technical manual direct support and general...

21
* ARMY TM 9-2320-361-34P AIR FORCE TO 36A12-1B-1104 * This manual supersedes M44A1 and M44A2 series data in TM 9-2320-209-34P. Retain TM 9-2320-209-34P for supporting M35 and M44 series trucks. TECHNICAL MANUAL DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE REPAIR PARTS AND SPECIAL TOOLS LIST FOR TRUCK, 2 1/2-TON, 6X6, M44A1 AND M44A2 SERIES (MULTIFUEL) MODEL EIC NSN WITHOUT WINCH EIC NSN WITH WINCH TRUCK, CARGO M35A1 BM5 M35A2 BMA TRUCK, CARGO, XLWB M36A2 BMC TRUCK, CARGO, DROPSIDE M35A2C BMR TRUCK, DUMP M342A2 BMN TRUCK, TRACTOR M275A1 BM4 M275A2 BML TRUCK, TANK, FUEL SERVICING M49A1C BMX M49A2C BME TRUCK, TANK, WATER M50A1 BMZ M50A2 BMG M50A3 BMT TRUCK PIPELINE CONSTRUCTION M756A2 TRUCK MAINTENANCE, EARTH BORING MACHINE AND POLE SETTER M764 TRUCK VAN, SHOP M109A2 BM3 M109A3 BMJ TRUCK, VAN, REPAIR M185A2 BM8 M185A3 BMW 2300-00-542-5633 2320-00-077-1616 2320-00-077-1618 2320-00-926-0873 2320-00-077-1643 2320-00-446-2479 2320-00-077-1640 2320-00-440-3394 2320-00-077-1631 2320-00-440-8307 2320-00-077-1633 2320-00-937-4036 2320-00-440-8313 2320-00-077-1636 4940-00-987-8799 4940-00-007-1638 BM6 2320-00-542-5634 BMB 2320-00-077-1617 BMD 2320-00-077-1619 BMS 2320-00-926-0875 BMP 2320-00-077-1644 BMB 2320-00-077-1641 BMM 2320-00-440-3346 BMF 2320-00-077-1632 BMU 2320-00-937-5264 BMQ 2320-00-904-3277 BMV 2320-00-937-5980 BM2 2320-00-440-8308 BMK 2320-00-077-1637 DISTRIBUTION STATEMENT A . Approved for public release; distributionis unlimited HEADQUARTERS, DEPARTMENT OF THE ARMY JULY 1993

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Page 1: TECHNICAL MANUAL DIRECT SUPPORT AND GENERAL …combatindex.com/store/tech_man/Sample/M44/TM_9-2320-361... · 2016. 11. 28. · repair parts and special tools list for truck, 2 1/2-ton,

* A R M Y T M 9 - 2 3 2 0 - 3 6 1 - 3 4 P

A I R F O R C E T O 3 6 A 1 2 - 1 B - 1 1 0 4

* This manual supersedes M44A1 and M44A2 series datain TM 9-2320-209-34P. Retain TM 9-2320-209-34P for

supporting M35 and M44 series trucks.

T E C H N I C A L M A N U A L

D I R E C T S U P P O R T A N D

G E N E R A L S U P P O R T M A I N T E N A N C E

R E P A I R P A R T S A N D S P E C I A L T O O L S L I S T

F O R

T R U C K , 2 1 / 2 - T O N , 6 X 6 , M 4 4 A 1 A N D M 4 4 A 2 S E R I E S

( M U L T I F U E L )

M O D E L EIC NSN WITHOUT WINCH EIC NSN WITH WINCH

T R U C K , C A R G O M 3 5 A 1 B M 5

M 3 5 A 2 B M A

TRUCK, CARGO, XLWB M 3 6 A 2 B M C

TRUCK, CARGO, DROPSIDE M 3 5 A 2 C B M R

T R U C K , D U M P M 3 4 2 A 2 B M N

T R U C K , T R A C T O R M 2 7 5 A 1 B M 4

M 2 7 5 A 2 B M L

TRUCK, TANK, FUEL SERVICING M 4 9 A 1 C B M X

M 4 9 A 2 C B M E

TRUCK, TANK, WATER M 5 0 A 1 B M Z

M 5 0 A 2 B M G

M 5 0 A 3 B M T

T R U C K P I P E L I N E C O N S T R U C T I O N M 7 5 6 A 2

T R U C K M A I N T E N A N C E , E A R T H

BORING MACHINE AND POLE SETTER M764

TRUCK VAN, SHOP M 1 0 9 A 2 B M 3

M 1 0 9 A 3 B M J

TRUCK, VAN, REPAIR M 1 8 5 A 2 B M 8

M 1 8 5 A 3 B M W

2300-00-542-5633

2 3 2 0 - 0 0 - 0 7 7 - 1 6 1 6

2 3 2 0 - 0 0 - 0 7 7 - 1 6 1 8

2320-00-926-0873

2320-00-077-1643

2320-00-446-2479

2 3 2 0 - 0 0 - 0 7 7 - 1 6 4 0

2 3 2 0 - 0 0 - 4 4 0 - 3 3 9 4

2320-00-077-1631

2320-00-440-8307

2320-00-077-1633

2320-00-937-4036

2320-00-440-8313

2320-00-077-1636

4940-00-987-8799

4940-00-007-1638

B M 6 2 3 2 0 - 0 0 - 5 4 2 - 5 6 3 4

B M B 2 3 2 0 - 0 0 - 0 7 7 - 1 6 1 7

B M D 2 3 2 0 - 0 0 - 0 7 7 - 1 6 1 9

B M S 2 3 2 0 - 0 0 - 9 2 6 - 0 8 7 5

B M P 2 3 2 0 - 0 0 - 0 7 7 - 1 6 4 4

B M B 2 3 2 0 - 0 0 - 0 7 7 - 1 6 4 1

B M M 2 3 2 0 - 0 0 - 4 4 0 - 3 3 4 6

B M F 2 3 2 0 - 0 0 - 0 7 7 - 1 6 3 2

B M U 2 3 2 0 - 0 0 - 9 3 7 - 5 2 6 4

B M Q 2 3 2 0 - 0 0 - 9 0 4 - 3 2 7 7

B M V 2 3 2 0 - 0 0 - 9 3 7 - 5 9 8 0

B M 2 2 3 2 0 - 0 0 - 4 4 0 - 8 3 0 8

BMK 2320-00-077-1637

D I S T R I B U T I O N S T A T E M E N T A . A p p r o v e d f o r p u b l i c r e l e a s e ; d i s t r i b u t i o n i s u n l i m i t e d

H E A D Q U A R T E R S , D E P A R T M E N T O F T H E A R M Y J U L Y 1 9 9 3

Page 2: TECHNICAL MANUAL DIRECT SUPPORT AND GENERAL …combatindex.com/store/tech_man/Sample/M44/TM_9-2320-361... · 2016. 11. 28. · repair parts and special tools list for truck, 2 1/2-ton,

* ARMY TM 9-2320-361-34P

AIR FORCE TO 36A12-1B-1104

TECHNICAL MANUAL

NO. 9-2320-361-34P H E A D Q U A R T E R S

DEPARTMENT OF THE ARMY

T E C H N I C A L O R D E R Washington D.C., 3 0

NO. 36A12-1 B-1 104

DIRECT SUPPORT AND GENERAL SUPPORT MAINTENANCE

REPAIR PARTS AND SPECIAL TOOLS LIST

TRUCK, 2 l/2-TON, 6X6, M44A1 AND M44A2 SERIES

(MULTIFUEL)

Model

TRUCK, CARGO

TRUCK, CARGO, XLWBTRUCK, CARGO, DROPSIDETRUCK, DUMPTRUCK, TRACTOR

TRUCK, TANK, FUEL SERVICING

TRUCK, TANK, WATER

TRUCK, PIPELINE CONSTRUCTIONTRUCK, MAINTENANCE, EARTHBORING MACHINE AND POLE SETTERTRUCK, VAN, SHOP

TRUCI, VAN, REPAIR

M 3 5 A 1M 3 5 A 2M 3 6 A 2M 3 5 A 2 CM 3 4 2 A 2M 2 7 5 A 1

M 2 7 5 A 2

M 4 9 A 1 C

M 4 9 A 2 C

M 5 0 A 1

M 5 0 A 2

M 5 0 A 3

M 7 5 6 A 2

M 7 6 4M 1 0 9 A 2M 1 0 9 A 3M 1 8 5 A 2M 185A3

NSN Without Winch

2320-00-542-5633

2320-00-077-1616

2320-00-077-1618

2320-00-926-0873

2320-00-077-16432320-00-446-2479

2320-00-077-1640

2320-00-440-3349

2320-00-077-1631

2320-0.0-440-8307

2320-00-077-1633

2320-00-937-4036

2320-00-440-8313

2320-00-077-1636

4940-00-987-8799

4940-00-077-1638

* This manual supersedes M44A1 and M44A2 series datain TM 9-2320-209-34P. Retain TM 9-2320-209-34P forsupporting M35 and M44 series trucks.

Current as of 29 January 1993

July 1993

NSN With Winch

2320-00-542-56342320-00-077-16172320-00-077-16192320-00-926-08752320-00-077-1644

2320-00-077-16412320-00-440-33462320-00-077-1632

2320-00-937-52642320-00-904-3277

2320-00-937-59802320-00-440-83082320-00-077-1637

REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS

You can help improve this manual. If you find any mistakes or if you know of a way to improvethe procedures, please let us know. Mail your letter, DA Form 2028 (Recommended Changes toPublications and Blank Forms), or DA Form 2028-2 located in the back of this manual direct to:Commander, U.S. Army Tank-Automotive Command, ATTN: AMSTA-MB, Warren, MI 48397-5000. A reply will be furnished to you.

! .

Distribution Statement A. Approved for Public release; Distribution is Unlimited.

Page 3: TECHNICAL MANUAL DIRECT SUPPORT AND GENERAL …combatindex.com/store/tech_man/Sample/M44/TM_9-2320-361... · 2016. 11. 28. · repair parts and special tools list for truck, 2 1/2-ton,

T M 9 - 2 3 2 0 - 3 6 1 - 3 4 P

T A B L E O F C O N T E N T S

Page

Section I. I N T R O D U C I O N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Section II. REPAIR LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Group 01. E N G I N E

0100 Engine and Container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10100 Engine Mounting and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . 2-20101 Cylinder Head Assembly and Related Parts . . . . . . . . . . . . . . . . . . 3-10102 Vibration Damper and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . 4-10103 Flywheel and Adapter Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 10105 Rocker Arm Covers and Related Parts . . . . . . . . . . . . . . . . . . . . . . . 6-10105 Pushrods and Rocker Arm Shaft Assembly . . . . . . . . . . . . . . . . . . . 7-10105 Tappets and Tappet Chamber Cover . . . . . . . . . . . . . . . . . . . . . . . . . 8-10105 Timing Gear Cover and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . 9-10106 Oil Pan, Pump Assembly, and Related Parts . . . . . . . . . . . . . . . . . 10-10106 Oil Filters and Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10106 Oil Cooler Assembly and Related Parts . . . . . . . . . . . . . . . . . . . . . . . 12-10106 Crankcase Breather, Oil Level Indicator,

and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-10108 Intake and Exhaust Manifolds and Related Parts . . . . . . . . . . . . 14-1

Group 02. C L U T C H0200 Clutch Cover and Drive Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-10202 Clutch Release and Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1

Group 03. FUEL SYSTEM0301 Fuel Injector, Lines, and Related Parts . . . . . . . . . . . . . . . . . . . . . . . 17-10302 Fuel Injector Pump and Related Parts . . . . . . . . . . . . . . . . . . . . . . . 18-10302 Fuel Pump and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-10304 Air Cleaner and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-10305 Turbocharger, Oil Inlet and Drain Tubes,

and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21-10306 Fuel Tank and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-10306 Fuel Tank Hangers and Mounting Hardware . . . . . . . . . . . . . . . . . 23-10306 Fuel Tank Hangers and Mounting Hardware (Tractors) . . . . . . 24-10306 Fuel Lines and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-10306 Fuel Lines and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-10306 Fuel Lines and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-10306 Fuel Lines and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-10309 PrimaryFuel Filter and Related Parts . . . . . . . . . . . . . . . . . . . . . . . 29-10309 Fuel Filters and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-10311 Flame Heater and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-10312 Accelerator and Engine Stop Controls . . . . . . . . . . . . . . . . . . . . . . . . 32-2

Group 04. EXHAUST SYSTEM0401 Exhaust Pipes and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33-10401 Stick Exhaust and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34-10401 Stack Exhaust and Related Parts, Water Tanker . . . . . . . . . . . . . 35-10401 Engine Exhaust Pipes and Stack Pipe Mounting

(Multifuel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-10401 Exhaust Pipes and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . 37-10401 By pass Valve and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-1

IllusFigure

123456 78

9101112

1314

1516

1718192 0

2 12 22 32 42 52 62 72 82 93 03 13 2

3 33 43 5

3 63 73 8

ii

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TM 9-2320-361-34P

Group 05.

Group 06.

Group 07.

Group 08.

Group 09.

Group 10.

TABLE OF CONTENTS (Cont inued)Page

COOLING SYSTEM0501 Radiator and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-10503 Water Manifold and Related Parts... . . . . . . . . . . . . . . . . . . . . . . . . 40-10 5 0 3 T h e r m o s t a t a n d H o u s i n g . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1 - 10504 Water Pump and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42-10505 Fan and Belt Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43-1

ELECTRICAL SYSTEM0 6 0 10 6 0 30 6 0 70 6 0 80 6 0 90 6 0 90 6 0 90 6 0 90 6 0 90 6 0 90 6 1 006110 6 1 2

0 6 1 30 6 1 30 6 1 30 6 1 30 6 1 3

0 6 1 30 6 1 30 6 1 30 6 1 3

60-Ampere Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 - 1Starter and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45-1Instrument Panel and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . 46-1Miscellaneous Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47-1Headlight Assembly and Mounting Hardware . . . . . . . . . . . . . . . . 48-1Blackout Lamp Assembly and Mounting Hardware . . . . . . . . . . 49-1Directional Lights and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . 50-1Floodlights, Support, and Related Parts . . . . . . . . . . . . . . . . . . . . . . 51-1Side Marker Light and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . 52-1War Composite Light Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53-1Sending Units and Warning Switches . . . . . . . . . . . . . . . . . . . . . . . . 54-1Horn Button and Air Horn Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 55-1B a t t e r i e s , C a b l e s , B a t t e r y B o x A s s e m b l y ,a n d M o u n t i n g H a r d w a r e . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56-1Front Wiring Harness . . . . . . . . . . . ....... . . . . . . . . . . . . . . . . . . . . 57-1Front Wiring Harness Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58-1Front Wiring Harness Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59-1Front Wiring Harness Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60-1Rear Wiring Harness, Van, Tanker, Cargo,and Polesetter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61-1Rear Wiring Harness, Tractor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62-1Rear Wiring Harness, Dump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63-1Rear Wiring Harness, Pipeline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64-1Rear Wiring Harness, Pipeline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65-1

T R A N S M I S S I O N0700 Transmission, Plugs, Breather, and Gaskets . . . . . . . . . . . . . . . . . 6 6 - 10704 Transmission Top Cover and Related Parts . . . . . . . . . . . . . . . . . . . 67-1

T R A N S F E R A S S E M B L Y0801 Power Transfer, Mounting 13 Hardware, and Related Parts . . . . . 68-10803 Transfer Hand Contro ls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69-10803 Front Axle Air Engagement Cylinder . . . . . . . . . . . . . . . . . . . . . . . . 70-10803 Transfer Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71-1

PROPELLER AND PROPELLER SHAFTS0900 Propeller Shaft Assembly (Front Axle to Transfer

and Forward-Rear to Rear-Rear Axle). . . . . . . . . . . . . . . . . . . . . . . . 72-10900 Propeller Shaft Assembly (Transmission to Transfer) . . . . . . . . . 73-10900 Propeller Shaft Assembly (Transfer to Center Bearing) . . . . . . . 74-10900 Propeller Shaft Assembly (Intermediate) . . . . . . . . . . . . . . . . . . . . . 75-1

FRONT AXLE1000 Front Axle and Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 76-11002 Front Axle Di f ferent ial Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77-11002 Front Axle Differential Carrier Assembly . . . . . . . . . . . . . . . . . . . . 78-1

IllusFigure

3 94 04 14 24 3

4 44 54 64 74 84 95 05 15 25 35 45 5

5 65 75 85 96 0

6 16 26 36 46 5

6 66 7

6 86 97 07 1

7 27 37 47 5

7 67 77 8

iii

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T M 9 - 2 3 2 0 - 3 6 1 - 3 4 P

Group 11.

Group 12.

Group 13.

Group 14.

Group 15.

TABLE OF CONTENTS (Continued)Page

1002 Front Axle Differential Shaft, Gears,and Flange Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1002 Front Axle Differential Helical Drive Pinionand Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1004 Spindle Shaft Universal Shaft, and Knuckle Assembly . . . . . .

REAR AXLE1100 Forward-Rear and Rear-Rear Axle Assembly . . . . . . . . . . . . . . . .1100 Tandem Axle Suspension Spring Seat. . . . . . . . . . . . . . . . . . .1102 Rear Axle Differential Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1102 Rear Axle Differential Carrier Assembly . . . . . . . . . . . . . . . . . . . . . .1102 Rear Axle Differential Shaft, Gears,

and Flange Assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1102 Rear Axle Differential Helical Drive Pinion

and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B R A K E S1201 Parking Brake Drum, Shoes, and Related Parts . . . . . . . . . . . . . .1201 Parking Brake Lever, Cable, and Mounting Hardware . . . . . . .1202 Service Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1204 Master Cylinder and Wheel Cylinder Assemblies. . . . . . . . . . . . .1204 Air Hydraulic Unit and Vent Lines . . . . . . . . . . . . . . . . . . . . . . . . . . .1204 Front Axle Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1204 Rear Axle Hydraul ics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1206 Brake Pedal and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1208 Air Resevoir and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . .1208 Air Reservior and Mounting Hardware. . . . . . . . . . . . . . . . . . . . .1208 Air Reservoir and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . .1208 Air Compressor to Governor and Air Reservoir . . . . . . . . . . . . . . .1208 Air Governor and Related Lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . .1208 Air Reservoir to Air Hydraulic Unit . . . . . . . . . . . . . . . . . . . . . . . . . .1208 Rear Couplings and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . .1208 Rear Coupling Air Lines and Mounting Hardware . . . . . . . . . . .1209 Air Compressor and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . .1211 Check Valve to Air Hydraulic Unit . . . . . . . . . . . . . . . . . . . . . . . . . . .1211 Protection Valve to Check Valve to Tee . . . . . . . . . . . . . . . . . . . . . . .1211 Trailer Brake Control Valve and Lines . . . . . . . . . . . . . . . . . . . . . . .1211 Air Hook-Up to Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

W H E E L S1311 Wheel and Disc Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1311 Front Wheel Hub and Drum Assembly . . . . . . . . . . . . . . . . . . . . . . .1311 Rear Wheel Hub and Drum Assembly. . . . . . . . . . . . . . . . . . . . .1313 Tire and Tube Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

S T E E R I N G1401 Drag Link Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1401 Tie Rod Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..1401 Steering Gear Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1401 Steeting Wheel and Related Parts.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FRAME AND TOWING ATTACHMENTS1 5 0 1 F r a m e A s s e m b l y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1501 Frame Shackle Assembly . . . . . . . . . . . . . . . . . . . . . . . .

79-1

80-181-1

82-183-184-185-1

86-1

87-1

88-189-190-1

91-1

92-1

93-1

94-1

95-1

96-197-1

98-1

99-1100-1

101-1

102-1

103-1

104-1

105-1

106-1

107-1

108-1

109-1

110-1

111-1

112-1

113-1

114-1

115-1

116-1

117-1118-1

IllusFigure

7 9

8 08 1

8 28 38 48 5

8 6

8 7

8 88 990

91

92

93

94

95

9697

98

99100

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

116

117

118

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1503 Pintle Hook Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1504 Spare Wheel Carrier and Related Parts . . . . . . . . . . . . . . . . . . . . . .1504 Spare Wheel Carrier and Related Parts . . . . . . . . . . . . . . . . . . . . . .1506 Fifth Wheel Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1506 Fifth Wheel and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1506 Fifth Wheel Breakdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Group 16. SPRINGS AND SHOCK ABSORBERS1601 Front Leaf Spring, Mounting Hardware,

and Related Parts. ........ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1601 Rear Leaf Spring, Mounting Hardware,

and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1604 Shock Absorber Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1605 Torque Rods and Mounting Hardware. . . . . . . . . . . . . . . . . . . . . . . .

Group 18. BODY, CAB, AND HOOD1801180118011801180218021802180218021802180518061806180618081810

18101810181018101810181018111811181118111811181118111811181118111811181118111811

Door and Window Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cab Assembly Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cab Assembly and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . .Hood Assembly and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . .Right Side Fender, Panel, and Related Parts . . . . . . . . . . . . . . . . .Left Side Fender, Panel, and Related Parts . . . . . . . . . . . . . . . . . . .Splash Shields and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . .Splash Guards . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Splash Guard and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Windshield Assembly and Mounting Hardware . . . . . . . . . . . . . .Cab Floor Tunnel and Mounting Hardware. . . . . . . . . . . . . . . . . . .Operator’s Seat and Related Parts, Fixed . . . . . . . . . . . . . . . . . . . .Operator’s Seat and Related Parts, Floating . . . . . . . . . . . . . . . . .Companion Seat and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . .Tool Box Assemblies and Tie Down Straps . . . . . . . . . . . . . . . . . . .Cargo Body and Long Wheel BaseBody Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Long Wheel Base Body and Related Parts . . . . . . . . . . . . . . . . . . . .Dropside Tailgate and Related Parts and Cargo Body . . . . . . . .Cargo Body and Dropside Rack Assemblies . . . . . . . . . . . . . . . . . .Long Wheel Base Rack Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . .Dump Body, Cab Shield, and Mounting Hardware . . . . . . . . . . . .Dump Body Tailgate, Controls, and Related Parts . . . . . . . . . . . .Water Tank Body Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . .Water Tank Body Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Water Tank Body Manholes and Shutoff Assemblies . . . . . . . . .Water Tank Filler Pipe and Manhole Assembly . . . . . . . . . . . . . . .Water or Fuel Tank Delivery Pump . . . . . . . . . . . . . . . . . . . . . . . . . .Control Assembly and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . .Water and Fuel Discharge Valve Assembly . . . . . . . . . . . . . . . . . . .Water Tank Discharge Tubes and Related Parts . . . . . . . . . . . . . .Water Tank Discharge Tubes and Related Parts . . . . . . . . . . . . . .Water Tank Gate Valve Assembly . . . . . . . . . . . . . . . . . . . . . ..Water Tank Gate Valve Assembly . . . . . . . . . . . . . . . . . . . . . . ..Drive Shaft Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....Shaft Assemblies and Related Parts . . . . . . . . . . . . .. .... . . . . . .Rear Compartment Doors (Water and Fuel)and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

119-1120-1121-1122-1123-1124-1

125-1

126-1127-1128-1

129-1130-1131-1132-1133-1134-1135-1136-1137-1138-1139-1140-1141-1142-1143-1

144-1145-1146-1147-1148-1149-1150-1151-1152-1153-1154-1155-1156-1157-1158-1159-1160-1161-1162-1163-1

164-1

IllusFigure

119120121122123124

125

126127128

129130131132133134135136137138139140141142143

144145146147148149150151152153154155156157158159160161162163

164

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18111811181118111811181118111811181118111811181118111811181218121812181218121812

18121812181218121812181218121812181218121812

1812

18121812

181218121812

1812

1812181218121812181218121812181218121812

TABLE OF CONTENTS (Continued)

Water Nozzle Mounting Hardware and Related Parts . . . . . . . .Fuel Tank Body Mounting Hardware and Related Parts . . . . . .Fuel Nozzle, Hose, and Holder Assembly . . . . . . . . . . . . . . . . . . . . .Fuel Tank Body Manhole, Cap, and Cover . . . . . . . . . . . . . . . . . . . .Delivery Pump and Gate Valve Assembly . . . . . . . . . . . . . . . . . . . .Discharge Tube and Valve Control . . . . . . . . . . . . . . . . . . . . . . . . . . .Discharge Tube and Valve Control . . . . . . . . . . . . . . . . . . . . . . . . . . .Seregator Assembly and Related Parst . . . . . . . . . . . . . . . . . . . . . .Segregator Element Test Valve and Related Parts . . . . . . . . . . . .Separator and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fuel Tank Compartmen - Partial Explode . . . . . . . . . . . . . . . . . . . .Automatic Dump Valve and Sump Assembly . . . . . . . . . . . . . . . . .Fuel Tank Rear Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fuel Tank Overflow and Tubes and Related Parts . . . . . . . . . . . .Van Body Mouting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Van Body Interior Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Van Body Ceiling Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Van Body Hardware and Related Parts . . . . . . . . . . . . . . . . . . . . . . .Van Body Mounted Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Van Body Rear Doors Mounting Hardwareand Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Van Body Rear Doors and Related Parts . . . . . . . . . . . . . . . . . . . . .Van Body Rear Doors Weatherstripping . . . . . . . . . . . . . . . . . . . . . .Van Body Windows and Related Parts . . . . . . . . . . . . . . . . . . . . . . . .Van Body Main Wiring Harness and Receptacle . . . . . . . . . . . . . .115- and 24-Volt Receptacle Harness and Related Parts . . . . . .Van Body Load Center and Related Parts . . . . . . . . . . . . . . . . . . . .Van Body Exterior Wiring Harness . . . . . . . . . . . . . . . . . . . . . . . . . . .Van Body Exhaust Blower and Dome Light Assemblies . . . . . .Converter, Exhaust Blower, and Related Parts . . . . . . . . . . . . . . .Earth Boring Body and Mounting Hardware . . . . . . . . . . . . . . . . .Earth Boring Machine Gear Case Assemblyand Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Earth Boring Integral Derrick, Snatch Sheave Assembly,and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Feed Clutch, Clutch, Drive Clutch, and Brake Component . . .Earth Boring, Horizontal LevelingWorm Drive Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Horizontal j Vertical Leveling Worm Drive Components . . . . . . .Earth Boring Machine and Horizontal Leveling Assembly . . . .Earth Boring Machine Power Leveler Drive Housingand Shifting Handle Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Earth Boring Machine Intermediate Caseand Gear Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Clutch Controls and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . .Main Drive Idler Gear and Related Parts . . . . . . . . . . . . . . . . . . . .Earth Boring Machine Propeller Shaft . . . . . . . . . . . . . . . . . . . . . .Outrigger Leg and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hydraulic Cylinder and Related Parts . . . . . . . . . . . . . . . . . . . . . . .Hydraulic Tank and Shield Assembly . . . . . . . . . . . . . . . . . . . . . . . .Outrigger Hydraulic System and Related Parts . . . . . . . . . . . . . .Earth Boring Machine Case . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cab Protector, Operator’s Seat, and Related Parts . . . . . . . . . . . .Pipeline Body, Toolbox, and Related Parts . . . . . . . . . . . . . . . . . . . .

P a g e

165-1166-1167-1168-1169-1170-1171-1172-1173-1174-1175-1176-1177-1178-1179-1180-1181-1182-1183-1

184-1185-1186-1187-1188-1189-1190-1191-1192-1193-1194-1

195-1

196-1197-1

198-1199-1200-1

201-1

202-1203-1204-1205-12 0 6 - 1207-1208-1209-1210-1211-1212-1

IllusF i g u r e

165166167168169170171172173174175176177178179180181182183

184185186187188189190191192193194

195

196197

1981992 0 0

2 0 1

2 0 22 0 32 0 42 0 52 0 62 0 72 0 82 0 92 1 02112 1 2

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1812 Pipeline Body and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213-11812 Pipeline RackAssemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214-11812 Pipeline Cab Protector and Stip Assembly . . . . . . . . . . . . . . . . . . . 215-11812 Stiffleg Jack, Gin Pole, and Roller Assemblies . . . . . . . . . . . . . . . . 216-1

Group 20. HOIST, WINCH, CAPSTAN, WINDLASS,POWER CONTROL UNIT, AND POWER TAKEOFF20012001200120012001

2001200120012001200120012001200120012001200120012001

20012004

2004200420042004

Front Winch and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rear Winch Basic Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rear Winch Oil Drain Tubes and Mounting Hardware . . . . . . .Rear Winch Drum Lock and Safety Brake Assemblies . . . . . . . .Rear Winch Sprocket, PTO Sprocket,and Drive Chain Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rear Winch Controls and Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rear Winch and Oil Drain Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . .Winch Break down and Related Parts . . . . . . . . . . . . . . . . . . . . . . . .Camiage Assembly and Related Parts . . . . . . . . . . . . . . . . . . . . . . . .Winch Drive Housing and Related Parts . . . . . . . . . . . . . . . . . . . . .Reduction and Carriage Chain and Cable Assembly . . . . . . . . . .Rear Winch Controls and Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . .Front Winch Drive Shaft and Related Parts . . . . . . . . . . . . . . . . . .Subframe Assembly and Related Parts . . . . . . . . . . . . . . . . . . . . . . .Driver’s Control Lever and Related Parts . . . . . . . . . . . . . . . . . . . .Hydraulic Valve Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Dump Hoist Safety Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hydraulic Hoist Cylinder, Crosshead, Roller,and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hydraulic Hoist Pump and Drive Shaft . . . . . . . . . . . . . . . . . . . . . .Power Takeoff Transmission and Power TakeoffTransfer Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Power Takeoff and Power Divider Controls . . . . . . . . . . . . . . . . . . .Power Takeoff Linkage, Transfer Transmission . . . . . . . . . . . . . .Power Divider Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rear Winch Drive Shaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .

217-1218-1219-1220-1

221-1222-1223-1224-1225-1226-1227-1228-1229-1230-1231-1232-1233-1

234-1235-1

236-1237-1238-1239-1240-1

Group 21. BUMPERS, GUARDS, AND MARINE FENDERS2101 Stone and Brush Guard and Mounting Hardware . . . . . . . . . . . . 241-1

Group 22. BODY AND CHASSIS ACCESSORY ITEMS22012201220122022202220222072207221022102210

22102210

Cab Soft Top Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Bow and Tarp Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Dumptruck Troop Seat and Cover Kit . . . . . . . . . . . . . . . . . . . . . . .Windshield Wiper, Washer, and Related Parts . . . . . . . . . . . . . . . .Rearview and Convex Sideview Mirrors . . . . . . . . . . . . . . . . . . . . . .Reflectors and Mounting Hardware . . . . . . . . . . . . . . . . . . . . . . . . . .Personnel Heater and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . .Personnel Heater Inlet and Outlet Hose . . . . . . . . . . . . . . . . . . . . . .Data Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Data Plates, Winch and Winch Protector . . . . . . . . . . . . . . . . . . . . .Data Plates, Driver’s Door, Console,and Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Data Plates, Truck Bodies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Data Plates, Fuel and Water Tankers, Rear Doors,and Cabinets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

242-1243-1244-1245-1246-1247-1248-1249-1250-1251-1

252-1253-1

254-1

IllusFigure

213214215216

217218219220

221222223224225226227228229230231232233

234235

236237238239240

241

242243244245246247248249250251

252253

254

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2210 Data Plates, Van Body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255-12210 Data Plates, Earth Boring Machine . . . . . . . . . . . . . . . . . . . . . . . . . . 256-12210 Data Plates, Winch and Winch Protector-Earth Boring . . . . . . 257-1

Group 33. SPECIAL PURPOSE KITS330333033303

330333033303

3303

3303

3303

3303

330333033303

3303

3303

3303

3303

3303

3303

3303

3303

3303

3303

3303

3303

3303

3303

Thermal Barrier Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hood and Radiator Cover Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Diverter Assembly and Related Parts,Cargo Body Heater Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Heater Tubing and Related Parts, Cargo Body Heater Kit . . . .Heater Assembly and Support, Cargo Body Heater Kit . . . . . . .Battery Box, Mounting Hardware, and Related Parts,Power Plant and Battery Heater Arctic Kit . . . . . . . . . . . . . . . . . . .Heater, Shield, Shutoff, Tube Assembly, and Related Parts,Power Plant and Battery Heater Arctic Kit . . . . . . . . . . . . . . . . . . .Diode, Control Box, and Related Parts, Power Plantand Battery Heater Arctic Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fuel Pump, Exhaust Assembly, and Related Parts,Primary Van Body Heater Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Switches, Ducting, Support, and Related Parts,Primary Van Body Heater Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Secondary Van Body Heater Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fuel Lines and Related Parts, Arctic Heater Kit . . . . . . . . . . . . .Fuel Pump, Filter and Lines, and Related Parts,Arctic Heater Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fuel Lines, Harness, and Related Parts,Arctic Heater Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Control Box, Covers, Hoses, and Related Parts,Arctic Heater Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ducting, Support, Harness, and Related Parts,Arctic Heater Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cover Plate, Latch, and Related Parts, Cab and EngineSwingfire Heater Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Deflectors, Control Box Assembly, Covers, Harnesses,and Related Parts, Cab and Engine Swingfire Heater Kit . . .Receptacle Assembly, Adapters, and Related Parts,Cab and Engine Swingfire Heater Kit . . . . . . . . . . . . . . . . . . . . . . . .Battery Box Assembly, Insulation, and Related Parts,Cab and Engine Swingfire Heater Kit . . . . . . . . . . . . . . . . . . . . . . . .Fuel Pump, Filter Assembly, and Related Parts,Cab and Engine Swingfire Heater Kit . . . . . . . . . . . . . . . . . . . . . . . .Water Jacket, Tubes, and Related Parts,Cab and Engine Swingfire Heater Kit . . . . . . . . . . . . . . . . . . . . . . . .Swingfire Heater Assembly, Brackets, and Related Parts,Cab and Engine Swingfire Heater Kit . . . . . . . . . . . . . . . . . . . . . . . .Support and Related Parts, Cargo Body ArcticEnclosure Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Mouthpiece Assembly, Tube Assembly, and Related Parts,Cargo Body Arctic Enclosure Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fire Extinguisher, Seats, Floor Sections,and Related Parts, Cargo Body Arctic Enclosure Kit . . . . . . . . .Step Assembly, Closure Assemblies, and Related Parts,Cargo Body Arctic Enclosure Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

258-1259-1

260-1261-1262-1

263-1

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267-1268-1269-1

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277-1

278-1

279-1

280-1

281-1

282-1

283-1

284-1

IllusFigure

255256257

258259

260261262

263

264

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267268269

270

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TM 9-2320-361-34P

3303

3303

3303

3303

3303

3303

3303

33033303

330533073307330733073307330733073307

3307

3307

3307

33073307330733073307330733073307330733073307330733073307330733073307330733073307

TABLE OF CONTENTS (Continued)

Closure Assembly and Related Parts, Cargo Body ArcticEnclosure Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Support Panel, Clamping Strips, and Related Parts,Cargo Body Arctic Enclosure Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Dome Light Assembly, Harnesses, and Related Parts,Cargo Body Arctic Enclosure Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Side Rack and Seat Mounting Hardware, Cargo BodySwingfire Heater Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Turbo Heater Assembly, Support, and Related Parts,Cargo Body Swingfire Heater Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . .Step Assembly, Tarpaulin Assembly, and Related Parts,Cargo Body Swingfire Heater Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . .Box Assembly, Guard, Exhaust, and Related Parts,Cargo Body Swingfire Heater Kit . . . . . . . . . . . . . . . . . . . . . . . . . . .Engine Coolant Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Heater, Vehicular Compartment, Model 10530-A24and Model 10530B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Deep Water Fording Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-Frame Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Seatbelt Kit, Floating and Fixed . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Alcohol Evaporator Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hard top Closure Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Slave Receptacle Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Alternator Conversion Kit (60 Amperes) . . . . . . . . . . . . . . . . . . . . .Alternator Conversion Kit (60 to 100 Amperes) . . . . . . . . . . . . . . .Rectifier Shields, Shrouds, and Mounting Hardware,Rectified A. C. Generator Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rectifier, Regulator, Motor, and Related Parts,Rectified AC. Generator Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Bracket, Cables, and Related Parts, Rectified A.C.Generator Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Generator, Damper and Pulley Assembly, Gaskets,and Related Parts, Rectified A.C. Generator Kit . . . . . . . . . . . . . .Machine Gun Mount Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Rifle Mouting Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Decontamination Mounting Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Chemical Agent Automatic Alarm Mounting Kit . . . . . . . . . . . . .Fire Extinguisher Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Low Air Pessure Warning Light Kit . . . . . . . . . . . . . . . . . . . . . . . . .Trailer Air Brake Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Air Horn Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Meter Drain Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Speed Control Cable Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Front Bumper Stip Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Raised Hood Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cab Reinforcement Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Exhaust, Right Hand Mirror, and Cab Insulation Kit . . . . . . . . .Mud Flap Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pioneer Tool Bracket Kit, Cargo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pioneer Tool Bracket Kit, Tanker and Dump . . . . . . . . . . . . . . . . .Pioneer Tool Bracket Kit, Van and Tractor . . . . . . . . . . . . . . . . . . .Mini Light Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Center Mounted Troop Seat Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

285-1

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305-1306-1307-1308-1309-1310-1311-1312-1313-1314-1315-1316-1317-1318-1319-1320-1321-1322-1323-1324-1325-1

IllusFigure

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286

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293294295296297298299300301

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305306307308309310311312313314315316317318319320321322323324325

ix

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TM 9-2320-361-34P

Group 47.

Group 94.

Group 95.

Section III.Group 26.

Section IV.

TABLE OF CONTENTS (Continued)Page

GAGES (NON-ELECTRICAL)4701 Speedometer and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326-14701 Tachometer and Related Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327-14705 Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328-1

KITS KITS-19401 Service Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . KITS-1

GENERAL USE STANDARDIZED PARTS9501 Bulk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

SPECIAL TOOLSSPECIAL TOOLS AND TEST EQUIPMENT2604 Special Tools (Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2604 Special Tools (Direct Support) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2604 Special Tools (Direct Support) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2604 Special Tools (Direct Support) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2604 Special Tools (General Support) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2604 Special Tools (General Support) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2604 Special Tools (General Support) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2604 Special Tools (General Support) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CROSS-REFERENCE INDEXES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .National Stock Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Figure and Item Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BULK-1BULK-1

IllusFigure

326327328

329-1 329330-1 330331-1 331332-1 332333-1 333334-1 334335-1 335336-1 336

I-1I-70I-230

x

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SECTION II TM 9-2320-361-34P

Figure 1. Engine and Container.

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SECTION II TM9-2320-361-34P(1) (2) (3) (4) (5) (6)ITEM SMR PARTNO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES(UOC) QTY

GROUP 01 ENGINE0100 ENGINE ASSEMBLY

FIG. 1 ENGINE AND CONTAINER

1 PAFHD 19207 5705273 ENGINE WITH CONTAIN 1

END OF FIGURE

1-1

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SECTION II TM 9-2320-361-34P

Figure 2. Engine Mounting and Related Parts.

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SECTION II TM9-2320-361-34P(1) (2) (3) (4) (5) (6)ITEM SMR PARTNO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES(UOC) QTY

GROUP 0100 ENGINE ASSEMBLY

FIG. 2 ENGINE MOUNTING AND RELATEDPARTS

1 PAFZZ 19207 10896806 SUPPORT,ENGINE LEFT,REAR 12 PAFZZ 19207 11677072-1 SUPPORT,ENGINE MOUN LEFT 13 PAOZZ 19207 10872152-1 BOLT,SHOULDER 24 PAOZZ 19207 10872160 WASHER,FLAT 45 PAOZZ 19207 10937969-2 WASHER,FLAT 66 PAOZZ 96906 MS35764-1295 BOLT,SELF-LOCKING 67 PFOZZ 19207 11609698 PLATE,MOUNTING,ENGI 18 PAFZZ 19207 10937657 NUT,SELF-LOCKING,HE 49 PAFZZ 19207 10937876 WASHER,FLAT 610 PAOZZ 19207 7538641 MOUNT,RESILIENT UPPER 411 PAOZZ 19207 7538640 MOUNT,RESILIENT LOWER 412 PFFZZ 19207 11609268 FRAME SECTION,STRUC 113 PAFZZ 19207 10937875-3 BOLT,SHOULDER 214 PAFZZ 19207 10937875-2 BOLT,SHOULDER 215 PAOZZ 96906 MS51943-40 NUT,SELF-LOCKING,HE 4

UOC:435,436,490,493,512,526,537,538,542

15 PAOZZ 96906 MS51943-40 NUT,SELF-LOCKING,HE 8UOC:B48,B95,B96,437,438,444,445,446,455,456,470,483,484,503,506,507,510,511,516,527

16 PAOZZ 19207 10897126 WASHER,FLAT 417 PAOZZ 06853 397A1 MOUNT,RESILIENT 2

UOC:435,436,490,493,512,526,537,538,542

18 PAFZZ 19207 10896809 BRACKET,ANGLE 1UOC:435,436,490,493,512,526,537,538,542

19 PAFZZ 96906 MS18153-88 SCREW,CAP,HEXAGON H 4UOC:435,436,490,493,512,526,537,538,542

20 PAFZZ 19207 10896808 BRACKET,ANGLE 1UOC:435,436,490,493,512,526,537,538,542

21 PAOZZ 56442 2391B1 BOLT,SHOULDER 2UOC:435,436,490,493,512,526,537,538,542

22 PAFZZ 96906 MS35764-1579 BOLT,SELF-LOCKING 223 PAFZZ 96906 MS35764-1575 BOLT,SELF-LOCKING 224 PAFZZ 19207 10937969-1 WASHER,FLAT 225 PAFZZ 19207 10896807 SUPPORT,ENGINE RIGHT GEAR 126 PAFZZ 96906 MS51943-39 NUT,SELF-LOCKING,HE 827 PAFZZ 56442 2392B1 BOLT,SHOULDER 228 PAFZZ 19207 11677072-2 SUPPORT,ENGINE MOUN RIGHT 1

END OF FIGURE

2-1

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SECTION II TM 9-2320-361-34P

Figure 3. Cylinder Head Assembly and Related Parts.

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SECTION II TM9-2320-361-34P(1) (2) (3) (4) (5) (6)ITEM SMR PARTNO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES(UOC) QTY

GROUP 0101 CRANKCASE, BLOCK,CYLINDER HEAD

FIG. 3 CYLINDER HEAD ASSEMBLY ANDRELATED PARTS

1 PAFZZ 19207 10889885 SPACER,PLATE 22 PAFZZ 19207 10898716 NUT,PLAIN,HEXAGON 283 PAFZZ 19207 10889774 WASHER,FLAT 284 PAFHH 19207 11682597 CYLINDER HEAD,DIESE SEE TM9-2815- 2

210-34P FOR REPAIR PARTS5 PAFZZ 19207 10951428 GASKET 26 PAFZZ 96906 MS35340-47 WASHER,LOCK 47 PAFZZ 96906 MS90725-84 SCREW,CAP,HEXAGON H 4

END OF FIGURE

3-1

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SECTION II TM 9-2320-361-34P

Figure 4. Vibration Damper and Related Parts.

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SECTION II TM9-2320-361-34P(1) (2) (3) (4) (5) (6)ITEM SMR PARTNO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES(UOC)QTY

GROUP 0102 CRANKSHAFT

FIG. 4 VIBRATION DAMPER AND RELATEDPARTS

1 PAFZZ 96906 MS18154-58 SCREW,CAP,HEXAGON H 22 PAFZZ 12603 23E06 WASHER,LOCK 23 PAFZZ 14351 R6000200 RETAINER LOCK 14 PAFZZ 19207 11610011 PLUG,CRANKSHAFT 15 PBFZZ 19207 10935278 PULLEY AND DAMPENER 16 PAFZZ 19207 10889748 WASHER,FLAT 17 PAFZZ 19207 10889931 BOLT 1

END OF FIGURE

4-1

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SECTION II TM 9-2320-361-34P

Figure 5. Flywheel and Adapter Plate.

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SECTION II TM9-2320-361-34P(1) (2) (3) (4) (5) (6)ITEM SMR PARTNO CODE CAGEC NUMBER DESCRIPTION AND USABLE ON CODES(UOC)QTY

GROUP 0103 FLYWHEEL ASSEMBLY

FIG. 5 FLYWHEEL AND ADAPTER PLATE

1 PAFHH 19207 10889801 FLYWHEEL,ENGINE 12 PAHZZ 19207 8386479 GEAR,SPUR 13 PAFZZ 19207 10898724 BOLT,SELF-LOCKING 64 PAFZZ 19207 10899062 GASKET 15 PAFZZ 19207 10912491 ADAPTER,TRANSMISSIO 16 PAFZZ 96906 MS35340-46 WASHER,LOCK 137 PAFZZ 96906 MS51967-8 NUT,PLAIN,HEXAGON 13

END OF FIGURE

5-1