technical data sheet m8643, m8643x3, m8643x4, m8643x5 ...€¦ · continuous filament mat designed...

Continuous Filament Mat Designed for Pultrusion

TECHNICAL DATA SHEETM8643, M8643X3, M8643X4, M8643X5

This con�nuous filament mat is designed primarily for reinforcing pultruded shapes. This mat is characterized as having fast wet-through, good wet-out, good conformability, good surface smoothness and excellent mat strength. This mat is normally used for pultrusion unless special requirements dictate using the following modifica�on.

Use

Description

This is a family of con�nuous filament reinforcing mats designed for pultrusion processes. They are treated with a suitable bonding resin and coupling agent and have good handling proper�es and good weight uniformity.

This document is for reference only. Contact your sales manager for further informa�on.

Available Products

Product

M8643, M8643X3,M8643X4, M8643X5

WeightAvailable Standard Weights *

Trimmed WidthAvailable Standard Widths *

Oz./Sq. Ft.

1.01.52.03.0

g/m2300450600900

Inches506872

Cen�meters127

172.7182.9

*All combinations of non-standard weights and widths including any combinations not reflected in this table may be available only with prior approval of the product engineer.

Product Acceptance Limits & Test Methods

WEIGHT - Values stated are based on 12” x 12” or 30.48 cm x 30.48 cm test specimans.

Weight Per Square Foot

(Ounces)

Nominal Individual (Grams)

Tolerance (Grams)

Tolerance (Grams)

Test MethodCalculated Weight Per Square Meter

(Grams)

0.751.001.251.501.752.002.252.503.00

21.328.435.442.549.656.763.870.985.1

+/- 3.02+/- 2.98+/- 3.54+/- 4.56+/- 4.96+/- 6.29+/- 6.38+/- 7.09+/- 8.59

229.3305.7381.0457.5533.9610.3686.7763.2916.0

+/- 32.56+/- 30.57+/- 38.10+/- 45.75+/- 53.39+/- 61.03+/- 68.67+/- 76.32+/- 91.60

W-01Fc

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EDGE WEIGHT - Values stated are based on 2” x 12” or 5.08 cm x 30.48 cm test specimens.

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(Ounces)

0.751.001.251.501.752.002.252.503.00

Nominal Individual (Grams)

3.64.86.07.08.29.4

10.611.814.2

Tolerance (Grams)

+/- 0.90+/- 1.20+/- 1.50+/- 1.75+/- 2.05+/- 2.35+/- 2.65+/- 3.00+/- 3.55

Approximate Weight Per Square

Meter (Grams)

229.3305.7381.0457.5533.9610.3686.7763.2916.0

Test Method

W-01-Fg-T

IGNITION LOSS (%)

WeightAll

Minimum Individual2.25

Minimum Individual6.75

Test MethodW-05-Ec-T

TENSILE - Values stated are based on 3” x 12” or 7.62 cm x 30.48 cm test specimens.


(Ounces)

0.751.001.251.501.752.002.252.503.00

Minimum Individual (Pounds)

152020202020202020

66.788.988.988.988.988.988.988.988.9

Approximate Weight Per Square Meter

(Grams)

229.3305.7381.0457.5533.9610.3686.7763.2916.0

Test Method

S-01-AG

Minimum Individual (Newtons)

Weight Per SquareFoot (Ounces)

As specified on the order +/- 1/8 +/- 3.175 D-03Aa

Nominal(Inches)

Tolerance(Inches)

Tolerance(Millimeters)

Test Method

All

WIDTH


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ROLL-UP & TELESCOPING REQUIREMENTSThe mat is wound on a 4" (10.2 cm) inside diameter paper tube, having a single tube with a length the same as the mat width with the following tolerances:

For rolls 68” (172.7 cm) and greater, the tube length tolerances are plus 0", minus 1/2" (-1.27 cm) For rolls less than 68” (172.7 cm), the tube length tolerances are plus 0”, minus 1” (-2.54 cm)

*The mat will be so wound that the maximum length of mat telescoping will not exceed 1/2” (1.27 cm). Telescoping is described as the condi�on where successive wraps of mat are not perfectly aligned one upon the other, bringing about a concave effect on one end of the roll and a convex effect on the other.

No tube will protrude past the product.

Preparation for Shipment

Special Precautionary Note

In the event that Superior Hun�ngdon Composites or the customer has reason to suspect that a shipment may contain a contamina�on in any form, the party first suspec�ng such condi�on will no�fy the other and Superior Hun�ngdon Composites assumes responsibility for ini�a�ng appropriate ac�on. The use of the suspect material should be discon�nued, pending an inves�ga�on of the facts.

Significant Visual Properties

The con�nuous filament mat shall meet requirements as set forth in the visual standards maintained by the facility.

Minimum Recommended Laminate Thickness

All

Weight Per SquareFoot (Ounces)

Minimum Laminate Thickness (Inches)*

0.060

Minimum Laminate Thickness (Millimeters)*

1.524

Test Method

Suitable Micrometer

*If the minimum laminated thickness recommended for a given weight exceeds the thickness designed in the customer’s product, the customer is urged to contact the appropriate Superior Huntingdon Composites sales representative for technical advisement prior to production.

COLOR - Yellowness Index ASTM YI D1925


(Ounces)


Meter (Grams)

Target Maximum Average

Test MethodMaximum Individual

All 305 22 30 28 HUN QS.820.COLOR

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Product Identification

Cores will be printed on the inside to iden�fy type, ounces, and tracking.

A content label will adequately iden�fy each roll.

WRAPPINGThe rolls are wrapped in polyethylene.

Standard Packing Method

PACKAGINGThe rolls are mul�ple packed, twelve (individual or common) rolls for widths less than or equal to 42” (106.68 cm) or six (individual or common) rolls for other widths up to 84” (213.36 cm), on a 66” (167.64 cm) x 44” (111.76 cm) varying height pallet. Greater than 84” (213.36 cm) are on a 116” (294.6 cm) x 44” (111.76 cm) varying height pallet. Also, may be heat treated or block.

PALLETIZATIONThe rolls of mat will be palle�zed with pallet stretch packaging.

CONTINUOUS LENGTH ROLLSAll rolls will be con�nuous, one-piece lengths with no wrap-ins permi�ed.

APPROXIMATE FULL ROLL WEIGHT & LENGTH


(Ounces)


Meter (Grams)

Approximate Full Weight

(Pounds)

Approximate Full Roll Length

(Meters)

Approximate Full Roll Length

(Feet)

Approximate Full Weight(Kilograms)

0.751.001.251.501.752.003.00

229.3305.7381.0457.5533.9610.3916.0

3.49 x inches of mat width







272.1211.2163.4136.2116.7102.168.0

893693536447383335223

0.624 x cm of mat width







ROLL DIAMETERAll full rolls are manufactured to a diameter range of 19" (48.26 cm) to 22" (55.88 cm).

Domes�c Note: A maximum of one (1) roll per pallet may be under 19" (48.26 cm), but not less than 9" (22.86 cm).

Export Note: A maximum of one (1) roll per pallet may be under 19" (48.26 cm), but not less than 14" (35.56 cm).

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technical data sheet m8643, m8643x3, m8643x4, m8643x5 ...€¦ · continuous filament mat designed...

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