technical data (aus) · § design approved to as1228:2016 reference ... 4 vsrt-15 rev 01 27-12-2018...

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Fulton Steam Solutions Inc 972 Centreville Road, PULASKI NY 13142 DISTRIBUTED IN AUSTRALIA BY HUNT BOILERS Page | 1 VSRT-15 Rev 01 27-12-2018 Tech Data (AUS) Technical Data (AUS) Ultra Efficient | Vertical Spiral Rib Tubeless Steam Boiler Model: VSRT-15 Modulating Standard Features and Devices § Ultra High Efficiency up to 86% § Variable Speed (VSD) High Pressure Combustion Fan § Fully modulating up to 6:1 turndown ratio on burner § Low NOx emissions <20 ppm § Media free cyclonic combustion air intake filter § Siemens LMV burner management system § Industrial pilot ignition § 1,034 kPa Maximum Allowable Working Pressure § Highest in class stored water capacity § Vertical Tubeless Heat Exchanger § Thick wall construction § Never needs re-tubing § Fully wetted design – no refractory § Operating and high pressure limit switches § Two (2) Low Water Cut Off probes with manual reset § Gas train § Safety interlock contacts for external device § Emergency-stop contacts § Safety Relief Valve § Stainless steel jacket § Fully meeting requirements of AS2593 for Unattended operation Control and Equipment Options § Automatic surface blowdown (TDS) § High water protection § Auto bottom blowdown (Timer or TDS) § High integrity 1 st and 2 nd low water level control § Modbus interface (BACS) § Optional HMI interface § Grundfos multi-stage vertical feed water pump Listings & Compliance § Manufactured in the USA to ASME BPVC Sections I, II and IX § ASME S-stamped § Design Approved to AS1228:2016 reference SD-20183392-1 § Full MDR compliance documentation provided Trim Kit Items (Shipped Loose) § Pressure Gauge § Installation and Operation Manual § Gauge glasses § Cyclonic air filter Information provided in this document is based on standard boiler configurations. Alternate or custom configurations may result in deviations. Fulton practices continuous product improvement and reserves the right to change specifications and/or dimensions without notice. No information provided in the document constitutes a guarantee, consult factory for any guarantees

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Page 1: Technical Data (AUS) · § Design Approved to AS1228:2016 reference ... 4 VSRT-15 Rev 01 27-12-2018 Tech Data (AUS) Technical Data (AUS) ... Graphics contained in this brochure may

Fulton Steam Solutions Inc 972 Centreville Road, PULASKI NY 13142

DISTRIBUTED IN AUSTRALIA BY HUNT BOILERS P a g e | 1 VSRT-15 Rev 01 27-12-2018 Tech Data (AUS)

Technical Data (AUS) Ultra Efficient | Vertical Spiral Rib Tubeless Steam Boiler

Model: VSRT-15 Modulating

Standard Features and Devices

§ § Ultra High Efficiency up to 86% § Variable Speed (VSD) High Pressure

Combustion Fan § Fully modulating up to 6:1 turndown

ratio on burner § Low NOx emissions <20 ppm § Media free cyclonic combustion air

intake filter § Siemens LMV burner management

system § Industrial pilot ignition § 1,034 kPa Maximum Allowable

Working Pressure § Highest in class stored water capacity § Vertical Tubeless Heat Exchanger § Thick wall construction § Never needs re-tubing § Fully wetted design – no refractory § Operating and high pressure limit

switches § Two (2) Low Water Cut Off probes

with manual reset § Gas train § Safety interlock contacts for external

device § Emergency-stop contacts § Safety Relief Valve § Stainless steel jacket § Fully meeting requirements of AS2593

for Unattended operation

Control and Equipment Options § Automatic surface blowdown

(TDS) § High water protection § Auto bottom blowdown

(Timer or TDS) § High integrity 1st and 2nd low

water level control § Modbus interface (BACS) § Optional HMI interface § Grundfos multi-stage vertical

feed water pump

Listings & Compliance § Manufactured in the USA to ASME BPVC

Sections I, II and IX § ASME S-stamped § Design Approved to AS1228:2016 reference

SD-20183392-1 § Full MDR compliance documentation

provided

Trim Kit Items (Shipped Loose) § Pressure Gauge § Installation and Operation Manual § Gauge glasses § Cyclonic air filter

Information provided in this document is based on standard boiler configurations. Alternate or custom configurations may result in deviations. Fulton practices continuous product improvement and reserves the right to change specifications and/or dimensions without notice. No information provided in the document constitutes a guarantee, consult factory for any guarantees

Page 2: Technical Data (AUS) · § Design Approved to AS1228:2016 reference ... 4 VSRT-15 Rev 01 27-12-2018 Tech Data (AUS) Technical Data (AUS) ... Graphics contained in this brochure may

Fulton Steam Solutions Inc 972 Centreville Road, PULASKI NY 13142

DISTRIBUTED IN AUSTRALIA BY HUNT BOILERS P a g e | 2 VSRT-15 Rev 01 27-12-2018 Tech Data (AUS)

Technical Data (AUS) Ultra Efficient | Vertical Spiral Rib Tubeless Steam Boiler

Model: VSRT-15 Modulating

Capacities (Applies to

elevations up to 600 m

etres)

VSRT Model VSRT-15

Rated Output at High Fire kW 150

Minimum Output at Low Fire kW 25

Rated Output From and at 100ºC kg/hr 235

Fuel Requirem

ents (Pressure requirem

ents at rated input)

VSRT Model VSRT-15

Fuel Usage at Rated Input (Natural Gas)* M3/hr 16.36 (633.04 MJ)

Fuel Usage at Rated Input (LPG)** M3/hr 6.79 (633.04 MJ)

Min Gas Pressure (NG or LPG) mbar 19

Max Gas Pressure (NG or LPG) mbar 35

* m³/hr based on 38.7 MJ/m³ Natural Gas

** m³/hr based on 93.2 MJ/m³ LPG

Electrical Requirements

(Applies to <20ppm N

Ox standard blow

er motor

and control options)

VSRT Model VSRT-15

Electrical Supply* volts

Ø Hz

415 3 50

Control Voltage Volts ac 110

IP Rating 54

Boiler - Full Load Amps Amps 14.8

Feed Pump - Full Load Amps Amps 2.50

*Includes standard Burner fan motor, feed water pump & standard control circuit.

Weights &

Volum

e

VSRT Model VSRT-15

Dry Weight (unpacked) kg 877

Water Volume at Normal Working Level Litres 356

Page 3: Technical Data (AUS) · § Design Approved to AS1228:2016 reference ... 4 VSRT-15 Rev 01 27-12-2018 Tech Data (AUS) Technical Data (AUS) ... Graphics contained in this brochure may

Fulton Steam Solutions Inc 972 Centreville Road, PULASKI NY 13142

DISTRIBUTED IN AUSTRALIA BY HUNT BOILERS P a g e | 3 VSRT-15 Rev 01 27-12-2018 Tech Data (AUS)

Technical Data (AUS) Ultra Efficient | Vertical Spiral Rib Tubeless Steam Boiler

Model: VSRT-15 Modulating

Air Intake and Ventilation

Requirements

VSRT Model VSRT-15 Open Flued (Type B)

Boiler Room Ventilation for Combustion (free area)

Low Level Inlet Cm2 Refer AS/NZS 5601.1

Boiler Room Ventilation for Combustion (free area)

High Level Outlet Cm2 Refer AS/NZS 5601.1

Typical Combustion Air Intake Flow Rate M3/hr 228

Flue Requirem

ents

VSRT Model VSRT-15 Open Flued (Type B)

Minimum Allowable Draft Pressure

Boiler Operating

in WC kPa

-0.25 -0.062

Flue Gas Exhaust Flow Rate at 861 kPa

M3/min

Actual M3/min

4.08 7.25

Emissions

Typical Natural Gas O

peration (Corrected to 3%

O2 , CO

to be 10ppm

or less)

VSRT Model VSRT-15 <20 ppm NOx

condition

VSRT-15 15% excess air operation

NOx kg/hr 0.006 0.019

SOx kg/hr 0.0002 0.0002

CO kg/hr 0.0020 0.0020

Min Clearances (Local codes m

ay supersede Fulton

requirements)

VSRT Model VSRT-15

Side, Front, Rear and Top clearances from Boiler (see

also AS3892) mm 1,000

Total Height Required above Boiler for Burner Removal

mm 250

Page 4: Technical Data (AUS) · § Design Approved to AS1228:2016 reference ... 4 VSRT-15 Rev 01 27-12-2018 Tech Data (AUS) Technical Data (AUS) ... Graphics contained in this brochure may

Fulton Steam Solutions Inc 972 Centreville Road, PULASKI NY 13142

DISTRIBUTED IN AUSTRALIA BY HUNT BOILERS P a g e | 4 VSRT-15 Rev 01 27-12-2018 Tech Data (AUS)

Technical Data (AUS) Ultra Efficient | Vertical Spiral Rib Tubeless Steam Boiler

Model: VSRT-15 Modulating

Dimensions and W

eights N

OTE: Specifications and dim

ensions are approximate and for reference purposes only. Fulton reserves the right to change

specifications and/or dimensions w

ithout notice. Graphics contained in this brochure m

ay not be representative of actual product.

VSRT Model VSRT-15

(A) Height without Trim mm 1,869

(B) Height with Trim mm 1,926

(C) Height to Remove Burner mm 2,540

(D) Width without Trim mm 766

(E) Width with Trim mm 1,390

(F) Depth mm 1,324

(G) Height to Flue (CL) mm 1,248

Steam Outlet (NB) mm 50 ANSI 150#

Feed Water Inlet (NPT) mm 25

Main Blowdown (NPT) mm 32

Surface blowdown (NPT) mm 20

Safety Valve (NPT) mm 40

Natural Gas Inlet (BSP) mm 25

Air Inlet mm 100

Flue mm 152

Approximate Shipping Weight Kg 1,134

Approximate Operating Weight Kg 1,232

Approximate Flooded Weight Kg 1,365

CUSTOM ENGINEERED SOLUTIONS

With extensive engineering experience, Fulton’s team can design and build a system tailored to your specific needs. From concept to delivery, you are par t of the process, ensuring timely and accurate completion of your custom engineered system.

^ INDUSTRY LEADER IN SYSTEMS ENGINEERING

^ SINGLE-SOURCE TURNKEY SYSTEMS

^ WIDE RANGE OF ANCILLARY EQUIPMENT

^ 10 YEAR PRESSURE VESSEL WARRANTY

SPECIFICATIONS AT A GLANCE

NOTE: Specifications and dimensions are approximate and for reference purposes only. Fulton reserves the right to change specifications and/or dimensions without notice. Graphics contained in this brochure may not be representative of actual product.

MODEL: VSRT 10 15 20 30 40 50 60SPECIFICATIONS

Fuel Input MBH 400 600 800 1,200 1,600 2,000 2,400

Steam Output, F&A 212°F LB/HR 345 518 690 1,035 1,380 1,725 2,070

Output MBH 335 503 670 1,005 1,340 1,673 2,000

Water Capacity GAL 94 94 112 112 333 333 333

DIMENSIONS

(A) Height w/o Trim IN 72.80 72.80 79.25 79.25 96 96 96

(B) Height w/ Trim IN 77 77 86 87 103 103 103

(C) Height w/ Burner Pull IN 99 99 110 110 130 130 130

(D) Width w/o Trim IN 32.5 32.5 32.5 32.5 53.5 53.5 53.5

(E) Width w/ Trim IN 59 59 61 60 68 68 68

(F) Depth IN 56 56 59 62 81 81 81

Steam Outlet (150 psi, NPT) IN 2 2 3 3 4 4 4

Feedwater Inlet (NPT) IN 1 1 1 1 1 1 1

Main Blowdown (NPT) IN 1 1 1.25 1.25 1.5 1.5 1.5

Surface blowdown (NPT) IN 0.75 0.75 0.75 0.75 0.75 0.75 0.75

Safety Valve Outlet (150psi, NPT) IN 1 1 1 1 1 1.25 1.25

Natural Gas Inlet (NPT) IN 1 1 1 1.25 1.25 1.5 1.5

Air Inlet IN 6 6 6 6 6 6 6

Flue IN 6 6 8 8 10 10 10

WEIGHTS

Approximate Shipping Weight LB 2,500 2,500 3,281 3,400 5,100 5,200 5,400

Approximate Operating Weight LB 2,716 2,716 3,645 3,764 6,740 6,840 7,040

Approximate Flooded Weight LB 3,008 3,008 3,939 4,058 7,450 7,550 7,750

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