tech_specs.pdf

© 2012 Sips Industries Australia Pty Ltd. All Rights Reserved.

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30a Renewable Chase

Bibra Lake 6163

Tel: (08) 9494 2211

Fax: (08) 9494 2202

Email: [email protected]

Web: www.sipsindustries.com.au

Contents

1 Fire Ratings .................................................................................................................................................... 3

1.1 Guidelines for Fire Ratings Australia ..................................................................................................... 3

2 Acoustic Ratings ............................................................................................................................................. 3

3 Thermal Ratings ............................................................................................................................................. 5

4 Composite materials ...................................................................................................................................... 8

4.1 Oriented Strand Board (OSB/3) ............................................................................................................. 8

4.2 Glue ....................................................................................................................................................... 8

4.3 EPS ......................................................................................................................................................... 8

5 Building Papers .............................................................................................................................................. 9

5.1 Wall Paper/membrane – Domestic/Commercial .................................................................................. 9

5.2 Roof Shield Paper – Domestic/Commercial ........................................................................................ 11

6 SIPS Screws ......................................................................................................Error! Bookmark not defined.

7 External Cladding options ............................................................................................................................ 14

7.1 Timber ................................................................................................................................................. 14

7.2 Fibre cement sheets ............................................................................................................................ 14

7.3 Steel .................................................................................................................................................... 14

7.4 Block .................................................................................................................................................... 14

Technical Specifications


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7.5 Bricks .......................................................................................................Error! Bookmark not defined.

8 Structural Certification ................................................................................................................................. 15

8.1 Building Classes 1 and 10 .................................................................................................................... 14

9 Load Charts .................................................................................................................................................. 18

10 Technical Appraisal – Evidence of Suitability ............................................................................................... 26


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1 FIRE RATINGS

1.1 GUIDELINES FOR FIRE RATINGS AUSTRALIA

Internal walls: 30/30/30 BOTH SIDES • 1 x 13mm CSR FYRCHEK plasterboard. External Walls: 60/60/60 (from outside only) • External cladding of 1 x 7.5mm CSR Cemintel Texture Base Sheet, or approved. • Batten at 600mm maximum centres. • Breather membrane. • 1 x 13mm CSR FYRCHEK MR Plasterboard. • 1 x 16mm CSR FYRCHEK MR Plasterboard. • SIPS Internal wall side •1 x 10mm CSR Plasterboard CD. 60/60/60 both sides – Party Wall • 1 x 13mm CSR FYRCHEK MR Plasterboard. • 1 x 16mm CSR FYRCHEK MR Plasterboard. • SIPS • 40mm Cavity • 40mm Roxul Stonewool Cavity Fill 90/90/90 Both Sides – Party Wall • 1 x 16mm CSR FYRCHEK MR Plasterboard. • Metal battens at 600mm maximum centres. • 40mm Roxul Between battens. •1 x 13mm CSR FYRCHEK MR Plasterboard. •1 x 16mm CSR FYRCHEK MR Plasterboard. • SIPS • 40mm Cavity Please contact us for details

2 ACOUSTIC RATINGS


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This table is intended to describe the decibel (dB) loss of sound through the SIPS Industries SIP wall. The wall in question is a SIPS Industries’ 112mm SIP with two layers of 16mm plasterboard attached to one side. The opposite side has one layer of 16mm plasterboard attached as a resilient channel using self tapping screws. The transmission loss data is as follows for “Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions.”:

Frequency (Hz) Transmission Loss (dB) Frequency (Hz) Transmission Loss (dB)

125 31 800 61

160 31 1000 66

200 36 1250 69

250 39 1600 71

315 42 2000 68

400 45 2500 67

500 51 3150 70

630 56 4000 71

This table is intended to describe the decibel (dB) loss of sound through the SIPS Industries SIP wall. The wall in question is a SIPS Industries SIP with one layer 13mm plasterboard attached to one side. The transmission loss data is as follows for “Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions.”

The transmission loss data is as follows:


125 31 800 49

160 33 1000 52

200 25 1250 55

250 22 1600 53

315 16 2000 54

400 24 2500 51

500 37 3150 52

630 45 4000 56

This table is intended to describe the decibel (dB) loss of sound through the SIPS Industries SIP wall. The wall in question is a SIPS Industries SIP with one layer 16mm plasterboard attached to one side on a resilient channel using self tapping Screws. The transmission loss data is as follows for “Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions.”


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125 25 800 56

160 24 1000 59

200 21 1250 63

250 28 1600 58

315 32 2000 60

400 31 2500 56

500 43 3150 54

630 55 4000 53

This table is intended to describe the decibel (dB) loss of sound through the SIPS Industries SIP wall. The wall in question is a SIPS Industries SIP with two layers of 16mm plasterboard attached to either side. The transmission loss data is as follows for “Laboratory Measurement of Airborne Sound Transmission Loss of Building Partitions.”

TEST DATA IS AVAILABLE UPON REQUEST

3 THERMAL RATINGS

R Ratings below are based on SIPS Panels with one layer of 13mm plasterboard internally.

Frequency (Hz) Transmission Loss (dB)

Frequency (Hz) Transmission Loss (dB)

125 33 800 43

160 27 1000 48

200 28 1250 52

250 27 1600 58

315 26 2000 56

400 29 2500 56

500 36 3150 60

630 41 4000 65


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Additional R-Ratings for panels alone and detail dependant design available upon request.


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4 COMPOSITE MATERIALS

4.1 ORIENTED STRAND BOARD (OSB/3)

Debarked coniferous wood from controlled forestry operations

Paraffin wax emulsion

PU resin

Water

No off gases

Termite Treated right through the board to H2 level.

4.2 GLUE

Water based PVA with a cross-linker GLX4

No off gases

4.3 EPS

98% air

Inert

Non toxic, non irritant and rot proof

Treated with flame retardant

Termite treated upon request


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5 BUILDING PAPERS

5.1 WALL PAPER/MEMBRANE

Our Breather Membrane is a spun bonded polypropylene material developed primarily for domestic or commercial wall construction. Proctor Wrap affords effective protection for the life of the building against rain, snow and dust. Proctor Wrap is a highly durable, strong and lightweight textile membrane that is silent when exposed to wind and will last the lifetime of the building even in corrosive coastal environments.

Unlike foil products, the high water vapour permeability of Proctor Wrap HP allows for the controlled escape of water vapour from within the building whilst restricting the ingress of moisture. Proctor Wrap HP will help protect the building fabric and insulation from condensation and related problems such as mould, timber rot, corrosion and loss of thermal resistance.

Proctor Wrap PM – For Domestic use

Physical Properties Test Method Result

Nominal Weight 100 g/m2

Nominal Thickness 0.5 mm

Tensile Strength:

along the roll

across the roll

AS1301.448

4.0 kN/m

2.7 kN/m

Nail Tear Resistance

along the roll

across the roll

MOAT No: 27 : 5.4.1

115 N

126 N

Burst Strength AS2001.2.19 305 N

Water Vapour Resistance ASTM E96 0.13 MNs/g

Moisture Vapour Permeability BS 3177 / ASTM E96 2600g/m2/24hr

Fire Resistance to Spread BSEN13501.1:2000 Class E

Flammability Index AS1530.2 1 (low)

Resistance to water AS 4201.4 High/Pass

Available roll dimensions 1.5m x 50m


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Proctor Wrap CW – For Commercial use

Criteria Reference

Results

Duty Classification Table 1 AS/NZS 4200.1:1994 Light*

Vapour Permeability ASTM E96 4.2μg/N.s

Vapour Resistance ASTM E96 0.24MN.s/g

Vapour Barrier Classification ASTM E96 Low

Emittance AS/NZS 4201.5 Non-reflective

Water Barrier AS/NZS 4201.4 High

Absorbency AS/NZS 4201.6 Unclassified

Resistance to Dry De-Lamination AS/NZ 4201.1 Pass

Resistance to Wet De-Lamination AS/NZ 4201.2 Pass

Shrinkage AS/NZ 4201.3 <0.5%

Tensile Strength

Machine Direction (k/Nm)

Lateral Direction (k/Nm) AS 1301.448

6.1 kN / m 3.6 kN / m

Edge Tear Resistance


Lateral Direction (k/Nm) TAPPI T470

295 N 175 N

Burst Strength >200 N

Flammability Index AS/NZ 1530 Part 2 ≤ 5

Allowable UV exposure prior to completion of cladding

2 months

*Bradford Enviroseal CW is classified as light duty in accordance with the value specified for bursting strength and therefore does not meet the deemed-to-satify provisions for use in roof applications.

Width Length m2 per roll Weight per roll

1500mm 50m 75m2 10.7kg

Enviroseal™ ProctorWrap™ Tape Range

Sealing joints ProctorWrap™ SLS Tape 50mm 25m

Sealing around penetrations ProctorWrap™ SLS Flexi 60mm 5m


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5.2 ROOF SHIELD PAPER

Roofshield is a three layer laminate designed to combine water hold out properties with high breathability. The central layer is a fine-fibred melt blown material which differs from other breather membranes on the market. This unique central layer provides a fibrous structure which allows for a much higher breathability than other laminates which may include films. These small fibres give increased water hold out over spunbond single layer products and afford a number of advantages.

Domestic

Physical Properties Test Method Result

Nominal Weight 175 g/m2

Nominal Thickness 0.6 mm

Tensile Strength: 56 days aged @ 60oC

along the roll

across the roll

BS 2782:320A 6.37 kN/m

4.60 kN/m

Nail Tear Resistance

along the roll

across the roll

MOAT No: 27 : 5.4.1

156 N

131 N

Burst Strength, wet/dry BS 3137 488 kN/m2

Water Vapour Resistance BS 3177 0.09 MNs/g

Moisture Vapour Permeability BS 3177 2409 g/m2/day

Resistance to Water Penetration (Eosin Test)

BS 4016 Pass

Air Permeability EDANA 140.2-99 70 l/m2/s

Fire Resistance to Spread of Flame DIN 4102 B2

Head of Water BSEN20811 1135mm

Available roll dimensions 1.5m x 50m


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Enviroseal™ ProctorWrap™ HT-R is a UV stabilized tear resistant 3-ply spun bonded polyolefin membrane with

reinforcement scrim for use in commercial and residential roofing applications. Enviroseal™ ProctorWrap™ HT-

R offers a combination of durability and high water holdout without compromising vapour permeability to help

protect the building fabric and insulation from condensation and related problems such as mould, timber rot,

corrosion and loss of thermal resistance.

Commercial

Criteria Reference Results

Duty Classification Table 1 AS/NZS 4200.1:1994 Medium

Vapour Permeability ASTM E96 4.0μg/N.s

Vapour Resistance ASTM E96 0.25MN.s/g

Vapour Barrier Classification ASTM E96 Low

Emittance AS/NZS 4201.5 Non-reflective

Water Barrier AS/NZS 4201.4 High

Absorbency AS/NZS 4201.6 Unclassified

Resistance to Dry De-Lamination AS/NZ 4201.1 Pass

Resistance to Wet De-Lamination AS/NZ 4201.2 Pass

Shrinkage AS/NZ 4201.3 <0.5%

Tensile Strength


Lateral Direction (k/Nm) AS 1301.448

10.3 kN / m 7.9 kN / m

Edge Tear Resistance


Lateral Direction (k/Nm) TAPPI T470

505 N 397 N

Burst Strength 573N

Flammability Index AS/NZ 1530 Part 2 ≤ 5

Allowable UV exposure prior to completion of cladding

2 months

*Bradford Enviroseal CW is classified as light duty in accordance with the value specified for bursting strength and therefore does not meet the deemed-to-satify provisions for use in roof applications.

Width Length m2 per roll Weight per roll

1500mm 50m 75m2 18 kg


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6 STRUCTURAL SIPS SCREWS

The SIPS screws are a specialized, flat head fastener engineered for a wide range of panel applications including Structural Insulated Panels, and can be used in wood, corrugated and structural steel substrates.

Coating

OMG CR-10 corrosion resistant coating exhibits less than 15% red rust after 30 Kesternich cycles. R-10 coating exceeds F.M. Approval Standard 4470.

Technical

Selected SIP screws allow for the recommended penetration or embedment and take into account the total build up dimension of the Insulated Panel. The tread length of each screw is 70mm

Recommended minimum fastener penetration: Steel decking or purlins 0.7 to 1.6mm thick - 15mm through Plywood decking, 18mm minimum thickness - 12mm through Timber decking 25mm minimum thickness - 12mm through Timber Joists - 35mm embedment

Tensile, Shear Strength and Pull Out Values (Pull Out Values based on recommended penetration above)

Tensile & Shear Strength

Pull Out Values (kN) – Steel

Pull Out Values (kN) – Timber

1kN = 1000 Newton Force 10N = 1Kgf

All values shown are typical test results and do not include safety factors and should be taken as a guide for design purposes only


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7 EXTERNAL CLADDING OPTIONS

There are many different types of cladding available on the market and many new ideas on product

application. Below is a list of cladding options. A ventilated cavity of minimum 15mm should be allowed

between any cladding option and external wall panels.

7.1 TIMBER

Timber clad buildings can be designed to suit any environment, the possibilities are almost limitless. Its natural

sound dampening properties also help keep noise out of buildings and reduce reflected noise in confined

outdoor spaces. Modern finishes give a long lasting and attractive appearance to timber cladding and can be

used to change the colour and style of a timber clad building. Most timber cladding options are

environmentally responsible.

Suppliers include Weathertex and Carter Holt Harvey.

7.2 FIBRE CEMENT SHEETS

Fibre cement sheets are a good option for a base to render to. This type of product helps resist stresses and strains caused by wind and weather.

Rendering over the cement boards is the least resistant to damage and is vulnerable to hard hits. It's durable for 25 years and beyond, provided all manufacturers guidelines are strictly adhered to.

Suppliers include CSR and James Hardie.

7.3 STEEL

External steel cladding is available in a range of colours and plain or textured finishes. Steel sheet cladding

products has a specially baked coating to reduce maintenance and avoid fading. Some steel claddings have

been especially designed to withstand Australian weather conditions and to render a high degree of resistance

to corrosion offering a long lasting exterior facade.

Suppliers include Colourbond, Zincalume, Stratco, Bluescope Steel.

7.4 BLOCK OR BRICK

By their very nature concrete blocks or clay bricks are very low maintenance and can be used as a base for a

render finish. Maintenance of rendered concrete block or brick walls is basically limited to just hosing the wall

down with the garden hose if they look dusty. Blocks or bricks used in traditional double leaf have poor R

Ratings and a high thermal mass, creating the need for expensive heating and cooling of a building by

mechanical means.

When brick or block is used to clad a SIPS building the thermal properties of the SIPS will eliminate or

dramatically reduce thermal influx to a building, in turn, reducing the requirement for mechanical means of

heating and cooling the building.

Suppliers include Midland, Boral and Australbrick.


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8 STRUCTURAL CERTIFICATION – BUILDING CLASS 1 AND 10

8.1 GUIDELINES FOR FIRE RATINGS AUSTRALIA


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9 LOAD CHARTS


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10 TECHNICAL APPRAISAL – EVIDENCE OF SUITABILITY


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tech_specs.pdf

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