technical service handbook (hst) elsapro job no.: 56136 ... · brandmodel year model code eng....

7/2/2018 Technical Service Bulletin 2015260/6

https://www.vwhub.com/elsaprojct/elsaweb/ctr/UDE/startElsa 1/10

Copyright VW AG

Technical Service Handbook (HST) ElsaPro Job no.: 56136DMS Repair Order number: undefined VIN: WVWFA71F08V010240 Model year: 2008Model code: 1F77V3 Model description: Cabrio US Basis 147 AG6Engine code: BPY Transmission code: KDBLicense plate: Final drive code:User name: GARCIA Service advisor - name: GARCIA, MAURICIO (mgarcia1)

Basic filtering of vehicle description

Brand Model year Model code Eng. Code Trans. Code Final drive codeV 2008 1F7% - Eos 2007, 2008 % % %

Technical Service Bulletin Transaction No.: 2015260/6

61-07-10 - Windshield Frame Seal, Water Leak Release date: Dec 2, 2010

Condition61 07 10 Dec. 5, 2007 2015260, Supersedes Technical Bulletin Group 61 number 07-07 dated Aug. 21, 2007 due toadditional repairs required at sunroof drain hoses, header seal retainer(s) and header seal cutout.

Windshield Frame Seal, Water Leak

Water intrusion is possible at windshield frame seal (along A-Pillar trim), sunroof drain hose (connection at sidebar),header seal side bar cutout, header seal retainer and dome light.

Note:

This technical bulletin pertains to the use of header seal part number 1Q0 871 409H ONLY.

Technical BackgroundWater intrusion is possible at the following locations:

• Windshield frame seal

• Header seal retainer

• Dome light

• Sunroof drain hose(s)

• Header seal cutout at side bar(s) begin to collapse, allowing water to pass

Additionally, sunroof drain hose may be installed incorrectly.

• Right hand A-Pillar shown, left hand similar.

• Collapsed drain hose -2- with incorrect clip location -1- andincorrect drain hose routing -3-.

• Always install drain hose as shown in 2. Sunroof Drain Hose



Repair Procedure

Production SolutionHeader Seal Repair Procedure When Adhesive is Missing on Header Seal

New seal design as of VIN: 1F_8V016304.

Header Seal Modification at Side Bar

New seal design as of VIN: 1F_8V016304.

Sunroof Drain Hose Repair Procedure

Applies to all 2007, 2008 vehicles.

ServiceLeak Verification

Verify source of water intrusion:

1. Loosen top header trim covers at corners.

2. Remove upper A-pillar trim covers.

3. Apply water along header seal and A-Pillars. Use water hose with spray nozzle (simulate rainfall) to verifylocation of water leak.

Begin with Header Seal Inspection and perform repairs in the following order:

1. Header Seal Repair Procedure (Up to VIN 1F_8V016303)

2. Sunroof Drain Hose Repair Procedure (All 2007, 2008 vehicles)

3. Header Seal Modification at Side Bar (Up to VIN 1F_8V016303)

Header Seal Inspection

If header seal displays evidence of previous repair with heavy use of adhesive, replace header seal.

• After replacing header seal go to 1. Header Seal Repair Procedure



Repair Procedures

1. Header Seal Repair Procedure (Up to VIN 1F_8V016303)

Verify that header seal retainer (seal guides) is not damaged.

• If damaged, replace header seal. See Repair Manual, BodyExterior Group 61 - Windshield Frame Seal in ElsaWeb.

• If rubber strip is separated from retainer, re-attach using 3M™adhesive Part No: 3M 08011.

Remove all dirt and debris from seal and windshield frame.

• Apply general purpose cleaner Part No: D00940104 to cleancloth.

Tip:

DO NOT use silicone products as a cleaning alternative.

• Using a Trim Removal Wedge Part No: 3409 separate the sealfrom windshield frame and clean area.

• Cross-sectional view -top- of Application OK adhesive location.

• Cross-sectional view -bottom- of Application NOK adhesivelocation.



• Observe the lower lip of the seal.

Note:

Adhesive -arrows- must be applied to windshield frame (from A-Pillar to A-Pillar) above seal lower lip mating surface and over top ofseal guide holes.

• Apply protective tape across top of header bar prior to adhesiveapplication.

• Insert Dispenser tip 3-4mm below header bar upper surface.

• Using Dispenser Part No: VAG 1628, apply a 3 mm bead of 3Madhesive Part No: 3M 08690 to entire length of windshield frame(A-Pillar to A-Pillar).

Tip:

For easy application, apply adhesive at temperatures approximately75˚ F. In cold climate areas let vehicle set over night indoors.

• Remove protective tape.

• Remove any excess adhesive with general purpose cleaner PartNo: D00940104 and a clean cloth.



• Recap adhesive tube and preserve for future use.

• Secure seal to windshield frame at the A-Pillars.

• Begin by attaching tape to seal and wrap toward front of vehicle.

• Secure tape to windshield frame.

• Close the roof and leave to dry for minimum one hour at 80˚ F.Allow for increased sealant dry time in colder temperatures.

• Remove tape from both sides of windshield frame.

Tip:

To prevent seal separation from windshield frame, peel tape away from seal and pull slowly toward front of vehicle.

• Adhesive requires an additional cure time of 3 hours at 70˚ F.

Tip:

If customer is to pick up vehicle during cure time, advise customer to not operate roof for 3 hours.

• Go to 2. Sunroof Drain Hose Repair Procedure.

2. Sunroof Drain Hose Repair Procedure (All 2007, 2008 vehicles)

Water leaks can occur at sunroof drain hose(s) connection -arrow-

Inspect sunroof drain hose for presence of adhesive at connection -arrow-



If adhesive is NOT present, proceed with repair.

• Detach drain hose -arrow-

• Dry surfaces with a clean rag.

• Apply 3M 08690 urethane adhesive to drain hose -arrow-

1. Install hose as shown -arrows- with hose clip in lower hole.

2. Allow to dry for 3 hours at 70 degrees F.

Go to 3. Header Seal Modification at Side Bar.



3. Header Seal Modification at Side Bar (Up to VIN 1F_8V016303)

• Build up header seal to side bar seal mating surface (both sides)with a 50 mm length of hose Part No. 1JM133001, placed underheader seal cutout area.

• Perform 4. Repair Verification.

4. Repair Verification

• After required cure time, lightly pull on header seal to confirm adhesion.

• Use water hose with spray nozzle to perform water test on each side of vehicle for three minutes.

Warranty

Tip:

TECHNICAL DIAGNOSIS CAN ONLY BE CLAIMED ONE TIME (up to 100TU MAX. for ALL repairs).

Header Seal Repair

To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and ProceduresManual*

Model(s) Year(s) Eng.Code(s)

Trans.Code(s)

VIN RangeFrom

VIN Range To

Eos 2007, 2008 All All All 1F_8V016303

Claim Type: Use applicable Claim Type*

SAGA Coding

Service Number:Damage

Code

Damage Location

(Depends on Service No.)

Parts Manufacturer

(removed part)

6139 0050Use applicable whenindicated in ElsaWeb

(L/R)_ _ _**

WIN Coding

Part Identifier: 6139

Damage Code: 6139 50 _ _ _** x

Labor Operation: 61395299 = 65 TU



Outside Material (maximum Sublet amount) :

Header Seal 3M 08690

Per Repair = $6.48


Retainer 3M 08011

Per Repair = $0.16

Diagnostic Time***

GFF Time expenditure WIN) 01509999 = XX TU max. NO

SAGA) 01500000 = XXTU max.

Road Test 01210002 & 01210004 NO

Technical Diagnosis 01320026 = 100 TU max. YES

Claim Comment: Input “As per Technical Bulletin 2015260” in comment section of Warranty Claim.

* Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only.

** Code per warranty vendor code policy.

*** Documentation required per Warranty Policy & Procedures Manual.

Sunroof Drain Hose Repair



Trans.Code(s)

VIN RangeFrom

VIN RangeTo

Eos 2007, 2008 All All All All


SAGA Coding


Code

Damage Location


Parts Manufacturer

(removed part)


(L/R)_ _ _**

WIN Coding


Damage Code: 6048 16 _ _ _** x



3M 08690

Per Repair = $1.30

Diagnostic Time***





Road Test 01210002 & 01210004 NO






Header Seal Modification



Trans.Code(s)

VIN RangeFrom

VIN Range To

Eos 2007, 2008 All All All 1F_8V016304


SAGA Coding


Code

Damage Location


Parts Manufacturer

(removed part)


(L/R)_ _ _**

WIN Coding


Damage Code: 6139 50 _ _ _** x



Hose 1JM133001

Per Repair = $1.75

Diagnostic Time***



Road Test 01210002 & 01210004 NO








Required Parts and Tools

Description Part No: Quantity

All Purpose Cleaner D00940104 (250 ml / 10 vehicles) 1

Cloth N/A 2

Adhesive 3M 08011 (147 ml / 50 vehicles)* 1

Hose 1JM133001 (100 mm/ 4 vehicles) .25

Adhesive 3M 08690 (310 ml / 3 vehicles)* 1

* Contact your local 3M™ Representative.

Description Tool No: Quantity

Dispenser VAG 1628* 1

Tape, Paint N/A* 1

Trim Removal Wedge 3409* 1

* Call Volkswagen Tools and Equipment Program (EQS), which is Equipment Solutions, at 1-800-892-9650 forproduct.

Additional InformationAll part and service references provided in this Technical Bulletin are subject to change and/or removal. Alwayscheck with your Parts Dept. and Repair Manuals for the latest information.

© 2007 Volkswagen of America, Inc. All rights reserved. Information contained in this document is based on thelatest information available at the time of printing and is subject to the copyright and other intellectual property rightsof Volkswagen of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes atany time without notice. No part of this document may be reproduced, stored in a retrieval system, or transmitted inany form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materialsbe modified or reposted to other sites, without the prior expressed written permission of the publisher.

technical service handbook (hst) elsapro job no.: 56136 ... · brandmodel year model code eng....

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