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Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research TCCS-8, Trondheim June 16. to June 18. 2015

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Page 1: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

Technology for a better society 1

Large Scale Tertiary CO2 EOR in Mature Water Flooded Norwegian Oil Fields

Erik Lindeberg, SINTEF Petroleum Research

TCCS-8, TrondheimJune 16. to June 18. 2015

Page 2: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

Technology for a better society

Results:• 23 selected mature water flooded North Sea oil fields was

selected as candidates for tertiary CO2 injection

• When the fields were exhausted due to water flooding, CO2 flooding gave 320 million Sm3 EOR oil (7 % of OOIP or 20 % relative increase in yield)

• The operating and capital costs of the concept (redesign of platforms, transport, capture, injection of excess CO2) are to large extent covered by the value of EOR oil even at the present low oil prices

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Page 3: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

Technology for a better society 3

This oil is produced with negative CO2 footprint even if all the EOR oil is combusted and the CO2 from combustion is taken into account

Page 4: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

Technology for a better society

Study of CO2 for EOR and storage in mature oil fields in the North Sea

• The objective of study: – Select suitable oil fields for CO2 flooding for EOR– Calculate the EOR potential – Find the CO2 storage capacity in the oil fields and nearby saline

aquifers which can be used as buffer capacity to obtain stable CO2 deliveries

– Calculate cost and economics

• Study done by SINTEF Petroleum Research, July 2012, for NPD and is an update of a study done by them in 2007 for the BIGCO2 project (Holt, T. and Lindeberg, E. 2007: EOR and CO2 disposal – economic and capacity potential in the North Sea. 4th Trondheim Conference on CO2, Transport and Storage , June 2007, Trondheim, Norway). Part of BIGCO2 Phase II KMB project including 18 Norwegian and 30 UK oil fields

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Page 5: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

Technology for a better society 5

Tertiary CO2 in the North Sea?Fields that are water flooded and located in the North Sea

are indicated with and arrow

Page 6: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

Technology for a better society

Selection of field candidates

• 40 oil fields on production in the Norwegian North Sea were selected for screening

• 23 oil fields chosen for CO2 flooding• Skade/Utsira Formation and Frigg area chosen as saline

aquifers for excess CO2

• Screening criteria excluded fields due due to:– Size (too small)– Initial gas cap– Earlier gas flooding– Earlier WAG (gas)

• In some of the chosen oil fields only part of the field with was flooded with CO2 due to that only one of the formations in the field had been water flooded

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Page 7: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

Technology for a better society

23 selected water flooded fields with possible start of CO2 injection and estimated remaining resources at start

7

Oil fieldStartYear

Remaining resources

at startmill. Sm3

Alvheim 2030 67.9 Balder 2020 96.7Brage 2020 99.0Ekofisk 2030 529.7 Eldfisk 2030 330.0Embla 2020 37.2Gullfaks 2025 218.3Gyda 2020 53.5Hod 2034 68.7Jotun 2020 20.2Oseberg Øst 2020 64.4Ringhorne Øst 2025 22.2Snorre 2032 222.1Statfjord Brent 2020 291.0Statfjord Nord 2020 36.9Statfjord Øst 2020 26.4Sygna 2020 11.5Tor 2030 81.4Tordis 2025 49.0Valhall 2034 253.5Veslefrikk 2020 65.8Vigdis 2025 79.3Volund 2025 11.4Total 2736.1

Page 8: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

Technology for a better society

Techno-economical infrastructure model• SINTEF Petroleum Research has developed a techno-economical infrastructure

model for large scale deposition of CO2 in oil reservoirs and aquifers, which was used (Holt and Lindeberg, 2004),

CO2 from industrial sources.Compressed and fed into main pipeline.

Branch pipelines

Main pipeline infrastructure

Oil reservoirs. Oil producers buy CO2 according to needs.

AquifersExcess CO2 is deposited in aquifers.

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Export terminal (Emden)

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Page 9: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

Technology for a better society 9

A techno-economic model for predictions of CO2 EOR in the North Sea

Techno-economic modelEOR model

Field data

CO2 transportation cost model

Equipment cost data

Deposition scenarios

Aquifer deposition costs

Page 10: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

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The EOR module - approach• Generic reservoir model with real

heterogeneities– 1.1 million cells model from SPE 10th

comparative study– stochastic reservoir model, shallow marine

depositions– up-scaled to a 2016 cells model

• Water injection followed by CO2 injection is simulated– Eclipse reservoir simulator– 216 different runs with varying process and

geological and parameters– similar approach for CO2 WAG

• Functions are fitted to the simulated production curves– Oil production – Water production – Gas production

Page 11: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

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Use of the EOR module• Fit functions

– Voil=Voil(PVinj, qinj, PVs, o, o, , kz)

– Vwater=Vwater(PVinj, qinj, PVs, o, o, , kz)

– Vgas=Vgas(PVinj, qinj, PVs, o, o, , kz)

• Find the parameters that are valid for the specific reservoir• Use the model to calculate the CO2 incremental oil

Pvinj = injected volume (PV)Qinj = injection rate (PV/year)PVs = starting time for gas injection (PV injected at start of gas injection)o = oil density (kg/m3) o = oil viscosity (cP) = heterogeneity exponent (used as fitting parameter)Kz = vertical permeability multiplier (used as fitting parameter)

Page 12: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

Technology for a better society 12

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1990 2000 2010 2020 2030 2040 2050

Ann

ual p

rodu

ction

, MSm3

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Historical data

Base prediction

NPD prediction

EOR prediction

Example of production profile calculated by the module

Page 13: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

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Example of cumulative production profile calculated by the module

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NPD prediction

EOR prediction

Page 14: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

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Production profile field exampleWater and gas production profiles included

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Gas (bill. Sm3/year)

field data

Page 15: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

Technology for a better society

CO2 injection rate in the oil fields (Base case)

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Page 16: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

Technology for a better society

Cumulative CO2 injected (Base case)

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Page 17: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

Technology for a better society

EOR oil production rate(Base case)

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Page 18: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

Technology for a better society

Cumulative production of EOR oil (base case)

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Page 19: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

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Comparing this work with previous CO2 EOR study performed on the Gullfaks field

Study Concept Injection ratePV/year

Injection periodyears

EOR yield%

Statoil (2000) Grinestaff (2000)

CO2 WAG 0.045 22 9.7

This work CO2 WAG (1:1) 0.038 20 8.3This work Continuous CO2 0.038 20 7.8

Page 20: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

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Compering this work with previous CO2 EOR study performed by the operator of Ekofisk field

Study Concept CO2 injection rateMtonne/year

EOR yield%

Jensen et al. (2000) CO2 WAG 5.0 5.6This work CO2 WAG (1:1) 7.3 7.8This work Continuous CO2 14.5 6.5

Page 21: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

Technology for a better society

CO2 balance for the Base case and WAG case

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Page 22: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

Technology for a better society

Cost module

• CO2 pipeline system and branches– Calculated for min 100 bar in main pipeline and min 70 bar in branches.

• Wells - New injection and production wells. – No. of injection wells dependant on injection rate ; 15 000 bbl/day CO2 per well

(sandstone), 7 500 bbl/day (chalk)• Oil production system modification

– System modified to handle massive CO2 breakthrough . Description of system described by Holt and Lindeberg (2004)

• CO2 compressor– Investment cost related to load (corr. to injection rate and pressure, Turton et al. 2001)

• CO2 drying plant– Drying after compression. Use solid desiccant. Cost calc. after Koht and Riesenfeld

(1971) • Other cost

– Engineering cost and cont. (25%)• Aquifer deposition cost

– Excess CO2 deposited in aquifers. Cost for injection wells and compressibility capacity (ZEP project 2001b)

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Page 23: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

Technology for a better society

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Norway UK Word averagesandstone

World averagecarbonate

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Incremental oil recovery for tertiary CO2 injection

Page 24: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

Technology for a better society

Economic analysis• End year of field oil production is taken into account when to start CO2

injection in the different fields (first year 2020)• Reduced peak delivery of CO2, by spreading out start year for CO2 injection in

the different fields (from 2020 to 2034)• Operators pay a price for CO2 (CO2 cost) from the main infrastructure

• CO2 is recycled after breakthrough, thus decreasing the amount of CO2 imported

• EOR project is terminated when net cash flow becomes negative

Base case parameters ValueOil prizePeak CO2 rateCO2 cost Cost per well Interest rate CO2 transp. cost (main pipeline)

90 USD /bbl 70 mill tonnes/year25 USD/tonne 75 mill USD /well7 %8.5 USD/tonne

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Page 25: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

Technology for a better society

Base case results for 23 oil fields

Total well cost, bill. USD 24Total investment, bill .USD 42Total NPV, bill. USD 40Total oil recovery, % OOIP 60Total EOR oil, mill. Sm3 320Total EOR oil, % of OOIP 7Total stored CO2 in oil fields, bill. tonnes

1.3

Total stored CO2 in aquifers, bill. tonnes

1.7

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Page 26: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

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Interest rate, %

50 USD/tonne CO225 USD/tonne CO20 USD/tonne CO2

NPV at 90 USD/bbl as function of interest rate CO2 cost

Page 27: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

Technology for a better society

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50 USD/tonne CO225 USD/tonne CO20 USD/tonne CO2

NPV as function of oil price and CO2 cost at 7% discount rate

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Page 28: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

Technology for a better society

Conclusions

• Screening of oil fields for CO2 EOR in the Norwegian North Sea has shown 23 possible candidates with a total potential of 250 – 340 mill Sm3 of extra oil from 2020, corresponding to 5 – 7 % of OOIP.

• Total investment 42 billion USD• 70 million tonnes of CO2 injected per year for 40 years• Net present value (NPV) 40 billion USD at 7% interest (oil prize 90

USD/bbl, CO2 cost 25 USD/tonne)

• 1.3 Giga tonnes of CO2 stored in the oil fields

• 1.7 Giga tonnes of CO2 stored in buffer aquifers

• The amount of CO2 stored is much larger than the CO2 formed by combustion of the EOR oil

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Page 29: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

Technology for a better society29 Mapping the potential of CO2 storage opportunities in mature oil fields...

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Total project economy field example

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Discounted total cash flow(mill USD/year)

Cumulated total cash flow(mill. USD)

Page 36: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

Technology for a better society

Need for wells for storing excess CO2

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Page 37: Technology for a better society 1 Large Scale Tertiary CO 2 EOR in Mature Water Flooded Norwegian Oil Fields Erik Lindeberg, SINTEF Petroleum Research

Technology for a better society

Storage rate of excess CO2in aquifers

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