20 21 22 23 Email Monthly training activities to Geoffrey plus the team

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27 28


March 2007 Sunday Monday Tuesday Wednesday Thursday Friday Saturday

1 2 1st Training Workshop at Sydney Institute – focus on pump design and motor control system

3 1st Training Workshop at Sydney Institute – focus on pump design and motor control system

4 1st Training Workshop at Sydney Institute – focus on pump design and motor control system

5 6 7 8 9 Email Geoffrey plus the team giving weeks action

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April 2007 Sunday Monday Tuesday Wednesday Thursday Friday Saturday



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15 16 17 18 19 20 2nd Training Workshop at Sydney Institute – focus on wind generator blade design and generator

21 2nd Training Workshop at Sydney Institute – focus on wind generator blade design and generator

22 2nd Training Workshop at Sydney Institute – focus on wind generator blade design and generator


28

29 30


May 2007 Sunday Monday Tuesday Wednesday Thursday Friday Saturday

1 2 3 4 Email Monthly training activities to Geoffrey plus the team

5



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20 21 22 23 24 25 3rd Training Workshop at Sydney Institute – focus complete unit design and construction

26 3rd Training Workshop at Sydney Institute – focus complete unit design and construction

27 3rd Training Workshop at Sydney Institute – focus complete unit design and construction

28 29 30 31


June 2007 Sunday Monday Tuesday Wednesday Thursday Friday Saturday

1 Email Monthly training activities to Geoffrey plus the team

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9


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17 18 19 20 21 22 5th Training Workshop at Sydney Institute – Date to be confirmed

23 5th Training Workshop at Sydney Institute – Date to be confirmed

24 5th Training Workshop at Sydney Institute – Date to be confirmed

25 26 27 28 29 Email Monthly training activities to Geoffrey plus the team

30


July 2007 Sunday Monday Tuesday Wednesday Thursday Friday Saturday



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August 2007 Sunday Monday Tuesday Wednesday Thursday Friday Saturday

1 2 3 5th Training Workshop at Sydney Institute – focus complete unit construction techniques

4 5th Training Workshop at Sydney Institute – focus complete unit construction techniques

5 5th Training Workshop at Sydney Institute – focus complete unit construction techniques


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25



September 2007 Sunday Monday Tuesday Wednesday Thursday Friday Saturday

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8

9 10 11 12 13 14 6th and Final Training Workshop at Sydney Institute – Full competition Rehearsal focus complete unit construction techniques

15 6th and Final Training Workshop at Sydney Institute – Full competition Rehearsal

16 6th and Final Training Workshop at Sydney Institute – Full competition Rehearsal


22


29

30


October 2007 Sunday Monday Tuesday Wednesday Thursday Friday Saturday

1 Geoffrey to submit Monthly Training Progress to Worldskills


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28 29 30 31


November 2007 Sunday Monday Tuesday Wednesday Thursday Friday Saturday

1 2 Email Monthly training activities to Geoffrey plus the team – final email briefing

3


6 7 8 9 10 Leave for Japan

11 Arrival of Official Delegates, Team Leaders, Competitors, Official Observers and Observers

12 Welcome reception - arrival

13 Preparation of workstation

14 Preparation of workstation

15 Competition

16 Competition

17 Competition

18 Competition MTC assessment

19 Excursion

20 General Assembly meeting Closing Ceremony and Farewell Party

21 Debriefing in Japan

22 Departure for Australia

23 24

25 26 27 28 29 30Submitt final report on Worldskills Competition


Monthly Training Report – To be emailed by the expert to the Technical Delegate, Team Leaders and WSA

November 2006 Training Report

Activities Completed

Date Trainer Comments and sign off Expert Comments and sign off

1) Media launch

2) Skills Audit

3) Review previous competitions - what is worldskills?

- Seoul 2001 - St Gallen 2003 - Helsinki 2005

4) explain competition rules

5) explain technical description

6) draft version of training plan

7) brainstorming of MTC project solutions

8) delegation of tasks to resolve for the wind generator

9) What happens during a competition - your role - my role

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December 2006 Training Report



1) Prototype designs for pump

2) investigation of different designs for wind generator

3) Pump prototypes tested

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March 2007 Training Report



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July 2007 Week 1 Date:

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team australia - 2007gary player, golfer required skills for manufacturing team challenge (refer to...

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