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NATIONAL AERONAUTICS AND SPACE ADMINISTRATION
Technical Memorandum 33-633
Design and Operation of a 10000C
Lithium- Cesium Test System
L. G. Hays
G. M. Haskins
I D. E. O'Connor
to C : J. Torola, Jr.
004
Q
0) U
Ln JET PROPULSION LABORATORYIo CALIFORNIA INSTITUTE OF TECHNOLOGY
-1 9 PASADENA, CALIFORNIA
U M December 1, 1973
IP w
https://ntrs.nasa.gov/search.jsp?R=19740006673 2020-05-01T14:40:48+00:00Z
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TECHNICAL REPORT STANDARD TITLE PAGE
1. Report No. 33-633 2. Government Accession No. 3. Recipient's Catalog No.
4. Title and Subtitle 5. Report Date December 1, 1973
DESIGN AND OPERATICN OF A 10000 C LITHIUM-CESINM TEST SYSTEM 6. Performing Organization Code
7. Author(s) L. G, Hays, G. M. Haskins, 8. Performing Organization Report No.
D. E. O'Connor, J. Torola, Jr.
9. Performing Organization Name and Address 10. Work Unit No.
JET PROPULSION LABORATORYCalifornia Institute of Technology 11. Contract or Grant No.
4800 Oak Grove Drive NAS 7-100
Pasadena, California 91103 13. Type of Report and Period Covered
12. Sponsoring Agency Name and Address Technical Memorandum
NATIONAL AERONAUTICS AND SPACE ADMINISTRATION 14. Sponsoring Agency CodeWashington, D.C. 20546
15. Supplementary Notes
16. Abstract
A 100 kWt cesium-lithium test loop was fabricated of niobium-l% zirconiumfor experiments on erosion and two-phase system operation at temperaturesof 9800 C and velocities of 150 m/s. Although operated at design temper-ature for 100 hours, flow instabilities in the two-phase separator interferedwith the achievement of the desired mass flow rates. A modified separatorwas fabricated and installed in the loop to alleviate this problem. Becauseof program cancellation, the test system has been placed in standby conditionfor storage. This report documents the test system.
17. Key Words (Selected by Author(i)) 18. Distribution Statement
Fluid Mechanics Unclassified -- UnlimitedMaterials, MetallicTest Facilities and EquipmentThermodynamics
19. Security Classif. (of this report) 20. Security Classif. (of this page) 21. No. of Pages 22. Price
Unclassified Unclassified 137
7L
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NATIONAL AERONAUTICS AND SPACE ADMINISTRATION
Technical Memorandum 33-633
Design and Operation of a 10000C
Lithium- Cesium Test System
L. G. Hays
G. M. Haskins
D. E. O'Connor
J. Torola, Jr.
JET PROPULSION LABORATORY
CALIFORNIA INSTITUTE OF TECHNOLOGY
PASADENA, CALIFORNIA
December 1, 1973
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Prepared Under Contract No. NAS 7-100National Aeronautics and Space Administration
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PREFACE
The work described in this report was performed by the Propulsion
Division of the Jet Propulsion Laboratory.
g0EDING PAGE BLANK NOT FILMED
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PRECEDING PAGE BLANK NOT FILMLEDCONTENTS
I. Introduction ...... ........... .. ................. 1
II. Description of Test System ........................... 2
A. Two-Phase Nozzle ................... ........... 3
B. Thrust Target and Separator ........................ 4
C. Lithium Pum p .................... .............. 5
D. Lithium Heater .................... ............ 5
E. Lithium Flowmeter ................... .......... 6
F. Cesium Pump .................... ............. 6
G. Cesium Flowmeter ................... .......... 6
H. Cesium Desuperheater ........................... 6
I. Cesium Condenser .. ....... . ....... .. . . ..... . . . 7
J. NaK Heat Rejection Loop .................. ......... 7
K. Vacuum Chamber................. ........... ... 7
L. Instrumentation and Controls ....................... 7
III. Operating Experience ............................... 8
IV. Sum m ary ............ ... . .... .... ............... 9
References . ........... .. . . . ..................... .... 10
Appendix A. Loop Operating Procedures. . .................. .. 37
Appendix B. Test System Schematic Diagrams ............ . . . . . . . 44
Appendix C. Fabrication Drawings of Test System . .............. 78
Appendix D. Cesium-Lithium Loop Operating Characteristics . ...... 132
FIGURES
1. Schematic diagram of cesium-lithium MHD powersystem . ....... .. ........ ....... ...... ..... . 1 I
2. Cesium-lithium erosion loop at 980*C ................. 11
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CONTENTS (contd)
FIGURES (contd)
3. 100-kW erosion loop liquid metal circuits schematic
diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 12
4. Cesium-lithium test circuits before activation . .......... 13
5. Cesium-lithium nozzle geometry .................... 13
6. Cesium-lithium nozzle before welding ................. 14
7. Water-nitrogen test of nozzle for cesium-lithium loop ...... 14
8. Comparison of experimental and theoretical exitvelocities for cesium-lithium loop nozzleoperating with nitrogen and water .................... 15
9. Cesium-lithium nozzle flow for different nozzle inlettemperatures (saturated vapor) ..................... 15
10. Nozzle-separator assembly ........... .... ........ .. 16
11. Thrust target assembly ................... ....... 17
12. Erosion specimen mounted on thrust target . ............ 18
13. Thrust target mounted in separator body . .............. 19
14. Separator assem bly ............................. 20
15. Lithium baffles ................................ 21
16. Two-phase cyclone separator operating with H 2 0
and N 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
17. Cesium-lithium cyclone separator ................... 23
18. Pumping element for lithium pump. ......... . . . . . . . 24
19. Helical induction pump stators . .................. ... 25
20. Lithium pump characteristic at 980 0C ......... ......... 26
21. Lithium heater before welding ............. ... ..... 27
22. Lithium heater end before welding ................... 27
23. Cesium and lithium flowmeters ..................... 28
24. Lithium flowmeter calibration (776 gauss) ........... . . . 28
25. Cesium flowmeter calibration (2355 gauss). . .......... . . 29
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CONTENTS (contd)
FIGURES (contd)
26. Cesium desuperheater ........................... 30
27. Radiant cesium desuperheater before welding . . . ... . . ....... 31
28. Cesium condenser before welding ............ . . . . . . . . 31
29. Cesium condenser after welding ..................... 32
30. NaK heat rejection system before insulation .......... . .. 32
31. Vacuum chamber and ion pump for cesium-lithiumerosion loop ..... .............. ...... . ....... . 33
32. Pressure transducer installation .................... .... 34
33. Control console for cesium-lithium test system . ........ . 35
34. Modified version of cesium-lithium erosion loop . ......... 36
B-i. 100-kW erosion loop liquid metal circuits schematic
diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 49
B-2. 100-kW erosion loop electrical schematic diagram . ....... 50
B-3. 100-kW erosion loop argon, vacuum, and air circuits
schem atic diagram ............................. 51
B-4. 100-kW erosion loop cooling circuits schematicdiagram ................... . .................. 52
B-5. 100-kW erosion loop Cs injection and separationcircuit schematic diagram .................... 53
B-6. Building 148 panel CBA wiring diagram . ............... 55
B-7. Building 148 junction box JA interconnection diagram ....... . 57
B-8. Building 148 panel CBB wiring diagram . ............... 58
B-9. Building 148 panels CBE and CBF wiring diagram . ........ 59
B-10. Magnetohydrodynamic facility panel CBH wiringdiagram .... .. .. ... .......... ................ 60
B-11. Magnetohydrodynamic facility panel CBJ wiringdiagram .. . . . . . .............................. 61
B-12. Magnetohydrodynamic facility panel CBK wiringdiagram . .... .. .. . .. . . . . .. . ... ... .. . .. .. ..... 62
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CONTENTS (contd)
FIGURES (contd)
B-13. Building 148 panel CBP wiring diagram ...... ........ ..... 63
B-14. Building 148 panel CBQ wiring diagram ................. 63
B-15. Building 148 100-kW test valves schematic diagram ........ 64
B-16. Magnetohydrodynamic facility type WSH welder 1000 A,unit 1, wiring and schematic ...................... . 65
B-17. Magnetohydrodynamic facility type WSH welder 1000 A,unit 2, wiring and schematic ............ . .......... 66
B-18. Magnetohydrodynamic facility type WSH welder 1000 A,unit 3, wiring and schematic ....................... 67
B-19. Magnetohydrodynamic facility type WSH welder 1000 A,unit 4, wiring and schematic .............. ......... 68
B-20. Building 148 NaK pump blower schematic diagram ......... 69
B-21. Building 148 heat exchanger blower schematic diagram . . . . . 70
B-22. Building 148 vacuum vessel heater schematic diagram .. ..... 71
B-23. Building 148 damper control schematic diagram . . . . . . . . . 71
B-24. Building 148 100-kW test, NaK heater schematicdiagram ....... ...... ....... ................. 72
B-25. Building 148 NaK pump schematic diagram .... . . . . . . . . 73
B-26. Building 148 hot trap schematic diagram . . . . . . . . . . . . . . . 74
B-27. Magnetohydrodynamic facility 15-hp blower schematicdiagram .................... ... ............. 74
B-28. Magnetohydrodynamic facility 1-1/2-hp blowerschematic diagram .................... ......... 75
B-29. Magnetohydrodynamic facility lithium pump schematicdiagram . . . . . . .. . . . . . . . . . . . . . . . . . . . . .. . . . . . . . 76
B-30. Magnetohydrodynamic facility cesium pump schematicdiagram ............... . ... ................ .. 77
C-1. Layout and installation - 100-kW MHD ac generatorerosion loop ................ ... ............... . . 80
C-2. Weldment injector assembly ......... ...... ......... 83
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CONTENTS (contd)
FIGURES (contd)
C-3. Plug, housing injector assembly ....................... 83
C-4. Needle assembly ................................. 84
C-5. Aperture plate .............. .................... 85
C-6. Tube, needle assembly ...................... . 85
C-7. Holder, tube ............................. .... 86
C-8. Separator - 100-kW erosion loop. . .. ................ . 87
C-9. Assembly, body, separator - 100 kW erosion loop . ........ 88
C-10. Collar separator - 100-kW erosion loop . ............... . 89
C-11. Baffle 1, separator - 100-kW erosion loop . ............. 90
C-12. Baffle 2, separator - 100-kW erosion loop . ....... . . .... 91
C-13. Cylinder screen, separator - 100-kW erosion loop . ....... 92
C-14. Body, separator - 100-kW erosion loop . ................ 93
C-15. Band, separator - 100-kW erosion loop ........... . . . . . 94
C-16. Plate, top, separator - 100-kW erosion loop . ........... 95
C-17. Nozzle assembly, separator - 100-kW erosion loop . ....... 96
C-18. Ring, nozzle, separator - 100-kW erosion loop. . . ........ 97
C-19. Plate, bottom, separator - 100-kW erosion loop . ......... 98
C-20. Ring, separator - 100-kW erosion loop . ................ 99
C-21. Assembly, cone and support, separator - 100-kWerosion loop . .... . . . . ........ ................. .100
C-22. Cone assembly, separator - 100-kW erosion loop ........ . 101
C-23. Support, tube, separator - 100-kW erosion loop . ......... 102
C-24. Plug, tube support - 100-kW erosion loop separator. ........ 103
C-25. Bellows, separator - 100-kW erosion loop ........... .. . 104
C-26. Coupling, separator - 100-kW erosion loop. . ........... . 105
C-27. Tubing, separator - 100-kW erosion loop . ......... . ... 106
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CONTENTS (contd)
FIGURES (contd)
C-28. Pin ring, separator - 100-kW erosion loop............... 106
C-29. Nose cone, separator - 100-kW erosion loop . ........... 107
C-30. Heater assembly - 100-kW erosion loop . ............... 108
C-31. Shell, lithium heater - 100-kW erosion loop . ............ 109
C-32. Element assembly, lithium heater . .................. 110
C-33. Bulkhead, lithium heater ......................... 110
C-34. Condenser - 100-kW erosion loop, cesium ......... . . . . . 111
C-35. Joint, coextruded - erosion loop cesium condenser ........ 113
C-36. Bracket, bus support, inner (LH and RH) . ............. 114
C-37. Bar, bus, lead-in (RH) ........................... 115
C-38. Adapter, aft .................... ............... 115
C-39. Bar, bus, lead-in (LH) ........................... 116
C-40. Bracket, bus support, outer. ....................... 117
C-41. Housing, injector assembly ........................ 118
C-42. Bar, bus transition (LH) .......................... 119
C-43. Bar, bus transition (RH) .......................... 120
C-44. Door assembly - 100-kW erosion loop . ................ 121
C-45. Vacuum tank assembly - 100-kW erosion loop ............ 123
C-46. Frame, weldment, vacuum tank support . .............. 124
C-47. Frame, assembly .............................. 125
C-48. Transition pieces, columbium separator . .............. 126
C-49. Sump weldment - cesium, lithium and NaK (tabulated) ...... 127
C-50. Sketch, desuperheater, erosion loop ......... . . ........ 1. 128
C-51. Cooler, 100-kW erosion loop ......................... 129
C-52. Flowmeter FM-14 ..................... ........... 130
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CONTENTS (contd)
FIGURES (contd)
C-53. Flowm eter FM -12 .............................. 131
D-1. Cs-Li loop characteristics ....................... 138
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ABSTRACT
A 100 kWt cesium-lithium test loop was fabricated of niobium-1%
zirconium for experiments on erosion and two-phase system operation at
temperatures of 980'C and velocities of 150 m/s. Although operated at
design temperature for 100 hours, flow instabilities in the two-phase sepa-
rator interfered with the achievement of the desired mass flow rates. A
modified separator was fabricated and installed in the loop to alleviate this
problem. Because of program cancellation, the test system has been placed
in standby condition for storage. This report documents the test system.
xii JPL Technical Memorandum 33-633
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I. INTRODUCTION
Power generation for advanced space missions and central station
power by a liquid metal magnetohydrodynamic cycle has been studied exten-
sively (Refs. 1-4). A promising system for power levels above about 100 kWe
is based on the two-component separator cycle using lithium and cesium as
working fluids (Refs. 5 and 6). Cesium is mixed with lithium at high temper-
ature at the inlet of a nozzle as shown in Fig. 1. The cesium vaporizes and
the mixture is accelerated in the nozzle to high velocity. Impingement on an
inclined surface produces a low-void fraction stream that is predominantly
liquid lithium. This stream is decelerated in an MHD generator, producing
electric power, and is subsequently returned by its remaining kinetic energy
through the heat source to the nozzle inlet. The other flow leaving the sepa-
rator is a high-void fraction stream that consists of cesium vapor with carry-
over of liquid and vaporous lithium. This mixture is condensed and returned
by a pump to the nozzle inlet.
The characteristics of this system have been partially determined by
analysis (Ref. 6), by component experiments using ambient water-nitrogen,
NaK, and NaK-nitrogen mixtures (Refs. 7 and 8), in system experiments with
water-nitrogen and NaK-nitrogen mixtures (Ref. 8), and through high-tem-
perature, corrosion-erosion experiments with lithium (Refs. 9 and 10).
However, information on the following subjects requires testing with cesium
and lithium at the peak system temperatures:
(1) Erosion of surfaces by lithium impingement at the design velocity
of 150 m/s.
(2) Performance of a two-phase nozzle with a cesium-lithium mix-
ture.
(3) Condensation characteristics of cesium-lithium mixtures.
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(4) Nonequilibrium behavior of cesium-lithium flows where solution
or dissolution are occurring.
In order to investigate these subjects a flow system was fabricated from
niobium-1% zirconium alloy to operate with cesium-lithium at a peak temper-
ature of 980'C. Erosion can be determined by measuring the depth of attack
or deposit on a wedge with an optically flat surface which was located in the
flow stream at the nozzle exit. Nozzle performance can be derived from the
measured thrust produced by the flow on a target cone which was designed to
turn the flow by 90 deg. Cesium condensation coefficients can be determined
by measurements on the NaK-cooled compact condenser. Nonequilibrium
behavior would be inferred by deviations from the thermodynamic cycle
calculations.
The test system was operated with simultaneous cesium and lithium
flow at the design temperature of 980 0 C for about 100 hours. Figure 2 is a
photograph of operation at high temperature and low flow rates. Flow insta-
bility prevented attainment of the design mass flow rates and impingement
velocities. Modifications to the separator component to eliminate the insta-
bility were nearly completed when the NASA liquid metal MHD project was
cancelled. The test system has been placed in a standby condition pending
further investigations oriented toward commercial power generation.
Appendixes A, B, C, and D present, respectively, loop operating
procedures, test system schematics, fabrication drawings of the test sys-
tem, and loop operating characteristics.
II. DESCRIPTION OF TEST SYSTEM
The two-component liquid metal MHD system being studied and the
Cs-Li test system are most closely related to the Rankine cycle. The flow
paths and processes can be illustrated by reference to Fig. 3, which is a
schematic of the liquid metal circuits of the test system. Lithium is heated
to the maximum temperature in the heater component and flows to the nozzle,
where it is injected at point 1.
Cesium liquid is also injected in the nozzle at point 2. Part of the
cesium vaporizes and the remainder goes into solution with the lithium,
which remains mostly in the liquid state. The cesium vapor is accelerated
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to high velocity and low pressure in the nozzle. As the pressure decreases,
more cesium comes out of solution and vaporizes. Shear and pressure
forces resulting from the expanding cesium vapor cause breakup and acceler-
ation of the lithium droplets to high velocity. The mixture impinges on the
target and on a mesh separator within the receiver component. The lithium
pump increases the pressure to the maximum of the cycle and returns the
flow to the heater. The cesium vapor leaves the receiver vessel and flows
to the desuperheater. Subcooled liquid cesium is injected at that point to
reduce the cesium vapor (which is highly superheated) to the saturated state.
The vapor then enters the condenser, where the heat of vaporization is re-
moved by flowing NaK, is condensed, and returns to the cesium pump. The
pump pressurizes the cesium and returns it to the nozzle and through a
cooler to the desuperheater.
Figure 4 is a photograph of the cesium and lithium circuits prior to
testing. All components and piping were fabricated from Nb-l%Zr. All
weldments were performed in a high-purity argon atmosphere. This part of
the test system was mounted on the door of a getter-ion pumped vacuum
chamber which was operated in the 10 torr range to protect the refractory
metals from oxidation during high-temperature operation. Description of the
test system components and their performance is summarized below.
A. Two-Phase Nozzle
The two-phase nozzle for the test system was designed to provide
cesium and lithium flow over a range of conditions. The design pressure
gradient was established from the pressure variation measured on a larger
nozzle, using water-nitrogen and freon-water flows. This gradient was used
in the two-phase, two-component nozzle program to calculate the contour.
The resulting geometry is summarized in Fig. 5. Figure 6 is a photograph
of the nozzle prior to final welding.
The nozzle was calibrated with water and nitrogen to compare the exit
velocity with that calculated by the computer program. The test setup is
given in Fig. 7. As shown in Fig. 8, the agreement between the calculated
and measured- exit velocity was quite good. The computer program was
then used to calculate the nozzle flow rates as a function of inlet temperature
and mass ratio with the result shown in Fig. 9. At saturated Cs vapor con-
ditions at the inlet, there is a unique relation between the cesium and
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lithium flow rates. The information from Fig. 9 was used to determine the
flow rates and operating conditions of the test system for the desired values
of mass ratio and nozzle inlet temperature.
B. Thrust Target and Separator
The relation of the nozzle and thrust target is given by Fig. 10. The
two-phase lithium-cesium flow impinging on the thrust target is turned by
90 deg. The thrust produced is transmitted through a stainless-steel bellows
which is joined to the Nb-1%Zr alloy by a coextruded joint. The measured
thrust thus provides an indication of the nozzle exit velocity. The separated
lithium falls to the bottom of the separator and is returned to the lithium
pump. The cesium vapor is separated from the lithium by a mesh-type
separator and flows to the desuperheater.
The thrust target with the erosion specimen mounted in place is shown
in Figs. 11 and 12. The erosion specimen is an optically flat wedge which
extends beyond the nozzle exit diameter. Erosion depth was to have been
measured with a traversing microscope as was done on a previous test
(Ref. 10). The basic wedge is Nb-1%Zr alloy; the insert, which was electron-
beam-welded to the Nb-1%Zr, is T-11l alloy.
Figure 13 shows the thrust target mounted in the separator body. The
Nb-1%Zr mesh was wrapped on the outside of the perforated annulus as
shown in the assembly drawing of Fig. 14.
The entire unit was assembled and tested with water-nitrogen flows.
The thrust measured by the thrust target agreed to within ±5%' with the values
measured for the nozzle alone. The nozzle exit velocity was varied from
90 to 155 m/s for these measurements. Liquid carryover in the gas exit
ranged from 2-7% of the primary liquid flowrate, acceptable values for the
high-temperature flow system. Complete separation of gas from the liquid
outlet flow was made possible by adding baffles, as shown in Fig. 15. How-
ever, these same baffles resulted in excessive lithium holdup during the
lithium-cesium tests.
In order to eliminate this holdup problem a cyclone separator was
designed for the lithium-cesium test system. A model was tested (Fig. 16)
with water and nitrogen with a liquid carryover in the gas outlet of less than
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0. 1% and gas-free flow at the liquid outlet. Figure 17 shows the cyclone
separator fabricated of Nb-l%Zr ready for installation in the test system.
C. Lithium Pump
The lithium pump is a helical induction electromagnetic pump. The
pumping element shown in Fig. 18 is a Nb- %Zr structure that fits within a
stainless-steel, thermally-insulated sleeve. The electromagnetic body
forces are supplied through the stainless-steel sleeve by an air-cooled,
three-phase motor stator shown in Fig. 19. The pump was operated for
more than 1000 h at temperatures exceeding 10000C and for more than
4000 h above 650*C.
The calculated performance curve is given in Fig. 20. Previous tests
with lithium flow nozzles at 11000C gave measured performance data which
agreed quite closely with the calculated performance (Ref. 9). A serious
limitation of the pump which became apparent during the testing was the
tendency of vapor to accumulate within the pump body and cause flow oscil-
lations. Extensive shakedown testing was required to evolve a startup pro-
cedure that minimized this problem. Although vapor accumulation was a
problem, the pump was able to operate with a negative suction head. The
most successful two-phase startup procedure consisted of injecting cesium
while the pump operated with lithium flow at 980 0 C and zero pressure at the
inlet.
D. Lithium Heater
The heater to raise the lithium to the maximum temperature of 9800C
consisted of four "cal-rod" type elements welded in a Nb-1%Zr shell. Fig-
ures 21 and 22 are photographs of this unit before final welding. The heating
elements are tantalum center conductors with beryllia insulation and swaged
Nb-1%Zr sheaths. The beryllia was removed to a depth of 6 mm to enable
the Nb- %Zr sheaths to be TIG-welded to the Nb-l%Zr shell without degrad-
ing the ceramic insulation. As shown in Fig. 21, the body and elements are
curved to provide flexibility to accommodate thermal stresses. The unit
was operated for over 3000 h, heating lithium at temperatures ranging from
650-1000°C. After this time a small leak occurred at one of the sheath
weldments. The leak was repaired and the unit was to have been used on
succeeding tests. Electron-beam welding of the sheaths rather than TIG
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welding would have enabled a greater depth of penetration, which probably
would have eliminated this problem.
E. Lithium Flowmeter
The electromagnetic flowmeters used for the lithium and cesium are
shown in Fig. 23. The calculated characteristics of the lithium flowmeter
are given by Fig. 24. Calibration of this flowmeter with 1100 0 C lithium flow
nozzles showed the measured flow to agree to within ±5% of the calculated
values.
F. Cesium Pump
The cesium pump is of similar construction to the lithium pump. The
stator is seen in Fig. 19, adjacent to the stator for the lithium pump. The
flow was controllable with a throttling valve during the periods of operation
at lower flow rates. Attempts to run the pump at higher pressure rise with a
low inlet pressure and low flow rate resulted in excessive temperature rise
and vaporization of the cesium at the pump inlet. A small jet pump was fab-
ricated which should have eliminated this problem when installed.
G. Cesium Flowmeter
The cesium flowmeter of Fig. 23 was used only at very low flow rates.
The calculated output curve is given in Fig. 25.
H. Cesium Desuperheater
The cesium vapor leaving the separator is highly superheated and has a
very poor heat transfer coefficient. The desuperheater of Fig. 26 was
designed to lower the temperature to saturated vapor conditions by injection
of subcooled cesium liquid. The large surface area afforded by the small
liquid metal droplets more than compensates for the poor coefficients.
An alternative method to desuperheat the Cs vapor is a heat exchanger
with large internal surface area. A radiant heat exchanger with internal
Nb-1%Zr fins was fabricated (Fig. 27) to replace the original desuperheater.
This would enable the subcooled cesium bypass flow to be used for the
cesium jet pump discussed previously.
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I. Cesium Condenser
The condenser for the cesium was constructed of both Nb-1lZr and
stainless steel. The niobium alloy is required for the condensing cesium,
while stainless steel is the material of construction for the NaK cooling sys-
tem that rejects the latent heat of vaporization from the cesium.
The condenser assembly is shown in Fig. 28 before welding and in
Fig. 29 after final assembly. The transition between the stainless-steel tees
and center section and the niobium end pieces that weld to the Nb-l/oZr
cesium tubing was achieved by brazing with a cobalt-nickel alloy. The con-
denser performed satisfactorily at the low Cs vapor flow rates tested.
J. NaK Heat Rejection Loop
The NaK heat rejection loop was constructed of type 316 stainless steel.
NaK flow is produced by an electromagnetic AC conduction pump. The flow
piping enters the vacuum chamber through a thermal sleeve. The entering
NaK removes heat from the cesium subcooler and condenser and exits the
vacuum chamber through another thermal sleeve. It flows through an expan-
sion tank, heater, and air-blast heat exchanger (to reject the heat) back to
the pump. The function of the heater was to control the NaK temperature
during low-load operation and to heat the NaK during purification operations.
A titanium-zirconium hot trap was provided for initial purification. The heat
rejection system is shown in Fig. 30 before insulation.
K. Vacuum Chamber
The vacuum chamber and getter-ion pump are shown in Fig. 31. The
chamber is heated so that the temperatures of all liquid metal lines can be
maintained at at least 200 0 C to prevent solidification. All ports have bake-
able metal seals. The main door seal is Viton-A cooled to less than 100°C.
During testing the chamber operated in the 10 7torr range, with the liquid
metal system at 980'C and the chamber at 250 0 C.
L. Instrumentation and Controls
Liquid metal pressure was measured directly with bonded strain gage
transducers. The transducers and pressure lines were maintained at 230 0 C
to prevent solidification. Installation of the transducers in the heated en-
closure is shown in Fig. 32. Valving was provided to enable calibration
during operation of the test system.
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Chromel-alumel thermocouples were used for temperature measure-
ment. Attachment to the Nb-1%Zr piping and components was made by weld-
ing the wires to a tantalum foil which, in turn, was welded to the niobium
alloy. Only two thermocouples of 53 failed during more than 3000 hours of
testing.
All instrumentation readout and control of the loop was accomplished
remotely. Figure 33 shows the control console and alarm system which was
used during the test. Schematic diagrams of the instrumentation and control
circuits are given in Appendix B.
III. Operating Experience
The test system was operated for over 3000 h with liquid metal flow to
determine the proper startup sequencing and flow characteristics with cesium
and lithium. Achievement of stable flow with both liquid metals was very
difficult and tedious. For proper functioning with cesium condensation in the
condenser, no cover gas (argon) could be tolerated. Yet it was found that
heating the evacuated system from -200 to -650 0 C while lithium was flowing
always caused argon to evolve from the lithium. Attempts to reduce the
pressure while circulating lithium produced instabilities and the loss of the
pumping action unless extremely gradual reductions in pressure were used
(- 0. 1 - 0. 2 atm/day). Another problem which occurred early in the test
sequence was lack of control of the cesium flow rate. Attempts to start the
cesium pump at a low flow rate and without a control valve inevitably re-
sulted in injection of a cesium flow which was too large for the conditions of
lithium temperature and flow. The result was entrainment of cesium in the
lithium circuit and the subsequent loss of the lithium pump due to cesium
vaporization in the pump. This latter problem was eliminated by installation
of a valve in the cesium line and an externally controlled cesium injection
system for startup.
With these modifications, relatively stable cesium and lithium flow
was obtained at lower flow rates (-0. 1 kg/s). Attempting to further increase
the lithium flow resulted in severe flow oscillations, cesium entrainment,
and loss of the lithium pump. The reason for the flow oscillations is the
holdup of lithium in the separator because of the baffles which were installed
after hydraulic testing. Use of the centrifugal separator of Fig. 17 should
8 JPL Technical Memorandum 33-633
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eliminate this problem and enable the attainment of higher flow rates. Fig-
ure 34 is a schematic of the test loop as it should appear after the above
modifications are made.
IV. SUMMARY
The cesium-lithium test system proved to be a reliable installation for
obtaining lithium and cesium flow at 980 0 C. However, stability problems
were encountered as the flow rates were increased above about 0. 1 kg/s.
Minor modifications to the separator should enable attainment of the 0. 4-
kg/s design flow rate with stable operation.
JPL Technical Memorandum 33-633 9
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REFERENCES
1. Jackson, W. D. , et al. , "MHD Electrical Power Generation," Joint
ENEA/IAEA International Liaison Group on MHD Electrical Power
Generation, ENEA, Apr. 1969.
2. Morse, F. , Review of Liquid Metal Magnetohydrodynamic EnergyConversion Cycles, X-716-69-365, Goddard Space Flight Center,Greenbelt, Md. , Aug. 1964.
3. Petrick, M., and Lee, K., Liquid MHD Power Cycle Studies, ANL-6954, Argonne National Laboratory, Argonne, Ill., June 1965.
4. Houben, J. , and Masser, P. , MHD Power Conversion Employing
Liquid Metals, TM Report 69-E-06, Eindhoven University of Technology,Netherlands, Feb. 1969.
5. Elliott, D. G. , A Two-Fluid Magnetohydrodynamic Cycle for Nuclear-
Electric Power Conversion, Technical Report 32-116, Jet Propulsion
Laboratory, Pasadena, Calif. , June 30, 1961.
6. Weinberg, E. , and Hays, L. G. , Comparison of Liquid Metal Magneto-
hydrodynamic Power Conversion Cycles, Technical Report 32-946,Jet Propulsion Laboratory, Pasadena, Calif. , Aug. 15, 1966.
7. Elliott, D. G. , and Weinberg, E. W. , Acceleration of Liquids in Two-
Phase Nozzles, Technical Report 32-987, Jet Propulsion Laboratory,Pasadena, Calif. , July 1968.
8. Cerini, D. J. , Circulation of Liquids for MHD Power Generation,SM-107/40, Symposium on the Production of Electrical Energy byMeans of MHD Generators, IAEA, Vienna, Austria, July 1968.
9. Hays, L. G. , and O'Connor, D. E. , A 2000°F Lithium Erosion andComponent Performance Experiment, Technical Report 32-1150,Jet Propulsion Laboratory, Pasadena, Calif. , Oct. 1967.
10. Hays, L. G. , "Surface Damage from High Velocity Flow of Lithium, "Journal of Materials, Vol. 5, No. 3, 1970.
10 JPL Technical Memorandum 33-633
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Fig. 1. Schematic diagram of cesium-lithiumMHD power system
SEPARATOR IFFUSER
Fig. 2. Cesium-lithium erosion loop at 9800 C
JPL Technical Memorandum 33-633
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------------------------------------- ----- ----_1T__ ~ ------- -------r--- - - - - -----
r--- --------------'I1I
r-T -I--I-- T T I i i r
HEAT EXCIANGER
IaK EXPANS/ON7ANK
O ZZLE I DE-sEPHEA E V6
V8VI7 HP
SEATE
L. PUMP I AI PAP FLOW ECK /MP
, V13 Xv,50N V,5
OI PU IP W9 R V17
IN TEMPEYATUE P YESSUIE FLOW8 VELOCITY V4
-va-2
I 1975'F 23PSlA 1.0 o O5s Ft/S L VI4 LiSUMP V16 CsUMP
2 /650' 235 .16 20 L
3 1915- 30 /,16 515 L, V
4 1915- 30 100 20 L
5 1940* 245 1.00 20 L LE6END:
6 1915' 28 .16 175 V PRIMARY C CICUIT7 1400 27 .22 200 V PRIMARY Li CIRCU/IT
8 250 26 22 20 L PRIMARY NaK CIRCUIT
AN/LLAY LIQUD METAL LINES
9 /1250- 200 .06 20 L VALVE - HAND OPEPATEP
0 00 0 [X VALVE - EEMOTE ACTUATIONS 1/00 25 .50 2o L -- COEXT£UED JOINT
O 12 00' * 25 .50 20 L
1 1 13 700' 20 .50 20 L
Fig. 3. 100-kW erosion loop liquid metal circuits schematic diagram
I
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Fig. 4. Cesium-lithium test circuits before activation
0.422 16, 066 0 DIAoDIA4
DETAIL Y "
DIMENSIONS ARE IN INCHES
Fig. 5. Cesium-lithium nozzlegeometry
JPL Technical Memorandum 33-633 13
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Fig. 6. Cesium-lithium nozzle before welding
FLEXIBLESEAL
GASINLET LINE(Cs LINE) -
IQUIDINLET LINE(L LINEINE
EXHAUST JET
RE T CELL
Fig. 7. Water-nitrogen test of nozzle forcesium-lithium loop
14 JPL Technical Memorandum 33-633
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300
INLET PRESSURE, atm
A 10.2O 13.6
250 0O 14.3
0 200 -0
THEORETICAL FOR 13.6 atm
N 150
THEORETICAL FOR 14.3 atm
100 -
THEORETICAL FOR 10.2 atm
I I I I I I
0 10 20 30 40 50 60 70
LIQUID-TO-GAS MASS RATIO
Fig. 8. Comparison of experimental andtheoretical exit velocities for
cesium-lithium loop nozzle operatingwith nitrogen and water
1.0 I I
1038 10930 C
6 - 871 927 -
816
4 - 760
2 649
0.15380.001 2 4 6 0.01 2 4 6 0.10
CESIUM MASS FLOW, kg/s
Fig. 9. Cesium-lithium nozzle flow fordifferent nozzle inlet temperatures
(saturated vapor)
JPL Technical Memorandum 33-633 15
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LITHIUM
LITHIUM CSIUM
CUCESIUM
SUPERSONICNOZZLE
VAPOR-LIQUIDSEPARATOR
NOZZLE THRUST-MEASURINGLINKAGE
LITHIUM
Fig. 10. Nozzle-separator assembly
1'6 JPL Technical Memorandum 33-633
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EROSIONSPECIMEN -
-- THRUST TARGET
SUPPORT TUBE
,-, LEVEL INDICATOR
COEXTRUDEDJOINT SCARF---
STAINLESS STEEL BELLOWS
Fig. 11. Thrust target assembly
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EROSIONSPECIMEN INSERT
T-11 INSERT
THRUSTTARGET
Fig. 12. Erosion specimen mountedon thrust target
18 JPL Technical Memorandum 33-633
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LEVEL INDICATOR
KNIFE EDGE AND1 GAP FOR LITHIUM
FILM
CESIUM VAPOREXIT
Fig. 13. Thrust target mounted in separator body
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o
I0
Id
0
CIA
(J3
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Fig. 15. Lithium baffles
JPL Technical Memorandum 33-633 21
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(\J
4-)
/9
a
F
F?{d
a k
!
NO
-d [4
I/c-i
r
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VAPOR TOSDESUPERHEATER
VAPORS'OUTLET
TUBE
TWO-PHASE
(FROMORIG INALSEPARATOR)
OUTLET (TO Li PUMP)
Fig. 17. Cesium-lithium cyclone separator
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Fig. 18. Pumping element forlithium pump
24 JPL Technical Memorandum 33-633
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Fig. 19. Helical induction pump stators
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30
400
25
35020
15 - 300
10 - 250
2005-
5 75
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
MASS FLOW, kg/s
Fig. 20. Lithium pump characteristic at 9800 C
26 JPL Technical Memorandum 33-633
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Fig. 21. Lithium heater before welding
Fig. 22. Lithium heater end before welding
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Fig. 23. Cesium and lithium flowmeters
0.7
0.6
2600C538816
0.5- 982
0.4-
0.3-
0.2-
0.1 -
0 I I I I0 1 2 3 4 5 6
METER INDICATION, mV
Fig. 24. Lithium flowmeter calibration(776 gauss)
28 JPL Technical Memorandum 33-633
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0.09
0.08 -
816*C0.07 -
538
260
0.06 -
0.05-
o0.04
0.03
0.02
0.01 -
0 0.2 0.4 0.6 0.8 1.0 1.2 1.4
FLOWMETER INDICATION, mV
Fig. 25. Cesium flowmeter calibration(2355 gauss)
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SATURATED. CESIUM VAPOR
SUPERHEATEDCESIUM VAPOR
SUBCOOLEDCESIUM LIQUID
Fig. 26. Cesium desuperheater
30 JPL Technical Memorandum 33-633
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VAPOR HEADER
RE INFORCINGRIBS
INTERNAL FINS
Fig. 27. Radiant cesium desuperheater before welding
SNaK INLET - Nb-l% Zr INNER TUBE
- Nb-I% Zr TO -- -- - - .. ... .. . ... NaK OUTLETSTAINLESS-STEEL JOINT
Fig. 28. Cesium condenser before welding
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NaK INLET
Cs VAPORINLET
CSLIQUID
NaK OUTLET OUTLET
Fig. 29. Cesium condenser after welding
NaK-AIR iHEAT EXCHANGER
SNK PUMP
BLOWERS
Fig. 30. NaK heat rejection systembefore insulation
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ION PUMP
PUMP FOROUTGASS ING
Fig. 31. Vacuum chamber and ion pump for cesium-lithium erosion loop
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Fig. 32. Pressure transducer installation
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"2r~
S.
* t --- ---
Fig. 33. Control console for cesium-lithium test system
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r -
I If -----------------------------------------------------
r- -.- -----rii 2 t JI F I
SI ( 1;1
TRUCERS
NoK -AIRSHEAT EXCHANGER
NoK EXPANSION
' ' , ,NOZZLE V5 V6C DESUPERHEATER
K RAP
3 EXPANSION 7 7Cs FLOW CYCLONE
SEPARATORLI FLO RECEIVER N NK V4
C PUMP V17
Li HEATER _ _ _ _P
VMNoKPUMP NoKFLOW No SUMP
V13 ZVIS
LEGEND: V4 Li SUMP VI6 Cs SUMP
" _ PRIMARY Cs CIRCUIT0 PRIMARY Li CIRCUIT
, PRIMARY NoK CIRCUIT-- .. ANCILLARY LIQUID METAL LINES
REFERENCE STATE POINT4 VALVE - HAND OPERATED
SVALVE - REMOTE ACTUATION-- COEXTRUDED JOINT
I
Fig. 34. Modified version of cesium-lithium erosion oop
0'
(D
LEED 1 iSUPV6 CSM
PRM R , IC I
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APPENDIX A
LOOP OPERATING PROCEDURES
The startup and shutdown procedures used for the test loop are sum-
marized below. The main modification required was installation of a cesium
injection system and its actuation prior to starting the cesium pump (step 17).
Full flow (steps 18-22) was not realized because of the problems discussed
in the text. Values of temperatures, pressures, and flows are given in
English units since the instrumentation and gauges are all in these units.
JPL Technical Memorandum 33-633 37
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STARTUP PROCEDURES FOR Cs-Li LOOP
Startup Step Values of Key Parameters
1. Evacuate loop to less than 10 microns by Pressure of chamber - 10- 2 torr on multi-torr
opening manual valves HT-1 and HV-1. gauge.Evacuate chamber to less than 10 microns
by opening vacuum valve MV-1 to roughingmanifold. Turn on load cell and O-ringcooling air flange, and bus cooling water.Turn on makeup air in NaK room.
2. Turn on the chamber heaters to 5 A in each Final chamber temperature n 500*F. Loop tem-leg. Increase by 5-A steps over 10-12 h perature Z450*F.
time until current is 20 A. Continue pump-ing until pressure is below 10 micronsagain. Close all transducer valves to loop.Backfill with argon to 75 mm.
3. Start diffusion pump; open to chamber; Chamber pressure of 10 - 5 torr.close vacuum valve MV-1 to roughing mani-fold. Close manual values HT-1 and HV-1.
4. Adjust pressure on lithium sump to 15 psig. Current setting of 5 A on trace heater to obtain
Heat to 500*F. 500'F.
5. Actuate Li pump. Adjust voltage until T-9 T-9 = 450*F.reads 450'F. Shut off pump. Li pump voltage ; 45 V.
6. Open lithium fill valve, VI3, slowly. Moni- T-3 should raise from 450 to 500*F in 2-3 s when
tor TC-3 to determine when receiver is lithium is at the proper level.
filled to proper level. When TC-3 actuates,close V13.
7. Adjust pressure on cesium sump to 15 psig. Current setting of 3 A on trace heater to obtain
Heat to 200*F. 200°F.
8. Actuate Cs pump. Adjust voltage until T-21 T-21 = 300'F.reads 300*F. Shut off pump. Cs pump voltage ; 35 V.
9. Open cesium fill valve, V15, slowly. Moni- T-16 should lower from 450 to 200*F in 2-3 s
tor TC16 to determine when cesium leg is when Cs is at the proper level.
filled to proper level. Close V15 and VI.
10. Evacuate NaK loop through HV5. Open V8, Manifold vacuum should be < 10 m at 4 h.
V9, and V17; continue evacuation whilevacuum manifold is <10 microns. CloseHV5.
11. Increase the argon on the supply tank to Level indicator light on Nak reservoir will change
8 psig; open the auxiliary drain valves (V11 from red to yellow at proper level.
and V12), then the main drain valve (V7),slowly and only enough to insure flow. It isbest to fill the system slowly. When theliquid level has reached the desired levelin the expansion tank, close the drain valves(V7, V11, and V12), then the heat exchangerbypass valve (V5), the exit valve on theheat exchanger (V6), the hot trap bypassvalve (V4), and the Cs-Li loop bypass valve(V10). Open the two loop valves V8 and V9.Listen for NaK flow in the loop lines. As afinal step, adjust the level by adding ordraining NaK to the predetermined level asdiscussed in a previous section. Set thepressure at 10 psig on the reservoir andsupply tank.
12. Turn the NaK pump powerstat up slowly CAUTION: This is a high-capacity pump anduntil the liquid metal is flowing in the loop. cannot be operated without flow or liquid metal in
Keep a constant watch on the flowmeter. If the pumping section. In the event that there is no
there is no immediate indication of flow, stop indication of flow, double-check the electrical
the pump immediately and determine the connection on the flowmeter and pump, all valve
trouble. settings, and the liquid level. If everything
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STARTUP PROCEDURES FOR Cs-Li LOOP (contd)
Startup Step Values of Key Parameters
12. (contd) appears in order, try the pump again. Watch fora flow indication and also use an ammeter tocheck that the current is flowing to the pump. Ahumming or buzzing sound will be heard if poweris reaching the pump.
The above instructions may seem rather pessi-mistic, but the most important point to rememberis that power must not be left on this pump formore than a few seconds without liquid metalflowing.
13. Turn the NaK immersion heater on and setthe temperature for 650*F. Close the valve(V4), isolating the hot trap from the system.Do not circulate cold liquid metal through thehot trap. By adjusting the flow through theheat exchanger, the desired temperature canbe reached.
Once the loop temperature has reached 650*F,operate at this point for an hour to ensurethat the flowmeter is wet. Set the pump cur-rent at 19. 5 A for a flow of 0. 33 lb/s. Thenext step is to raise the loop temperature to1000*F. Actuate the cooling blower for thepump when the loop temperature exceeds850'F. Circulate at this temperature for aperiod of 24 h to ensure that oxides and im-purities are absorbed in the liquid metal.Maintain as high flow in the heat exchangeras practical in order to ensure that the in-sides of these tubes are also cleaned.
14. Operate the hot trap, starting the flow slowly,1/4 - 1/2 gpm, through the hot trap by open-ing the valve (V4). The flow in the main loopshould be 1 lb/s through the heat exchanger.All portions of the loop must be at a minimumof 1000'F while hot trapping to ensure thatany oxide present is in solution. Maintain thetemperature at a minimum of 1000*F and theflowrate through the loop at some reasonablerate (1/2 - 1 lb/s). The time required to re-duce the oxide content to an acceptable levelis dependent on the quantity present and theoperating temperature of the hot trap. Theoxide removal rate is greater at 1200 than1000'F. Experience indicates for a systemof this size that a minimum of 12 h would benecessary to initially clean the system. Re-duce the heater voltage until the loop temper-ature is 800'F.
15. Start Li pump at 25 V. Gradually increase 1. 16 mV on Fl = 0. 3 lb/s at 500*F. Pump volt-until flow rate FI is 0. 3 lb/s. Start freeze age z 50 V.stem flow at maximum flow rate. Removeinsulation from Li pump duct port and Cspump port.
16. Actuate Li heater at 200 A. Increase current E3 2. 25 V at 200 A.until Li inlet temperature TC-I is 1200'F E3 4. 7 V for 12Z00*F.(100'F/h).
17. (a) Set Li pump at 90 V. Cs flow, F2 = 0. 0076 lb/s(b) Start Li pump blower. (0. 06 mV) at EZ = 80 V(c) Start Cs pump at 80 V. Li flow Fl = 0. 3 at 90 V(d) Actuate Cs pump blower.(e) Set heater at 9. 1 V.
JPL Technical Memorandum 33-633 39
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STARTUP PROCEDURES FOR Cs-Li LOOP (contd)
Startup Step Values of Key Parameters
17. (contd)Open valves to transducers. Reduce freezevalve flow until T-26 = 450*F. Actuate loadcell motor until the gap is reduced to 0. 010in.
18. Increase Li inlet temperature in 100*F steps TI El E2 E3 n
by first increasing the heater voltage, thenthe lithium flow, then the cesium flow. Keep 1300 110 100 11. 2 0chamber pressure in the 10-5 range. Actu- 1400 136 125 13. 1 0ate the ion pump when 1800*F is reached and 1500 165 153 15. 0 0 C =0. 05pressure is declining. Valve off diffusion 1600 198 186 17. 0 0pump. When the Cs pump temperature TCZI 1700 231 236 18. 2 .818reaches 1100*F, evacuate Cs expansion tank 1800 279 293 21.2 .891
through manual valve HV2, close manualvalve HTZ, open the manual valve V18 to the 1700 233 226 13. 8 .449 C1 = 0. 02expansion tank until the first level thermo- 1800 283 277 16. 4 . 509couple TC-5Z is actuated, close the manualvalve V18. When Cs temperature TC-21 The values under key parameters are for areaches 1300*F, drain loop through the Cs lithium carryover fraction of 0. 05. Differentdrain line V18 until the second level thermo- values will result in different heater settings tocouple TC-53 is actuated. attain the required temperatures.
19. Adjust the separator gap until the NaK outlettemperature TC-33 is minimized. Change VIuntil saturated vapor is obtained (compareTC14 and P11).
20. Adjust the Li pump and Cs pump, heater andNaK temperature until Pl = 137 psia at avalue of Fl/F2 = 10.
21. Measure nozzle thrust. Vary stem positionby +0. 010 in. in 0. 002-in. increments todetermine spring constant.
22. Freeze stem by increasing the Dowtherm flowto the full flow rate.
40 JPL Technical Memorandum 33-633
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Id
VALVE POSITIONS FOR EROSION LOOP STARTUP
StartupStep Valve No. V Valve No. SA Valve No. SV HT NV MV
1 4 5.6 . 8 9 0 12
34
56 7
18 19 12 456789 0 123 5 7 2 1 3 5
1 x x xx x x x xxxIx0 x x o xxx x x xx x x x xx x 0 0 011 x0 x 0
2 0OxX X X X K lx xxxx x 01 XXIXXX X XX XX X XX 0 0 011 x011 0
30
6 x xX X x x xx I 10/I x I x x I x XIIX X xO/XII 11 11 1 IX XX II I
9 0/X x x x x x x xx xx X x x x xx x xx xx II IX X XI XX II I
10 XIX I O I x I I 0 I 0 1 I X x xX X X X x xxxxx IX XI I IX XXO/IX I
11 X O/IO/XO/XO/XOO0O/X O/X O/XX 111x 0 XX X X xO/XO/XIXX IX XI I XX XX II I
13 x 10 0 11x01 x 11111 x0 IX II I II X XI II X XX XX II I
14 x O/xoo0x I xxx x11 11 01 IX I II I IX XI I XX XX II I
18 01111xx 0X X X X III x 00O/l XI X XX I II XI I IX 11 11 x I
21 0 x111 x0 01 I I I I I x 0 x I IX X XI X XI IX X XX XX II I
22 01111xx0 01 I I I x I x 0 I I IX X X XI XX XX X XX XX II I
X Closed
0 Open
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NORMAL SHUTDOWN FOR EROSION LOOP
1. Decrease the Li pump and Cs pump voltages concurrently by 25-V steps
until a Li pump flow rate of 0. 3 lb/s is reached. Reduce flow to freeze
valve and increase gap to 0. 045 in.
2. Decrease the Cs pump voltage further until a setting -of 25 V is reached.
3. Decrease the Li heater power until a lithium inlet temperature of
1000°F is reached (100°F/hr).
4. Turn off cesium pump.
5. Turn off Li heater.
6. Decrease Li pump voltage by 25-V increments until it is off.
7. Turn off NaK flow.
8. Set Li sump pressure to 5 psig and loop pressure to 15 psig. Open
SA3 manual valve HTI and V13 to drain lithium. Drain until sump
pressure rises. Repeat for Cs sump using SA3 manual valve HT1 and
V15. Close SA3 and drain valves V13 and V15. Evacuate loop through
SV6 and manual valve HVl. Close SV6 and manual valves HV1 and
HT1.
9. Evacuate both sumps through HV3 and HV4. Close HV3 and HV4.
10. Heat both sumps to 400°F. Heat chamber and pumps to 800°F. OpenV13 and V15. Monitor fill and dump line temperature TC-43. When
TC-43 drops to 40 0 °F the loop is drained. Close V13 and V15. Turn
off all heaters.
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EMERGENCY PROCEDURES FOR EROSION LOOP
LocationEmergency Function of
Function
1. Liquid metal a. Turn off Li, Cs, NaK pumps, Li heater, CRleak in ion pump.chamber b. Close manual dp valve (if open). HB
c. If O-ring temperature rises to 300 0 F, open HBargon flood for chamber, SA-8.
d. Increase cooling flow on chamber to limit HBtemperature rise.
e. If NaK level drops, pressurize NaK reser- CRvoir to 10 psig, and drain through V7 toNaK sump. Watch chamber pressure.
f. Keep system under observation as temper- CR/HBature cools.
2. Liquid metal a. Turn off Li, Cs, NaK pumps, Li heater, CRleak in NaK bus cooling water.room b. Turn off heat exchanger blower and makeup CR
air blower.
c. Close heat exchanger damper by setting CRcontroller on 1400 F.
d. Pressurize NaK reservoir to 10 psig, CRdrain through V7 to NaK sump.
e. When leak stops, extinguish fire if safe. HB
3. Liquid metal a. Turn off Li, Cs, NaK pump, Li heater, CRleak in door bus cooling water.area b. Turn off heat exchanger blower and makeup CR
air blower.
c. Close heat exchanger damper by setting CRcontroller on 1400'F.
d. If safe, turn off flange water and trans- HBducer oven.
e. If NaK level drops, pressurize NaK reser- CRvoir to 10 psig and drain through V7 toNaK sump.
f. If leak is from transducer box, valve off HBall transducers, if safe.
g. When safe, extinguish fire. HB
CR = control roomHB = high bay
JPL Technical Memorandum 33-633 43
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APPENDIX B
TEST SYSTEM SCHEMATIC DIAGRAMS
All instrumentation, control, flow, argon and vacuum, and electrical
schematics for the test system are contained in this appendix (see Figs. B-I
through B-30).
The following manufacturers' manuals are available at the Jet Propul-
sion Laboratory, care of Section 383 files, Mr. L. H. Huebner.
1. Technical Manual, Helical Induction Electromagnetic Pump, Model
5KY414PK1 (Lithium), General Electric Company.
2. Technical Manual, Helical Induction Electromagnetic Pump, Model
5KY414PJI (Cesium), General Electric Company.
3. Instruction Manual, TrioVac, 500 liter/s Triode Ion Pump, Model
22TP300, General Electric Company.
4. Instruction Book, Type WSH-Arc Welder, 1000A, Westinghouse
Electric Company.
5. Miscellaneous instrumentation and auxiliary component calibration
sheets and instruction manuals.
44 JPL Technical Memorandum 33-633
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4
INSTRUMENTATION FUNCTIONS
o Transducer Connections
Inside Chamber TC Panel 1 Outside Chamber TC Panel 2
o TC- I Nozzle inlet - lithium 1 & 2 TC-33 NaK exit piping 65 & 66
2 Nozzle inlet - cesium 3 4 34 Expansion tank 67 68
3 Receiver lithium fill 5 6 35 Heater 69 70
4 Receiver cesium exit 7 8 36 Hot trap 71. 72
5 Receiver lithium exit 9 10 37 Hot trap flowmeter 73 74
6 Lithium pump return line 11 12 38 Heat exchanger out 75 76
7 Lithium pump exit 13 14 39 Main flowmeter 77 78
o 8 Lithium pump duct A 15 16 40 Pump outlet 79 80
9 Lithium pump duct B 17 18 41 NaK pump windings 81 82
10 Heater bus A 19 20 42 Pressure tap lines 83 84
II Heater bus B 21 22 43 Fill and dump lines 119 120
12 Heater body 23 24 44 Lithium pump windings 121 122
13 Lithium flowmeter magnet 25 26 45 Cesium pump windings 123 124
14 Condenser, cesium inlet 27 28 46 Transducer oven 125 126
15 Condenser, cesium exit 29 30 47 Heater feedthru A 1.27 128
16 Condenser, cesium fill 31 32 48 Heater feedthru B 129 130
17 Cesium line, cooler to de-sup. 33 34 49 Chamber body 131 132
18 Cesium pump return line 35 36 50 Ambient 133 134
19 Cesium pump exit 37 38 51 Thermocouple ambient 135 136
20 Cesium pump duct A 39 40 52 137 138
21 Cesium pump duct B 41 42
22 Cesium flowmeter magnet 43 44
23 Receiver level indicator 45 46
24 Co-extruded joint, pressure taps 47 48
25 Co-extruded joint, loop vacuum 49 50
26 Co-extruded joint, load cell stem 51 52
27 Receiver 53 54
28 Nozzle inlet lithium 55 56
29 Nozzle inlet cesium 57 58
30 Nozzle body 59 60
31 Sight glass, 3-1/4 in. high 61 62
y 32 Sight glass, 4-1/2 in. high 63 ' 64
(31
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Instrumentation FunctionsTransducer Connections (contd)
Pressure Functions Pressure Panel Amp. Out Connections
P- 1 Nozzle, lithium inlet 1 to amplifier 105 & 1062 Nozzle, cesium inlet 2 to amplifier 107 & 1083 Receiver pressure 8 to amplifier 109 & 1104 Nozzle tap A 35 Nozzle tap B 46 Nozzle tap C 57 Nozzle tap D 68 Nozzle tap E 79 Nozzle tap F 12
10 Nozzle tap G 1311 Condenser cesium inlet 9 to amplifier 111 & 11212 Cesium pump inlet 1013 NaK bypass 11 to amplifier 139 & 140
H Flowmeter Functions Flowmeter and Feedthru
F-1 Lithium flow 85 & 86 95 & 96S la Lithium flow (standby) 87 88 97 98
2 Cesium flow 89 90 99 100
2a Cesium flow (standby) 91 92 101 10293 94 103 104
F-3 Main NaK flow 113 114 (outside)o F-4 Hot trap flow 115 116 (outside)
F-5 NaK bypass flow 117 118 (outside)
ONU.)
W0
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Instrumentation Functions
Meter - Relays
0
Cable No. 71 to Main Control Panel (CBA) Meter No. Cable No. 71 to Controllers Controller No,.
Subcable 1 AK 27 & 28 1 Subcable 22 Cl 69 & 70 22
I 2 AM 1 2 2 Subcable 23 C2 75 & 76 23
> 3 AP 3 4 3 Subcable 24 C3 125 & 126 24
w 4 DDX 115 116 4
o' 5 FDX 113 114 5W 6 CHX 112 6
7 BKX 109 ' 110 78 EJX 89 GOX 85 & 86 9
10 BMX 105I 106 10
11 ENX 45 i 46 11
12 BPX 107 108 12
Y 13 EPX 89 90 13
Cable No. 71 to Secondary Panel (CBD) Meter No. Cable No, 72 to Strip Chart
Subcable 14 AC 81 & 82 14 Subcable 1 No. 1 5 & 6
15 AF 121 122 15 2 No. 2 31 & 32
16 AM 123 124 16 3
17 BD 127 128 17 4 pair 7 - bus shunt
18 BN 131 132 18 5 53 & 54
19 BK 15 16 19 6 61 & 62
20 AK 39 40 20 7 63 & 64
21 AP 143 144 21
-J
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Instrumentation FunctionsMeter - Relays (contd)
Cable No. 45 Cable No. 46Multi-Point Recorder 1 Multi-Point Recorder 2
Channel 1-26 P4 3 (pressure) Channel 1 23 & 242-27 P5 4 2 1 23-28 P6 5 pressure 3 9 104-29 P7 6 cable 4 11 125-30 P8 7 number 5 17 136-35 P9 12 6 17 187-36 P 10 13 7 13 148-33 P12 10 8 37 389-34 139 & 140 - 34 amp 6 9 3 4
10 19 20 10 7 3ii 21 22 11 27 2812 25 26 12 29 3013 43 44 13 35 3614 77 78 14 41 4215 73 74 15 33 3416 129 130 16 75 7617 load cell enc. temp. 17 79 8018 18 65 6519 125 & 126 19 67 6820 47 48 20 69 7021 49 50 21 71 72
0 22 51 52 22 83 84S23 vacuum 23 119 120
24 135 & 136 24
alL!
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-I --------------- I I
I I I I I I I ---- -------, -" --- , ---
........ i iri
0UER
T28AIR
iHEAT EXCHANGER
N OLEE T30 C, DESUPERHEATER V5 V6
U READ PRESSURE ON METER RELAY 2 V1 I NAK V4 3ON CONTROL CONSOLE T5 OO6 E
C PM 9 COOLER V187ON
T7TT5 Li HEATER1
T8 i PUMP ;V7
T NK PUMP NK FLOW NaK SUMP
14 LI SUMP 16 Cs SUMP V21
V20
PSTATE TEMPERATURE PRESSURE FLOW VELOCITY VAPOR LENPOINT LIQUID LEGEND:
I 1975°F 235 PSIA 1.0 Ib/ 20 Pt/s L PRIMARY C CIRCUIT
2 1650 235 0.16 20 L - PRIMARY Li CIRCUIT3 1915 30 1.16 515 LV PRIMARY NoK CIRCUIT
4 1915 30 100 20 L ANCILLARY LIQUID METAL LINESREFERENCE STATE POINT
5 1 19400 245 1.00 20 L VALVE - HAND OPERATED6 19)15 28 0.16 175 V I VALVE - REMOTE ACTUATION
7 14000 27 0.22 200 V -- - COEXTRUDED JOINT
8 1250. 26 0.22 20 L T- THERMOCOUPLE9 1250 200 0.06 20 L
10 700- 30 0.50 20 L TC READOUT ON METER RELAY
11 1100
25 0.50 20 L
12 11000 25 0.50 20 L
13 7000 20 0.50 20 L
Fig. B-I. 100-kW erosion loop liquid metal circuits schematic diagram
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JPL Technical Memorandum 33-633 55
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JPL Technical Memorandum 33-633 57
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68 JPL Technical Memorandum 3-3
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Fig. B-21. Building 148 heat exchanger blower schematic diagram
70 JPL Technical Memorandum 33-633
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Fig. B-24. Building 148 100-kW test, NaK heater schematic diagram
72 JPL Technical Memorandum 33-633
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Fig. B-25. Building 148 NaK pump schematic diagram
JPL Technical Memorandum 33-633 73
4L71 / ID FOR CORl/CON / 478 A/ 4
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schematic diagramchematic74 JPL Technical Memorandum 33-633diagram
74 JPL Technical Memorandum 33-633
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Fig. B-28. Magnetohydrodynamic facility 1-1/2-hp blowerschematic diagram
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Fig B-30. .Manthdodynami failt cesiumWC pump,45 scheati diagrm'R- I
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APPENDIX C
FABRICATION DRAWINGS OF TEST SYSTEM
The fabrication drawings of the cesium-lithium test system are in-
cluded in this appendix (see Figs. C-1 through C-53). In some cases minor
deviations and/or modifications have been made for the reasons discussed
in the text. However, the essential features of the components and piping
arrangement are identical to the drawings.
78 JPL Technical Memorandum 33-633
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-OUO Tt QLOT FOLDOUT FRAME
S O _
~3--------
Fig. C-1. Layout and installation - 100-kW MHD ac generator erosion loop
80 PRECEDING PAGE BLANK NOT FIL JPL Technical Memorandum 33-633
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geom FMY )FODO FRAME\
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431.7 1? 24 407 04442 I 0:. - l 1
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Fig. C-1 (contd)
JPL Technical Memorandum 33-633 81
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/ REMOVE APERTURE PLATE FROM MEEDLE ASSY. &WELDIN POSITION. THEN INSTALL MKEEDLE ASS5 & WELD,
&ALL WELDS TO BE ELECTRON BEAM.
iC911-7274 PLUG,HOUSING . 3
ID911-77 .NEEDLE ASS SY ...
J911-7-731 I HOUSING I ID OR . DS STOCK SIE NO FINDDWGT NO. N DESCRIPTION SPECIFICATION REF DESIGNATO ELEC SDW MATERIAL REQO FO.
Fig. C-2. Weldment injector assembly
.02x45'CHAMFER
.06 x4 5"CH WAMPFER
+.0001.178-.005
/750 +.oo DIA-. 005
DIA
32
3 MACHIkJE FIJI SH '1.
2. BREAK CORNERS .005-015 RAD.
1. MACHINED FILLET RAD. .OZ0.
PLUG I4DIA I LG Cb-I7.ZrDESCRIPTION SPECIFICATION REFDESIN EC MATERIAL
Fig. C-3. Plug, housing injector assembly
JPL Technical Memorandum 33-633 83
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0 00000000000000000 I - - 0 00
0000000....
3
WELD ALL AROUDv
INSTALL TO Z10/, R/AD TO /0W AFER TI//E WELD/A/O.
AELECTROAI BEAAf WELD/A/G 70 5E USED THOUGH-OUT.
1/1-7Z77 TUBE 37 3
DETA/L 09 D.//.7278 HOLDER, TUBE I lj
SCALE 10// C-7?76 APE&,l1/RE PLTE o AT
TYPICAL (37 PLACES) - OnleoCI SOcntO onon or on no
Fig. C-4. Needle assembly
84 JPL Technical Memorandum 33-633
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DIA
A .so I I15
.045 R .093
S L BREAK EDGES .005-.0\5 RAD.
SECT\OMi
APERTURE PLATE I r6D/Ax 3/16 Cb-17. Z,DESCRIPTION SPECIFICATION REFDESNTIO ELECDWG MATERIAL
Fig. C-5. Aperture plate
-
I
r-.. ........ 8 -
I. CLEAN & DEBURR TUBE ENDS.MEASURE & RECORD /. D. & WALLON ,LL T-UBES.
TUBING 935 OO l4 WALL Cb-17. Zr
Fig. C-6. Tube, needle assembly
JPL Technical Memorandum 33-633 85
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SECT IDN BSECTION - RE
SECTION A Re / 054'REF 3e
0000
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3 MACI-IME FINISH
2. TOLERANCE, ANGLES I/4.
I BREAK EDGES .005-.015 RAD.
.384TYPSECTION O' YPICAL (&PLAC-. 5) ZTYPICAL CPLACE5) HOLDER,TUBE II/gDIA r
3/ Ch-lZr
Fig. C-7. Holder, tube
86 JPL Technical Memorandum 33-633
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3 r---
0o
00ON
ASSEMBLY INSTRUCTIONS
STEP 10. I. INSERTO INTO AS SHOWN. THE DIMENSION SHOWN IN
DETAIL A" IS DESIGN DIMENSION AND MlUST BE HELD
TO -. OOI. (USE .010 SHIM STOCK, REMOVE AFTER WELDiNG).
S ONOSE CONE WELD () & (AS SHOWN .
(REF) S-TEP NO 2. INSTALL () INTO ( AND WELD AS SHOWN.
--- I. NOTE: PRESS () LIGHTLY UNTIL IT BOTTOMS OUT ON THE
STEP OF®. THIS WILL ESTABLISH THE 2.100 WEEFfDIM-
STEP NO. COYER OW PLUC LL T-,ETC.
/ALIGN IJONDEX MARKS;uSE PFITURE J9117CO-l & J1II&sz-Z.
-. 005 CLEAVA5NCE (REF) 1. NFTER WELbWC;I STORE 1I PROPER CONTAIKER To PIMIENT DAMM E.
SPEC TIG WELD JPL 20035SPEC IDENTIFICATION JPL,-0002
SSTP NE OFSTRCTION5 ) C91177&o NO ZLE,ASS I 3.OIO(EE STEP ONE TTINS 77( CONE,AS SY
D9117753 SOD"' I ISCALE: 10/ 1E
Nm N O E E OS E O
Fig. C-8. Separator - 100-kW erosion loop
O--j
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A5 EMBLY PROCEDURE
STEP NO. I
WELD ITEM (D &@ TOGETHER AS SHOWN.
WELD ITEMI S9 TO (;WELDO TO(
STEP NO.e
INSERT STEP t4NO INTO®. ALIGI THE STEPS
OF (5) THAT RECEIVE ( THEN WELD AS 5HOV ,ITEM 9 MSIY tB USE) F8GTIONISNIA LAT DO NOT WEL " TQIS TI'ME. \STEP NO.3
INTALL(&&AS SHOWNTWIST ENDS OF TOGETHER~(S LAYERS). \700 DIA4BASIC
INSTALL AND WELD ( AS SHOWN .PMSS (@UNTIL IT TTM5I O & )g
STEP NO .
MACHINE THE INNER SURFACES OF(&. MACHINE THE REAR
SURFACE OF (; BORE HOLES FORF @ & INSTALL .(P555 13 UNTIL IT TOM BOR.00 DI EN 3 HOLE.S (EQOILLY SPACE D)
INSTALL AND WELD @&@ INTO 3P
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6.TIr WELD TWIZOU6OUT.SPEC IDENTIFICATION JPL.ooOZ 17 ! INDEX MARK THIS AREA OF @ IN ALIGNMENT WITHSPEC TIG WELD JPL Z0035 &1 DOWEL PIN .
SI"OlIAMETER TO BE CONCENTRIC TO DATUM (A) WITHIN .001.
k I91I7t7s PIU, T 3 1 3. MACHINED FILLET RADIUS:.015 R..iCIIT4- . t.ai1.. I R 2. FEMOVE ALL BURRS AND SHARP EDGES .CX R MAX-
----77 - PLATe I-drOI i 1. MACHINE FINISH
I lb
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Ol51T758 ooL . I 5
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Cu : I=1E I 1-l -a coVAe seme
Fig. C-9. Assembly, body, separator - 100 kW erosion loop
88 JPL Technical Memorandum 33-633
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S 4.093.945D/A 3.550 DIA
DIA
4.000
DIA 3. I
DIA 3.00T CONCNTRIC ITHIN .
.140
4 ALL DIAMET.RS TO BE. CONCENTRIC WITHI" .005PECXPT 4.09 bk.
3. MACHINED FILLET RADIUS: .OOSR2. REMOVE ALL BURRS AND SHARP EDGES .010 R.1. MACHINE FINISH fY.
SPEC IDFNTIFICATION JPL 000O 3
COL-L a ~ 3/4 4 /8 D IA Cb-IX Er Iw 0 or DASH STOCK SIZE NO. ND
PART NO. DESCRIPTION SPECIFICATION F DESI T ELEC DW MATERIAL R NO.NO. REF DESIGNATION - ELEC ONI REQ NO.
Fig. C-10. Collar separator - 100-kW erosion loop
JPL Technical Memorandum 33-633 89
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DR2ILLE) .1 TT .4 KOLE ,) EQUALLY SPACED
IN FLAT LAYOUT.)
4.000 t-.-\
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ATO BE COMNCENTrRC WITH IN .001 AFTEX WELD\NI0.
3, MACHINED FILLET RADIUS:2. REMOVE ALL BURRS AND SHARP EDGES .015 R M1A).
AACHINE FINISH (el
SPEC TIG WELD JPL 20035SPEC IDF TIFICATION JPL ooo0002
3AFFLe I il .s25 X a.2 DIA. Cb- IZro . O ASH STOCK SIZE no. (O
PART N DESCRIPTION SPECIRCAl ON R DESIGNATION - EC W MAOR NO .
Fig. C-11. Baffle 1, separator - l00-kW erosion loop
90 JPL Technical Memorandum 33-633
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TIG WELD
-70 DeILLA8 DIA24 Ac0.s,
EQUALLY SPACEDIN FLAT LAY OUT
-. 0003.945
DIA
.17-flp
.. 125 STK
ATO BE CONCENTRIC WITHIIN .00 1 AFTRF WELDING.
3. MACHINED FILLET RADIUS:2. REMOVE ALL BURRS AND SHARP EDGES. O 1 5 R MAX .1. MACHINE FINISH 6
SPEC IDENTIFICATION JPL000OZ
SPEC TIG WELD JPL20035
BAFFLE Mo.2 1.IZs5 x 7 DIA C - I Zi. I
A O NOS DESCRIPT.ON SPECIFICATION REF E ONT EEC W MATERIAL OD NDPART NO. NO. REF DESIGNATION • ELEC DWO No.
Fig. C-12. Baffle 2, separator - 100-kW erosion loop
JPL Technical Memorandum 33-633 91
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2 5 -. REV CHANGE DESCRIPON
.ool TIG WELL1.531 (CLE AN OU"
.',"3 s PPACTICAL
I-A- I
3.613-900
D/A
-.003 s. 7 853.810 -,A
0 .001
.25so 0.1250.
.125 r-.250t.oo1 TY
rrP
DeI2LL8 -I A TRU,I PATTEl 5 A S .O0WijIN FLAT LAYOUT
SAFTER WELDING. BEPORE WELDING
3. MACHINED FILIET RADIUS: .0 O MAY.2. REMOVE AIL BURRS AND SHARP EDGES .005 R. MA ,
.I. MACHINE FINISH 6
SPEC- IDENTIFICAIOAN PL 4]
SPEC TIG WEI-D JPL 2o0035 3
CYLIKJDER SCREUEJ _r_ x 2 6 x 12 3/'LG. Cb-I Lr I-1TCOZn S nNO. FINO
PAW NO. NO. DESCRIPTON SPECIFICATION REF DESIGNATION. ELEC OW MATERIAL NO.
Fig. C-13. Cylinder screen, separator - 100-kW erosion loop
92 JPL Technical Memorandum 33-633
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TIG WELD
ID HOLE .
68 76 - 6.765
OPTONAL - O00CHAMFER
2RLL +43 HU
THO .04 4.75 PLA -ES
OTH ENDS
(LENGT ISTEM 3
P ACES 4 \w OIMENSION5 APPLY' AFI-TER WELDIA/.
3.2 .MACHINE FILLET RAD: .010 MAX.
2. MACHINE FIN/SH /. BREAK EDGES .0/5- R MAX
S PEC /DEATIFICATION JPL A0005 6
SPEC TIG WELD JPL20039 5
3 PLATE PLA7F 94LG Cb-IZ " 1 3
HOLE A D'k B ODA. C. DI& D DA. S -DA. I BLDY PLATE .;4 XIO224.L Lb-/7 Zr- 3 AP BAT PLAIT/*x/OXI 2L 0 . CO-IT 2, / .
A I .. 5-t SlI.oop"s I.5.o5.o oo .o,5 . o , ,oo .7oto I " 66 -o.
Fig. C-14. Body, separator - 100-kW erosion loop
O .oT L;E~l~dLZG C-hZ
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TIG WELD-SMOOTH FINtSH
5.75DIA
4.DIMENSIONS AFTER WEL-DIMG.
3. MACHINED FILLET RADIUS:2. REMOVE ALL BURRS AND SHARP EDGES .05 R MAX,i. MACHINE FINISH 6
SPEC IDENTIFICATION JPL20002
SPEC TIG WELD JPLZOO35"
BAI, .125 X I x L Cb- 17r i IOW OR DASH STOCK SIZE NO. FINDPART NO. NO. DESCRIPTION SPECIFICATION REF DESINATION ELEC D MATERIAL RED NO.
Fig. C-15. Band, separator - 100-kW erosion loop
94 JPL Technical Memorandum 33-633
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.500STK -
J2 x 45°
3.817DI4
+--- -- +0o
+.oooG.875-.ot0
-. 020 RM/N
.030 RM/N
2. BREAK EDGES.015 R.
I. MCHINE /NSs
:SPEc IDErr/CCATIroA JPLZ. 000o :
'PLATE, TOP PL ATE X X 7 /A C -/ 7.
SCRIPTION SPECIFICTIOF NO .FINPART NO. NO. SPECIFICATION REF DESIGNATION ELEC DW MATERIAL RED NO
Fig. C-16. Plate, top, separator - 100-kW erosion loop
JPL Technical Memorandum 33-633 95
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TIG WELD
.1Z x4~' CAM
DRILL '30(. 18 e-00) DIA MI OT t .o5s)-
3.750-_ o /
I.0oo \\
. INJE CTOR TUES(REF)
2
GE- DE-TA.. A
*0 DRILL.15 DEEP ----
3. MACHINED FILLET RADIUS:.010 R MAX.2. REMOVE ALL BURRS AND SHARP EDGES .OIOR WMA" .I. MACHINE FINISH / 00
DETALSCA.LE UJoWE.
SPEC TIG WELD JPLZoo36"
SPEC IDENTIFICATION JPLZoo.
C9117762 I-IiG,NJOZZLE I
C91 II7212 1u J-cro. AaSy I IDIN OR DASH STOCK SIZE NO. FINDPART No. NO. SCRIPTION SPCIFIA N REF DESIGNATION -ELEC DWG ATERIAL REQD NO.
Fig. C-17. Nozzle assembly, separator - 100-kW erosion loop
96 JPL Technical Memorandum 33-633
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' ,,00 STK
.09 x 45" CIAI
CHAIFER .MAX
jMACAI-.AS REQD TO FIT C911-72to NIOZ.eLE.
SM1AKE FROM COIlE REMOVED FROM C91177&3, IF FEA-IBLE.
3. MACHINED FILLET RADIUS:2. REMOVE ALL BURRS AND SHARP EDGES .OIR MAX.I. MACHINE FINISH
5PEC IDENTIFICATION JPLeROOo
12C Y2 x _7 /3 DIA Cb- I . IDiW OR DAS STOCK SIZE NO. FINDPART NO. NO. REF DESIGNATION ELEC DWG REQD NO.
Fig. C-18. Ring, nozzle, separator - 100-kW erosion loop
JPL Technical Memorandum 33-633 97
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4.875DIA
f.+00
G' 75DIA
4. THE REMOVED CORE WILL SE USED TO PRODUCE C9117762.
3. MACHINED FILLET RADIUS:2. REMOVE ALL BURRS AND SHARP EDGES .0301 MAX.1. MACHINE FINISH 6
SPEC IDENTIfICATION JPL ZOOOt 4
PLATE, 80OTTOM PLAT k x 7 DQ C-IZP7. /DI R DASH ISTOCK SIZE NO. nNDPA NO. NO. DESCRIPTION SPECIFICTION RE SINAIO E MATRIAL RO NO
Fig. C-19. Plate, bottom, separator - 100-kW erosion loop
98 JPL Technical Memorandum 33-633
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TIG WELD
.09 4 5
4.874DIA
4.428DIA
1.00-4
3. MACHINED FILLET RADIUS:.030 MAX.2. REMOVE ALL BURRS AND SHARP EDGES .015 R.1. MACHINE FINISH
SPEC IDENTIFICATION JPL2QOOZ 4
:SPEC T IG WELD 'JPL 20035 3
RING 5PL1ATEr x -i 5 G, Cb-I Z I
A OECRIPTIONm REF DESIGNATION C G MAIT RfQ0 NO.
Fig. C-20. Ring, separator - 100-kW erosion loop
JPL Technical Memorandum 33-633 99
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OO0
r 2
WELDL
( r v ec\ w. 0 1 s s at W E L D 21
FTE WLDi To P E O A I To vNT . i NE
CIA
IN LGMENT WITH NOTCH A I-
N . DIMENSI ONS HPPL AFTER W WLDINGRE At7- I TsINVE t EA.0 L C I G
SFig. C-21. Assembly, cone and support, separator - 0-k erosion loop
gONE AD ONECAL. TURNS. WIbE TEncOosTOoE , Lse, 100 erson
U.
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- 00-05 -. B-
\ A ..05 0- -- DEEP
TD TA OI DR.
..00. 5A00.0DIA .030 R 538
20 .046 3.700
.6Z5DEEP PERFECT BASICA /THD-OTTDM DR L108L.00AND TTOM TAP BLEND R
CSI SK AS PE Q
TANGENT POINT 00 CA3 z250 - 0005 I ,- Fo o IA 4 , -F
5DAR L&GOO DIA.MATCH DOlL. FOA FINDS .0-IS SCALE: 2/L(3T PCREI FIT REOD R040 ADBASIC3 PLC91177ES TP 73PLACES NOSE CONE NE
A.0005 Zn
5 TUB344 .04 OLG C r
SCOTRUDD JONT 4400 w
3 TUa MIL-T- us0 N 3/~. 3 3 .3.00 RS I
A .1238DIA XI (CbI 2 I
9IA DIO,7 (IM'INEWCD
JPL Technical Memorandum 33-633 01
3S M A C H I N E D F L E A
SPEC / 1/~ -TI WELD JPLSOOS5
SP6C I C5
. E34O LO CA 3 - (IC
PI2A L STA (Cb-17 .r 5
.050 -- 00
i '0 a (Cb -IP
JIA TIc Memradu 3 S.101 G9s DI, Mk N
JPL Technical Memorandum 33-633 101
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Go* .052 RPATTERN ' 3 L D e T0°
PLESTYP PTT-RNC
4.375- -000DIA4.125
DIA 5//
4.00 4.58DIA (TO0I. MLCX DIM)
PATTERN A" a .1 /O 1.250
4.730 O-YEFSEE TAB CHART 3 P725CES
e e7.25
4.750
TAB CHART 4.ALL DIAMETERS TOBE CONCENTRIC WITHIN .010.PATTERN DIM X 3. MACHINED FILLET RADIUS:.OIO MAX.
-- .47 2. REMOVE ALL BURRS AND SHARP EDGES .015R MAX.1. MACHINE FINISH
DRILL N0. GO C .
THRU ONE WALL90 CSK.125 DIA
4 HOLESPEC TIG WELD JPLZOO35 4
HOLE PATTERNTYPICAL (3 PLACES SUPPORT, TUBE PLATE
3)S7?/z I4VLG Cb-17. I
EUALLY SPACESIFIN
Fig. C-23. Support, tube, separator - 100-kW erosion loop
102 JPL Technical Memorandum 33-633
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71?
.OZOR D/
• /
-0724- .S005T1K
4. I*7ITC, FIT WITH P/)Tr NO. C911777/1,FOR' SNUG FIT.
3. MACHINED FILLET RADIUS: .010 MAX.
2. REMOVE ALL BURRS AND SHARP EDGES.C)IOR MAX.1. MACHINE FINISH 6
SPEC I/DENTIFICAT/OA! JPL 20002 3
PL UG, TUBE SUPPORT PLATEI 4, DIA ,IC-I /* Zr " /
R # DESCRIPTION SPECIFICATION RF OESNA LC.WG MATERIAL D NO.PART NO. MN.INEFINIS
Fig. C-24. Plug, tube support-100-kW erosion loop separator
JPL Technical Memorandum 33-633 103
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1.75
(REF)1.Z5 - -625ID
(REF)
8 CovoQT 4rioQS(lF) K-A5ECTIOrJ A-A
(REF D/ME'S/ON5 EX/,5r. ONARROWHAD BELLOW, NO. 2/0/2)
/ BELLOW'S TO qAVE A A/O. 6 END C OFF
TERMIl~TIOJ471 , R1EDUCD 1:IA 1METE. AS SHOWNW1ATERIAL .005; I PLY , 100 PSI AT 800F,MAX DEFLECTION .25; SPRING RATE (P/LB IN.;EFFECTIVE AREA 1.6( SO IN.
/JIM/ILA R TO ARROWHEAD NO. 2/O/l ARROWHEAD PRODUCTS,44 I KATELLA AVE.,LOS ALAMITOS CALIF. OR ELUAL..
(BULLETIN NO.501-R)
SPEC IODEMTIFICATIOIJ JPL.20002I BELLOWS 5 E e 14-7 CRES I I
DWG OR DASH sO STO IZE MATERIAL NO. FINDPANT NO. NO. DESCRIPTION SPECIFICATION REF DESIGNATION -ELEC DW ATERL REQ NO.
Fig. C-25. Bellows, separator - 100-kW erosion loop
104 JPL Technical Memorandum 33-633
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1.50
1.12
u 12. -
.___ _ .__ .. 25 DIA
.0ZO 45L-/ " .3 4 5 DIA(REF)
r.0Po MATCH TO TUBE(D91177G6o-5).00o--,O & CLEARA NICE
5/-18NF-ZA TRD
THD RELIEF MINAS REQD
3. MACHINED FILLET RADIUS:.O'O MAX2. REMOVE ALL BURRS AND SHARP EDGES .OI5R MAXI. MACHINE FINISH .
9PEC IDENTIFICATION JPL .000g
COUPLI .G 5/+DIA X.t L 5 ZiEf5CE IIW RSTOCK SIZ
I NO. FINDOWa OR DSH SPECIFICATION MATERIAL REO FID
PART NO. NO. REF DESIGNATION ELEC DW MATERIAL NO
Fig. C-26. Coupling, separator - 100-kW erosion loop
JPL Technical Memorandum 33-633 105
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1404
.OZ0 R TYP 107R TENDS
COE:'xT- D ED JoiwlT
3. MACHINED FILLET RADIUS:2. REMOVE ALL BURRS AND SHARP EDGES ..OOt. t MAX.1. MACHINE FINISH CU-V
SPEC IDENT/I7CAT/ON JPL aooo 3
2 TOalUC, NO.2 j62500.XI D 321 CRES I -
I TLUZati N-1 .5.25ODx.5oID Cb-IZ%E. I IS" OR STOC ISIZE NO. NSPART NO. o. DCRIF DSINATION - LE DWG ATERIAL NO.
Fig. C-27. Tubing, separator - 100-kW erosion loop
-I .030.015 *.o
o05
'
.\0oo oIA
- -F.220
.070
\ .010 X4S* C-,MFER
3. MACHINED FILLET RADIUS:.010 R.2. REMOVE ALL BURRS AND SHARP EDGES 0ooSR tAX.1. MACHINE FINISH
SPEC DE-NTIFICATION IPL eOOOc
PIL .12'5DA x /2 L4. Cb-1%Z1 IDSS OR ISH STOCK SIZE NO. FINDPART NO. DESCRIION SPECIRCATION REF ON LE MATERIAL R NO.
Fig. C-28. Pin ring, separator - 100-kW erosion loop
106 JPL Technical Memorandum 33-633
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SAz4RP POINoo
.580 .. 032x45 CIATI
-,04x 45s C4AAM
1.8
1.A MAHNEJ20
A- ®.0
3. MACHINED FILLET RADIUS, .0(5 10 MA
1. MACHINE FINISH
F 2. C-.os cone, seaator-- 00-k erosion 121
J. MciEQor u 33- 633I B , ,iz 07G3
2 RMOVE ALLBURRSAND S0H AR ED4 GSO
JPL Technical Memorandum 33-633 107
JPL Technical Memorandum 33-636 33 ;:- l 07
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c:)
00
ooy,/. PEN D.3 TY)1.5
E~b~e~DPULL- .15YP
Y~(bR-AK A~LL t-QG-5)
1'2M I QJ 4 ECTi0I4 -IrODTASL A5C ALE- '
SCALE /l(TYP 2 PLCS)
0'
A __ ________ _B
0Ai~ tEFOf2E IW.5TALLATfONJ OF ITEMS3 4 4 5, r2EAV~ -IOLE5 pc--~F1FC0 Izo2 _____ __
iK IT&M 5, .000 TO .oe FDIAK4ETF2AL 911712-2 LGE-NT AC-SY __________ ____
CLEARAWK4OE, FOr2 PAGI FIT. 51I20-1 GLLECT ASSY ________2_ __i4
(D' 71 ULKWEAD T _____ ___
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ _11_ _ ~II) I 5 ELL I___
o0H~ 7U4 WS IE A I.CERM~~EH ~~~ . H1E~~ 1-1 -P051TOUEI12 _____~ 1.00 1 .25 Nb)- I, z i
1 .2_.004 CNEEA.NTS-jW1 A",
Fig. G-30. Heater assembly - 100-kW erosion ioop
(.A)
w'
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I-*EO N () I&0) E .004 LAGER
100I%,PEETIZATION - - - -T1i WELD TYP
1.7t TYP
~M~AGmA ,~TO (X.0TY REF
.80TP
vIEW A-A .E "2-CALE:+ DETAIL C
2OTATED 50'-50' FOU CLAIZtTY VIEW b-P
SCALE:I 5CALE!
A
AC
-I ASSY4"2001 SI-WN ROTATEED 180' FOM)0
INSTALLED POSITION,L
24
.0634' C. BEFO2E IWSTALLATIOW OF ITEM 5,51'3. I/ R I'EFE12eAM OLE I ITEM2,
.00'2 TO.004 DIAMETAL CLEA2AMCE,
SFOr PAsIC FIT.
A SPEC T- WED 4 200o5 o
(A SPEC IDEm JPL 20002 5
2 -3 PORT 9 c I % r 2 5
SCALE; 1/1 A -I SHELL. AssY
Fig. C-31. Shell, lithium heater - 100-kW erosion loop
JPL Technical Memorandum 33-633 109
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7OO
-A
W rO, A B2-.O(O(l 5 sULATIOA ( 30o.478 41."77
UwDEr2CUT) 3o.812 42.25
DETAIL ' (TYP BOTH ENDS). .300(AFTER SWAGIG)sCALE 2/,
SECTION A-A
Z,.IIA WITI41k TI15 2EGlOkI TO fE .500O:;o SCAL.E(TYP EACH EKIJD)
I -7 1f2OD .157 DIA TAi.TALUM 7
S- SIELD o(.,O00.0'0 WALL Mb-l% Zv- G
-5 1 OD .157 DIA TANTALUM 5
A1 AI2 -4 I~kiULATLIO .040 TK PbeO 4-
1 -5 5IELD 510D x.030WALL kb- IZr 3
x -2 ELEMElT ASSY 2-I ELEMENT A~SY I
RNOOKS NO. nINOP ART N. A IFI IO REF SIONT ION LEC DWNA RE NO.
Fig. 32. Element assembly, lithium heater
PTOCK R .250(f2EF)
4.45 0. ooo
.A.OOT
1.255
* " TY -tf-f----u FULL 12
.57o '-:000 -(TYP 4 PLC5)
I -II
DRILL (.2812 OA.4 HOLES /
A 45x.oro(TYP) 4- PLACE5
/. DIA TO 5E DETEI2MINED DU2IWG SECTIOM A-AIMSTALLATIOJ OF C9117120.
I. ALL SU2FACE PIMISI-IE5 TO 5E- '/. SCALE 4/1
5ULKWEAD .'250 PLATE sb-I%Zr IP " N. N. REESO ON SPECIFT IOIONIOS MNNRINL E .N SN
Fig. C-33. Bulkhead, lithium heater
110 JPL Technical Memorandum 33-633
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nMJuT FR
.1 .2 25Dd8
5.12 003516 AA AZ52Z'.Ao'j...- DIAN.18 MCAB
SIZE 000 -lz Is 'EOIFPl M L0IG T PeT5s FIT .03T*.I 11o DI P,
I .0507a A57 - I01D
45' 1.0 1:.80 z ymx2ot .OR/LL (r. 875 )na- 115- 45'CHAM THROCPE r.031 .12 .03--0.35Asn5
CAE
I I 1.78 01 F 7 ~I I VIiE I.37SLLEV
IrA.I6,to52 99 .A ot
-s a.a sr oFD
I I I I
_ 2 _53 *00 t5 44LA~ ~o
/.050. 6 .P L U1,
SUES
SS . '000 NOTEI-42 1 .25.ct T O On O A LL I AMETESS TO BE
/.5.0f30 .co /,tormof,002
/9 D9 SIZE AS BEOD TO 500id ALL D0AME00R TO SE oTLsWTHIN .00 E.700 Loo- scA .3 - LN OBEE IT co TIm To EACSAE
-m .664
SCALE 4/I DLE D/ SCL 2/1 L£ 2/ ,
*MCI4.TED (LTTEE, RESIE]INI RI 0ADPI 1351RNSTIN
4643
.. au a62
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- IA I I
-'sz~~~AC.. Z5s~ 30 Twa Ltur nTo~~ Is FREF) S 4NN.
.0 .74BLOOA
DN~m sway I aE ,.sco
2 I .00 I.O44.03,
t.00.
T2 PAE
D119 ?/I19 .FOR DO.- 32 LIGJT WLD FIT 60T 0
J& SCLOC 4/t SCALE 1A
ESCEF 'N" a, 0cA1. /~r ''lt~ I~i
00ST S110 RHCT
i- Z3 4_ B5 REF
". E.T-AEY 8)CT OS (IS L UIG
- ,,,.',c C m ov -, LE oIrJP3.E 8 OsPEL NZ\OMIB NA S"PPT-
0IFBC NTIFICATION JP
2LtU W0EF w. L s14
2(
0gIU TO EIUIC r-,ExY-oC-ETIr WEISTb IIIMITCOsJELP PEE Co G L ? C N E S77E~ M N I3 t K. A T L!IIY P 31 C 3ES
II WIR FROZSIAA LLAS
65Dm Cu1 .IIf A/A CoU:I
II f4. TE S OFIN TIi4 PN l , Ij l L SLELE o so0 So 321 CEES i 6
Du., 5E V BOA 5 5 VIB OAW E 31 E S
ii IS
GsAIN ACCESS TO TwIlS AEEA.TUIS WELt . MACHINED FILLET R*A-S:*I .1414A
EIAADLE BLOCK PLAWELENT ON CONDEERWED AT 2EQ
DETAIL A^t / .r1cwmn"a mn :a g
DA51C51WP PCTC
- LAST ZD O 10 ' E : WE, D ?L COG EHOV.awE3
Fig. C-34. Co denser - 100-kW erosion loop, cesium
4JPL Technical Memorandum 33-633 111
15 THE Xl TO LST WELMIzI R TIC I REOVE AL TURNERAND SHAP EDGIL .01 S O OZ I
E V NT &/OR TIQ- LINE5 1 I 1 '1
0ETA,%L A2 I
JPL Technical M morandum 33-63
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0 -o .50
----- 4-----I 0 I
-4 --
3.00 1. 530
PROCURE FPOM I UCLEAR MeTAL: INC.,CONCOR , MIAb5., OR EQoAL.
.DIFFUSION BOND LIMITS.3. MACHINED FILLET RADIUS:2. IEMOVE ALL BURRS AND SHARP EDGES1. MACHINE FINISH 66
i bPEC IDeNTFICATION JPL Z0002Co-ETRJOINT SCWreD 5 li IPS x 3 LG Cb-I%2r/31C!
DWO OR DASH DESCRIION SPECIFICATION 'o SIE NO FI O PART NO. NO. PECICA REF DESINTION. ELEC DW MATERIAL RED NO.
Fig. C-35. Joint, coextruded - erosionloop cesium condenser
. ~PAGE BLANK NOT FILMED
JPL Technical Memorandum 33-633 113
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4 ceU~C~ VUMV 1W-MIN W . klTQt"END
.50A
2.30 .t0 TYPCAL
3. U .
I
- 1.94 -
T HtES SU p~ CES CO.TE .OOro.03O THK ALUMINA,(ISc":jU\J-E MIN.') P, FTEV \AJELDI1C\,
-L B .CET- S-WNi-LW 3. MACHIN ' INIO-2 - OPFST -. 2. tEMOVE A.L 'BURR,TC.
I. ALL BEND AbIl .9"
SPEC IDETIFI CATION 39L 200OZ _
2 B AcKET .It1-(IIG )x3 x5~ CSH RK 1
\ -5T<ACK T JZS(H GA)k3tX5 S 304 CrOa oN -DSSTOCK SIZ j NO. FIND
oG H4ATERA . NO.
PART NO. NO. REF DESIGNATION ELEC DWA
Fig. C-36. Bracket, bus support, inner (LH and RH)
114 JPL Technical Memorandum 33-633
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-c
750R .300
S9*30'
EF
APEFOM THESE FUWCTQONS AFTER A
DEErMIN. LC4GTH AT tEXT ATSSY.APEt \DNT\F\CAT\ON JP\- ZOO&
3. MACHINED FILLET RADIUS:. O-' r. 7a3AR , \ tA \IA Lc ForC COPPER I2. REMOVE ALL BURRS AND SHARP EDGES .03 0 R . n S D C T S I 0 RE3. MACHINED oE, R. oc, OOR DASH Soc, SIZE NO1. MACHINE FINISH 1PARt NO. DNO. REFP DESIGNATION- ELECDWS M
Fig. C-37. Bar, bus, lead-in (RH)
DRILL (.(,88tooo) DEPTH SHoWN90 CSKx.875 DIA.
.09 45CHAMFER
o 2.25 3
3. MACHINED FILLET RADIUS:2. REMOVE ALL BURRS AND SHARP EDGES .015 R.1. MACHINE FINISH
SPEC IDENJTIP)CATIOM JPL20002
ADAPTER, AFT IBAR I"DIAX31/ LG 347 CRES"a OR DSHI DESCRIPTION SPECIFICATION roK S IZE DMTERIL
No . REF DESIGNATION . ELEC DW RE ' NO.D
Fig. C-38. Adapter, aft
,JPL Technical Memorandum 33-633 115
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.50 R 6.00
1--
T o 35' 12EF
A PESORtA THESE FUNCTIONS AFTEP ,A DETEMIE LENtTh AT NEXT __Y_
SP. IENTI FICATIIM JPL ZO Z I.EF3. MACHINED FILLET RADIUS: .O00 R B ~A \Il .\B LGg-BI OHC COPTe I2. REMOVE ALL BURRS AND SHARP EDGES .OQO IR .1. MACHINE FINISH PART NO NO. DESCRIPTION CIIC ON RFDINATION MATERIAL RD
Fig. C-39. Bar, bus, lead-in (LH)
1l 6 JPL Technical Memorandum 33-633
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t I
2.18
IsTEMG N Sk5WN_
, .2 Y DC D I/7'9
ABOVEESE SUIACES FTER WLDI. .
2. REMOVE ALL BURRS AND SHARP.EDGES .o4, A.
51 SE 30.
-.2
D2I.te '--w002 i
.4. ALL s SN -RAI% .1912
. MACHINED FILLET RgC 4 B a esADIUS:
8 o nia2. REMOVE ALL BURNS AND SHARP EDGES.04ZMIsAsX
P EC IDEM-nPfiJT1F oA .WL zoom
SmtC.. uskoft IWtISINC IP4 2555cr __
OG IMSOW wi xo24 304 CIES62 I WELSMEN
Fig.C-402 1B bu supo 2lI WELJA5.I tZ1
Fig. C-40. Bracket, bus support, outer
-3HlN.,,,,,.. .,,, 0eP*
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.310 0$A _r-F---
- 5. - .680 0 DIA
DETAIL V
I - 7?078
-- 0975 . .
-1085
I 1.50DIA
D"A
DETI Z,75
. 1 3.955 .
HOLE PATTERN A 6.375 /
TYPICAL (6 PLACES) /OETAILZ SECTION
HOLE PATTERN 0D
DETAIL Z TYPICAL (3 PLACES)HOLE PATTEN 8"
DETAIL ZHOLE PATTERN C
TYPICAL (2 PLACES)
0 .
-QI---YPICAL
SECTIO-
/ D,& SECTION
A DIA -
1 - 8 DIA
- C DIAl-
E DIM
DETAILCAALE:NONE 3. ALL INTERNAL DIAMETERS TO BE CONCENTRIC WITHIN .005 TIR.
TABULATED 2. MACHINE FINISH
TAB CHART L BREAK CORNERS .005-.015 RAD.
m 5 B :DIAT A 1 BA DIA C1.Oim DIMEC DIM. GA "IZR)DR 4~' A .OOS .376 --- THRU
B (AS)IDRILL 4O 3805 .562 .03 .7 TR
C-lz.500-RILL 2 750.005 .875 07 1.00 THRL HOUSING IIhDIAABLO Cb-IrIr I U .48O5 ;.376 .46 1 won =
Fig. C-41. Housing, injector assembly
.118 JPL Technical Memorandum 33-633
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C) 1.003 .Di
45CYP t44 CT
S4 IV4AC.o
3 7 0 ' . 2 2 5
V IE A - S73I
.a2 .A A
1,17FICATI.cAn N XPL. .2
GS/ " . LI" ~7 Ll B l.YBDt hNUM. V L -MACINEb SUIVaCES. i T O IN
.BREAK ALL ED4ES CONElM. OISTMAA rlmon mmt Om
Fig. C-42. Bar, bus transition (LH)
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00
CI*45'~~4 4rYPCS QY.
2 Z 5
I. AC- 4 4.8 '__________________________
- - i~t ~ .( 5m
~VIEW
* t3W 0*15'
SPEC mtER4TFICbTIN j 1PL 2000 Z 2
/5k BAQ.25A xjS4L(. -BAZ IVOLYBDENUM I
1.BR ! M- LGIS 4 ORMERS .0%512MAX. r_ -Ofl - 0..
Fig. C-43. Bar, bus transition (RH)
Sj
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FOLDOT FOLDOUT FRAME
241.00 0.305 / 30 /owx*.. 55T 304 A
. 24 -rTusa on. awuLx i'L. ser at1 g 82*A qsso 023 LE 6s VAR N 8W 0.0. I MSe
L2:us w 3/xtxiz. '/' isr 5o* 4 2SeaC .E.c lFIC10 JPtL200O O
-EC 9JELD IUS -JOLO0
7o5 / */G1.E o t97 i ~S vA57- s70 0aee t. _______ 2 IS21 o -217 TUBE s s a 0 s r RI
0- 5 / rso TUE ' IdI14J5Ai AR7AKI 2.?b m3Z _30 Q2d.30, 00050 -____ __.___5____o._2 _ 15
--4'i 5 / 254.5037. IS 07..OsuJC.E ____ VARIAN 8 0.0. 3S 13Z
I.75e 0on Do _ _ _10.7TO IU.L eE r .LS~B L C7 *I* /ax172x404. ss so 4 (
e,- DO P % xEC O .
35,.,, SO'3 '35*-30 EsA IA ,'OD 3 i-l1
.50U9L17.5 LA GE 5 )
a'!*e, . so I I
PLAN1 VEW pLANtJ VIEW
OF Tu LO )CATIOkJB OF Gi 55ET LOCT O
1 000I
i ~ ~~~~~~~~~~~ECTIO 8) U~E ) ZV jsL S 0
O MD4 E 6 O .750 D1A
-00 - ftS .0 .5 5
or &o - o 6 EXTEPIOR SURFACE OF DOOR TOLC.
15\
RE TRACED WIFTH COOLNC ~ LCUT 70 SUIT
ThIIASISIO.J Z0.F75 S700 CC DO00.32
PLACE OU.LY. ALL. OTPE-S VOUUIU~LA3 :7.125
PEMOVE ALL BUROS 51 SSECTIOW 15.0 0-0.
(FULL ) a~MACI-4,MME FiUI5L 4
8.000016. / ZII TU65 2ALE5 2zil TL)6EV)AY
PALO A -70, CAL F.(CouFLAT L VACUUMFLAL5s)
53250so .2.I2SRE2 5 5.85006 -- 7 --
G -~e -
.
-- -
00 14.0
K20I 5206.7/ 21605 V4Tl./L.4 OLD
Ao 2 E t522 4 4 OF T7SE 207.55 CALLED OUT.o 0.55 D567Q PLAK V/SW4 OF DOOO2 A5SY ABOUS. T7-3E5 OJi.L E. PLACED
(sc6L0 V4-) Sv.7 071 wSLDGD To DooS.
DETAIL D OTA4.L SECTI/k C af A S AR 9 EU DEAI B
(FULL sc6.e) (wo.t oc.67e) (2s 7w) DUoo.
Fig. C-44. Door assembly - 100-kW erosion loop
JIPL Technical Memorandum 33-633 121
PLPN VIE4 PLAC E-S
45 C.~~ FGU5T OC;lh
a~0oi
T L -A 71 A. 7Z "OLS OU 5Z,70DIk, B-CooEC U Lt-y FA ES w ) ' .Of or
-. 0 er OSrOI (OMCC 011715A0 4 - )Ij 4 OF T1,E POLES CALL -0 OU
AS IA3"I DI- 11 B
DETIIL CE:TAI - S-CTIOU A-A w 4. E iAL '5PACES AROLIU
(FULL SC-E) (FULL - LE-) (-LE M*) 000e
la~ooo 014.1 Fig. C-44. Door assembly - 10VI
JPL Technical Memorandu'm 33-633
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POLDGJT ]FRAMEPRECEDING PAGE BLANK NOT FITMD FRA
/OB OL SCOLE LiTL'G
OLOUT FRM8 WA TEP JA CKET TO VIEW S
BVPASS POPT5,5000 -- 80 80- 6.50J
0 75.4 4 4.0 - A- -P
POLE FOO IFTIUS.
Fo 2 LIFT)U G A,
,-EFI _ _ A
/300 G.D. FGtNGE 14? 0/
MGT POLE
.5. 45o'
3(/uec
EUu P E_0
30 4
UUFO LAZ/6O FLO. - 4
- 5350 - - - - -e
AL. / 314.) ,/ '5'NL, 0 ". ALL r. S SA BE .Ao1 ' s E5L C
TFig. C-45. Vacuu tank assembly O0-kW erosion loop
JPL Technical Memorandum 33-633 13
(5cAL Eha) 3I HEDR uwe<:'4.61 3455 Z
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FOLDOUT FRA40 DIA OLE.THR
SPLACE (TYP). (TYPICL TH EIDS)97.-5 - 5 RER REF
SCALE 1/4- TUBING "U1
050 1
ET ,--- )
)REF1 3REF.
- 4252.75
DETaIL .DETIL A.O
SCL 1/ 4 scaLE Cc /4TYPP/
U BINE "L
_"__T___A TypULA I
99.382
6---- TL6.75 0//N -- 1 L A S 5 4 A
ALL WEL TO /ZCALE I U/ -. ND e" t PLA 'EEET8r.O
CPLE 1T/4 e oC
EGU ET (44I 6
6 TUSIN Stor./ND I IIywrI v S 5LL I 5I I
I 3-,3-LG F
SCALE / 4 ZCAL5 /G3
4.co 4 PEOUIPED TYPICAL PAD LOCATIONSCALE YZ .44( )REF A PLACES
ZTYP (4 PLACES)
Fig. C-46. Frame, weldment, vacuum tank support
124 JPL Technical Memorandum 33-633
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- I I -rANK(RE()
-] ,I
911-7131 5 DOLE
WAS_ER_ _ L" 112
((4) 78 CASTERh /C,
SS S T-7130 UN S LUG, SLL C.
, wASER I/ STEEL 4 4I
NU 7 AlEX '/ -2Z UNF-25 STEEL 8 9
7 WASHER , AT 8 .
DETA/L A DETAL B 9 1-7132. I FRMESCALE: / SCA LE: i/2 _ _S___ -_ SPEC__ _ _ICON R________NO__ECDW _ _ _R
TYP/CAL (4 PLACES) TYPCAL (8PLACES) o.
Fig. C-47. Frame, assemblyuNl
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Is
3307
/ / /
- / / /
o"
Fig. C-48. Transition pieces, columbium separator
O0'--Ihe,! _'~o',I
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.10 s IATHICKNES SSE DETA/L A 60Z OFATR/AL
445
00A D"ETAL ATYPICAL FOR EXTERIOREND'S OF 7U/NG
3 PL A CES-
910
S3.50 ----- TYP
27FUL LPENE TRATON
SEC TAB C/-ART ---
LANGTH TO L 7Rh\6 krLD S C.OG. LGtAlLLR. TAB CHAkT
AzLOCATE /TEM 6 AS SHOWv WITH THE BOrTTo TAAGENT SYS D. )SH NO. LENGTHTO THE /NNER W/,LL OF rT-E P/PE. I -I 40.00
2 REMOVE ALL BURRS AND SHARP EDGES cs -2 31,00
1. MACHINE FINISH G ' NK -3
SPEC IDENTIFICATION JPL 204=2 \2
SPEC WELDING. Y3L 20000 It
10
2 t - CAP, %PLf G"PFLPL zCkvW 40 Stl\ CR-6
I - -7 P/PE-BODY P/P-sc/040A L. 3Z1 CKES 7
2 2. Z -6 TUBING D.05 O .o L 32 CRES (0I I I -s TUBING .D. 312/ CRES 5
I I -4 TUB/NG .O . 32/ CRE 4'- 3
- 1 - -2 P/PE-DY _ 6"PI6,j . o 3ICRES 2
- I -I PIPE-,BODY I''P/,PE lO D 3ICRE5 I
-3 -2 -1. ES SPCFICA O D El OW. R FiD
Fig. C-49. Sump weldment - cesium, lithium and NaK (tabulated)
JPL Technical Memorandum 33-633 127
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.062- 12.0
END CAP
.0 3.125
.06 TYP. (44) PLACES
3.00
1.50
4 L.020 DIA.(48) HOLES SPACED 900AROUND CIRCUMFERENCE.
.188 .D.X.03 W.x 13.0 L G. TUBEMAT'L-COLUMBIUM o*oZ IRCONIUM.
G> 1.125 .D. X .0 62 W. X 3.1 LG. TUBEMAT'L-COLUMBIUM 1I7 ZIRCONIUM.
--- .062 X.75 PA DOUBLERMAT'L.- COLUMBIUM 1% ZIRCONIUM.
Fig. C-50. Sketch, desuperheater, erosion loop
128 JPL Technical Memorandum 33-633
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.O 3 80HOLE( OME SIOE- FIND NO GONI)
'DIP, to O7A12 *00E
. I o
45. 76 E -0 0 I E P A L
se ETAIL A
SCALE 50CL
. REMOVE ALL NURAS AND SHARP EDGES I4OWOT.I 2
SMACHINE FINISH G
SPEC \ DENTif\C A TIO 3N JPL ZOt)O 13SPEC TG WELD JPL 2-O3
, I-
SI LC F.I71.EN WELD JNL 2 S LN
~-6 5I-GHT ----LAD 400o.7 E . - A 6
BPLL0WS(.O) -OLA FLEI \9-U- KI-40,S C T IA0- 3 A6 T 5
I- 5AC HNONE SCA REAS .E L EE MA.
L - U9% 1-761C5
Fig. C-51. Cooler, 100-kW erosion loop
PE Technical Memorandum 33-633 129
SPEC -ri70 \4ELD JPL 20035 Iz IS
SPEC FUSNOIN WELD JPL 2000C ________ _ III
S SPEC __B20EING . GE SPPS-SA I0
-71 Z11 TU5E -37 0 w CIES 321 1 17
-6 S12lI4 G."T N= hyp LAt)ISW 114 0 0
0 rSE_ p5 -316 r. 1 6SELL0,CS (MOZ) 0L6 Ri V3-76-I-01 C , 5
-4 TU&G :LNO Q-' i_____ SerUN E s o Ia CsS - 3
-S Sel-IIT TEE- 5LAD 24 C.ES -315 1 2- I-I 5 CP 1.20[)D\PIX 2 I
Fig. C-51. Cooler, 100-kW erosion loop
JPL Technical Memorandum 33-633 129
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THIERMOCOUPLE - CHROMaEL - A l.AIEL
SFLOW
12
24 4
SPLAN VIEW
Flow LEAos
Fig. C-52. Flowmeter FM-14
U Fig -. o e -
,
I- Fi -5 Ilwee M1
'1
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t-'
rHEHERmocouPLL - CnROMEL ALUMtL
0ESrlmrEp WIGmTr - 40 Las.
r FFLOW
4
PLAN VIEW te F 1
i
4 /0
Fig. C-53. Flowmeter FM-12
U-)O
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APPENDIX D
CESIUM-LITHIUM LOOP OPERATING CHARACTERISTICS
The operating characteristics of the Cs-Li loop were determined by
modeling the performance of the major components (Li pump, Cs pump, Li
heater, Cs condenser, Cs subcooler, bypass valve) and combining the rela-
tions together with the hydraulic and heat loss characteristics of the system.
The CAL program resulting from this effort is given in this appendix. The
results of variation of key parameters over a range of interest is summarized
in Fig. D-1. The independent variables are taken to be the pump voltages
E l and E2, the heat rejection rate Q, the NaK pump current I, the lithium
heater voltage E 3 , and the number of turns opening of the bypass valve N.
The variations of the condenser temperature T2, mass ratio rc, NaK tem-
perature T 3 , and lithium temperature T 1 are shown for individual variations
in the independent parameters. At the design point of:
T 1 = 1800°F
T? = 1300°F
T 3 = 900 0 F
C = 0.02
r = 10c
the control variables should have the following settings (from the figure):
E = 304 V
E2 = 283 V
E = 11.3V
Q = 24. 3 kW
T = 18.3 A
N = 0. 45 turns
The effect of variations of the control parameters from the design point can
be determined by following the appropriate curve.
132 JPL Technical Memorandum 33-633
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NOMENCLATURE
Al aB fraction of cesium in lithium at nozzle exit
A2 A area of loop at highest temperature, ft 2
B1 PB fraction of lithium vapor in cesium at nozzle outlet
*C C fractional lithium carryover
C2 Cpcs1 0 specific heat of cesium liquid and vapor at T 1 0 , Btu/lb F
C3 CpLi specific heat of lithium at T 1 2
C4 Cpl 9 specific heat of lithium and cesium mixture into desuperheater
*Dl Apfl frictional drop in lithium lines, psi
*D2 APf2 frictional drop in cesium lines, psi
D3 AT B drop in bulk temperature in nozzle,oF
El E 1 lithium pump voltage
E2 E Z cesium pump voltage
E3 E 3 lithium heater voltage
E4 E emissivity of foil insulation
L1 LvLi latent heat of lithium vapor, cal/g
L2 LvLi latent heat of lithium vapor, B/lb
L3 Lv latent heat of cesium vapor, cal/gcs
L4 Lv latent heat of cesium vapor, B/lbcs
M1 n T total nozzle flowrate, lb/s
M2 mLi t lithium flowrate in nozzle, lb/s
M3 mp lithium flowrate in pump, lb/sJPL Technical Memorandum 33-633 133
JPL Technical Memorandum 33-633 133
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NOMENCLATURE (contd)
M4 m cesium flow in nozzle, ib/scs
M5 m mass flowrate of dissolved cesium, lb/sCsj 9
M6 m 9 mass flowrate of lithium vapor, lb/s
M7 m desuperheater flowrate, lb/sDs
M8 inp2 cesium pump flowrate, lb/s
N1 n number of layers of radiation shielding
PO P0 inlet pressure of lithium, psi
Pl pl nozzle inlet pressure, psi
P2 P1 2 condenser pressure, atm
P3 P1 2 condenser pressure, psi
Q1 Q1 heat input from lithium pump, kW
Q2 Q2 heat input from cesium pump, kW
Q3 Q3 heat input from lithium heater, kW
Q4 Q4 radiant heat loss, Btu/hr
Q5 Q5 heat transfer in subcooler
Q6 Q4 radiant heat loss, kW
Q7 QR heat rejection date required, kW
R1 PLi lithium density, lb/ft 3
*R2 r mass ratio of lithium to cesium in nozzlec
R3 pcs cesium density, B/ft 3
R4 PLi lithium density, g/cm 3
134 JPL Technical Memorandum 33-633
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NOMENCLATURE (contd)
R5 ps cesium density, g/cm 3
*Tl T 1 nozzle inlet temperature of lithium, "F
*TZ T 1 2 condenser temperature, "F
T3 T 3 4 potassium low temperature, *F
T4 T 1 2 condenser temperature, *K
T5 T 1 nozzle inlet temperature, *F, *C
T6 TI9 temperature into desuperheater, *F
T7 T 1 0 nozzle exit temperature, °C
T8 T12 condenser temperature, *C
T9 T 1 0 nozzle exit temperature, *K
X1 T temperature of vacuum chamber
X2 temperature factor
X3 temperature factor
X4 temperature factor
X5 T10 nozzle exit temperature, 'F
JPL Technical Memorandum 33-633 135
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Cs-Li LOOP PERFORMANCE PROGRAM
inoQ DEM1AND C1,T2sTI1,P.0T3pR2,A3lool. T4,;T2e,32*Q)/Ie8+273vI6
A-tLl A 2 1219012 N1q1510013 xsr,?oo
1,0.3 P3414.696*P21vo3I VlaA49S*P0A288/ P34.o178*R2&@ 43)____________________
'1405 M2;U1*R)/(1,o+R2)1#06 M3r~M2*(C1.OC1) ______ ________________ _________
ji0 R~3*1 24+(5.3O6/(1O.43.) )4(29)O*T )a.54'C4,l35/(105@))*(29'vTS)1.,) R1.62*4*R4 ____________________________________
Iola O3?(v39Q2*POo465)/(R2A,515*P3A,43t)13 A a5~0.o3j34-889)/(0O45)1. 14 B1 ( .00292*P0A,443t)R2&eO973)/CP341oO2)1:15 X53T1"D31 16 M5,01,02_________________ _____
1'2i TjvT4-2738 0
ra.12
'T7-+ __ _ _ __ _ _ __ _ _
1I 21~
I)F7
1.3, td U, 30
IcS24 U2Po24'9 QAC.4(84005.02059902/T4.,927958*LeGI 0 T41
'i 24
1*33 r2e((PO3D23,R3.%'397*M8+oCO224R3n A.5
1,351 L5al47.12*(1-(T5+273)/(2043) )4,354~7
1*36 Q3!.-947*f'3*C5*CX6-'Tl+03)-Q1
i2'Q (@2*(X3oX4)*s947
1"a x -y, ) n51 -4 3 0OO;2U
136 JPL T-echnical Memorandum 33-633
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Cs-Li LOOP PERFORMANCE PROGRAM (contd)
19433 30i19434 X7=(Q7GS)*(v947)/(=21*M9)jt435 X8w(Q5*a947)/(21*M5)
_1#31 M9IF As5T L1L(i)pX!J 6 9 )LSEIF ABS,(X9-X6)/X6)<,01 THEN M9 ELSE M9
15438 TO STEP 1434 IF ABS((XX6/X6) > 01i
1:44 TYPE E1sE2,E3,POP3sT1iT2 ,D3sC2.M4pL21,441 TYPE X6.J448 V7=29230M7/.R3 I
i,443 Kr9290(iPOP3)/R3*V7a2)'144 N34*6/KAs5
#*445 TYPE NiM3iX7x X8 .1'5 TYPE MlsM2M31M5M6,M7sM81.*46 TYPE Q1sQ2pQ3sQ5Q6,tQ71 461 TYPE 01,_i'Ae47 TB STEP 1000
JPL Technical Memorandum 33-633 137
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CARRYOVER FRACTION C I
-0.04 -0.02 0 0.02 0.04 0.06 0.08 0.10 0.12 0.14 0.16 0.180.20I I I I I I I I I I I
CONDENSER TEMP T2 , OF
11501200 1250 1300 1350 1400 1450 1500 1550 1600 1650 1700175050 5 I I I I I I I I I 500
-CI
--- T2
Src
....... T3
...--- T1
40- 4 - 400
I /
II
E
30 3 300
E2
"- / I/ '
A 1 5/20- 2 -\ 20
10- 1 - - 100
-,,
0 _ I I I I I I I I I 04 6 8 10 12 14 16 18 20 22 24 26 28
MASS RATIO r
I I I I I I I I I I I I
600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800
NaK TEMP T3 , OF
16501700 1750 1800 1850 1900 1950 2000 2050 2100 2150 22002250
Li TEMP TI, 'F
Fig. D-1. Cs-Li loop characteristics
138 JPL Technical Memorandum 33-633NASA - JPL - Coml.. L.A.. Calif.