technical report - storage.ua.prom.st · engineering ltd on behalf of alutech systems s.r.o. in...

SW/R16623 – Rev 1

of 16

20th September 2016

Wintech Engineering Limited, Halesfield 2, Telford, Shropshire, TF7 4QH

www.wintechtesting.com |Tel: +44 (0)1952 586580 | Fax: +44 (0)1952 586585

Technical Report Report No R16623

Product Tested: Thermal brake window ALTW62

Test Conducted for: Alumin Techno LLC

Selitskogo str.

12-211

220075

FEZ “Minsk”

Minsk Region

Minsk Area

Standard Specified: PAS 24:2012 – Enhanced security performance requirements for

doorsets and windows in the UK

Project No: 16623

Date of Test: 16th September 2016

Test Conducted at: Wintech Engineering Limited

Halesfield 2

Telford

Shropshire

TF7 4QH

Test Conducted by: D Woodcock Laboratory Technician

Dave Adams Laboratory Engineer

D Knight Laboratory Technician

Report Compiled by: S Ward Laboratory Apprentice

Authorised by: M Wass Technical Director

Revision 1 – This report has been amended to include an update to the overall number of pages/page

numbers in the contents. Includes updated sample description and drawings, a change of the

company name/address under test conducted for and under who supplied the sample information, as

well as an update to the information about what the test sample was mounted in. This Revision of the

report replaces all Previous Versions. 13/10/2016

This report is copyright and contains 16 numbered pages

REPRODUCTION OF THIS DOCUMENT IN WHOLE OR ANY PART THEREOF MUST NOT BE MADE WITHOUT PRIOR

WRITTEN PERMISSION FROM WINTECH ENGINEERING LTD.

This report and the results shown within are based upon the information, drawings, samples and tests referred to in the report. The

results obtained do not necessarily relate to samples from the production line of the above named company and in no way constitute

any form of representation or warranty as to the performance or quality of any products supplied or to be supplied by them. Wintech

Engineering Ltd or its employees accept no liability for any damages, charges, cost or expenses in respect of or in relation to any

damage to any property or other loss whatsoever arising either directly or indirectly from the use of the report.

http://www.wintechtesting.com/

SW/R16623 – Rev 1

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20th September 2016



Contents

Page No.

1. Introduction 3

2. Summary of Test Results 3

3. Description of Test Sample 4

4. Test Arrangement 7

5. Test Procedures 8

6. Test Results 9

7. System Drawings 11


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1. Introduction

This report describes testing of a window sample conducted at the test laboratory of Wintech

Engineering Ltd on behalf of ALUTECH Systems s.r.o. in order to determine compliance with PAS 24:2012.

Wintech Engineering Ltd is accredited by the United Kingdom Accreditation Service as UKAS Testing

Laboratory No. 2223

2. Summary of Results

The following summarises the results of testing carried out, in accordance with PAS 24:2012

Test Description Result

C.4.3 – Manipulation Test Pass

C.4.4.2 – Infill Manual Test Pass

C.4.4.3 – Infill Mechanical Test Pass

C.4.5 – Mechanical Loading Test Pass C.4.6 – Manual Check Test Pass Overall Classification in accordance with PAS 24:2012 WKT

More comprehensive details are reported in Section 6.

Note: These results are valid only for the conditions under which the test was conducted

Note: All measurement devices, instruments and other relevant equipment were calibrated and traceable to

National Standards.


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3. Description of Test Sample

Product range name: Thermal brake window ALTW62

Configuration: One leaf window

Opening direction: Inside open

Outer Frame

Outer frame width: 1188 mm Outer frame material: Aluminium

Outer frame height: 2345 mm Outer frame gasket

Outer frame Part Numbers Gasket type: EPDM

Top: AYPC.W62.0103 Manufacturer: Secil, Turkey

Bottom: AYPC.W62.0103 Product name: FRK52

Lock side: AYPC.W62.0103 Product code: 10820200

Hinge side: AYPC.W62.0103 Threshold None

Outer frame section size Manufacturer: -

Width: 72 mm Product name: -

Depth: 62 mm Product code: -

Reinforcing: none Material: -

Manufacturer: - Outer frame joint method

Product name: - Head: Aluminium press corner

with polyurethane glue

Product code: - Foot: Aluminium press corner


Material: -

Leaf

Leaf width: 1100 mm Leaf material: Aluminium

Leaf height: 2257 mm Leaf gasket

Leaf Part Numbers Gasket type: EPDM

Top: AYPC.W62.0203 Manufacturer: Secil, Turkey

Bottom: AYPC.W62.0203 Product name: FRK98

Lock side: AYPC.W62.0203 Product code: 10821000

Hinge side: AYPC.W62.0203 Leaf midrail: None

Leaf section size Manufacturer:

Width: 92 mm Product name:

Depth: 70,4 mm Product code:

Reinforcing: none Material:

Manufacturer: - Leaf joint method

Product name: - Head: Aluminium press corner


Product code: - Foot: Aluminium press corner


Material: -

Glazing

Glass unit Glazing gasket

Manufacturer: Belarusian man Gasket type: EPDM

Inner thickness: 8 mm tempered Manufacturer: Secil, Turkey

Spacer material: aluminium, 14 mm Product name: FRK38


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Outer thickness: 8 mm tempered Product code: 10415500

Unit sizes: Glazing clip none

Bead Manufacturer:

Manufacturer: AluminTechno, LLC Product name:

Product name: AYPC.C48.2605 Product code:

Product code: 10407621 Glazing tape details none

Bead size: 22x20 mm Manufacturer:

Bead material: Aluminium Product name:

Product code:

Hardware

Manufacturer: Product description: Product code: Quantity:

Hinges: SAVIO (Italy) Non-handed hinge kit (weight capacity

110 Kg) in aluminum, premounted upper

pin and counterplate in stainless steel 43,

premounted nylon bushing and

adjustment grub screw, 2 socket flat

head screws M5x12 in stainless steel

mounted on lower window leaf, 1 socket

flat head screw M5x8 in stainless steel

304, nylon pin covers

3200.729 1 set

Hinge fixing: SAVIO (Italy) Right lower support and pin for

secondary leaf hinge (weight capacity

110-140 Kg), in stainless steel 304, right pin

in stainless steel 201 with premounted

counterplate in stainless steel 430 and pin

in galvanized steel,1 self-forming

countersunk head screw M5x18 in

stainless steel 304

3200.730R 1 set

Hinge protectors: none - - -

Hinge protector fixings: none - - -

Door lock: none - - -

Door lock fixings: none - - -

Cylinder: none - - -

Cylinder fixing: none - - -

Handle: SAVIO (Italy) Handle for tilt and turn in die-cast metal

or brass, dist. between centres 84.5-98

mm, 2 TORX® (T15) cap screws M5x13 in

stainless steel

873.1 1 pc.

Handle fixings: SAVIO (Italy) 2 screw M5x13

TORX

2 pc.

Touch Bar none - - -

Cylinder Support none - - -

Cylinder Escutcheon none - - -

Keeps: SAVIO (Italy) Right kit for 6 closing points in white

galvanized zamak, premounted screws

in stainless steel 304 and 430

3200.820R 1 set

Keep fixings: SAVIO (Italy) M5x12 1 set

Keeps: SAVIO (Italy) Right Kit for 8 closing points in white


in stainless steel 304 and 430

3200.825R 1 set

Keep fixings: SAVIO (Italy) M5x12 1 set


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Keeps: SAVIO (Italy) Intermediate closing point in white


in stainless steel 304 and 430, and

adjustable locking piece

3200.810 1 set

Drip bar: AluminTechno,

LLC

Aluminium profile AYPC.C48.0611 1 pc.

Drip bar fixings: Durer, Russia Screw 3,9x13 DIN7981 18100600 5 pc.

Additional Hardware: SAVIO (Italy) Anti-burglar device for groove 14-18 mm

and 2 countersunk head screws M5x18 in

stainless steel.

3200.836 8 sets

SAVIO (Italy) RH SKG security kit in white galvanized

zamak, 8 countersunk head screws

M5x18 in stainless steel.

3200.837R 1 set

The description of the test sample in this section has been supplied by Alumin Techno LLC and has not

been verified by Wintech Engineering Limited.

See Section 7 for test sample drawings as supplied by Alumin Techno LLC.


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4. Test Arrangement

4.1 Test Rig

The test sample was supplied mounted in 100 x 75 mm timber sub-frame in accordance with

manufacturer’s installation requirements. It was fitted into the test rig, shown below which was

constructed to meet the requirements of the test specification and was fitted plumb, square and

without twist or bends.

Figure 1 – Test rig used for testing

4.2 Attack Tool Groups

Tool Set A

A.2.1.1 Assorted mild steel wire

A.2.1.2 Two credit cards

A.2.1.3 Two paint scrapers

A.2.1.4 One craft knife

A.2.1.5 Two flat blade screwdrivers, 150mm length

Tool Set B

A.2.2.1 One 25mm wood chisel

A.2.2.2 One 6mm wood chisel

A.2.2.3 One flat blade screwdriver, 200mm length

A.2.2.4 One brick bolster

A.2.2.5 One crosspoint screwdriver, 200mm length

A.2.2.6 One cross head screwdriver, 200mm length

4.3 Temperature

A digital data logger capable of measuring temperature with an accuracy of ± 1°C was used.

4.4 Mechanical Load Application

A series of parallel to plane loads and perpendicular to plane loads were applied to the products in

using hydraulic cylinders.


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5. Test Procedures

5.1 Manipulation test

The objective of this test was to highlight any inherent vulnerability in the design of the window which,

from the outside, would permit entry by the hardware being operated, released or disengaged when

tested using all of group A tools from Section A.2.1 of PAS 24:2012 and, where applicable, tools specified

in A.2.2.3, A.2.2.5 and A.2.2.6 in group B from Section A.2.2 of PAS 24:2012. No single attack technique

was used for more than 3 minutes.

5.2 Infill manual test

The objective of this test was to assess the vulnerabilities of the infill retention system, including gaskets

and beading, using tool sets A & tool set B as described in section A.2.1 & A.2.2 of PAS 24:2012 for a

maximum period of 3 minutes.

5.3 Infill mechanical test

The objective of this test was to assess the ability of the glazed unit to withstand a specified sequence

of loading without gaining entry through the sample. The loads and loading sequence were in

accordance with Section C.4.4.3 of PAS 24:2012.

5.4 Mechanical loading test

A series of perpendicular to plane and parallel to plane loads were applied progressively in order to

assess the specimen’s integrity during a specified sequence of loading. All perpendicular to plane loads

were held for 8-12 seconds. All parallel to plane loads were applied and maintained while the

perpendicular to plane loads were applied, maintained and removed.

5.5 Manual check test

The objective of this test was to assess any vulnerabilities of the sample that are not covered by the

standard loading cases assessed in the mechanical loading test C.4.5. The tools described in Section

B.4.6.2 of PAS 24:2012 were used for a maximum period of 15 minutes in an attempt to gain entry through

the sample.


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6. Test Results

The temperature measured inside the laboratory during the test was: 22.0 °C

Note The test samples were stored in a non-destructive environment at a temperature of 15 – 30°C and a r.h. of

25 – 75 % for a minimum of 24 hours, testing was also conducted at those conditions. Prior to testing, the

door was closed and locked from the outside and any keys were removed.

6.1 Manipulation test

Attempts were made from the external face to operate, release and disengage the system hardware

in order to gain entry through the sample in accordance with Section C.4.3 of PAS 24:2012. The test

lasted a total of 9 minutes during which no entry was gained.

6.2 Infill manual test

Attempts were made from the external face to remove gaskets and beading in order to gain access to

and remove the glazed unit using tools A.2.2 & A.2.3 in accordance with Section C.4.4.2 of PAS 24:2012.

No entry was gained throughout the test.

6.3 Infill mechanical test

A series of loads were applied to the external face of the infill in order to remove the infill and gain

access through the window as defined in Section C.4.4.3 of PAS 24:2012. A load of 2.0kN was applied

to each corner of the infill. Each load was held for 8-12 seconds before being removed. No entry was

gained throughout this test.

6.4 Mechanical loading test

A series of loads were applied to the sample as defined in Section C.4.5 of PAS 24:2012. A parallel-to-

plane load was applied and held while a perpendicular-to-plane load was applied and held. The

perpendicular-to-plane load was then removed followed by the parallel-to-plane load. This was

conducted at each loading point as shown in Figure 2. No entry was gained throughout this test.

Figure 2 – Loading points

2 5

6


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6.5 Manual check test

Attempts were made from the external face to gain entry through the sample by attacking those areas

that were not tested during the mechanical loading test C.4.5. The overall attack time was limited to 15

minutes with no single attack technique being used for more than 3 minutes. No entry was gained

through this test.


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7. System Drawings


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---- END OF REPORT ----


technical report - storage.ua.prom.st · engineering ltd on behalf of alutech systems s.r.o. in...

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