tech support: 503.693.1918 www ... dune buggies, and custom vehicles. please look at keep it...

12
©2012 The Hoffman Group L.L.C. All rights reserved. ProComp Basic - 1 of 12 Version 3 12/14/12 The above instructions are for reference only. THG LLC is not responsible for any inaccuracies in the above instructions. THG LLC is also not responsible for any property damage or personal injuries resulting from the above instructions. Installation by qualified automotive professionals is highly recommended. 1 WIRE SYSTEM WWW.KEEPITCLEANWIRING.COM TECH SUPPORT: 503.693.1918 1 2 3 ULTRA SMALL 12 PANEL WIRE SYSTEM IMPORTANT: The below instructions are referring to a general installation. Your vehicle may very from the vehicles described in these instructions use the diagrams that best describe your vehicle. Mounting the fuse panel. The best place to mount the fuse panel is in a flat dry location away from any heat source near the steering column. It is important to note that you should avoid running or mounting wire away from any moving parts such as: brake pedal, gas pedal, linkage controls, and steering controls. Once mounted, find a location on the firewall and drill a 1 1/4" hole to run all needed wires into the engine compartment of the vehicle. Final Installation: By this time all wires should be connected or terminated and secured to your vehicle. To start your vehicle for the first time follow these easy steps: 1.Turn off all accessories. 2. Close all doors, hood, and trunks. 3. Place the ignition switch in the "OFF" position. 4. Check to insure there is a fuse on the starter wire. 5. Connect the negative battery cable to the battery. 6. Check for current draw by connecting one side of a test light to the positive cable, and the other end to the positive side of the battery. If the light goes on you have a either a short or an accessory drawing power. To find the short remove each wire until the light goes out. If you have a dim or no light then it's safe to hook up the positive cable. 7. Test the system and all accessories. PROCOMP12 PROCOMP12B CHECKLIST No. Terminal 2 Fuse Size Output 1 No. Terminal 1 Color RELOCATE NOT USED 1 Black 2 White 3 Purple 4 Brown 5 6 7 15 White Blue Pink Gray Red 16 17 18 19 20 21 8 9 10 11 12 13 14 22 23 24 25 26 28 21 N/A Yellow Green N/A Blue/White 20amp 15amp 15amp 20amp 30amp 30amp 30amp 20amp 15amp Not Used 10amp 5amp Not Used 30amp Heater Gauges Signal Sw Wiper Power ACC ACC1 Heater/AC Relay Brack Sw N/A Spare Hazard/Spare N/A ACC2 Please read the following instructions carefully. This kit does not include all the wire and connectors you need to wire up a complete vehicle. This wire harness kit is designed to replace your fuse box and main wire harness only. The wire that come out of the fuse box is designed to go directly to your vehicles existing switches and connectors. You will use your factory harness, or supply your own wire to complete the rest of the wiring after the switch or connector. The instructions include basic wiring diagrams to show how to integrate this harness to standard vehicle wiring system. The diagrams are for reference only and do not indicate how your vehicle is wired. The diagrams also show other wires and components that are not included in your kit. This kit is ideal for basic vehicle wiring for Rat Rods, Hot Rods, Street Rods, Dune Buggies, and Custom Vehicles. Please look at Keep It Clean's Pro Comp Series of wire panel systems if you are looking for a complete wire harness system that includes all the wires and switches need for a full install.

Upload: dodieu

Post on 19-Apr-2018

216 views

Category:

Documents


2 download

TRANSCRIPT

©2012 The Hoffman Group L.L.C. All rights reserved. ProComp Basic - 1 of 12 Version 3 12/14/12

The above instructions are for reference only. THG LLC is not responsible for any inaccuracies in the above instructions. THG LLC is also not responsible for any property damage or personal injuries resulting from the above instructions. Installation by qualified automotive professionals is highly recommended.

1

WIRE SYSTEM

WWW.KEEPITCLEANWIRING.COMTECH SUPPORT: 503.693.1918

1 2

3

ULTRA SMALL 12 PANEL WIRE SYSTEM IMPORTANT: The below instructions

are referring to a general installation. Your vehicle may very from the vehicles

described in these instructions use the diagrams that best describe your vehicle.

Mounting the fuse panel.

The best place to mount the fuse panel is in a flat dry location away from any heat source near the steering column. It is important to note that you should avoid running or mounting wire away from any moving parts such as: brake pedal, gas pedal, linkage controls, and steering controls. Once mounted, find a location on the firewall and drill a 1 1/4" hole to run all needed wires into the engine compartment of the vehicle.

Final Installation:

By this time all wires should be connected or terminated and secured to your vehicle. To start your vehicle for the first time follow these easy steps:

1.Turn off all accessories.2. Close all doors, hood, and trunks.3. Place the ignition switch in the "OFF" position.4. Check to insure there is a fuse on the starter wire.5. Connect the negative battery cable to the battery.6. Check for current draw by connecting one side of a test light to the positive cable, and the other end to the positive side of the battery. If the light goes on you have a either a short or an accessory drawing power. To find the short remove each wire until the light goes out. If you have a dim or no light then it's safe to hook up the positive cable. 7. Test the system and all accessories.

PROCOMP12PROCOMP12B

CHECKLISTNo.

Terminal 2 Fuse Size Output 1No.Terminal 1 Color RELOCATE NOT USED

1 Black

2 White

3 Purple

4 Brown

5

6

7

15

White

Blue

Pink

GrayRed16

17

18

19

20

21

8

9

10

11

12

13

14

22

23

24

25

26

28

21

N/A

Yellow

Green

N/A

Blue/White

20amp

15amp

15amp

20amp

30amp

30amp

30amp

20amp15amp

Not Used

10amp

5amp

Not Used

30amp

Heater

Gauges

Signal Sw

Wiper

Power ACC

ACC1

Heater/AC

RelayBrack Sw

N/A

Spare

Hazard/Spare

N/A

ACC2

Please read the following instructions carefully.

This kit does not include all the wire and connectors you need to wire up a complete vehicle. This wire harness kit is designed to replace your fuse box and main wire harness only. The wire that come out of the fuse box is designed to go directly to your vehicles existing switches and connectors. You will use your factory harness, or supply your own wire to complete the rest of the wiring after the switch or connector.The instructions include basic wiring diagrams to show how to integrate this harness to standard vehicle wiring system. The diagrams are for reference only and do not indicate how your vehicle is wired. The diagrams also show other wires and components that are not included in your kit.This kit is ideal for basic vehicle wiring for Rat Rods, Hot Rods, Street Rods, Dune Buggies, and Custom Vehicles. Please look at Keep It Clean's Pro Comp Series of wire panel systems if you are looking for a complete wire harness system that includes all the wires and switches need for a full install.

©2012 The Hoffman Group L.L.C. All rights reserved. ProComp Basic - 2 of 12 Version 3 12/14/12

The above instructions are for reference only. THG LLC is not responsible for any inaccuracies in the above instructions. THG LLC is also not responsible for any property damage or personal injuries resulting from the above instructions. Installation by qualified automotive professionals is highly recommended.

2

Please refer to page 3 for these wiring suggestion diagrams.

Included in Kit:

Not Included In Kit:

IGN Switch Input (yellow)

Brake SW (red)

Spare (yellow)

Hazard/Spare (green)

Battery It (red)

ACC2 (blue/white)

IGN ACC (yellow)

Wiper (brown)

Power ACC (white)

Heater (black)

Relay Output (gray)

Signal SW (purple)

Gauges (white)

87

86 85

30

87A OUTPUT

INPUT

ACC1 (blue)

Heater/AC (pink)

22 23 24 25 26 27 28

15 16 17 18 19 20 21

8

Whi

te (g

roun

d)

9 1011

12 13 14

1 2 3 4 5 6 7

+ –

12AWG

18AWG

20AWG

16AWG

12AWG

12AWG

12AWG

14AWG

14AWG

12AWG

16AWG

16AWG

18AWG

18AWG

18AWG

USER GUIDE AND INSTALLATION MANUALWWW.KEEPITCLEANWIRING.COMTECH SUPPORT: 503.693.1918

©2012 The Hoffman Group L.L.C. All rights reserved. ProComp Basic - 3 of 12 Version 3 12/14/12

The above instructions are for reference only. THG LLC is not responsible for any inaccuracies in the above instructions. THG LLC is also not responsible for any property damage or personal injuries resulting from the above instructions. Installation by qualified automotive professionals is highly recommended.

3

Wiper Switch Circuit

Brake Switch Circuit

Gauge Circuit

Heater/A.C. Circuit

Turn Signal Circuit

Hazard Circuit

Wiper Switch Wiper Motor

Brake Lights

WIPER (brown)

Brake Switch

BRAKE SW (red)

GAUGES (white)

Heater Switch

HEATER (black)

SIGNAL SW (purple)

HAZ/SPARE (green)

Heater Blower Motor

A.C. Circuit

A/C Switch

A/C (pink)

A/C Blower Motor

Rear Signals

FrontSignals

Signal Switch

Hazard Switch Rear Signals

FrontSignals

USER GUIDE AND INSTALLATION MANUALWWW.KEEPITCLEANWIRING.COMTECH SUPPORT: 503.693.1918

©2012 The Hoffman Group L.L.C. All rights reserved. ProComp Basic - 4 of 12 Version 3 12/14/12

The above instructions are for reference only. THG LLC is not responsible for any inaccuracies in the above instructions. THG LLC is also not responsible for any property damage or personal injuries resulting from the above instructions. Installation by qualified automotive professionals is highly recommended.

4

HEA

DLIG

HT PW

R [G

ray]

DO

ME &

INTER

IOR LG

T RETU

RN

DA

SH LIG

HTS

F PARK

LGTS

LATE STY

LE GM

PARK

LGTS

DIM

MER

SW

R PA

RK

LGTS [F]

HI B

EAM

[H]

LO B

EAM

[G]

KEY

ACC [Yellow

Input]

STARTER

[E]

COIL [A

]IG

NITIO

N

BA

TTERY [R

ed Inp

ut]BA

TIGN

ACC

ST

FUEL

METER

TEMP

METER

OIL

METER

VO

LTM

ETER

TACH

OM

ETERSPEED

OM

ETER

LFT TURN IND

RT TURN IND

GAUGE POWER [WHITE]

FUEL GAUGE [from sender]

TEMP GAUGE from sensor [D]

TACHOMETER [Input B]

OIL PRESS. GAUGE [Sensor C]

DASH LIGHTS

HIGH BEAM IND

DASH S

ECTIO

N

For R

efe

rence

Only. W

ires n

ot in

cluded.

USER GUIDE AND INSTALLATION MANUALWWW.KEEPITCLEANWIRING.COMTECH SUPPORT: 503.693.1918

©2012 The Hoffman Group L.L.C. All rights reserved. ProComp Basic - 5 of 12 Version 3 12/14/12

The above instructions are for reference only. THG LLC is not responsible for any inaccuracies in the above instructions. THG LLC is also not responsible for any property damage or personal injuries resulting from the above instructions. Installation by qualified automotive professionals is highly recommended.

5

DOM

E LIGH

T

REV LIGH

T SW

REV LIGH

T

BRAKE LIG

HT

FUEL PU

MP

R PARK [light [ F

]

LR TURN

RR TURN

DOM

E LIGH

T

THIRD BRA

KE LIGH

T

TRUN

K LIGH

T

FUEL PU

MP

LICENSE PLATE LIG

HT

LR PARK

LR BRAKE

REV LIGH

T

REV LIGH

T

LR TURN

RR PARK

RR BRAKE

RR TURN

RR TURN

SIGN

AL

FAN

RF TURN

LF TURN

PARK [light [ F

]

LOW

BEAM

[ G]

HIG

H BEA

M [ H

]

HO

RNH

ORN

LF HEA

DLIGH

T

LF PARK

LF TURN

RF HEA

DLIGH

T

FAN

RF PARK

RF TURN

Rear

Front

FRO

NT &

REA

R D

IAG

RAM

S

For R

efe

rence

Only. W

ires n

ot in

cluded.

USER GUIDE AND INSTALLATION MANUALWWW.KEEPITCLEANWIRING.COMTECH SUPPORT: 503.693.1918

©2012 The Hoffman Group L.L.C. All rights reserved. ProComp Basic - 6 of 12 Version 3 12/14/12

The above instructions are for reference only. THG LLC is not responsible for any inaccuracies in the above instructions. THG LLC is also not responsible for any property damage or personal injuries resulting from the above instructions. Installation by qualified automotive professionals is highly recommended.

6

F234

ALT EXCITO

R A

LT-STARTER

Charg

ing S

yste

ms

EARLY

LATE

HIG

H O

UTP

UT W

IRE

STARTER

RS

GM

SPEC

IFIC D

IAG

RAM

S

For R

efe

rence

Only. W

ires n

ot in

cluded.

COIL PO

S

TACH

OM

ETER [ B]

DIST

COIL

RESISTOR

STARTER

RS

+-

GM

Sta

ndard

Ignitio

n (P

OIN

TS TY

PE)

Engin

e C

onnectio

ns

HEI

OIL SENDING [C]

COIL POS [A]TACHOMETER [B]

CHOKE

TEMP SENDING [D]

STARTER [E]

STARTER

FRON

T

USER GUIDE AND INSTALLATION MANUALWWW.KEEPITCLEANWIRING.COMTECH SUPPORT: 503.693.1918

MO

PAR S

PEC

IFIC D

IAG

RAM

S 1

OF 2

Fo

r Refe

rence

Only. W

ires n

ot in

cluded.

Charg

ing S

yste

ms

HIG

H O

UTP

UT W

IRE

STARTER

RS

BAT

FLD

FLDIG

N

EARLY

LATE

ALT EXCITO

R\A

LT POW

ER

BAT

FLD

FLD

ELECTRO

NIC

REG

ULA

TOR

ELECTRO

NIC

REG

ULA

TOR

ALTER

NATO

R

ALTER

NATO

R

Mopar Ignition (START/RUN)

IG

BAT

ST SGL

COIL POS [A]

STARTER [E]

TACHOMETER [B]

DIST

COIL

RESISTOR

STARTER

S B

+ -

+ ñ

NEUTRALSAFETY SWITCH

STARTERRELAY

©2012 The Hoffman Group L.L.C. All rights reserved. ProComp Basic - 7 of 12 Version 3 12/14/12

The above instructions are for reference only. THG LLC is not responsible for any inaccuracies in the above instructions. THG LLC is also not responsible for any property damage or personal injuries resulting from the above instructions. Installation by qualified automotive professionals is highly recommended.

7

USER GUIDE AND INSTALLATION MANUALWWW.KEEPITCLEANWIRING.COMTECH SUPPORT: 503.693.1918

MO

PAR S

PEC

IFIC D

IAG

RAM

S 2

OF 2

Fo

r Refe

rence

Only. W

ires n

ot in

cluded.

Engin

e C

onnectio

ns

IG

BAT

ST SGL

+-

COIL POS [A]

TACHOMETER [B]

CHOKE

STARTER [E]

TEMP SENDING [D]

OIL SENDING [C]

DIST

NEU

TRAL

SAFETY

SW

ITCH

STA

RTER

RELA

Y

STARTER

SB

COIL

FRON

T

Mopar Ig

nitio

n (ELEC

TRO

NIC

)

IGN

ITION

RESISTOR

DIST

COIL

+-

COIL PO

S

TACH

OM

ETER [white]

©2012 The Hoffman Group L.L.C. All rights reserved. ProComp Basic - 8 of 12 Version 3 12/14/12

The above instructions are for reference only. THG LLC is not responsible for any inaccuracies in the above instructions. THG LLC is also not responsible for any property damage or personal injuries resulting from the above instructions. Installation by qualified automotive professionals is highly recommended.

8

USER GUIDE AND INSTALLATION MANUALWWW.KEEPITCLEANWIRING.COMTECH SUPPORT: 503.693.1918

FORD S

PEC

IFIC D

IAG

RAM

S 1

OF 2

Fo

r Refe

rence

Only. W

ires n

ot in

cluded.

Charg

ing S

yste

ms

ALT EXCITO

R A

LT-STARTER

ALTER

NATO

R

REG

ULA

TOR

STAN

DARD W

IRE

I A S F

S

F BA

T

HIG

H O

UTP

UT W

IRE

STARTER

RELA

Y

ALTER

NATO

R

+

ñ

STARTER

Ford

Ignitio

n

FROM

NEU

TRAL

SAFETY SW

ITCH

STARTER

RELA

Y

ALTER

NATO

R

+

ñ

STARTER

SI

COIL PO

S [A]

TACH

OM

ETER [white]

DIST

COIL

RESISTOR

+-

©2012 The Hoffman Group L.L.C. All rights reserved. ProComp Basic - 9 of 12 Version 3 12/14/12

The above instructions are for reference only. THG LLC is not responsible for any inaccuracies in the above instructions. THG LLC is also not responsible for any property damage or personal injuries resulting from the above instructions. Installation by qualified automotive professionals is highly recommended.

9

USER GUIDE AND INSTALLATION MANUALWWW.KEEPITCLEANWIRING.COMTECH SUPPORT: 503.693.1918

FORD S

PEC

IFIC D

IAG

RAM

S 2

OF 2

Fo

r Refe

rence

Only. W

ires n

ot in

cluded.

Ford

Ignitio

n (ELEC

TRO

NIC

) STARTER

RELA

YSI

COIL PO

S [A]

[white]

[red]

[green][orange][purple][black]

TACH

OM

ETER [B]DIST

COIL

+-

ELECTRO

NIC

IGN

ITION

MO

DULE

Engin

e C

onnectio

ns

STARTER

RELA

Y

SI

+

ñ

COIL

+-

DIST

COIL POS [A]TACHOMETER [B]

CHOKE

STARTER [E]

TEMP SENDING [D]

OIL SENDING [C]

FRON

T

©2012 The Hoffman Group L.L.C. All rights reserved. ProComp Basic - 10 of 12 Version 3 12/14/12

The above instructions are for reference only. THG LLC is not responsible for any inaccuracies in the above instructions. THG LLC is also not responsible for any property damage or personal injuries resulting from the above instructions. Installation by qualified automotive professionals is highly recommended.

10

USER GUIDE AND INSTALLATION MANUALWWW.KEEPITCLEANWIRING.COMTECH SUPPORT: 503.693.1918

Steering Column Information For Reference Only

©2012 The Hoffman Group L.L.C. All rights reserved. ProComp Basic - 11 of 12 Version 3 12/14/12

The above instructions are for reference only. THG LLC is not responsible for any inaccuracies in the above instructions. THG LLC is also not responsible for any property damage or personal injuries resulting from the above instructions. Installation by qualified automotive professionals is highly recommended.

11

USER GUIDE AND INSTALLATION MANUALWWW.KEEPITCLEANWIRING.COMTECH SUPPORT: 503.693.1918

16AWG Br

H26

H25

16AWG V

Color

D8

No.

16AWG

Spec.

V HORN/FLASHER

HAZARD

F1

E2 E1

F1

D8

F1

H25

B1

B2

H11

H12

B2

C1

©2012 The Hoffman Group L.L.C. All rights reserved. ProComp Basic - 12 of 12 Version 3 12/14/12

The above instructions are for reference only. THG LLC is not responsible for any inaccuracies in the above instructions. THG LLC is also not responsible for any property damage or personal injuries resulting from the above instructions. Installation by qualified automotive professionals is highly recommended.

12

WWW.KEEPITCLEANWIRING.COMTECH SUPPORT: 503.693.1918

OPTIONAL ACCESSORIES

USE THESE EXCELLENT ADD-ON ACCESSORIES TO ENHANCE YOUR WIRE PANEL SYSTEM

• SIMPLE INSTALLATION• LONG LIFE AND RELIABLE OPERATION• BACKED BY A LIMITED LIFETIME WARRANTY

IGNITION SWITCH DIMMER SWITCH

BATTERY KILLHEADLIGHT SWITCH

RELAYS

Keep it Clean's headlight switch offers CAD design engerneering to provide a smooth operation! Keep It Clean's unique screw on design makes installation a snap, and offers a clean smooth look.

Keep It Clean's battery kill switch offers maximum performance and easy operation. The BATK CAD design offers a long life of smooth operation. Backed by a limited lifetime warranty.

Keep It Clean's heavy duty 40-amp relays are the best choice for any sort of 12-volt wiring project. Single-pull/Double-throw springs mean that your RA-1000 relays will never get stuck or short out on you. Combine the RA-1000 relay with the RAS relay socket, and you've just saved yourself hours of wiring time!

FLEX LOOM

Give your installations the ultimate professional appearance. Split Looms keep all your wires in place and protected from the elements, as well as giving any wiring job that final touch.

Keep it Clean's dimmer switch offers CAD design engerneering to provide a smooth operation! Keep It Clean's unique floor mount designmakes installation a snap, and offers a clean smooth look.

Keep it Cleans ignition switch offers CAD design engineering to provide a smooth operation! Keep It Clean's unique screw on design makes installation a snap, and offers a clean smooth look. Each switch comes w/ 4 heavy duty copper terminals w/ locking nuts for Ignition, Accessory, Battery, & Starter.