technician - holt cat · pdf filetechnician training path faqs. frequently asked questions...
TRANSCRIPT
Technician
Revised July 2016
Training Paths
Training Paths Table of Contents
TABLE OF CONTENTS – AT A GLANCE
TOPIC PAGE Technician Training Path FAQs 2 Technician Training Paths Overview 3 Technician Development Process 4 Recommended AG Technician Training Path 5 Recommended CAT Support Welder Career Path 6 Recommended Crane Technician Training Path 7 Recommended EPG Technician Training Path 8 Recommended Lube Technician Training Path 9 Recommended Machine Component Technician Training Path 10 Recommended Machine Technician Training Path 11 Recommended PSD Engine Technician Training Path 12 Recommended PSD Gas Engine Technician Training Path 13 Recommended On-highway Technician Training Path 14
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Technician Training Path FAQs
Frequently Asked Questions (FAQs) and Answers Q: What is the Technician
Training Path? A: The Training Path is the recommended training that each technician must take for
his or her technical training development. In the future, development skills training (e.g. HDSI) or safety training may be added.
Q: Technician Training Path or Technician Career Development Path?
A: ProTech rolled out the original Machine Training Path in April 2011. We currently call the path for technician training a Training Path. In the future, Caterpillar is working to transition from calling a Technician Training Path and may begin calling a technician’s development path a Technician Career Development Path (TCDP). For now, HOLT CAT calls it a Training Path.
Q: How long will this Training Path take to complete?
A: Depending on the technician’s progress and supervisor’s business needs, the expected timeframe will be from 12 months to 6 years based on the experience-level of a technician. As Caterpillar develops new products, new training may be added to the Training Path in the future.
Q: Can I get credit for past training or job experience?
A: ProTech will work with a technician and supervisor to provide credit for past training or appropriate job experience. A technician can take a knowledge assessment or be observed performing the “hands-on” tasks on-the-job.
Q: What is a technician’s responsibility?
A: A technician’s role is to own his (or her) training. Of course a technician will work with his supervisor to prioritize training, but ultimately a technician owns his training – just like a technician owns his on-the-job performance. A technician must help his supervisor track his training using UltiPro Self-Service.
Q: What is a supervisor’s responsibility?
A: A supervisor’s role is to work with each of his (or her) technicians to prioritize training based on job requirements. Just as a supervisor works with Human Resources to track performance, a supervisor must work with ProTech to track training. Although a supervisor works with a technician (and ProTech) to plan training – ultimately it is the technician’s responsibility to track and complete training. A supervisor should discuss a technician’s training progress during the Performance Review.
Q: How do I enroll in training courses?
A: ProTech will enroll a technician into a training course or into an online Dealer Performance Center (DPC) or PureSafety course. Call Kaley Dierlam (972-721-2846) or Vanessa Johnson (210-648-8420) to enroll. NOTE: Before calling to enroll, it makes sense to discuss with your supervisor what training would be best to take at ProTech.
Q: Why are courses that I need not offered on the Training Schedule?
A: ProTech has left room on our training schedule to “schedule” more classes. Call us to let us know what you would like to see. NOTE: Please be patient. Since there are a lot of technicians who need training, it takes time for the ProTech staff to deliver enough training courses to meet demand.
Q: Where are courses offered? A: ProTech offers instructor-taught courses at the HOLT ProTech Training Center in Irving and at the new HOLT ProTech Training Center in San Antonio. If possible, ProTech will try to bring training to other locations depending on training-aid availability, as well as the number of trainees enrolled per course.
Q: Will I be automatically promoted once I complete all the training in my Career Path?
A: No. Promotions are based on completed training, as well as job performance, on-the-job attitude, teamwork, experience-level, current and past performance, as well as business needs.
Q: How do I track my training? A: ProTech tracks training using the Caterpillar Dealer Performance Center (DPC) and @my Classroom Learning Management System (LMS). A technician can track his (or her) training using @my Classroom.
Q: What are the training costs? A: Your supervisor has a training budget and travel budget to cover key training expenses to meet business needs. NOTE: This is not an unlimited budget.
Q: How many courses can I take each year?
A: HOLT CAT recommends a minimum of one instructor-taught technical training course be taken each year (every twelve months) and a minimum of 16 hours of online training be taken each year. If you need more training, your supervisor may recommend more courses be taken based on business requirements. Please talk with your supervisor for your Department’s specific requirements.
2
Technician Training Paths Overview
Introduction The HOLT ProTech Technician Training Paths offer a comprehensive training road map to help guide the learning development of HOLT CAT technicians. The program includes the following:
Assessments Web-based courses Instructor-led Courses Structured On-the-Job Training (OJT)
Training Paths The following HOLT ProTech Technician Training Paths have been developed for technicians:
AG Technician Training Path CAT Support Welder Career Path Crane Technician Training Path EPG Technician Training Path Machine Component Technician Training Path Machine Lube Technician Training Path Machine Technician Training Path PSD Engine Technician Training Path PSD Gas Engine Technician Training Path On-highway Technician Training Path
The Technician Training Paths are illustrated beginning on page 5.
3
Technician Development Process
Introduction The HOLT ProTech Technician Development Process offers an effective process to help guide the learning development of HOLT CAT technicians. The process is listed below.
Technician Career Development Process
Training Path Discussion
A technician and supervisor should sit down to discuss the technician’s Training Path and create an individual development plan for the technician using the Recommended Training Path documents on the following pages.
Training History Review
A technician and supervisor review the training history (Ultipro Self Service, CAT DPC, @my Classroom, etc.) for the technician. NOTE: Call HOLT ProTech for assistance.
Training Assessment
If needed, a technician takes an appropriate knowledge or practical assessment to determine the knowledge and skill gaps. The HOLT CAT @my Classroom LMS or CAT DPC online system makes recommendations of courses. NOTE: Call HOLT ProTech for assistance with crediting technicians for training.
Instructor Taught / Online Training / On-The Job Training
A technician takes appropriate on-the-job, online and instructor-taught technical training. The technician’s supervisor receives feedback (e.g. Report Card, Online Certificate, etc.) on how well the technician performed on-the-job and in the course.
On-The-Job Practice Reinforcement
The technician’s supervisor assigns the technician on-the-job work relevant to the training just taken (e.g. Electricity Course = Electrical work) to reinforce training and work towards skill mastery.
Training Certification
A technician takes an appropriate assessment (e.g. CAT DPC) to determine the level of skill mastery. The technician is observed performing the skills to standard (e.g. Structured On-the-Job Training – CAT SOJT) by a qualified observer.
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Assessments Assessments ProTech Air Conditioning Assessment 25-min. (on @my learning classroom) ProTech Hydraulic Systems Assessment 25-min. ProTech Electrical Assessment 25-min. (on @my learning classroom) ProTech Powertrain Assessment 25-min. ProTech Engine Assessment 25-min. (on @my learning classroom)
Instructor-led Courses
Technician 1 and 2 Priority
Date Scheduled
Date Completed Technician 3 and 4
Priority Date Scheduled
Date Completed Technician 5 and 6
Priority Date
Scheduled Date
Completed
Electricity (TG01) 3-days 1 Undercarriage / Suspensions (OJT) 2-days 1 CLAAS LEXION Combine Harvesters 5-days 1 Take one of the following instructor-led courses as needed: Electronic Troubleshooting (26679) 5-days 1 Jaguar 900 Series 5-days 1 Diesel Engines (DE100) online and classroom 3-days Diesel Engines (DE101) classroom 5-days
1 Basic Wheeled HHP Tractors (SVCWZ271IE) 3-days 1 Advanced Spra-Coupe (SVCAU326IE) 3-days 1 1 Advanced SpraCoupe Engine and Chassis (SVCAU327IE) 3-days 1 Advanced RoGator/TerraGator (SVCAZ304IE) 4-days 1
ET (TG61) 1-day 1 Caterpillar Electronic Unit Injector Engines (DE307) 4.5-days 2 Topcon Systems 110 and 150 Installation, Theory, and Troubleshooting (SVCQZ301IE) 3-days
1 Hydraulic Systems (TM28) 5-days 1 C6.6 / C4.4 Engines (DE214) 2-days 2 SIS (TM58) 1-day 1 Basic Transverse and Axial Combine Service and Operation (SVCCZ228IE) 4-days 2 Advanced Transverse and Axial Combine Service and
Operation ( SVCCZ328IE) 2-days 2
STW (TG31BT) Half-day 1 Advanced Wheeled HHP Tractors ( SVCWZ371IE) 3-days 3 Variotronic (OJT) 2-days 2 FENDT Tractors (SVCWF309IE) 3-days 3 Forklift Training (T015) Half-day 2 MSHA New Miner / Refresher 1 or 3-day 3 Basic Wheeled Tractors (SVCWZ272IE) 5-days 2 Backhoe (TM24) 3-days 3 Compact Utility Equipment (SVCWM200IE) 4-days 2 Skid Steer Loader (TM69) 3-days 3 Track and Articulated Tractors (SVCTC401IE) 4-days 2 Track-Type Tractor (TM47) 3-days 3 Power Trains (TM40) 5-days 2 Medium Wheeled Loaders (TM67) 4-days 3 Agri-Service Intermediate Tillage ( SLSTS255IE) Half-day 2 Telehandlers 3-days 3 Air Conditioning (TG12) 4-days 2
Online AGCO Academy Courses and Online CAT Dealer Performance Center (DPC) Courses
Technician 1 and 2 Priority
Date Scheduled
Date Completed Technician 3 and 4
Priority Date Scheduled
Date Completed Technician 5 and 6
Priority Date
Scheduled Date
Completed
7 Step Diagnostic Process Course (26917) on DPC Online, 20-min. 1 Top Tech, Reading and Understand Electrical Diagrams (SVCDZ119ME) on AGCO Online, 45-min.
1 Top Tech, Introduction to Precision Guidance (SVCDZ117ME) on AGCO Online, 45-min.
1 Basic Engines Core Course (SVCRZ103SE) on AGCO Online, 120-min. 1 Electrical Schematics - ELE C02 (40114) on DPC Online, 60-min. 1 Top Tech, Systematic Electrical Diagnostics (SVCDZ120ME) on AGCO Online, 45-min. 1 Viper Pro GPS Setup (SVCAZ112EE) on AGCO Online,
45-min. 1
Measuring Electrical Circuits - LE C03 (40115) on DPC Online, 60-min 1 Basic Hydraulic Systems - HYD C01 (33900) on DPC Online, 60-min. 1 Top Tech, Sisu ID Module (SVCDZ122ME) on AGCO Online, 45-min. 1 Viper Pro Boom Setup ( SVCAZ110EE) on AGCO Online, 45-min. 1 Basic Hydraulics Core (SVCRZ101SE) on AGCO Online , 120-min. 1 Top Tech, Track Alignment (SVCDZ116ME) on AGCO Online, 45-min. 1 Top Tech, Hydraulic System Diagnostics (SVCDZ114ME) on AGCO Online, 45-min.
1 Combine, Introduction to Combines (SLSCZ110EE) on AGCO Online, 60-min. 2 Viper Pro Boom Maintenance (SVCAZ111EE) on AGCO Online, 45-min.
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Top Tech, Electronic Diagnostic Tool (SVCDZ112ME) on AGCO Online, 45-min. 1 Top Tech, Basic Combine Settings (SVCDZ111ME) on AGCO Online, 45-min. 2 Caterpillar Electronic Technician (CAT ET) Overview- 40258 1 Caterpillar Electronic Technician (CAT ET)(Website)-43021 1 Basic Drive Trains Core (SVCRZ102SE) on AGCO Online, 120-min. 2 Intro. to CVT Transmission (SVCWZ150EE) on AGCO Online, 25-min. 2 Intro. to CVT Transmission (SVCGZ104EE) on AGCO Online, 25-min. 2 Seeding, Tillage, 9000 Grain Drills Overview (SLSTS110EE) on AGCO Online, 60-min.
2
Basic Air Conditioning (21471) on DPC Online, 210-min. 2 HVAC System Electronics Course (21472) on DPC Online, 80-min. 2 Top Tech, Tractor Calibrations (SVCDZ106ME) on AGCO Online, 45 min. 2
Top Tech, Air Conditioning – Basic Diagnostics and Repairs (SVCDZ104ME) on AGCO Online, 45-min.
2
Recommended AG Technician Training Path Updated on 4-15-15
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Instructor-Taught Procedures and Training Courses
Tech 1 Date Scheduled
Date Completed Tech 2 Date
Scheduled Date
Completed Tech 3 Date Scheduled
Date Completed Tech 4 Date
Scheduled Date
Completed Tech 5 Date Scheduled
Date Completed
Values Based Leadership (HDSI) 1-day Conflict Resolution (HDSI) 1-day Sub-harmonic stress-relieving procedure qualified
Situational Leadership II for Supervisors Workshop
Failure Anal. – Mach. (TG05M) 5-days
SLII for employees (HDSI) 1-day Practice – Victor Card AWS certified in D1.1 Advanced Blue Book (HDSI) 1-day AWS-CWI certified Winning Together with DiSC (HDSI) 2-days
Practice – Contribution to Flat-rate variance Intro to Failure Analysis (Q4 2013) Link Belt weld crane repair procedure Certified
Non-Destructive Testing Procedures Certified
MSHA Refresher 8-hours Practice – Weld ARM Application Pro. Qualified Die Bending (33443) SIS (Service Information Systems) 1-day Able to do the following to standard: Practice – Sub Harm. Stress Relieving Pro. Forklift Training 1-day Weld vertically effectively; no porosity Practice – AWS Certified in D1.1 Procedures
Online Courses Fabricate minor pieces from drawings Practice – Die Bending Procedures DBSi for Beginners 20-min. Read Blue Prints Practice – Weld Repair Procedure Certified Parts Availability Video 5-min. Demonstrate weld symbols understanding Practice – General Casting Weld Repair
Procedure Qualified
SIMSi Training Guide 40-min. Demonstrate proper amount of weld for different thicknesses of plate
Weld Repair Procedure certified
Safe Jobsite Lifting with Mobile 20-min. Operate stud gun & install plastic wear packages Able to do the following to standard: SAF – Crane and Hoist Rigging (42189) 20-min. Demonstrate proper pre-heat/ post heat for
different materials. Weld ALL positions effectively; no porosity
Safety Basics: Blocking and Cribbing Video (2007) 20-min.
(Optional) Weld ARM application procedure qualified
Demonstrate types of materials; A-36, 572, AR, T1, Hardox etc
Forklift Safety (40316) 30-min. (Optional) General Casting Weld Repair procedure qualified
SAF – Hot Work Safety – EHS (40485) 20-min. Measuring Tools Student Guide 120-min. Weld, Cut, Heat Student Guide 120-min. CAT Sealed & Lubricated Track Man. 120-min. Line Boring Procedure 120-min. Certified Welding Inspector (CWI) & American Welding Society (AWS) Certification Program
Able to do the following to standard (D3): Weld flat effectively; no porosity Meet flat rates on non-complex welding Build-up, grind/polish surfaces to like-new Properly set oxygen /acetylene gauges for
different plate thicknesses
Select cutting tip in relation to plate thickness Cut plate with cutting tip without excess slag “Wash-out” a crack effectively w/ gouging tip “Wash-out” crack effectively w/ air arc gouger Operate band saw / chop saw safely Operate all hand tools associated with welding Operate a track torch safely and efficiently Adjust and operate all welding machines Change-out all consumables on welding
machines; Tips, wire, liners, feed rolls etc.
Perform maintenance on welding machines electric and gas/ diesel.
Climax equip. set-up to bore locations Undercarriage
Recommended CAT Support Welder Career Path Updated on 4-20-15
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Instructor-taught Courses
Tech 1 Date Scheduled
Date Completed Tech 2 Date
Scheduled Date
Completed Tech 3 Date Scheduled
Date Completed Tech 4 Date
Scheduled Date
Completed Tech 5 Date Scheduled
Date Completed Tech 6 Date
Scheduled Date
Completed
Component Identification OJT
Crane PM OJT Hydraulic Troubleshooting Training (HY205) 2-days
CAN Bus OJT Link-Belt Certified Welder Certification @ Linkbelt
Technical Support OJT
DBS / STW OJT Remove / Replace Cylinders / Valves (Boomlift / Outrigger) OJT
Cummins Engine Training @ Cummins
Boom Inspection (Lattice) OJT
Houston Area Safety Council Certification
Failure Analysis Engines (TG05)
Forklift (T015) Diesel Engine Training (DE101) 5-days
Isuzu Engine Training @ Isuzu
C6.6 / C4.4 Engine training (DE214) 2-days
Crane Operation (RT) OJT Electricity Training (TG01) 5-days
Air Conditioning Training (TG12) 4-days
LMI Troubleshooting OJT
Assist Load-out OJT Basic Welding OJT Service Reports OJT Situational Leadership II Training (HDSI)
Crane Safety & Rigging Training (OJT)
Basic Torch OJT Electronic Troubleshooting Training (DE205) 5-days
DiSC Training (HDSI)
Hydraulic System Training (TM28) 5-days
Outrigger Disassembly / Assembly OJT
Hydraulic Boom Disassembly / Assembly OJT
Mentor Training (ProTech)
Wire Rope OJT Inbound / Outbound Inspection OJT
MSHA Certification
Perform Complete Job by Self OJT
OSHA 10-hour Certification
Online Courses
Tech 1 Date Scheduled
Date Completed Tech 2 Date
Scheduled Date
Completed Tech 3 Date Scheduled
Date Completed Tech 4 Date
Scheduled Date
Completed Tech 5 Date Scheduled
Date Completed Tech 6 Date
Scheduled Date
Completed
Link-belt Online Courses ELE C02 - Electrical Schematics (40114) 60 min
Basic Air Conditioning (21471) 210 – min.
7 Step Diagnostic Process Course (26917) 20 min.
ELE C03 - Measuring Electrical Cir. (40115) 60 min
HVAC System Electronics Course (21472) 80 – min.
Tier 4 Interim Systems Overview (33963) 45 min.
ELE C04 - Electrical Circuit Types (40018) 60 min.
HYD C01 - Hydraulic Systems (33900) 60-min.
Engine Fundamentals (28937) 60 min.
HYD C04 - Fixed Displacement Hydraulic Circuits (33903) 60-min.
ELE C05 - Electrical Circuit Faults (40017) 60 min.
ELE C07 - Wire Types, Term
/ Harn. (40015) 60 min
ELE C08 - Circuit Devices
(40013) 60 min.
ELE C12.1 - Electrical Circuit Inputs: Switches (40019) 60 min.
ELE C12.2 - Position
Sensors (40029) 60 min.
ELE C15 - Battery System
(40026) 60 min.
ELE C16 - Starting System (40041) 60 min.
ELE C17 - Charging System (40062) 60 min.
Recommended Crane Technician OJT and Career Path Updated on 4-15-15
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Instructor-Taught Courses
Tech 1 Date Scheduled
Date Completed Tech 2 Date
Scheduled Date
Completed Tech 3 Date Scheduled
Date Completed Tech 4 Date
Scheduled Date
Completed Tech 5 Date Scheduled
Date Completed Tech 6 Optional as
Needed
Date Scheduled
Date Completed
CEP I (33202) 4.5 days
CEP II (26240) 4.5-days CEP III (26232) 4.5-days
EMCP 4.4 (40004) 3-days
UPS Rotor (26248) 4.5-days
EGSA Certification
C175 (32302) 4.5-days
ET (TG61) 1-day EUI (DE307) 4.5-days ATS (33725) 4.5-days Switchgear I (26229) 4.5-days
EGSA Course
Diesel Engines (DE100) 3-days
Electronic Troubleshooting (DE205) 4.5-days
C4.2/C6.6 (DE214) 2-days
Analyst (26249) 10-days Switchgear II (31280)
MUI (DE112) 2-days EMCP 4.2 (40002) 3-days
3500 (DE220) 4.5-days EPSD II (TE08-2) 5-days
Switchgear 3.S I (20650)
HEUI (DE217) 3-days EPSD I (TE08-1) 5-days Switchgear 3.S II (33578) Tier 4 Interim
Aftertreatment (33994) 5-days
UPS Double (33582)
UPS 125 Field (33861) UPS 220 Field (40126) UPS 505 Field (40005)
Online Courses
Tech 1 Date Scheduled
Date Completed Tech 2 Date
Scheduled Date
Completed Tech 3 Date Scheduled
Date Completed Tech 4 Date
Scheduled Date
Completed Tech 5 Date Scheduled
Date Completed Tech 6 Date
Scheduled Date
Completed
SAF NFPA 70E Introduction (41191)
Instructor-Taught Only (see above)
Instructor-Taught Only (see above)
Instructor-Taught Only (see above)
Instructor-Taught Only (see above)
Instructor-Taught Only (see above)
SAF Arc Flash Safety (41000)
Assembly Wiring (41309) 60-m.
Elect. Schematics (40114) 60-m.
CAT Electronics (40940) 60-m.
Basic Gas (20227) 30-m. 7-Step Diag. (26917) 20-m.
Assessment Date
Scheduled Date
Completed
Electrical Generator Skills Assessment (EGSA) 120-min.
Recommended EPG Technician Training Path Updated on 4-15-15
8
Online Caterpillar Dealer Performance Center (DPC) Courses
Lube Technician 1 Date Scheduled
Date Completed Lube Technician 2 Date
Scheduled Date
Completed Lube Technician 3 Date Scheduled
Date Completed
Caterpillar Electronic Technician (CAT ET) Overview- 40258 7 Step Diagnostic Process Course – 26917 20 – min. Tier 4 Interim Aftertreatment – Service (33979) 60 – min. Tier 4 Interim Systems Overview (33963) 45 – min. ELE C02 - Electrical Schematics – 40114 60 – min. Tier 4 Interim Air Systems – Service (33980) 75 – min. Engine Fundamentals (28937) 60 – min. ELE C03 - Measuring Electrical Circuits – 40115 60 – min. Tier 4 Interim Regeneration Strategy – Service (33983) 60 – min. ELE C04 - Electrical Circuit Types – 40018 60 – min. Tier 4 Interim Regen. Operator Interface – Service (33984) 60 – min. ELE C05 - Electrical Circuit Faults - (40017) 60 – min. Introduction to Tier 3 ACERT Technology Part 1 (33810) 60 – min. ELE C07 - Wire Types, Terminals and Harnesses – (40015) 60 – min. Introduction to Tier 3 ACERT Technology Part 2 (33811) 60 – min. ELE C08 - Circuit Devices (40013) 60-min. ELE C12.1 - Electrical Circuit Inputs: Switches – 40019 60-min. ELE C12.2 - Position Sensors 40029 60-min. ELE C15 - Battery System 40026 60-min. ELE C16 - Starting System 40041 60-min. ELE C17 - Charging System 40062 60-min. HYD C01 - Basic Hydraulic Systems - 33900 AICC 60-min. HYD C02 – Hydraulic Schematics – 33901 AICC 60-min.
Assessments Date
Scheduled Date
Completed ProTech Electrical Assessment 25 – min. (on @my classroom) ProTech Engine Assessment 25 – min. (on @my classroom) ProTech Hydraulic Systems Assessment 25 – min. (on @my classroom) ProTech Powertrain Assessment 25 – min. (on @my classroom)
Instructor-led Courses
Lube Technician 1 Date Scheduled
Date Completed Lube Technician 2 Date
Scheduled Date
Completed Lube Technician 3 Date Scheduled
Date Completed
ET (TG61) 1-day Electricity (TG01) 4-days Failure Analysis –Machines – 5 days SIS (TM58) 1-day Power Trains (TM 40) 5-days Electronics Troubleshooting (26679) – 4.5 days STW (TG31BT) Half-day MSHA Refresher (each year) 1-day Tier 4 Interim Engine (33994) – 5-days Forklift Training (T015) 1-day Bucyrus Rock Drill Training – 1-day Tier 4 Final Emissions Systems Diagnostics (42223) Machine Operation for Service Techs (TO14) 1-day AG Tractors Maintenance Training – 1-day Medium Wheel Loaders (TM94) – 4.5 days CAT Machine Maintenance (TG28) 2-days Link-belt Cranes Training – 1-day Medium Series Excavators (TM73) – 4.5 days MSHA New Miner 3-days IMT Drills Training – 1-day MSHA Refresher (each year) 1-day Online DPC Courses (see below) Exodus Material Handler Training – 1-day Online DPC Courses (see below) CAT Hydraulic Mining Shovel – 1-day Online DPC Courses (see below)
Recommended Lube Technician Training Path Updated on 7-28-2016
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Online Courses in Caterpillar Dealer Performance Center (DPC) and AGCO Academy
Technicians 1 and 2 Date Scheduled
Date Completed Technicians 3 and 4 Date
Scheduled Date
Completed Technicians 5 and 6 Date Scheduled
Date Completed
7 Step Diagnostic Process Course – 26917 20 – min. Planetary Transmission (27977) 195 – min. Petroleum Transmissions (AICC) ELE C02 - Electrical Schematics – ( 40114) 60 – min. Steering Clutch & Brake (28438) 120 – min. ECPC Petro. Trans.: Troubleshooting Torque Conv. – 41608 60 min. HYD C01 - Basic Hydraulic Systems - 33900 AICC 60-min. Undercarriage (28439) 60 – min. ICM Petro. Trans.: Troubleshooting Torque Conv. – 41608 60 min. HYD C04 - Fixed Displacement Hydraulic Circuits - 33903 AICC 60-min. HYD C16 - Electrohydraulic System Circuits - 34007 AICC 60 – min. AGCO Academy - Basic Drivetrains SVCRZ102SE – 120 min. HYD C12 – L.S.P.C. Hydraulic Circuits - 34004 AICC 60-min. Caterpillar Electronic Technician (CAT ET) Overview- 40258 Epsilon Web SYSOZ180EE – 60 min. HYD C15 – P.P.P.C. Hydraulic Circuits - 34006 AICC 60-min. Caterpillar Electronic Technician (CAT ET) (Website) - 43021 Manual Transmission (28097) Countershaft Transmission (28437) 300 – min. Torque Converter – 27737 150 – min. Assembly – Contamination and Parts Handling – 08C0904 30 – min. Assembly – Bearings (Installation) 30 – min. Windows Office (Coming Soon) 120 – min. DBS (Coming Soon) 120 – min. Machine Pro Product Line 60 – min.
ProTech Assessments Date
Scheduled Date
Completed Certification Assessments using online Caterpillar Dealer Performance Center (DPC) Date Scheduled
Date Completed
ProTech Hydraulic Systems Assessment 25-min. (on @my learning classroom) Hydraulic Systems Certification Assessment (28740) 90-min. ProTech Powertrain Assessment 25-min. (on @my learning classroom) Powertrain Certification Assessment (27557) 60-min. Brake Certification Assessment (28738) 60-min.
Instructor-led Courses
Technicians 1 and 2 Date Scheduled
Date Completed Technicians 3 and 4 Date
Scheduled Date
Completed Technicians 5 and 6 Date Scheduled
Date Completed
Diesel Engines (DE100) 3-days Failure Analysis – Machine (TG05M) 5-days Hydraulic Troubleshooting (TM53) 2-days Electricity (TG01) 3.5-days Electronics Troubleshooting (DE205) 5-days Valve Building and Testing (OJT) 2-days Hydraulic Systems (TM28) 5-days Transmission Overhaul Course (OJT) 3-days Test Bench Operation and Troubleshooting (OJT) 2-days Power Trains (TM40) 5-days Wheel Loader / Truck Torque Converter Lock-up Clutches (OJT) 3-days Troubleshooting Transmissions (TM52) 4-days SIS (TM58) 1-day Die-Checking (OJT) 2-days Select two of the following four courses: STW (TG31BT) Half-day ET (TG61) 1-day Challenger AG Transmission (700/800/900) (OJT) 1-day
Petroleum Transmissions (TM81) 2-days M-Series Transmissions (OJT) 2-days Wheeled Loader Transmissions (OJT) 2-days
Forklift Training (T015) 1-day Online DPC Courses (see below) Mobile Crane Operations (T014) 1-day Re-use Guidelines (OJT) 1-day Introduction to Failure Analysis (OJT) Online DPC Courses (see below) Measuring Tools (TG25) 3-days Online DPC Courses (see below)
Recommended Machine Component Technician Training Path Updated on 4-14-15
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Online Caterpillar Dealer Performance Center (DPC) Courses
Technician 1 and 2 Date Scheduled
Date Completed Technician 3 and 4 Date
Scheduled Date
Completed Technician 5 and 6 Date Scheduled
Date Completed
7 Step Diagnostic Process Course – 26917 20 – min. Mechanically Activated & Hydraulic Boosted Brake System (27761) 150 – min. Tier 4 Interim Air Systems – Service (33980) 75 – min. ELE C02 - Electrical Schematics – 40114 60 – min. Air Over Hydraulic Brake System (28440) 60 – min. Tier 4 Interim Regeneration Strategy – Service (33983) 60 – min. ELE C03 - Measuring Electrical Circuits – 40115 60 – min. Hydraulic Accumulator Brake System (27997) 105 – min. Tier 4 Interim Regen. Operator Interface – Service (33984) 60 – min. ELE C04 - Electrical Circuit Types – 40018 60 – min. Air Brake System (28441) 165-min. Introduction to Tier 3 ACERT Technology Part 1 (33810) 60 – min. Engine Fundamentals (28937) 60 – min. Cat 3406 and 3054 Engine Performance Course (26949) 360 – min. Introduction to Tier 3 ACERT Technology Part 2 (33811) 60 – min. ELE C05 - Electrical Circuit Faults - (40017) 60 – min. Cat 3116 Engine Performance Course (26848) 85 – min. ELE C07 - Wire Types, Terminals and Harnesses – (40015) 60 – min. C15 ACERT Engine Performance Course (26915) 100 – min. ELE C08 - Circuit Devices (40013) 60-min. C-9 Engine Perf. Course (26916) 120 – min. ELE C12.1 - Electrical Circuit Inputs: Switches – 40019 60-min. Air Management Systems (20187) 135 – min. ELE C12.2 - Position Sensors 40029 60-min. HYD C14 - Negative Flow Control Hydraulic Circuits - 34005 AICC 60 – min. ELE C15 - Battery System 40026 60-min. HYD C16 - Electrohydraulic System Circuits - 34007 AICC 60 – min. ELE C16 - Starting System 40041 60-min. HYD C17.1 - Hydrostatic Hydraulic Circuits, Part 1 - 34008 AICC 60 – min. ELE C17 - Charging System 40062 60-min. HYD C17.2 - Hydrostatic Hydraulic Circuits, Part 2 - 34009 AICC 60 – min. Tier 4 Interim Systems Overview (33963) 45 – min. HYD C17.3 - Hydrostatic Hydraulic Circuits, Part 3 - 34011 AICC 60 – min. Tier 4 Interim Aftertreatment – Service (33979) 60 – min. Torque Converter (27737) 150 – min. Manual Transmission (28097) 105-min. Planetary Transmission (27977) 195 – min. Countershaft Transmission (28437) 300-min. Steering Clutch & Brake (28438) 120 – min. HYD C01 - Basic Hydraulic Systems - 33900 AICC 60-min. Undercarriage (28439) 60 – min. HYD C04 - Fixed Displacement Hydraulic Circuits - 33903 AICC 60-min. HYD C12 – L.S.P.C. Hydraulic Circuits - 34004 AICC 60-min. HYD C15 – P.P.P.C. Hydraulic Circuits - 34006 AICC 60-min. Basic Air Conditioning (21471) 210 – min. HVAC System Electronics Course (21472) 80 – min.
ProTech Assessments Date Scheduled
Date Completed Certification Assessments using online Caterpillar Dealer Performance Center (DPC) Date
Scheduled Date
Completed
ProTech Air Conditioning Assessment 25-min. (on @my learning classroom) Air Conditioning Certification Assessment (28737) 60-min. ProTech Electrical Assessment 25-min. (on @my learning classroom) Brake Certification Assessment (28738) 60-min. ProTech Engine Assessment 25-min. (on @my learning classroom) Electrical/Electronics Certification Assessment (28739) 120-min. ProTech Hydraulic Systems Assessment 25-min. (on @my learning classroom) Engine Performance Certification Assessment (28742) 60-min. ProTech Powertrain Assessment 25-min. (on @my learning classroom) Engine Repair Certification Assessment (28741) 60-min. Hydraulic Systems Certification Assessment (28740) 90-min. Powertrain Certification Assessment (27557) 60-min.
Instructor-led Courses
Technician 1 and 2 Date Scheduled
Date Completed Technician 3 and 4 Date
Scheduled Date
Completed Technician 5 and 6 Date Scheduled
Date Completed
Diesel Engines (DE100) 3-days Failure Analysis – Machine (TG05M) 5-days Failure Analysis-Engines (TG05E) 5-days Electricity (TG01) 3.5-days Electronics Troubleshooting (DE205) 4.5-days M-Series Troubleshooting 2.5-days Hydraulic Systems (TM28) 5-days Tier 4 Interim Engine (33994) 5-days 3500 Engines (DE220) 4-days Power Trains (TM40) 5-days Medium Series Excavators (TM73) 4.5-days Large Wheel Loaders (TM98) 3-days ET (TG61) 1-day M-Series Motor Graders (TM72) 4.5-days Large Series Excavators (TM64) 3-days SIS (TM58) 1-day Hydraulic Troubleshooting (TM53) 2-days Transmission Troubleshooting (TM81) 3-days STW (TG31BT) Half-day C6.6 / C4.4 Engines (DE214) 2-days Online DPC Courses (see below) Forklift Training (T015) 1-day Track-Type-Tractor (TM47) 4.5-days Mobile Crane Operations (TO14) 1-day Medium Wheel Loaders (TM94) 4.5-days Air Conditioning (TG12) 4-days Backhoes (TM24) 3-days Introduction to Failure Analysis (OJT) 1-day Online DPC Courses (see below) Online DPC Courses (see below)
Recommended Machine Technician Training Path Updated on 4-15-15
11
Online Caterpillar Dealer Performance Center (DPC) Courses
Technician 1 and 2 Date Scheduled
Date Completed Technician 3 and 4 Date
Scheduled Date
Completed Technician 5 and 6 Date Scheduled
Date Completed
7 Step Diagnostic Process Course – (26917) 20 – min. Cat 3406 and 3054 Engine Performance Course (26949) 360 – min. Tier 4 Interim Aftertreatment – Service (33979) 60-min. Caterpillar Electronic Technician (CAT ET) Overview- 40258 C9 Engine Performance Course (26916) 120-min. Tier 4 Interim Air Systems – Service (33980) 75-min. Caterpillar Electronic Technician (CAT ET) (Website)- 43021 C15 ACERT Engine Performance Course (26915) 100-min. Tier 4 Interim Regeneration Strategy – Service (33983) 60-min. Electrical Fundamentals (41148) 60-min. Air Management Systems (20187) 135 – min. Tier 4 Interim Regen. Operator Interface – Service (33984) 60-min. ELE C02 - Electrical Schematics – (40114) 60 – min. Introduction to Tier 3 ACERT Technology Part 1 (33810) 60-min. ELE C03 - Measuring Electrical Circuits – (40115) 60 – min. Introduction to Tier 3 ACERT Technology Part 2 (33811) 60-min. ELE C04 - Electrical Circuit Types – (40018) 60 – min. C175 Air Intake and Exhaust System WebEx (33329) 38-min. ELE C05 - Electrical Circuit Faults - (40017) 60 – min. C175 ET Screen Shots WebEx (33397) 35-min. ELE C07 - Wire Types, Terminals and Harnesses – (40015) 60 – min. C175 Fuel System WebEx (33374) 52-min. ELE C15 - Battery System (40026) 60-min. Petroleum Transmissions (20266) 60-min. ELE C16 - Starting System (40041) 60-min. Petroleum Transmissions (20295) 60-min. ELE C17 - Charging System (40062) 60-min. Petroleum Transmissions (20307) 60-min. Engine Fundamentals (28937) 60-min. G3600 Application and Installation Tips (40249) 60-min. Industrial Power CAT C7 and C9 (32457) 60-min. Tier 4 Interim Systems Overview (33963) 45-min.
ProTech Assessments Date
Scheduled Date
Completed Certification Assessments using online Caterpillar Dealer Performance Center (DPC) Date Scheduled
Date Completed
ProTech Diesel Engine Knowledge Test 25-min. (on @my learning classroom) Electrical/Electronics Certification Assessment (28739) 120-min. ProTech Diesel Engines, Electronics, Fuel Systems, and Diagnostics Knowledge Test 25-min. Engine Performance Certification Assessment (28742) 60-min. ProTech Fuel Systems (including Spark Ignited) Knowledge Test 25-min. Engine Repair Certification Assessment (28741) 60-min. ProTech Electricity Knowledge Test 25-min. (on @my learning classroom)
Instructor-led Courses
Technician 1 and 2 Date Scheduled
Date Completed Technician 3 and 4 Date
Scheduled Date
Completed Technician 5 and 6 Date Scheduled
Date Completed
Electronic Technician (TG61) 1-day Electronics Troubleshooting (26679) 5-days Failure Analysis - Engines (TG05E) 5-days SIS (TM58) 1-day C6.6 / C4.4 Engines (DE214) 2-days Tier 4 Interim Aftertreatment (33994) 5-days STW (TG31BT) Half-day Electronic Unit Injector Engines (DE307) 4.5-days The following five courses are optional as needed: Forklift Operator Training (T015) 1-day HEUI Engines (DE217) 3-days 3600 Testing & Adjusting 3-days
Petroleum Transmissions (TM81) 3-days Blended Fuel 2–days 3500B 3-days C175 Engines (32302) 4.5-days
Medium-Duty Electronic Engines (DE306) 4-days 3500 Engines (DE220) 4-days Electricity (TG01) 3.5-days C27/C32 engines (40006) 3-days Intro to Failure Analysis (OJT) 1-day The following three courses are optional as needed: Take one of the following instructor-led courses as needed: Gas Engines I 4.5-days
Gas Engines Electronics 4.5-days Gas Engines II 4.5-days
Diesel Engines (DE100) online and classroom 3-days Diesel Engines (DE101) classroom 5-days
Online DPC Courses (see below)
Online DPC Courses (see below) Online DPC Courses (see below)
Recommended PSD Engine Technician Training Path Updated on 4-15-15
12
Online Caterpillar Dealer Performance Center (DPC) Courses
Technician 1 and 2 Date Scheduled
Date Completed Technician 3 and 4 Date
Scheduled Date
Completed Technician 5 and 6 Date Scheduled
Date Completed
7 Step Diagnostic Process Course (26917) 20-min. Air Management Systems (20187) 135-min. C175 Air Intake and Exhaust System WebEx (33329) 38-min. Caterpillar Electronic Technician (CAT ET) Overview- 40258 The following three courses are optional as needed: C175 ET Screen Shots WebEx (33397) 35-min. Caterpillar Electronic Technician (CAT ET) (Website)- 43021 C9 Engine Performance Course (26916) 120-min. C175 Fuel System WebEx (33374) 52-min. Electrical Fundamentals (41148) 60-min. C15 ACERT Engine Performance Course (26915) 100-min. G3600 Application and Installation Tips (40249) 60-min. Engine Fundamentals (28937) 60-min. CAT 3406 and 3054 Engine Performance Course (26949) 360-min. The following nine courses are optional as needed: The following ten courses are optional as needed: Introduction to Tier 3 ACERT Technology Part 1 (33810) 60-
min.
ELE C02 - Electrical Schematics (40114) 60-min. Introduction to Tier 3 ACERT Technology Part 2 (33811) 60-min. ELE C03 - Measuring Electrical Circuits (40115) 60-min. Petroleum Transmissions (20266) 60-min. ELE C04 - Electrical Circuit Types (40018) 60-min. Petroleum Transmissions (20295) 60-min. ELE C05 - Electrical Circuit Faults - (40017) 60-min. Petroleum Transmissions (20307) 60-min. ELE C07 - Wire Types, Terminals and Harnesses (40015) 60-min. Tier 4 Interim Aftertreatment - Service (33979) 60-min. ELE C15 - Battery System (40026) 60-min. Tier 4 Interim Air Systems - Service (33980) 75-min. ELE C16 - Starting System (40041) 60-min. Tier 4 Interim Regeneration Strategy - Service (33983) 60-min. ELE C17 - Charging System (40062) 60-min. Tier 4 Interim Regen.Operator Interface -Service (33984) 60-min. Industrial Power CAT C7 and C9 (32457) 60-min. Tier 4 Interim Systems Overview (33963) 45-min.
ProTech Assessments Date Scheduled
Date Completed Certification Assessments using online Caterpillar Dealer Performance Center (DPC) Date
Scheduled Date
Completed
ProTech Diesel Engine Knowledge Post Test 30-min. (on @my learning classroom) Electrical/Electronics Certification Assessment (28739) 120-min. ProTech Electricity Knowledge Test 30-min. (on @my learning classroom) Engine Performance Certification Assessment (28742) 60-min. ProTech Electronics, Fuel Systems, & Diagnostics Knowledge Test 30-min. Engine Repair Certification Assessment (28741) 60-min. ProTech Fuel Systems (including Spark Ignited) Knowledge Test 30-min.
Instructor-led Courses
Technician 1 and 2 Date Scheduled
Date Completed Technician 3 and 4 Date
Scheduled Date
Completed Technician 5 and 6 Date Scheduled
Date Completed
Electricity (TG01) 3.5-days Electronics Troubleshooting (26679) 5-days Alignment Training (OJT) 3-days Electronic Technician (TG61) 1-day Gas Engines I 4.5-days Blended Fuel 2-days Forklift Operator Training (T015) 1-day Gas Engines Electronics 4-days G3500 ULB 3-days Intro to Failure Analysis – (OJT) 1-day Gas Engines II 4.5-days G3600 Testing & Adjusting 3-days Medium-Duty Electronic Engines (DE306) 4-days The following five courses are optional as needed: C175 Engines (32302) 4.5-days SIS (TM58) 1-day 3500 Engines (DE220) 4-days Failure Analysis - Gas Engines (TG05G) 5-days STW (TG31BT) Half-day C6.6 / C4.4 Engines (DE214) 2-days PL1000E/T 3-days Take one of the following instructor-led courses as needed: C27/C32 engines (40006) 3-days The following two courses are optional as needed: Diesel Engines (DE100) online and classroom 3-days Electronic Unit Injector Engines (DE307) 4.5-days Petroleum Transmissions (TM81) 3-days Diesel Engines (DE101) classroom 5-days HEUI Engines (DE217) 3-days Tier 4 Interim Aftertreatment (33994) 5-days Online DPC Courses (see below) Online DPC Courses (see below) CM Engines 5-days Online DPC Courses (see below)
Recommended PSD Gas Engine Technician Training Path Updated on 4-15-15
13
ASE Certifications
Technician 1 Date Scheduled
Date Completed Technician 2 Date
Scheduled Date
Completed Technician 3 Date Scheduled
Date Completed Master Technician
Date Scheduled
Date Completed Shop Lead
Date Scheduled
Date Completed
T1 - Medium Heavy Duty Truck (Gasoline Engines) T6 - Medium Heavy Duty Truck (Electrical / Electronic Systems) T7 - Medium Heavy Duty Truck (Heating Ventilation and Air conditioning)
T3 - Medium Heavy Duty Truck (Drive Train) DiSC Training (HDSI)
T4 - Medium Heavy Duty Truck (Brakes) T2 - Medium Heavy Duty Truck (Diesel Engines) T5 - Medium Heavy Duty Truck (Steering and Suspension)
T8 - Medium Heavy Duty Truck (P.M.)
L2 - Medium Heavy Duty Truck (Electronic Diesel Engine Diagnosis)
On Line Training Courses
Technician 1 Date Scheduled
Date Completed Technician 2 Date
Scheduled Date
Completed Technician 3 Date Scheduled
Date Completed Master Technician
Date Scheduled
Date Completed Shop Lead
Date Scheduled
Date Completed
Vocational Truck Parts Catalog Training (41243) 60-min. Vehicle Electrical System Diagnostic Fundamentals (41142) 60-min.
Basic Air Conditioning A/C Course (21471) 210-min. Investigative Approach to Diagnostics (41146) 60-min. Disc Training
Cat CT11 and CT13 Engine Training (40497) 60-min. Electrical Fundamentals (41148) 60-min. HVAC System Electronics (21472) 80-min. Driveline Component Identification (40889) 60-min. Situational Leadership Q Series and Q Plus Brakes Component Identification (40890) 60-min. Digital Multimeter Fundamentals (41139) 60-min. Air Conditioning Diagnostic Exercise (26849) 20-min. Driveline System Operation (41030) 60-min. Beyond Management
Q Plus LX500 and MX500 Cam Brake Component and PM (41071) 60-min. Electrical Circuits Components Course (21464) 180-min. Front Non-Drive, Steer Axle Component Identification
(40887) 60-min. On-Highway Truck Transmission - Torque Converter Operation. (40372) 60-min.
Cam Brake and Auto Slack Adjuster Component Identification (40889) 60-min. ELE C01 - Key Features of Electricity (40113) 60-min. Front Non-Drive, Steer Axle System Operation (40894)
60-min. On-Highway Truck Transmission - Transmission (40373) 60-min.
Cam Brake and Auto Slack Adjuster Component Identification (40899) 60-min. ELE C02 - Electrical Schematics (40114) 60-min. Front Non Drive, Steer Axel Diagnostic (41026) 60-min. On-Highway Truck Transmission - Electrical (40552) 45-min.
Cam Brake and Auto Slack Adjuster System Operation (40895) 60-min. ELE C03 - Measuring Electrical Circuits (40115) 60-min. Front Non-Drive Steer Axle Preventive Maintenance
(41028) 60-min. Disc Training
Cam Brake and Auto Slack Adjuster Preventative Maintenance (41033) 60-min. ELE C04 - Electrical Circuit Types (40018) 60-min. Single Reduction Tandem Rear Drive Axle Component I.D.
(41072) 60-min. Situational Leadership
Automatic Slack Adjuster Component Identification (40888) 60-min. ELE C05 - Electrical Circuit Faults (40017) 30-min. Single Reduction Rear Drive Axle System Operation
(40893) 60-min. Beyond Management
Automatic Slack Adjuster System Operation (40896) 60-min. ELE C06 - Wire Connectors (40016) 30-min. Single Reduction Rear Drive Axle Will Not Move (41023)
60-min.
Automatic Slack Adjuster Preventative Maintenance (41032) 60-min. ELE C07 - Wire Types, Terminals and Harnesses (40015)
60-min. Single Reduction Rear Drive Tandem Axle Will Not Move Diag. (41024) 60-min.
ABS for Trucks Tractors and Buses Component Identification (40891) 60-min. ELE C08 - Circuit Devices (40013) 60-min. Single Reduction Rear Drive Axle Preventative
Maintenance (41029) 60-min.
ABS for Trucks Tractors and Buses - System Operation (41031) 60-min. ELE C09 - Circuit Protection Devices (40014) 60-min.
ABS for Trucks, Tractors and Buses Preventive Maintenance (41034) 60-min. ELE C10 - Electrical Motors (40028) 60-min.
System Saver Single and Twin Air Dryer Component I.D. (40892) 60-min. ELE C11 - Semi-Conductors (40012) 60-min.
System Saver Single And Twin Air Dryers Preventive Maintenance (41020) 60-min. ELE C12.1 - Electrical Circuit Inputs: Switches (40019) 60-min.
ELE C12.2 - Position Sensors (40029) 60-min.
ELE C12.3 - Electrical Circuit Inputs: Temp./Pressure Sensors (40042) 60-min.
ELE C12.4 - Electrical Circuit Inputs: Speed/Timing Sensors (40030) 60-min.
ELE C13 - Circuit Processors (40031) 60-min. ELE C14 - Circuit Outputs: Components (40027) 60-min. ELE C15 - Battery System (40026) 60-min. ELE C16 - Starting System (40041) 60-min. ELE C17 - Charging System (40062) 60-min. Electrical System Repair (41140) 60-min.
Recommended On-highway Technician Training Path Updated on 4-15-15
14