technical data (aus) · § design approved to as1228:2016 reference ... 4 vsrt-15 rev 01 27-12-2018...
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Fulton Steam Solutions Inc 972 Centreville Road, PULASKI NY 13142
DISTRIBUTED IN AUSTRALIA BY HUNT BOILERS P a g e | 1 VSRT-15 Rev 01 27-12-2018 Tech Data (AUS)
Technical Data (AUS) Ultra Efficient | Vertical Spiral Rib Tubeless Steam Boiler
Model: VSRT-15 Modulating
Standard Features and Devices
§ § Ultra High Efficiency up to 86% § Variable Speed (VSD) High Pressure
Combustion Fan § Fully modulating up to 6:1 turndown
ratio on burner § Low NOx emissions <20 ppm § Media free cyclonic combustion air
intake filter § Siemens LMV burner management
system § Industrial pilot ignition § 1,034 kPa Maximum Allowable
Working Pressure § Highest in class stored water capacity § Vertical Tubeless Heat Exchanger § Thick wall construction § Never needs re-tubing § Fully wetted design – no refractory § Operating and high pressure limit
switches § Two (2) Low Water Cut Off probes
with manual reset § Gas train § Safety interlock contacts for external
device § Emergency-stop contacts § Safety Relief Valve § Stainless steel jacket § Fully meeting requirements of AS2593
for Unattended operation
Control and Equipment Options § Automatic surface blowdown
(TDS) § High water protection § Auto bottom blowdown
(Timer or TDS) § High integrity 1st and 2nd low
water level control § Modbus interface (BACS) § Optional HMI interface § Grundfos multi-stage vertical
feed water pump
Listings & Compliance § Manufactured in the USA to ASME BPVC
Sections I, II and IX § ASME S-stamped § Design Approved to AS1228:2016 reference
SD-20183392-1 § Full MDR compliance documentation
provided
Trim Kit Items (Shipped Loose) § Pressure Gauge § Installation and Operation Manual § Gauge glasses § Cyclonic air filter
Information provided in this document is based on standard boiler configurations. Alternate or custom configurations may result in deviations. Fulton practices continuous product improvement and reserves the right to change specifications and/or dimensions without notice. No information provided in the document constitutes a guarantee, consult factory for any guarantees
Fulton Steam Solutions Inc 972 Centreville Road, PULASKI NY 13142
DISTRIBUTED IN AUSTRALIA BY HUNT BOILERS P a g e | 2 VSRT-15 Rev 01 27-12-2018 Tech Data (AUS)
Technical Data (AUS) Ultra Efficient | Vertical Spiral Rib Tubeless Steam Boiler
Model: VSRT-15 Modulating
Capacities (Applies to
elevations up to 600 m
etres)
VSRT Model VSRT-15
Rated Output at High Fire kW 150
Minimum Output at Low Fire kW 25
Rated Output From and at 100ºC kg/hr 235
Fuel Requirem
ents (Pressure requirem
ents at rated input)
VSRT Model VSRT-15
Fuel Usage at Rated Input (Natural Gas)* M3/hr 16.36 (633.04 MJ)
Fuel Usage at Rated Input (LPG)** M3/hr 6.79 (633.04 MJ)
Min Gas Pressure (NG or LPG) mbar 19
Max Gas Pressure (NG or LPG) mbar 35
* m³/hr based on 38.7 MJ/m³ Natural Gas
** m³/hr based on 93.2 MJ/m³ LPG
Electrical Requirements
(Applies to <20ppm N
Ox standard blow
er motor
and control options)
VSRT Model VSRT-15
Electrical Supply* volts
Ø Hz
415 3 50
Control Voltage Volts ac 110
IP Rating 54
Boiler - Full Load Amps Amps 14.8
Feed Pump - Full Load Amps Amps 2.50
*Includes standard Burner fan motor, feed water pump & standard control circuit.
Weights &
Volum
e
VSRT Model VSRT-15
Dry Weight (unpacked) kg 877
Water Volume at Normal Working Level Litres 356
Fulton Steam Solutions Inc 972 Centreville Road, PULASKI NY 13142
DISTRIBUTED IN AUSTRALIA BY HUNT BOILERS P a g e | 3 VSRT-15 Rev 01 27-12-2018 Tech Data (AUS)
Technical Data (AUS) Ultra Efficient | Vertical Spiral Rib Tubeless Steam Boiler
Model: VSRT-15 Modulating
Air Intake and Ventilation
Requirements
VSRT Model VSRT-15 Open Flued (Type B)
Boiler Room Ventilation for Combustion (free area)
Low Level Inlet Cm2 Refer AS/NZS 5601.1
Boiler Room Ventilation for Combustion (free area)
High Level Outlet Cm2 Refer AS/NZS 5601.1
Typical Combustion Air Intake Flow Rate M3/hr 228
Flue Requirem
ents
VSRT Model VSRT-15 Open Flued (Type B)
Minimum Allowable Draft Pressure
Boiler Operating
in WC kPa
-0.25 -0.062
Flue Gas Exhaust Flow Rate at 861 kPa
M3/min
Actual M3/min
4.08 7.25
Emissions
Typical Natural Gas O
peration (Corrected to 3%
O2 , CO
to be 10ppm
or less)
VSRT Model VSRT-15 <20 ppm NOx
condition
VSRT-15 15% excess air operation
NOx kg/hr 0.006 0.019
SOx kg/hr 0.0002 0.0002
CO kg/hr 0.0020 0.0020
Min Clearances (Local codes m
ay supersede Fulton
requirements)
VSRT Model VSRT-15
Side, Front, Rear and Top clearances from Boiler (see
also AS3892) mm 1,000
Total Height Required above Boiler for Burner Removal
mm 250
Fulton Steam Solutions Inc 972 Centreville Road, PULASKI NY 13142
DISTRIBUTED IN AUSTRALIA BY HUNT BOILERS P a g e | 4 VSRT-15 Rev 01 27-12-2018 Tech Data (AUS)
Technical Data (AUS) Ultra Efficient | Vertical Spiral Rib Tubeless Steam Boiler
Model: VSRT-15 Modulating
Dimensions and W
eights N
OTE: Specifications and dim
ensions are approximate and for reference purposes only. Fulton reserves the right to change
specifications and/or dimensions w
ithout notice. Graphics contained in this brochure m
ay not be representative of actual product.
VSRT Model VSRT-15
(A) Height without Trim mm 1,869
(B) Height with Trim mm 1,926
(C) Height to Remove Burner mm 2,540
(D) Width without Trim mm 766
(E) Width with Trim mm 1,390
(F) Depth mm 1,324
(G) Height to Flue (CL) mm 1,248
Steam Outlet (NB) mm 50 ANSI 150#
Feed Water Inlet (NPT) mm 25
Main Blowdown (NPT) mm 32
Surface blowdown (NPT) mm 20
Safety Valve (NPT) mm 40
Natural Gas Inlet (BSP) mm 25
Air Inlet mm 100
Flue mm 152
Approximate Shipping Weight Kg 1,134
Approximate Operating Weight Kg 1,232
Approximate Flooded Weight Kg 1,365
CUSTOM ENGINEERED SOLUTIONS
With extensive engineering experience, Fulton’s team can design and build a system tailored to your specific needs. From concept to delivery, you are par t of the process, ensuring timely and accurate completion of your custom engineered system.
^ INDUSTRY LEADER IN SYSTEMS ENGINEERING
^ SINGLE-SOURCE TURNKEY SYSTEMS
^ WIDE RANGE OF ANCILLARY EQUIPMENT
^ 10 YEAR PRESSURE VESSEL WARRANTY
SPECIFICATIONS AT A GLANCE
NOTE: Specifications and dimensions are approximate and for reference purposes only. Fulton reserves the right to change specifications and/or dimensions without notice. Graphics contained in this brochure may not be representative of actual product.
MODEL: VSRT 10 15 20 30 40 50 60SPECIFICATIONS
Fuel Input MBH 400 600 800 1,200 1,600 2,000 2,400
Steam Output, F&A 212°F LB/HR 345 518 690 1,035 1,380 1,725 2,070
Output MBH 335 503 670 1,005 1,340 1,673 2,000
Water Capacity GAL 94 94 112 112 333 333 333
DIMENSIONS
(A) Height w/o Trim IN 72.80 72.80 79.25 79.25 96 96 96
(B) Height w/ Trim IN 77 77 86 87 103 103 103
(C) Height w/ Burner Pull IN 99 99 110 110 130 130 130
(D) Width w/o Trim IN 32.5 32.5 32.5 32.5 53.5 53.5 53.5
(E) Width w/ Trim IN 59 59 61 60 68 68 68
(F) Depth IN 56 56 59 62 81 81 81
Steam Outlet (150 psi, NPT) IN 2 2 3 3 4 4 4
Feedwater Inlet (NPT) IN 1 1 1 1 1 1 1
Main Blowdown (NPT) IN 1 1 1.25 1.25 1.5 1.5 1.5
Surface blowdown (NPT) IN 0.75 0.75 0.75 0.75 0.75 0.75 0.75
Safety Valve Outlet (150psi, NPT) IN 1 1 1 1 1 1.25 1.25
Natural Gas Inlet (NPT) IN 1 1 1 1.25 1.25 1.5 1.5
Air Inlet IN 6 6 6 6 6 6 6
Flue IN 6 6 8 8 10 10 10
WEIGHTS
Approximate Shipping Weight LB 2,500 2,500 3,281 3,400 5,100 5,200 5,400
Approximate Operating Weight LB 2,716 2,716 3,645 3,764 6,740 6,840 7,040
Approximate Flooded Weight LB 3,008 3,008 3,939 4,058 7,450 7,550 7,750
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