technical report: database on animal feed manufacturers...

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DISCLAIMER The author’s views expressed in this publication do not necessarily reflect the views of the United States Agency for International Development or the United States Government. PO Box 602090 Plot 50668, Tholo Park, Fairgrounds ● Gaborone, Botswana ● Phone (267) 390 0884 ● Fax (267) 390 1027 [email protected] www.satradehub.org Technical Report: Database on Animal Feed Manufacturers, Grain Millers and Oil Expressers in Zambia, Malawi, Mozambique, Zimbabwe, Namibia and Botswana Whitehouse & Associates Submitted by: AECOM International Development Submitted to: USAID/Southern Africa November 2011 USAID Contract No. 674-C-00-10-00075-00

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DISCLAIMER The author’s views expressed in this publication do not necessarily reflect the views of the United States Agency for International Development or the United States Government.

PO Box 602090 ● Plot 50668, Tholo Park, Fairgrounds ● Gaborone, Botswana ● Phone (267) 390 0884 ● Fax (267) 390 1027 ● [email protected]

www.satradehub.org

Technical Report:

Database on Animal Feed Manufacturers, Grain Millers and Oil Expressers in Zambia, Malawi,

Mozambique, Zimbabwe, Namibia and Botswana

Whitehouse & Associates

Submitted by: AECOM International Development

Submitted to: USAID/Southern Africa

November 2011

USAID Contract No. 674-C-00-10-00075-00

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USAID Southern Africa Trade Hub

TABLE OF CONTENTS

TABLE OF CONTENTS ..................................................................................................... 2

LIST OF ACRONYMS ........................................................................................................ 3

EXECUTIVE SUMMARY .................................................................................................... 4

1. THE DATABASE ..................................................................................................... 5

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USAID Southern Africa Trade Hub

LIST OF ACRONYMS

CSB Corn Soya Blend HACCP Hazard analysis and critical control points IDCZ Industrial Development Corporation of Zimbabwe MT Metric Ton Na Not applicable RSA Republic of South Africa SABS South African Bureau of Standards SATH Southern African Trade Hub Tpd Tonnes per day

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USAID Southern Africa Trade Hub

EXECUTIVE SUMMARY

This report comprises the compilation of a database of animal feed manufacturers, grain millers and oil expressers in Zambia, Malawi, Mozambique, Zimbabwe, Namibia and Botswana. This database is the result of specific research undertaken for SATH into the presence, size and distribution of animal feed manufacturers, grain millers and oil expressers in the region. An initial list of 141 producers was compiled from various sources of data including:

Whitehouse & Associates in-house database

Trade directories

Direct contact with the industry associations

Various reports such as the Soy Roadmap series Each company was contacted telephonically or by e-mail to obtain details on their activities. There were certain challenges obtaining the required data, including:

Some companies are listed in directories and the contact details are incorrect. The team was not able to locate the correct details and it is not clear if the facility is still operating.

Company executives were reluctant to divulge information on their operations and, in some cases, refused to divulge any information unless it was directly to SATH in a face-to-face interview.

The telephone numbers in Zimbabwe are problematic making it very difficult to collect data.

The final database contains 136 companies across the six countries. While there are still gaps in the data, this provides a very good starting point for SATH activities specifically in working towards stated objectives of:

New Trade Linkages established and Greater Competitiveness in Staple Foods and Other Value Chains

Enhanced Private Sector Capacity of Member States to Comply with Regional and International Market Standards including Agricultural Standards

It should also be noted that a database is a living entity and will grow and develop as SATH works further in this sector.

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USAID Southern Africa Trade Hub

1. THE DATABASE The complete database is in the form of an Excel worksheet file, which is an integral part of this deliverable. Key parts of database worksheet have been extracted and reproduced in this report. Given the size of the database and the space limitations of Microsoft Word, certain details have been omitted including the contact details and location of plants. These elements are included in the full database.

Company name Activity Milling capacity

Type of installed equipment

Year Est. Employees Exporting?

Export Sales

Destination of Exports

Grading systems

Warehousing/ storage facilities Comments

BOTSWANA Animal Feed Manufacturers

Animal Feed

Bokomo Botswana Maize meal, wheat flour and fresh eggs

4tons per hour - mill is running at 85% to 100% capacity

2003 150 (including 30 distribution staff)

No na na na 7500m2 - used for wheat and maize as well as sugar and agency products

Joint venture between Derek Brink Holdings and South African giant Pioneer Foods. Brands include White Star, Bokomo Flour, Pure Sugar, Spekko Rice, Notwane eggs, Bokomo Breakfast Foods, Heinz, John West, SA Dried Fruit

Bolux Milling (Pty) Ltd

Millers of Snowhite Flour and maize meal

Detail only available from head office on specific request

Yes on an ad hoc basis

Ad hoc South Africa, Malawi, Zambia, Zimbabwe

Part of the NMI Group. Largest maize and wheat flour mills in Botswana. Capacity is sufficient to supply Botswana's total local requirement. Have three mills in Francistown, Ramotswa, and Palapye. The Francistown mill is currently closed

Bosweu Milling (Pty) Ltd

Maize milling is suspended. Only sorghum milling currently.

Sorghum - 30t/month

Machinery from Botswana and Zimbabwe

1999 10 No na na no about 360m2 Maize milling has been suspended due to shortage of raw materials. Milling of sorghum is taking place.

Nutri Feeds Animal feeds for the beef, pork and poultry industries

8000t/month (running at about 70% capacity)

1998 100 Yes Minimal - at most 10%

Namibia 3000t

Opti Feeds (Botswana)

Animal Feed 3,000t/mnth Mostly Buhler 2011 42 Not at this stage.

na na Not yet certified. But are running to ISO and SABS standards used on SA mills.

Storage for 700t Based in Lichtenburg, North West province, and is a subsidiary of agricultural business NWK Ltd. The new plant commissioned in 2011 will supply the eastern part of

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Company name Activity Milling capacity

Type of installed equipment

Year Est. Employees Exporting?

Export Sales

Destination of Exports

Grading systems

Warehousing/ storage facilities Comments

Botswana including Gaborone, Mahalapye and Francistown. Products will include a range for poultry, pigs, beef cattle and sheep. The primary feedstocks will be maize, sunflower and soy oil cake, cotton seed and cotton seed oil cake, maize and wheat bran. Most of these feedstocks will be imported from SA or through SA (especially in the case of soy oil cake, which is normally imported from Brazil). The operation is a joint venture with Mont-Trade (Pty) Ltd of which Optifeeds has a 51% shareholding.

Refined Oil Products (Pty) Ltd

Refines crude soya bean oil

No production for the past 5 years. Import the oil from SA for manufacture of soaps.

Refined Oil Products (ROP) and Kgalagadi Soap Industries (KSI) are subsidiary companies of HJH Heinz - the American Food giant. ROP refines crude soya bean oil and sells as Olivine and Marang Brands. ROP exports refined oil in bulk to African countries. They are the only manufacturers of soap and cooking oil in Botswana.

Sebube Milling Maize miller

Shashe Milling

Techno Feeds Animal feeds for the beef, pork and poultry industries

800-1000 x 50kg bags per day

Don’t know Don’t know

40 No na na Implementing ISO systems at the moment

20-25m2 Richard Kruger has only been in this position for 3 weeks. He doesn't yet have an email address

MALAWI Alpha Milling (Proto Feeds)

Crude soya oil 8,000MT / annum of soya oil

Bakhresa Grain Milling (Malawi) Ltd

Maize flour under the brand names

Capacity - 500 tons per day (2 mills of 250

Buhler, Switzerland.

2003 250+ Yes 13% by value

Mozambique, Zimbabwe, South Africa

HACCP Own as well as hired

Said Salim Bakhresa Company Limited of Tanzania purchased the Malawi

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Company name Activity Milling capacity

Type of installed equipment

Year Est. Employees Exporting?

Export Sales

Destination of Exports

Grading systems

Warehousing/ storage facilities Comments

Gramil and Azam, and wheat flour under the brand names Bakewell and Azam

tons each); Current Production 350 tons per day

Government owned Grain & Milling Company (GRAMIL) in December 2003, as part of the government's privatisation policy.

Bakhresa Grain Milling (Malawi) Ltd

Maize flour under the brand names Gramil and Azam, and wheat flour under the brand names Bakewell and Azam

Capacity - 500 tons per day (2 mills of 250 tons each); Current Production 350 tons per day

Buhler, Switzerland.

2003 250+ Yes 13% by value

Mozambique, Zimbabwe, South Africa

HACCP Own as well as hired

Said Salim Bakhresa Company Limited of Tanzania purchased the Malawi Government owned Grain & Milling Company (GRAMIL) in December 2003, as part of the government's privatisation policy.

Capital Oil Refining Industries Ltd

Refine of soya, cotton & sunflower oils

4000t/month capacity - running at 10% due to forex problems in the country.

The 120 tpd cooking oil refinery was supplied and commissioned in 2008 by SpecTech Techno Projects from India. Considering a solvent plant

1988 250+ No na na na 3000t

Countryside Limited Maize flour 100 Trades in tea

Premises located on 4 hectares of land. 4 distribution vans, 3 x 30 ton trucks, cars. Range of products are distributed through People Trading Centre (PTC) which have over 100 outlets. Four subsidiaries including beverages, tea exports, KM International cargo. Package sugar for Illovo under contract.

CP Feeds Vertically integrated poultry company producing broilers, livestock feed,

30,000 to 40,000MT per annum with plans for an additional 150,000MT

Solvent extraction plant

Owned by CAPS Ltd. The only solvent extraction plant in Malawi. Plans to build a second solvent plant with a capacity of 150,000MT.annum

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Company name Activity Milling capacity

Type of installed equipment

Year Est. Employees Exporting?

Export Sales

Destination of Exports

Grading systems

Warehousing/ storage facilities Comments

cooking oil (sunflower and soya) and soya pieces.

Export Trading Trader and Processor. Produces soya pieces, CSB and cake at 3 separate processing plants

50,000MT per annum

Mechanical extraction

Owns Seba Foods who is the country's largest manufacturer of soya pieces

Grain & Milling Company Ltd

Standard maize meal and Bakewell wheat flour. Animal Feed

Full production capacity for maize - 3200 tons per month; Full production capacity for wheat - 3700 tons per month. 500 to 1,500 tonnes of animal feed per month

Rab Processors Ltd Mandasi Flour, maize flour, CSB

15,000 tonnes of maize flour per annum at full capacity; 5,000 MT / annum of soy

4 hammer mills, 3 extruders, 1 mixer, 1 sugar douser and 1 vitamin douser. Mechanical extraction of soy

1983 600 3000t Rab Processors Limited is the largest manufacturer of maize meal in Malawi. The company own a mothballed wheat mill

Sunseed Oils Refines crude soy oil

Run batches - 30 tons per day (sunflower oil). Run at full capacity. Capacity of new plant will be 100t/day

Old equipment in existing plant. New plant will be equipped with machinery from India.

1991 Currently 60 - will increase with new plant.

Not at present. Will export with new plant

na African destinations

ISO systems in new plant

New warehouse will have capacity of 1000t

Owned by CAPS Ltd. New plant is currently being constructed and will open in 2012.

Unilever Imports crude soy oil and refines it

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Company name Activity Milling capacity

Type of installed equipment

Year Est. Employees Exporting?

Export Sales

Destination of Exports

Grading systems

Warehousing/ storage facilities Comments

MOZAMBIQUE Abilios Atunes Produce

medium-low and full-fat soy cake

Mechanical extruder

Alif.Quimica Extract copra, mafurra and cottonseed oil, refine palm, soya, sunflower and cottonseed oil

Extraction: 80MT/day (seasonal); Refinery: 50MT/day (20% utilised)

Mechanical expeller

Bakhresa Grain Milling (Mozambique) Limited

Grain storage Still under construction. Begin production in 2012. Jan 2012: 250t/day - to be ramped up to 500t/day by July 2012.

Na 2012 na No. all production is for the local market.

na na na 6 warehouses & daily dispatch/delivery.

Owned by Said Salim Bakhresa of Tanzania, this Company was set up with an objective to create a Grain Handling and Bulk Storage Facility inside the Port Of Nacala, in Mozambique. It has entered into a sub-concession agreement with Corredor De Desenvolimento Do Norte SARL ("CDN"), the holder of concession agreement with Portos e Caminhos de Ferro de Mozambique E.P ("CFM"), to construct a Grain Handling and Storage Facilty inside the Port Of Nacala. This facility has got 600 M.T per hour grain receiving capacity and more than 40,000 M.T storage capacity. Grain can be loaded in bulk and in bags from this facility

CI Monapo Extract sunflower oil, refine palm, soya, cottonseed, sunflower and peanut oils

Extraction: 150MT/day (seasonal); Refinery: 15MT/day (seasonal)

Mechanical expeller

CIMPAN maize miller Monthly capacity of 1,500 tonnes

CIM has a controlling interest in CIMPAN

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Company name Activity Milling capacity

Type of installed equipment

Year Est. Employees Exporting?

Export Sales

Destination of Exports

Grading systems

Warehousing/ storage facilities Comments

Companhia Industrial Da Matola (CIM)

maize miller; wheat miller, animal feeds

maize 2000 MT per month, wheat 5000 MT per month

800 Part of the NMI Group. CIM also operates a maize and wheat mill in Beira and has a controlling interest in CIMPAN

Crane Feeds Mocambique

Factory closed in December 2010. Currently only selling pre-mixes.

FASOREL (former Fasol Saborel)

Refine 3 types of crude oil - palm oil, sunflower oil and soy bean oil.

Refinery: 180MT per day

The 120 tpd cooking oil refinery was supplied and commissioned by SpecTech Techno Projects from India.

Gett Ltd Produce medium-low and full-fat soy cake

750kg/hr of soycake

Mechanical extruder

GS Holdings Refine soya, sunflower and palm crude oil

Extraction: 20MT/day; Refinery: 300MT/day (25% utilised)

Mechanical expeller

Higest Mocambique Lda

Produce medium-low and full-fat soy cake

5mt PER HOUR

Mechanical extruder

1995 100

IbaVet Animal feed

Ipropal Animal feed

JAM Extract soya and cottonseed oil; refine palm, soya and copra oil

Mechanical expeller

Ownership of the facility currently being transferred

Lonav LDA Currently the mill is not producing

minimal Have a port storage facility

Mafuia Oil Extract soya and copra oil; refine palm, soya and

Extraction: 40MT/day (seasonal); Refinery:

Mechanical expeller

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Company name Activity Milling capacity

Type of installed equipment

Year Est. Employees Exporting?

Export Sales

Destination of Exports

Grading systems

Warehousing/ storage facilities Comments

copra oil 10MT/day (seasonal)

Meadow Mocambique Lda

Animal feed 1800tons/month (currently producing about 1400 tons/month)

Mainly Buhler 2000 58 local and 2 ex-pats

No na na Not in Mozambique, but the raw material imported from Meadow South Africa is ISO certified. We mix the imported concentrate with locally sourced raw materials.

Raw materials and finished product - 2400 ton capacity

Owned by Meadow Feeds South Africa

Merc. Ideal Extract crude oil

Mechanical expeller

Merec maize miller 100MT / day 1998 Export animal feedstock to RSA

MEREC was established in 1998 as the operating and investment company for industrial development in Mozambique. In 1998, MEREC opened its maize Mill with a daily product capacity of 100 MT. In 1999, a Copra crushing facility was added with a daily capacity of 60 MT. In 2001 a wheat mill was opened with a capacity of 140 MT per day. On sight silos have a holding capacity of 15,000 MT.

Moageira Arpel Miller Monthly capacity of 1,000 tonnes

1,000 MT

MOBEIRA Wheat milling 250t/day Buhler, Switzerland.

1970's 140 Yes na Zimbabwe, SA

No 23,000 tons grain; 1000t finished product

The previously state owned mill was privatised in 1997 and sold to a consortium formed by Seaboard Corporation (USA) and Companhia Comercial Has-Nur and Europa Agencias Lda (Mozambique).

NMI Group Maize & flour millers & animal feed producers in

Information may be supplied directly to

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Company name Activity Milling capacity

Type of installed equipment

Year Est. Employees Exporting?

Export Sales

Destination of Exports

Grading systems

Warehousing/ storage facilities Comments

Mozambique, Botswana, Namibioa & Swaziland

SATH only. Contact details correct

Novo Horizontes Produce full-fat soy cake

120 to 130Mt / week of feed

Mechanical extruder

Pro Alimentar Produce medium-low and full-fat soy cake

Mechanical extruder

S.E. Ginwala Filhos Lda

Extract mafurra and copra oil, refine palm, SUNFLOWER AND SOYA CRUDE OIL

Extraction: 30MT/day (seasonal); Refinery: 15MT/day

Mechanical expeller

SAN-Oil Solvent extraction of cottonseed oil; refine cotton and palm crude oil, exploring opportunity to refine soya crude

Extraction: 150MT/day (seasonal); Refinery: 130MT/day

Solvent extraction

Soceidade Moageira do Chibuto Lda

Miller

Sociedade Comercial e Industrial de Mocambique (SOCIMOL)

maize miller, animal feeds

350 MT per month

5,000 MT

SOMOIL Extract peanut, mafurra and copra oil; refine palm and soya crude oil

Extraction: 100MT/day (30% utilisation); Refinery: 25MT/day (30%-45% utilised)

Mechanical expeller

Southern Refineries Ltd

Refine palm, sunflower and soya crude

Refinery: 200MT/day

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Company name Activity Milling capacity

Type of installed equipment

Year Est. Employees Exporting?

Export Sales

Destination of Exports

Grading systems

Warehousing/ storage facilities Comments

oil; import palm and soya crude

NAMIBIA

AFRICAN MAIZE CC

White Maize 0.5 t/hr

ANCHOR MILLS White Maize 0.5 t/hr

BOKOMO NAMIBIA WM & Wheat 3 t/hr. Produce 1000 tons of maize and 1000 tons of wheat per month, New wheat mill has an installed capacity of 5t/hour

Owned by Bokomo South Africa. Operates a layer unit and wheat and maize mill. BOKOMO Namibia is busy with a N$40 million expansion at its Brakwater plant just outside Windhoek with the addition of a new pasta plant and a wheat mill which are due for commissioning May 2012

ELAND MAIZE MILLS

White Maize 0.6 t/hr

ETUNDA IRRIGATION SCHEME

Wheat and maize flour, animal feed

2 t/hr 2010 90 Etunda has recently started producing brown and white bread flour, which is marketed under the Etunda brand. The company recently announced the establishment of an animal feed plant which aims to make use of the waste generated by the maize and wheat mills. The supplementary animal feeds that Etunda is producing are a mixture of grass, maize, cracked wheat, bran and salt.

Feedmaster Poultry and pig feed

The new poultry and pig feed plant will have a mixing capacity of 56,000 tons per annum

Buhler, Graintech , Techmach

1983 130 Yes 3 to 5 % Angola, Botswana, RSA

ISO 9001 and ISO 22 000

1800m2 Owned by NMI Group. NMI is currently investing in a fully integrated poultry facility outside Windhoek. This has allowed the group to invest N$80 million (€7.75m) in the Feedmaster plants, to strengthen production capacity. The present Feedmaster's plant is not able to produce high quality poultry feed, due to insufficient

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Company name Activity Milling capacity

Type of installed equipment

Year Est. Employees Exporting?

Export Sales

Destination of Exports

Grading systems

Warehousing/ storage facilities Comments

manufacturing capacity coupled with an old factory. The old factory is being refurbished at a cost of N$15 million into a specialist ruminant feed factory that complies with European Union Standards for beef export purposes. The new factory was commissioned during September 2011

GOAL MAIZE White Maize 3 t/hr Milltech 1995 20 No na na 2 x Silo 200 tons each plus storage for another 200 tons. Warehousing plus minus 1080 square meters

HUTTENHOF FARM MILL

White Maize 0.3 t/hr Hammer mill 2010 2 no Safex 75m2

KAMUNU MILLS White Maize 2 t/hr

Kavango Milling WM & Wheat 3 t/hr Buhler 2006 50 no 1000 m2

MAKALANI MILLS White Maize 1 t/hr

NAMCORN MILLS White Maize 0.6 t/hr

Namib Mills White maize, wheat,

The Windhoek Mills operates at a capacity of 12 MT per hour for Maize and 12 MT per hour for wheat, and functions 24 hour per day. The Otavi mill operates at 10MT per hour and milling is predominantly maize and a small amount of millet (Mahango). The Mill operates 12 hours per day

Buhler 1982 750 Informally to Angola

Difficult to assess

Angola ISO 9001/2008 certification. Operates according to Namibian legislation which is mainly based on South African standards

± 14,000 m2 Owned by NMI Group, Namib Mills is the main milling company in Namibia, operating three mills in the country. The main production facility is situated in Windhoek and consists of a wheat mill, a maize mill, a pasta plant, a complete mix plant, a rice plant and a sugar packaging plant. In Otavi the company operates a maize mill, a mahangu plant and a sugar packing plant, while a maize mill in Katima Mulilo supplies the Caprivi Region. Depots at Otjiwarongo, Gobabis, Keetmanshoop, Ondangwa, Walvis Bay, Mariental, Otavi, Windhoek,

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Company name Activity Milling capacity

Type of installed equipment

Year Est. Employees Exporting?

Export Sales

Destination of Exports

Grading systems

Warehousing/ storage facilities Comments

but also operates on a 214 hour per day basis if needed. The milling capacity of the Katima Mulilo Mill is 2.5 tons per hour

Keetmanshoop, Oranjemund and Katima Mulilo

NUSRIAS FOOD MANUFACTURERS

White maize 3 t/hr

OKAHAO MILLS White Maize 0.5 t/hr

OKARAPIKO MAIZE MILLS

White maize and yellow maize

0.4 t/hr

OMAHEKE MAIZE White Maize 1.8 t/hr 2 x Roff 2006 5 no zero none Store 12x30, Silo 500 tonnes

OMHALANGA MILLS CC

White Maize 1.5 t/hr

ONAWA MAIZE MILLS

White Maize 0.5 t/hr

OPOTO MAIZE MILLS

White Maize 0.5 t/hr

RINGS NAMIBIA White Maize 0.5 t/hr

SHADI IRRIGATION PROJECT

White Maize 0.5 t/hr

SOUTHERN CHOICE MILLING

White Maize, Wheat

1.5 t/hr

TYNO MILLS White Maize 1 t/hr

ZAMBIA

Agri Options / Farm Feeds

Soy processor 12,000MT per annum

Amanita Premier Oils Ltd

Edible oils (primarily soya) and high energy fortified foods.

NEED TO SPEAK TO DIRECTOR _ KEEP PUTTING PHONE DOWN

Antelope Milling Maize and wheat miller

Maize mill with a capacity of 480 tonnes per day.

Buhler & Thomas Robinson

1953 510 yes 10% of production

DRC, Namibia, Zimbabwe, RSA, Tanzania, Botswana

ISO9002 2000m2

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Company name Activity Milling capacity

Type of installed equipment

Year Est. Employees Exporting?

Export Sales

Destination of Exports

Grading systems

Warehousing/ storage facilities Comments

APG Milling Limited Maize flour Three maize flour mills - maximum capacity 280 tons per day; Bread flour mill - maximum capacity 50 tons per day

Bokomo Zambia Poultry feed for their own poultry activities

Nulaid Farms in Lusaka, Zambia is a base for the distribution of broilers, day-old layers and commercial eggs to other African countries. The business unit also started manufacturing their own feed.

Chigayo Animal Feeds

Animal feeds Mechanical extraction

Choma Milling Maize meal Maize mill with capacity of 240 tonnes per day

Crown Millers Maize meal REFUSE TO DISCLOSE ANY DETAILS ON THEIR COMPANY AND ITS ACTIVITIES

Ghirardi Milling Co Will not disclose details

Hi-Pro Foods Sunola-Pure Vegetable Oil, Palm Oil, Stock Feed, Soya products -HEPS, Low Fat Soya and Full fat soya

8,000 MT of crude oil per annum

1991

Kabwe Milling Maize milling plant

3,000mts of Raw Maize Grain per month.

1978 Use the local industry standards

Kabwe Milling is a subsidiary of Quality Commodities based in Kabwe.

Litestar Limited Maize meal (breakfast meal, roller meal and

Production capacity: 1,500 MT per month

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Company name Activity Milling capacity

Type of installed equipment

Year Est. Employees Exporting?

Export Sales

Destination of Exports

Grading systems

Warehousing/ storage facilities Comments

maize bran)

Mpongwe Milling

Mt. Meru Millers Limited

National Milling Corporation Limited

Breakfast and roller meal, flour and stockfeed (through NamFeeds)

National Milling has a capacity of 350 tonnes per day. Capacity of 12,000MT per annum of animal feed

Yes DR Congo Previously a state owned milling company, National Milling is currently owned by Seaboard Corporation of the USA. National Milling is one of the two high volume millers in Zambia. The other is Superior Milling.

Niraj Oils Broiler feed, Pullet feed, Layer feed, Horse feed, Pig feed, Dairy feed, cattle concentrates and macro packs

20,000MT per month

Complete Refining Plant for Palm Oil / Soya Oil was supplied by Oiltech of Canada

2010 400 no Zambian Standards certification

Novatek has recently purchased Amanita Milling from the Amanita Group. Novatek is part of the Zambeef stable

Novatek PLC

Nutri Feed Poultry Feeds Between 3,500MT and 4,000MT per month

De Laine 2009 No - produce for their own farms

Zambian Standards certification

Subsidiary of the South African Group, Country Bird Holdings Limited

Olympic Milling Co Ltd

Maize meal

Olympic Stock Feeds

Soy cake and chunks

5,000 MT per annum of soya cake

Mechanical extraction

Yes

Quality Commodities

Soya Cake, Soya Oil, Corn Soya Blend and Maize Meal.

20,000 MT per annum

2000 Largest Manufacturer of ME Soya Cake in Zambia, Top 5 Grain Trading Companies in Zambia (through Kabwe Milling) , Top 10 Maize Milling Companies in Zambia, manufacturer of Humanitarian Feed Rations to the World Food Programme

Royal Flour Mills Wheat millers 120 tons/day Buhler 1999

Simba Milling Co Ltd

Maize and wheat miller

They will not disclose any information on

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Company name Activity Milling capacity

Type of installed equipment

Year Est. Employees Exporting?

Export Sales

Destination of Exports

Grading systems

Warehousing/ storage facilities Comments

their activities unless it is during a face-to-face interview

Southern Oil Mills Limited

Supa Oil

Superior Milling Company Ltd

Maize mill 100 MT per day

Tiger Animal Feeds Animal Feed 66,000 MT of complete feed per annum, 10,000 MT per annum of soya cake

1996 200 Yes DRC, Namibia, Zimbabwe, Malawi, Tanzania

Have their own in-house laboratory affiliated to Central Analytical Laboratories (CAL) of South Africa

Zambian arm of Astral Foods South Africa

Unified Chemicals Ole cooking oil (soya based)

12,000 Mt of crude oil per annum

chemical refining at a state of the art refinery

2004 400 Limited

Yielding Feeds Limited

Broiler feeds, layer feeds, dairy feeds, pig feeds, quail feeds

Zamanita Limited Soy Oil 50,000 to 60,000 MT per annum

Solvent Extraction. 20 year old plant purchased from a parastatal

ZIMBABWE

Agrifoods Beef, poultry, ruminant and other specialised feeds

Amandus Kahl (Germanys) poultry feed plant

Part of the Crest Poultry Group which in turn is part of CFI Holdings. Completed a $300 million upgrading and expansion of the Harare factory poultry feed facilities end 2002

Basic foods Maize miller 27 tons per hour

Blue Ribbon South Africa hold 51% of shares. Also produces soybean oil and has a 9% share of the market. Due to

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USAID Southern Africa Trade Hub

Company name Activity Milling capacity

Type of installed equipment

Year Est. Employees Exporting?

Export Sales

Destination of Exports

Grading systems

Warehousing/ storage facilities Comments

working capital constraints, BRI has over the last two years been operating intermittently with the firm's production trends determined by cash cycles. In October 2011, the company temporarily suspended operations. Before the closure the mills were operating at 20% of capacity.

Blue Ribbon Foods Owns two main mills in Harare, one for maize meal and the other one for flour

Harare mill: 18 tons/hr of maize

600

Blue Ribbon Stock Feeds

Stock feeds: broiler, layers and pig feeds

Grain Marketing Board

Maize miller 4 tons per hour for wheat

Total storage capacity of 5 million tonnes

Gwai Millers Maize miller 12.4 tons/hr

Ilanga Foods Maize miller 21.5 tons/hr

Maize for Africa Maize miller 16 tons per hour

Makonde Industries (Pvt) Ltd

Maize miller

15 tons/hr. Plant has a capacity of 60-80 MT per day

Buhler - installed in 2004

1986 HACCP quality certification

Manyame Milling Maize miller

Midlands Milling Company

Maize miller Wheat flour plant with 140 tons per day capacity. 170 tons per day of maize

Plant upgraded in 1997 with assistance from the IFC

1929

Multi foods milling company

Maize miller 13.8 tons/hr

National Foods Ltd. National Foods mills maize and wheat and

Monthly capacity of the plants: Wheat mills, 22 000

Various, the mills are Buhler, Ocrim and Thomas

1920 1504 No Standard Zim grading system

Total property area including factories is 169,000m2

Listed on the ZSE.Major shareholders are Innscor Africa Limited (37%), Tiger Brands (37%), National Foods

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USAID Southern Africa Trade Hub

Company name Activity Milling capacity

Type of installed equipment

Year Est. Employees Exporting?

Export Sales

Destination of Exports

Grading systems

Warehousing/ storage facilities Comments

produces cooking oil (soya and cotton) and fats. The oil plants are currently mothballed. They also produce stockfeeds and down pack rice and salt

mt; Maize mills, 45 000 mt, Soybean oil: 90,000 tonnes per annum installed capacity, 20 000 mt stockfeeds, 3 000mt down packing each of rice and salt

Robinson Workers Trust (9.8%)

Olivine Industries (Pvt) Ltd

Cooking oil, vegetable oil, margarine and bakers fats, and soaps. Crush soya and cotton seed

Installed capacity of 120,000MT per annum, processing capacity of 90,000 tonnes per annum or 400 tonnes per day for soybean

Solvent extraction. Plant is over 30 years old and needs a major refurbishment

1931 2000 Yes Zambia, Malawi, Mozambique, Botswana

ISO 9001:2008 Large company with over 2000 employees. Largest oil seed processor, soap manufacturer and stockfeed producer in Zimbabwe. ). Owned by Cottco (who are the parent company) and the IDC. Relationship with Cottco gives better credit and access to cotton seed. Has a 27% share of the soybean oil sector

Premier Milling Maize miller AGRICOR Limited, a division of Chemco Holdings, announced at the end of October 2011 that it intends to sell its wholly-owned subsidiary, Premier Milling Company to Croco Holdings for just over US$1 million. The disposal comprises the sale and transfer of shares in Premier, its assets and liabilities

Rainbow foods Maize miller 33 tons / hr

Simboti Millers Maize miller 14 tons per hour

Sunset Flour Milling Maize miller

Surface Investments

Cooking oil (soya and cottonseed) and stock feeds

180MT per annum; Capacity of 400 MT per day on Soya and 400

Solvent extraction at one state of the art plant in Chitungwiza

2006 Surface Investments is jointly owned by Midex Overseas Limited (who have a 74% stake) and the Industrial Development Corporation of

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USAID Southern Africa Trade Hub

Company name Activity Milling capacity

Type of installed equipment

Year Est. Employees Exporting?

Export Sales

Destination of Exports

Grading systems

Warehousing/ storage facilities Comments

MT per day on cotton

which is only five years old

Zimbabwe (IDCZ) who own a 26% stake. The IDCZ is wholly owned by the GoZ. Apparently has a 31% share of the soybean oil sector market

Unilever Cooking oil

United Refineries Limited

Cooking oil (cotton seed and soya) and soap

Installed capacity of 80,000MT per annum of which 200MT per day on Soya and 300MT per day on cotton

Solvent Extraction. Plant based in Bulawayo and is old

400 Have a 3% share of the soybean oil market

Victoria Foods Maize and wheat milling at two facilities: Gweru and Harare

12.5 tons/hr Subsidiary of agro-industrial based group, CFI Holdings Limited. Holding company announced November 2011 it was recapitalising Victoria Foods to the tune of $1, 4 million for the reconditioning of maize and wheat meal plants in Gweru and Harare.

Windmill Animal Feed Capacity to produce up to 500 tonnes per month

2009 Poultry feeds: broiler starter and broiler finisher pre-mixes from maize and soy