technical advantages in fabrication offshore wind farms foundations

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TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

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Page 1: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

TECHNICAL ADVANTAGES IN FABRICATION

OFFSHORE WIND FARMS FOUNDATIONS

Page 2: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

IDESA PRESENTATIONactivity

IDESAACTIVITIES

OIL&GASOnshoreOffshore

Core Bussines90% exportation

OTHERS- Aeronautical

Cement Fertilizers

PulpCombined Cycle

power plants

CLEAN ENERGIES

OCEAN ENERGIESEólica y undimotriz

SOLAR

HYDROGEN

CO2

BIOFUELSNUCLEAR

RECHEARCH AND DEVELOPMENT ACTIVITIES AND PROJECTS

Page 3: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

PRODUCTSColumns / TowerCoke DrumsReactorsSeparatorsHelixchangers - ABB Lummus Tanks y SpheresSilosDrumsShell & Tube Heat ExchangersBoilersPipes

LICENSORSConocophilipsUOPAxensCBI LummusExxon Mobile – EMREHaldor TopsøeFoster WheelerKBRKanfa

ENGINEERING COMPANIES

FluorKBR

Foster WheelerJacobsBechtelAmec

MW KelloggTechnip

Técnicas ReunidasSNC Lavalin

Astra EvangelistaIntecsaAdaptKCC

ExterranPeerless

SenerPrecser Rand

BA EnergyProsernatCobra P.I.

OIL&GASOnshoreOffshore

Core Bussines90% exportation

END USERSShell

Exxon MobileValero

MarathonTesoro

ChevronDow

DupontSunocoMotiva

BPConocoPhilips

RepsolPetrobas

GalpStatoilPemex

RPC-Concon-ENAPCepsa

Saudi AramcoTotal

RelianceRabigh

SurguenetftegasEnagas

SyncrudeHellenic Petroleum

PetroplusLinde

More than 4.000 equipments manufactured

IDESA PRESENTATIONactivity

Page 4: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

LICENSORSUOPExxon Mobile

ENGINEERING COMPANIES

FluorKBR

Foster WheelerJacobsBechtelAmec

USA References

END USERSExxon Mobile

ValeroMarathon

TesoroChevron

Dow ChemicalDupontSunocoMotiva

Coca Cola

More than 200 equipments manufactured for American engineering companies and working for USA and Canada.

IDESA PRESENTATIONactivity

LOCATIONSTexas

LuisianaIndiana

CaliforniaMichiganAlberta

etc.

Page 5: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

CLEAN ENERGIES

OCEAN ENERGIESEólica y undimotriz

SOLAR

HYDROGEN

CO2

BIOFUELS

IDESA PRESENTATIONR&D Projects

IDESA participates in an ambitious R&D Project about oceanic energies (OCEAN LIDER). The Project aims to develop the necessary technologies for implantation of integrated facilities to make the most of renewable oceanic energies: waves and marine currents.

IDESA takes part actively in Cenit ConSOLi+Da Project. The project will perform Research and Development activities in Concentrating Solar Thermal Technologies (Cylindrical Parabolic Receivers, Power Tower and Stirling Discs) consolidating the leading position of Spain in the thermosolar technology.

IDESA also participates in the Cenit SOST CO2 Project. The objective of the Project is basically to analyze the complete life cycle of CO2 from its capture on the emission sources to its transportation, storage, and large scale appraisement.

IDESA is involved in many R&D projects related with clean energies.

HiPRwindThe aim of the HiPRwind (“hyperwind”) project is to investigate, develop and test new solutions for very large wind turbines for future offshore developments at an industrial scale. The project will address critical issues of offshore wind turbine technology such as extreme reliability, remote maintenance and grid integration with particular emphasis on floating wind turbines.

Page 6: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

STORAGE TANKS COLUMNS / STEAM CONDENSER

COKE DRUMS SPHERES TOWERS

EXCHANGERS

OIL&GAS

EXAMPLES OF PRODUCTS MANUFACTURED BY IDESA

IDESA PRESENTATIONactivity

Page 7: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

IDESA PRESENTATIONCompany structure

I.T.CIDESA Technical Consortia

MEMBERS

− IDESA− IDEFAB− Ideas y Soluciones de Ingeniería− Cosermo− Aislamientos Suaval− Tuinsa Norte− Monrasa− Noguera− Talleres Larrea− Talleres Vallina− Talleres Guerra− Industrial Moreypi− Indemesa− Apg connect− Metalúrgica MG− Fundación Prodintec− Talleres Cubia− Montajes del Cantábrico− Cemacome Insular− Tainca− Instalaciones y montajes Albandi− MECAL− Talleres Pitito− Metálicas de Somonte− Caldelán− Mecanizados Cas− Verot− Calderería, Reparaciones yProyectos del Norte− Alusín− Nortemecánica− Inmeca− Edima− Silmeca− Mecanizados Tombba− Mecainsa

IDEFAB(Idesa Fabrication S.A.)IDESA Participation: 75%

Grupo Daniel AlonsoDACERO Shops

www.grupo-danielalonso.es

IDESA(Ingeniería y Diseño Europeo S.A.)

Strategic Partner

Ownership

Head / Coordination

Page 8: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

PRODUCTSAutoclaves

Bioethanol Storage TanksScientific Facilities

Pulp Evaporation UnitsPTE Compresosrs

Mounded Storage Plants

LICENSORSKvaerner PulpingABC CompresosrsSiemensHydrogas & Chemicals FranceOschatz GmbhOtros…

END USERSAirbusEnceArcelorMittalBorealisCoca ColaBasfCarburos MatálicoLiebherrGas Natural Unión FenosaAbener-AbengoaCernCiemat

OTHERS- Aeronautical

Cement Fertilizers

PulpCombined cycle

power Plants

IDESA PRESENTATIONactivity

Page 9: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

IDEFAB WorkshopParque Empresarial del Principado de Asturias. AvilésCovered surface area: 21.000 m2

Height under hook: 16.500 mm.Maximun manufactured weight : 2.000 Tm.Max. Diameter to be manufactured: 15.000 mm.

IDESA PRESENTATIONfacilities

Page 10: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

NAVE IDESA / IDESA-GDAParque Empresarial del Principado de Asturias. Avilés

Covered surface area: 16.000 m2 Uncovered surface area: 6.000 m2Height under hook: 16.000 mm.Max. Diameter to be manufactured: 15.000 mm.

IDESA PRESENTATIONfacilities

Page 11: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

IDESA PRESENTATIONfacilities

DACERO WorkshopVeriña (Gijón)Covered surface area: 12.000 m2

Height under hook: 12.000 mm.Paint Cabin

Page 12: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

SAW MACHINES FOR

LONGITUDINAL & CIRCULAR WELD

TANK TURNING

ROLL

SPECIFIC MACHINES DESIGN AND MANUFACTURE We desing and manufacture specific machines for our activity

HIDRAULIC FORMING

PRESS4000 TN

IDESA PRESENTATIONSpecific machines

Page 13: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

FURNANCE DIMENSIONS

12,5 x 12,5 x 43 m. (can be extend to 16 x 16 x 45 m.)

Without weight limits

POST WELD HEAT

TREATMENT

TECSub-merge-arc welding machines (double arc) Narrow GapMax. Thickness 300 mm.

PROCESS FOR DIFERENT MATERIALSCarbon steelAloy SteelStainless steel

WELD INSPECTIONS NDT’sMagnetic particlesPenetrating liquidsRadiographyUltrasound (conventional y recordable)

IDESA PRESENTATIONWelding capabilities

Page 14: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

HEAD OFFICEParque Científico y TecnológicoEdificio Félix Herreros (Gijón)Surface area: 2.500 m2

Capacity for 150 positions distributed on 5 floors.

IDESA PRESENTATIONfacilities

Page 15: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

Avilés Port

IDEFAB

IDESA

AVILÉS PORT

Shop are located at 1 Km (0,7 Mill) from heavy shipment docks/storage area of the Avilés Port.

FREE ROAD ACCESS TO PORT

Once duly loaded and trimmed onto special trolleys, transport time from shop to dock takes just 5 hours.

IDESA SHOPS

ADITIONAL STORAGE AREA

IDESA PRESENTATIONStorage and logistic activities

Page 16: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

IDESA PRESENTATIONStorage and logistic activities

AVILÉS PORT

RIGHT BANK QUAYSSan Agustín Dock

Sourthem Quay: Lenght: 260 m.Area: 10.400 m2.Draught: 7 m.

Eastern Quay Lenght: 740 m.Area: 48.993 m2.Draught: 7 / 9 m.

LEFT BANK QUAYS

San Juan de Nieva Docks: Lenght: 300 / 380 m.Area: 106.173 m2.Draught: 10 / 12 m.

Raices Dock Lenght: 823 m.Area: 163.750 m2.Draught: 8 m.

Raices Dock extensionLenght: 410 m.Area: 99.555 m2.Draught: 12 m.

Page 17: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

IDESA PRESENTATIONStorage and logistic activities

PHASE I: (On construction. Finished by

end of 2010)Lenght: 506 m.

Area: 54.210 m2.Draught: 14 m.

PHASE II: (Expected by 2011-2012)-

2012to be awared september 2010

Lenght: 495 m.Area: 115.080 m2.

Draught: 14 m.

PHASE III: (HOLD)

Lenght: 724m.Area: 208.791 m2.

Draught: 14 m.

EXPANSION OF AVILÉS PORT

Page 18: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

IDESA PRESENTATIONStorage and logistic activities

260.000 m2 STORAGE AREA

(La OSA dock)

Page 19: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

IDEFABSHOP

IDESA SHOPS

SHOP

77.000 m2Nearby Avilés Port

loading docksADITIONAL

STORAGE AREA

AVILES PORT

ARCELORMITTAL SHOPS NOT IN USEAvailable to be refurnished as per market requirements

VERIÑA STEEL MILL

GIJÓN PORT

AVILÉS STEEL MILL

HEAD OFFICE

AvilésGijón

SPAIN

Asturias

LOCATION

Page 20: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS
Page 21: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

IDESA has incorporated more than 30 associated companies to support

and expand its overall capabilities.

Flexibility of small companies together with IDESA’s experience

and reliability is combined.

IDESA provides technical, financial and commercial support.

Page 22: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

ITC ADVANTAGES• Supported by only one Technical Dept. (IDESA)Each workshop specialized in different processes such as:

MachiningDrilling (Investment in drilling machinery)Shell fabricationChannel fabricationBundle fabricationFinal assembly and testing

•Most competitive manpower price from small workshops Best delivery term Better quality

Page 23: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

More than manufacturers: Engineering, calculation, logístic activities, etc.

IDESA PRESENTATIONMore than manufacturers

Page 24: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

MANUFACTURER OF FOUNDATIONS:Monopiles and Transition Pieces

-Strict quality controls-Wide manufacture capacity

-Extensive experience in the demanding oil/gas sector.

-Advanced technology-Logistic facilities: load and unload

ENGINEERING:Technical office.

-Technical office with more than 70 persons, much of them engeneers.

-Mechanical calculation software and experience-Design departament

-New solutions.

RESEARCH AND DEVELOPMENT:-Strong R&D departament.

-Extensive experience in ambitious proyects in colaboration with other companies.-Design and fabrication of specific machines .

-New ideas and innovative solutions.

¡WE ARE MORE THAN MANUFACTURERS!¡WE ARE MORE THAN MANUFACTURERS!

KNOWLEDGE:- Welding School

- Monitoring trainning to all staff

- Mentoring programs

IDESA PRESENTATIONMore than manufacturers

Page 25: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

PARTICIPATION IN OFFSHORE WIND ENERGY

SECTORSUPPLIER OF FOUNDATIONS

REFERENCES

Page 26: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

Active participation in process of quotation for manufacturing foundations for following offshore wind farms:

− Greater Gabbard

− Sheringam Shoal

− Nordergründe

− Baltic I

− Lincs

− London Array

− Belgium 3

− Butendiek

− Gwynt y Môr

− Eneco (Scheveningen Buiten)

− Anholt

− Kriegers Flak (Baltic 2)

− Dudgeon

−Thornton Bank (Phase II & III)

−Dantysk

−Eldepasco

Activities:- Reception and study of specifications from client (drawings, rules, design conditions, etc.)

-Market knowledge (projects, clients, suppliers, prices, etc.) -Technical and commercial meeting with clients, suppliers and partners.

PARTICIPATION IN OFFSHORE WIND ENERGY

SECTORSUPPLIER OF FOUNDATIONS

REFERENCES

Page 27: TECHNICAL ADVANTAGES IN FABRICATION OFFSHORE WIND FARMS FOUNDATIONS

EXHIBITIONS:As exhibitors:- BWEA Offshore Wind 09 (London June 09)- European Offshore Wind 2011 EWEA Conference and Exhibition (Stockholm September 09)

As visitors:- EWEA Offshore Wind 08 (Brussels June 08)

R&D ProjectsOCEAN LIDER (Development of the necessary technologies for implantation of integrated facilities to make the most of renewable oceanic energies: waves and marine currents)

Development of new concepts of foundations and high efficient process for their fabrication.

HiPrwind (Development of floating foundations) – European Project

OTHERSMembers of Reoltec (Spanish Platform of wind sector). Offshore group.Members of EWEA (The European Wind Energy Association)

PARTICIPATION IN OFFSHORE WIND ENERGY

SECTORSUPPLIER OF FOUNDATIONS

REFERENCES