tech presentation dec 260106
DESCRIPTION
NRL Refinery Training videoTRANSCRIPT
JANUARY, 2006JANUARY, 2006
NATIONAL REFINERY LIMITED
PAKISTAN’S LARGEST PAKISTAN’S LARGEST PETROLEUM REFINING COMPLEXPETROLEUM REFINING COMPLEX
A COMPANY OF
ATTOCK
OIL GROUP
G a s
4 3 . 8 %
L P G0 . 4 %
O i l3 8 . 3 % H y d r o
E l e c t r i c i t y1 1 . 3 %
N u c l e a r E l e c t r i c i t y
0 . 9 %
C o a l5 . 4 %
PRIMARY ENERGY SUPPLIESBY SOURCE ------- 41.7 MILLION TONEPRIMARY ENERGY SUPPLIESBY SOURCE ------- 41.7 MILLION TONE
NRL’S SHARE IN REFINING SECTORNRL’S SHARE IN REFINING SECTOR
Country’s Refining Capacity: 13.3 Million Tons
N R L2 5 %
B O S I C O R1 1 %
A R L1 3 %
D H O D A K1 %
P R L1 6 %
P A R C O3 4 %
NRLNRL
A BRIEF OVERVIEWA BRIEF OVERVIEW
NRLNRL
A BRIEF OVERVIEWA BRIEF OVERVIEW
OUR PASSION IS TO ATTAIN
DISTINCTIVE LEADERSHIP AMONGST THE
CORPORATE SUCCESS STORIES OF TOMORROW
OUR PASSION IS TO ATTAIN
DISTINCTIVE LEADERSHIP AMONGST THE
CORPORATE SUCCESS STORIES OF TOMORROW
ESTABLISHED IN 1963
FIRST LUBE REFINERY 1966 – 0.5 MM TPA
FUEL REFINERY 1977 – 1.6 REVAMP 2.3 MM TPA
BTX PLANT 1979 – 25,000 TPA
SECOND LUBE REFINERY 1985
LBO CAPACITY – 185,000 TPA
AFTER REVAMP - 200,000 TPA
AFTER REVAM CRUDE PROCESSING
CAPACITY – 3.0 MM TPA
NRL AT A GLANCENRL AT A GLANCE
COUNTRY’S ONLY REFINERYCOUNTRY’S ONLY REFINERYPRODUCING LUBE BASE OILS AND PRODUCING LUBE BASE OILS AND
ASPHALTSASPHALTS
COUNTRY’S ONLY REFINERYCOUNTRY’S ONLY REFINERYPRODUCING LUBE BASE OILS AND PRODUCING LUBE BASE OILS AND
ASPHALTSASPHALTS
UNMATCHABLEUNMATCHABLECOMPETITIVE EDGE !COMPETITIVE EDGE !
GENERAL FLOW SCHEMEGENERAL FLOW SCHEME
GASESGASES LPGLPGNaphthaNaphtha MS &
BTXMS &BTX
KERO/JET
FUELS
KERO/JET
FUELS
HSD &LDO
HSD &LDO
REDUCEDCRUDE
REDUCEDCRUDE
FURNACE OIL
FURNACE OIL
Imported Crude
ImportedCrude
ImportedCrude
LocalCrudeLocalCrudeFuel
Refinery
Lube-I & IIRefineries
Local CrudeLocal Crude
L.B.O.L.B.O.L.B.O.L.B.O.
Specialty Product
Specialty Product
ASPHALTSASPHALTS
Furfural Extraction
LPG Merox
Naphtha MeroxAtmospheric
Distillation
Naphtha Hydrotreater
Kerosene Merox
Atmospheric Distillation
Vacuum Distillation
Propane DeAsphalting
Kerosene Bender
Sweetening
Vacuum Distillation
Furfural Extraction
Propane DeAsphalting
Red
uced
Cru
de
Fuel Refinery
First Lube Refinery
Second Lube Refinery
LEGENDS
Kerosene Hydrotreater
Hydrofinishing
M.E.K. Solvent
Dewaxing
Asphalt Blending
M.E.K. Solvent
Dewaxing
Propane/Butane
Recovery
PlatformingBTX
Aromatics Extraction
Propane
CRUDE OIL
Gases
L.P.G.
Naphtha
Motor Gasoline
H.O.B.C.
B.T.X.
JP-8
Kerosene
JP-1
H.S.D.
L.D.O.
Furnace Oil
Lube Base Oils
Specialty Products
Asphalts
Waxes
CONFIGURATIONCONFIGURATION
TYPICAL PRODUCTIONTYPICAL PRODUCTION
Crude Throughput : 3,000,000 Tons/yr.Fuel Products : 2,450,000 Tons/yr.LBO & Asphalt : 400,000 Tons/yr.
C
R
U
D
E
C
R
U
D
E
ProductsProducts Vol.%Vol.% TPY TPY
Gases 0.7%0.7% 20,00020,000
LPG 0.6%0.6% 18,00018,000
Naphtha 13%13% 402,000402,000
Motor Gasoline 5%5% 144,000144,000
Kerosene & Jet Fuels 9%9% 264,000264,000
HSD & LDO 32%32% 960,000960,000
Furnace Oil 22%22% 650,000650,000
Lube Base Oil 7%7% 200,000200,000
Asphalt& Others 7%7% 200,000200,000
JET FUELS
• Production Capacity – 20,000 ~ 22,000 Tons/Month• Storage capacity – 8600 Tons (8 No. Storage Tanks)
JP-1 – 12000~14000 Tons/Month JP-8 – 4000~8000 Tons/Month
JP-8 Production / Supply (Nov. 2005)
PAF – 2000-4000 Tons/Month Available for DESC – 2000-4000 Tons / Month
Segregated / Dedicated facilities for JP-8
• Conical Roof Tank as per Jet - Fuel code.
• Cleaning - Inspection - Epoxy coating Jet fuel grade.
• Suction piping from storage Tank at 1.8 Meter, available as per code
• Entire System Flushed / cleaned for conversion from JP- 4 to JP-8
Hard Ware Up gradation for JP-8
Production / Supply.
Hard Ware Up gradation for JP-8
Production / Supply.
Supply through new Dedicated JP-8 Gantry for Quality Assurance .
• Capacity 4000 Tons / Month (Basis-8 hours operation - 22 working days)
• Second JP-8 Gantry Shall be Commissioned by mid February –2006. Design Capacity – 15000 Tons /Month
LOGISTICSLOGISTICS
• JP-8 Quality control Procedure for Refinery operation’s is in place.
• Quality control plan (QCP) for JP-8 production and supply in vogue as per International Standards.
• NRL lab equipped for JP-8 Testing Facility.
• Testing services for JP-8 being provided to PSOCL and ENAR
Quality ControlQuality Control
Pre qualification by DESC Inspector Pre qualification by DESC Inspector
• Mr. KEVIN WILLIAMSON INSPECTED / Approved NRL infrastructure / facilities for supply of JP-8 (DEC. 02, 2005)
• Own Reliable Electric Power Supply (Peak
demand – 16 MW)
• 4.0 MW Diesel Power Generation Unit.
• 7.0 MW Turbo Generator.
• 9.0 MW supplied by a joint venture company ANOUD
• Dependence on city power supply company (KESCO) has been reduced to stand by arrangement only.
• Reliability in power supply system is ensured through a load sharing system (Synchronizer) installed at PG.
SELF POWER GENERATIONSELF POWER GENERATION
HSE POLICY ADOPTED & ASSIGNED PRIORITY. CAMPAIGN ON AWARNESS
LTI – 7.36 MILLION MANHOURS ACHIEVED
OCTOBER, 05
ACCREDITATION STATUS• Acquired ISO-14001 and OHSAS-18001
certification in September 2003.
Accredited by UKAS through Moody’s
International.
• Surveillance Audits are carried out annually
for revalidation by Moody’s International.
• Quality Control lab acquired ISO-9002
(1994) certification in September
2000 accredited by DNV.
• Revalidation in September 2004 as ISO-
9001 (2000).
Emergency Response Plan for Oil Spillages from Storage Tanks.
Emergency Response Plan for Chemical Spillages
Emergency Response Plan for K-K Pipelines Leakages.
Emergency Response Plan for Handling Spillage of Oil due to Leakage of Pipelines in Pipe alley, all Tank lorries including JP-1/JP-8 Bowzers.
Emergency Response Plan for Propane/LPG Handling / Mass Release of Flammable Gases.
Emergency Response Plan for Flood Control
Emergency Response Plan for Earthquake
Contingency Plan for Terrorist Attack (Bomb Threat)
Evacuation in case of Emergencies
Emergency Response Plan for Fire at K-K Pipeline
Fire Fighting and Disaster Control Plan for Korangi and Keamari Terminal.
EMERGENCY RESPONSE PLANSEMERGENCY RESPONSE PLANS
LIST OF CUSTOMERS• SHELL PAKISTAN LIMITED.• CALTEX OIL PAKISTAN LIMITED.• TOTAL FINAELF PARCO PAKISTAN LIMITED.• MARUBENI CORPORATION, JAPAN.• MITSUBISHI CORPORATION, JAPAN.• ORACLE PETROLEUM, SINGAPORE,• GLENCORE INTERNATIONAL A.G., SWITZERLAND.• ATTOCK PETROLEUM LIMITED.• PAKISTAN AIR FORCE• PAKISTAN NAVY• PAKISTAN STATE OIL LIMITED.• MOBIL ASKARI PETROLEUM LIMITED.• PAKISTAN DEFENCE FORCES.• NATIONAL HIGHWAY AUTHORITY. • PUNJAB HIGHWAY AUTHORITY.• FRONTIER WORKS ORGANIZATION.• FONGAS / SHELLGAS / CALTEXGAS / PAKGAS.
HONOURSHONOURS
ISO 9001: 2000, ISO 14001 &OHSAS 18001 CERTIFIED
ISO 9001: 2000, ISO 14001 &OHSAS 18001 CERTIFIED
ACCA-WWF PAKISTANACCA-WWF PAKISTANENVIRONMENTAL REPORTING AWARDENVIRONMENTAL REPORTING AWARD
ENVIRONMENT EXCELLENCE AWARD 2004ENVIRONMENT EXCELLENCE AWARD 2004
•FPCCI - BUSINESSMAN OF THE YEARGOLD MEDAL 2003 & 2004
•FPCCI - BUSINESSMAN OF THE YEARGOLD MEDAL 2003 & 2004
•EXPORT TROPHY 2002 – 2003 - 2004
•BEST PRESENTED ACCOUNTS AWARD2001, 2002, 2003, 2004
•BEST PRESENTED ACCOUNTS AWARD2001, 2002, 2003, 2004
•TOP 25 COMPANIES AWARD 2003
43
375-400
SHARE PRICE
CONSISTENT GROWTH
STAKEHOLDERS CONFIDENCE
ENDORSED BY ECONOMIC BAROMETER
THANK YOUTHANK YOU