technical advantages in fabrication offshore wind farms foundations
TRANSCRIPT
TECHNICAL ADVANTAGES IN FABRICATION
OFFSHORE WIND FARMS FOUNDATIONS
IDESA PRESENTATIONactivity
IDESAACTIVITIES
OIL&GASOnshoreOffshore
Core Bussines90% exportation
OTHERS- Aeronautical
Cement Fertilizers
PulpCombined Cycle
power plants
CLEAN ENERGIES
OCEAN ENERGIESEólica y undimotriz
SOLAR
HYDROGEN
CO2
BIOFUELSNUCLEAR
RECHEARCH AND DEVELOPMENT ACTIVITIES AND PROJECTS
PRODUCTSColumns / TowerCoke DrumsReactorsSeparatorsHelixchangers - ABB Lummus Tanks y SpheresSilosDrumsShell & Tube Heat ExchangersBoilersPipes
LICENSORSConocophilipsUOPAxensCBI LummusExxon Mobile – EMREHaldor TopsøeFoster WheelerKBRKanfa
ENGINEERING COMPANIES
FluorKBR
Foster WheelerJacobsBechtelAmec
MW KelloggTechnip
Técnicas ReunidasSNC Lavalin
Astra EvangelistaIntecsaAdaptKCC
ExterranPeerless
SenerPrecser Rand
BA EnergyProsernatCobra P.I.
OIL&GASOnshoreOffshore
Core Bussines90% exportation
END USERSShell
Exxon MobileValero
MarathonTesoro
ChevronDow
DupontSunocoMotiva
BPConocoPhilips
RepsolPetrobas
GalpStatoilPemex
RPC-Concon-ENAPCepsa
Saudi AramcoTotal
RelianceRabigh
SurguenetftegasEnagas
SyncrudeHellenic Petroleum
PetroplusLinde
More than 4.000 equipments manufactured
IDESA PRESENTATIONactivity
LICENSORSUOPExxon Mobile
ENGINEERING COMPANIES
FluorKBR
Foster WheelerJacobsBechtelAmec
USA References
END USERSExxon Mobile
ValeroMarathon
TesoroChevron
Dow ChemicalDupontSunocoMotiva
Coca Cola
More than 200 equipments manufactured for American engineering companies and working for USA and Canada.
IDESA PRESENTATIONactivity
LOCATIONSTexas
LuisianaIndiana
CaliforniaMichiganAlberta
etc.
CLEAN ENERGIES
OCEAN ENERGIESEólica y undimotriz
SOLAR
HYDROGEN
CO2
BIOFUELS
IDESA PRESENTATIONR&D Projects
IDESA participates in an ambitious R&D Project about oceanic energies (OCEAN LIDER). The Project aims to develop the necessary technologies for implantation of integrated facilities to make the most of renewable oceanic energies: waves and marine currents.
IDESA takes part actively in Cenit ConSOLi+Da Project. The project will perform Research and Development activities in Concentrating Solar Thermal Technologies (Cylindrical Parabolic Receivers, Power Tower and Stirling Discs) consolidating the leading position of Spain in the thermosolar technology.
IDESA also participates in the Cenit SOST CO2 Project. The objective of the Project is basically to analyze the complete life cycle of CO2 from its capture on the emission sources to its transportation, storage, and large scale appraisement.
IDESA is involved in many R&D projects related with clean energies.
HiPRwindThe aim of the HiPRwind (“hyperwind”) project is to investigate, develop and test new solutions for very large wind turbines for future offshore developments at an industrial scale. The project will address critical issues of offshore wind turbine technology such as extreme reliability, remote maintenance and grid integration with particular emphasis on floating wind turbines.
STORAGE TANKS COLUMNS / STEAM CONDENSER
COKE DRUMS SPHERES TOWERS
EXCHANGERS
OIL&GAS
EXAMPLES OF PRODUCTS MANUFACTURED BY IDESA
IDESA PRESENTATIONactivity
IDESA PRESENTATIONCompany structure
I.T.CIDESA Technical Consortia
MEMBERS
− IDESA− IDEFAB− Ideas y Soluciones de Ingeniería− Cosermo− Aislamientos Suaval− Tuinsa Norte− Monrasa− Noguera− Talleres Larrea− Talleres Vallina− Talleres Guerra− Industrial Moreypi− Indemesa− Apg connect− Metalúrgica MG− Fundación Prodintec− Talleres Cubia− Montajes del Cantábrico− Cemacome Insular− Tainca− Instalaciones y montajes Albandi− MECAL− Talleres Pitito− Metálicas de Somonte− Caldelán− Mecanizados Cas− Verot− Calderería, Reparaciones yProyectos del Norte− Alusín− Nortemecánica− Inmeca− Edima− Silmeca− Mecanizados Tombba− Mecainsa
IDEFAB(Idesa Fabrication S.A.)IDESA Participation: 75%
Grupo Daniel AlonsoDACERO Shops
www.grupo-danielalonso.es
IDESA(Ingeniería y Diseño Europeo S.A.)
Strategic Partner
Ownership
Head / Coordination
PRODUCTSAutoclaves
Bioethanol Storage TanksScientific Facilities
Pulp Evaporation UnitsPTE Compresosrs
Mounded Storage Plants
LICENSORSKvaerner PulpingABC CompresosrsSiemensHydrogas & Chemicals FranceOschatz GmbhOtros…
END USERSAirbusEnceArcelorMittalBorealisCoca ColaBasfCarburos MatálicoLiebherrGas Natural Unión FenosaAbener-AbengoaCernCiemat
OTHERS- Aeronautical
Cement Fertilizers
PulpCombined cycle
power Plants
IDESA PRESENTATIONactivity
IDEFAB WorkshopParque Empresarial del Principado de Asturias. AvilésCovered surface area: 21.000 m2
Height under hook: 16.500 mm.Maximun manufactured weight : 2.000 Tm.Max. Diameter to be manufactured: 15.000 mm.
IDESA PRESENTATIONfacilities
NAVE IDESA / IDESA-GDAParque Empresarial del Principado de Asturias. Avilés
Covered surface area: 16.000 m2 Uncovered surface area: 6.000 m2Height under hook: 16.000 mm.Max. Diameter to be manufactured: 15.000 mm.
IDESA PRESENTATIONfacilities
IDESA PRESENTATIONfacilities
DACERO WorkshopVeriña (Gijón)Covered surface area: 12.000 m2
Height under hook: 12.000 mm.Paint Cabin
SAW MACHINES FOR
LONGITUDINAL & CIRCULAR WELD
TANK TURNING
ROLL
SPECIFIC MACHINES DESIGN AND MANUFACTURE We desing and manufacture specific machines for our activity
HIDRAULIC FORMING
PRESS4000 TN
IDESA PRESENTATIONSpecific machines
FURNANCE DIMENSIONS
12,5 x 12,5 x 43 m. (can be extend to 16 x 16 x 45 m.)
Without weight limits
POST WELD HEAT
TREATMENT
TECSub-merge-arc welding machines (double arc) Narrow GapMax. Thickness 300 mm.
PROCESS FOR DIFERENT MATERIALSCarbon steelAloy SteelStainless steel
WELD INSPECTIONS NDT’sMagnetic particlesPenetrating liquidsRadiographyUltrasound (conventional y recordable)
IDESA PRESENTATIONWelding capabilities
HEAD OFFICEParque Científico y TecnológicoEdificio Félix Herreros (Gijón)Surface area: 2.500 m2
Capacity for 150 positions distributed on 5 floors.
IDESA PRESENTATIONfacilities
Avilés Port
IDEFAB
IDESA
AVILÉS PORT
Shop are located at 1 Km (0,7 Mill) from heavy shipment docks/storage area of the Avilés Port.
FREE ROAD ACCESS TO PORT
Once duly loaded and trimmed onto special trolleys, transport time from shop to dock takes just 5 hours.
IDESA SHOPS
ADITIONAL STORAGE AREA
IDESA PRESENTATIONStorage and logistic activities
IDESA PRESENTATIONStorage and logistic activities
AVILÉS PORT
RIGHT BANK QUAYSSan Agustín Dock
Sourthem Quay: Lenght: 260 m.Area: 10.400 m2.Draught: 7 m.
Eastern Quay Lenght: 740 m.Area: 48.993 m2.Draught: 7 / 9 m.
LEFT BANK QUAYS
San Juan de Nieva Docks: Lenght: 300 / 380 m.Area: 106.173 m2.Draught: 10 / 12 m.
Raices Dock Lenght: 823 m.Area: 163.750 m2.Draught: 8 m.
Raices Dock extensionLenght: 410 m.Area: 99.555 m2.Draught: 12 m.
IDESA PRESENTATIONStorage and logistic activities
PHASE I: (On construction. Finished by
end of 2010)Lenght: 506 m.
Area: 54.210 m2.Draught: 14 m.
PHASE II: (Expected by 2011-2012)-
2012to be awared september 2010
Lenght: 495 m.Area: 115.080 m2.
Draught: 14 m.
PHASE III: (HOLD)
Lenght: 724m.Area: 208.791 m2.
Draught: 14 m.
EXPANSION OF AVILÉS PORT
IDESA PRESENTATIONStorage and logistic activities
260.000 m2 STORAGE AREA
(La OSA dock)
IDEFABSHOP
IDESA SHOPS
SHOP
77.000 m2Nearby Avilés Port
loading docksADITIONAL
STORAGE AREA
AVILES PORT
ARCELORMITTAL SHOPS NOT IN USEAvailable to be refurnished as per market requirements
VERIÑA STEEL MILL
GIJÓN PORT
AVILÉS STEEL MILL
HEAD OFFICE
AvilésGijón
SPAIN
Asturias
LOCATION
IDESA has incorporated more than 30 associated companies to support
and expand its overall capabilities.
Flexibility of small companies together with IDESA’s experience
and reliability is combined.
IDESA provides technical, financial and commercial support.
ITC ADVANTAGES• Supported by only one Technical Dept. (IDESA)Each workshop specialized in different processes such as:
MachiningDrilling (Investment in drilling machinery)Shell fabricationChannel fabricationBundle fabricationFinal assembly and testing
•Most competitive manpower price from small workshops Best delivery term Better quality
More than manufacturers: Engineering, calculation, logístic activities, etc.
IDESA PRESENTATIONMore than manufacturers
MANUFACTURER OF FOUNDATIONS:Monopiles and Transition Pieces
-Strict quality controls-Wide manufacture capacity
-Extensive experience in the demanding oil/gas sector.
-Advanced technology-Logistic facilities: load and unload
ENGINEERING:Technical office.
-Technical office with more than 70 persons, much of them engeneers.
-Mechanical calculation software and experience-Design departament
-New solutions.
RESEARCH AND DEVELOPMENT:-Strong R&D departament.
-Extensive experience in ambitious proyects in colaboration with other companies.-Design and fabrication of specific machines .
-New ideas and innovative solutions.
¡WE ARE MORE THAN MANUFACTURERS!¡WE ARE MORE THAN MANUFACTURERS!
KNOWLEDGE:- Welding School
- Monitoring trainning to all staff
- Mentoring programs
IDESA PRESENTATIONMore than manufacturers
PARTICIPATION IN OFFSHORE WIND ENERGY
SECTORSUPPLIER OF FOUNDATIONS
REFERENCES
Active participation in process of quotation for manufacturing foundations for following offshore wind farms:
− Greater Gabbard
− Sheringam Shoal
− Nordergründe
− Baltic I
− Lincs
− London Array
− Belgium 3
− Butendiek
− Gwynt y Môr
− Eneco (Scheveningen Buiten)
− Anholt
− Kriegers Flak (Baltic 2)
− Dudgeon
−Thornton Bank (Phase II & III)
−Dantysk
−Eldepasco
Activities:- Reception and study of specifications from client (drawings, rules, design conditions, etc.)
-Market knowledge (projects, clients, suppliers, prices, etc.) -Technical and commercial meeting with clients, suppliers and partners.
PARTICIPATION IN OFFSHORE WIND ENERGY
SECTORSUPPLIER OF FOUNDATIONS
REFERENCES
EXHIBITIONS:As exhibitors:- BWEA Offshore Wind 09 (London June 09)- European Offshore Wind 2011 EWEA Conference and Exhibition (Stockholm September 09)
As visitors:- EWEA Offshore Wind 08 (Brussels June 08)
R&D ProjectsOCEAN LIDER (Development of the necessary technologies for implantation of integrated facilities to make the most of renewable oceanic energies: waves and marine currents)
Development of new concepts of foundations and high efficient process for their fabrication.
HiPrwind (Development of floating foundations) – European Project
OTHERSMembers of Reoltec (Spanish Platform of wind sector). Offshore group.Members of EWEA (The European Wind Energy Association)
PARTICIPATION IN OFFSHORE WIND ENERGY
SECTORSUPPLIER OF FOUNDATIONS
REFERENCES