technical and environmental improvement of lng carrier’s propulsion machinery using jatropha biao...
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TECHNICAL AND ENVIRONMENTAL IMPROVEMENT OF LNG CARRIER’S PROPULSION MACHINERY USING
JATROPHA BIAO DIESEL FUEL
Prof. M. A. MosaadNaval Architecture and Marine Engineering
Department Faculty of Engineering, Port Said University,
Egypt
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Abstract
A promising alternative fuel Jatropha methyl easter has
drawn the attention of researchers in recent times as a high
potential substrate for production of biodiesel fuel. In this
paper the combustion, performance and emission
characteristics of a single cylinder diesel engine when fuelled
with JME, diesel oil and natural gas are evaluated
experimentally and theoretically. The experimental results
showed that the thermal and volumetric efficiency of diesel
engine is higher than Jatropha biodiesel engine. The specific
fuel consumption, exhaust gas temperature, HC, CO2 and NO
were comparatively higher in Jatropha biodiesel. While an
appreciable increase in CO emission when using diesel.
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Abstract cont.
The CFD offers a powerful and convenient way to help
understanding physical and chemical processes involved in
internal combustion engines between diesel oil fuel and JME
fuel. It concluded that the deviation between diesel fuel
pressure and JME not exceeds 3 bar and the trend for
compression pressure almost same. The temperature
deviation between diesel fuel and JME not exceeds 40 k and
the trend for temperature almost same. Finally the
maximum heat release rate of JME is lower than that of
diesel fuel. The experimental and CFD investigations
indicated that the Jatropha biodiesel can be used instead of
diesel fuel oil with safe engine operation
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IntroductionDefinition of the problem
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Steam DFDEDRL
LNG Carriers in Service or Under Construction (2015)
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Steam DFDEDRL
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The aim of this research is to explore the technical feasibility of Jatropha biodiesel in direct injection compression ignition engine without any substantial hardware modifications.
Introduction
Aim of the study
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Experimental Setup and Results
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The study scenarios:
Experimental Setup and Results
1st phaseExperimental Set Up
2nd phase Instrumentation and Measurements
3rd phase Instruments Calibration
4th phase Uncertainties And Error Analysis
5th phase Experimental Results And Discussion
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Experimental Setup and Results
ITEMS SPECIFICATIONS
Make/model Apan Diesel India
Brake power (kW) 7.5
Rated speed (rpm)
1200
Number of cylinders One – cylinder
Aspiration Natural
Cooling system Air cooler
Cycles Four stroke engine
Bore 102 mm
Stroke 110 mm
Compression ratio 16.5
Cubic capacity 896 cc
Starting Manual
Coupling Flexible
Fuel Tank capacity 7.5 liter
Lubrication oil type SAE 30/ 40
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Measurements
installation
Equipment calibration
Record readings
Average readings
Final measured
data
Check Exhaust
gas analyzer
Reading accuracy
Yes
No
Experimental test procedures
Experimental Setup and Results
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Experimental Results and Discussion
Brake Thermal Efficiency
1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 66
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12
15
18
21
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27
30
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diesel onlydiesel with natural gasJatrophajatropha with natural gas
LOADS(KW)
Th
erm
al E
ffic
ien
cy %
Experimental Setup and Results
• The thermal efficiency for diesel oil increased by 1.2% and the
characteristics are almost same
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Experimental Results and Discussion
Volumetric Efficiency
1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 682
83
84
85
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90
91
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diesel onlydiesel with natural gasJatrophajatropha with natural gasE.Kerkhof ref(15)
LOADS(KW)
Volu
met
ric
Effiec
incy
%
Experimental Setup and Results
• Volumetric efficiency slightly higher when diesel fuel is used as a fuel but the maximum increased about 1.4%.
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Computational Fluid Dynamics (CFD)
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Engine Mesh
– 3 D Model– 221- 459 CA– 965,000 Cells–Mixed type cells– Δt = 0.5 CA
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The study scenarios:
Computational Fluid Dynamics (CFD)
1st phaseBuilding a valid CFD model
2nd phase
SIMULATED CFD model
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Diesel engine
Experimental
results
Assign measuring readings
Boundary conditions
Geometry
drawing
Mesh generati
on
Solver governi
ng equatio
ns
CFD model
Run packag
e
CFD results
Error analysi
s
Valid CFD Model
Measurement
readings
Computational Fluid Dynamics (CFD)
1st phase Building a valid CFD model
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Computational Fluid Dynamics (CFD)
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Model Validation
• Experimental & CFD model comparison error 7%
• Over predication 7%
250 270 290 310 330 350 370 390 410 430 4500
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20
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80
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Maker Curve
CFD Curve
P-θ Curve
Cyl
ider
pre
ssu
re (
bar
)
Crank angle
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Valid CFD Model
JMEDiesel oil
Comparison study
CFD results for diesel oil
CFD results for JME
2nd phase SIMULATED CFD model
Computational Fluid Dynamics (CFD)
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Results and discussion
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Results and discussion
COMPARISON BY USING P-Θ CURVE
pressure Contour using Diesel oil pressure Contour using JME
CFD Contour for static pressure before compression
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230 250 270 290 310 330 350 370 390 410 4300
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20
30
40
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60
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80
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Diesel CFDJatropha CFD
P-Θ CURVE
Cylin
der
Pres
sure
(bar
)Crank Angle
CFD P-θ curves for Diesel oil Pressure – crank angle diagram for JME and diesel
COMPARISON BY USING P-Θ CURVE
CFD P-θ curves for JME
Results and discussion
Indicated Pressure decreased by 6.4% when
using Jatropha biodiesel as compared with
diesel fuel cylinder indicated pressure
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Comparison By Using Temperature Curve
Temperature Contour of combustion using JME
Temperature Contour of combustion using Diesel oil
Temperature Contour before injection
Results and discussion
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Comparison By Using Temperature Curve
Combustion temperature using diesel oil
Combustion temperature using JME
230 280 330 380 430300
400
500
600
700
800
900
1000
1100
1200
1300CFD diesel
Crank Angle
Tem
per
atu
re
(k)
Temperature – crank angle diagram for JME and diesel
Results and discussion
Exhaust temperature increased by 4.3% when used Jatropha biodiesel
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Comparison By Using P-V Diagram
2E-19 1E-04 2E-04 3E-04 4E-04 5E-04 6E-04 7E-04 8E-04 9E-04 1E-030
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20
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80
90
CFD dieselCFD JME
Volume m3
Pre
ssu
re (
bar
)
P-V Diagram
Results and discussion
• The work done for diesel oil is increased by about 3% more than JME
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Comparison By Using Heat Release Curves
300 320 340 360 380 4000
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20
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40
50
60
70
80
90
-60
-40
-20
0
20
40
60
80
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120
140
Crank Angle
Rat
e of
hea
t re
leas
e
Cyl
ind
er P
ress
ure
(b
ar)
300 310 320 330 340 350 360 370 380 390 4000
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-30
-20
-10
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Cylin
der
Pres
sure
(bar
)
Crank Angle
Rate
of h
eat
rele
ase
heat release curves for diesel heat release curves for JME
Results and discussion
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300 310 320 330 340 350 360 370 380 390 400-40-30-20-10
0102030405060708090
100110120130
Crank angle
Rate
of h
eat
rele
ase
Comparison By Using Heat Release Curves
Heat release curves for diesel and JME
Results and discussion
• The maximum heat release rate of JME is lower than that of diesel fuel, the maximum heat release rate of JME is 74.97 J/deg CA compared with 127.96 J/deg CA for diesel fuel.
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Nitric Monoxide NO Emissions
NOx emissions Contour of Diesel oil
NOx emissions Contour of JME
Results and discussion
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Nitric Monoxide NO Emissions
0 1 2 3 4 5 60
200
400
600
800
1000
1200
1400
Diesel CFD
JME CFD
Diesel EXP
JME EXP
NOx emmision
NO
x pp
m
NOx emission curves for diesel oil and JME
Results and discussion
NOx emissions of JME was increased by about 9% as compared to diesel fuel
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CO2 EMISSIONS
CO2 emissions Contour for JME
CO2 emissions Contour for Diesel oil
Results and discussion
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CO2 EMISSIONS
0 1 2 3 4 5 60
0.005
0.01
0.015
0.02
0.025
0.03
0.035
0.04
0.045CFD dieselCFD JME
Mas
s w
eigh
t av
-er
age
Load (kw)
Results and discussion
CO2 emissions Contour for JME and diesel oil
The JME CO2 emission increased by 7%
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Conclusions
• Experimental & CFD model comparison error was 7%
• The work done for diesel oil is increased by about 3% more than
JME
• Indicated Pressure decreased by 6.4% when using Jatropha
biodiesel as compared with diesel fuel cylinder indicated pressure
• Exhaust temperature increased by 4.3% when used Jatropha
biodiesel.
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Conclusions
• The thermal efficiency for diesel oil increased by 1.2% and the
characteristics are almost same
• Volumetric efficiency slightly higher when diesel fuel is used as a fuel but the maximum increased about 1.4%.
• NOx emissions of JME was increased by about 9% as compared to diesel fuel
• The JME CO2 emission increased by 7%
• The CO emissions for JME is lower than diesel oil by 6.4%.
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Overall Conclusions
The overall conclusion of the experiments and
the CFD study shown that the JME
successfully replace pilot diesel oil in dual
engine burning natural gas in LNG carriers.
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Recommendations for future work
• The experiments may be repeated for a high power diesel engine and more engine settings to study different types of Jatropha biodiesel Contaminants.
• Study the injection timings and excess air ratio for each type.
• Measure the temperature in the combustion chamber instead of exhaust manifold.
• Study the effect of changing injection timing in diesel engine performance when using JME and diesel fuel
• The properties of JME must be carefully studied in order to reduce the emission produce from JME
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