tel: 0121 550 2086 – – issue … · 2018. 10. 19. · and filtration systems for some of the...
TRANSCRIPT
Tel: 0121 550 2086 – www.industrialprocessnews.co.uk – Issue 670 February
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Inside this issue:
Contents:
DD ScientificSee them on page ........23
Accurate LaserSee them on page ........30
Low & BonarSee them on page ..........2
Editors Recommends ......2
Advanced Engineering Show Review Top 30 ...8-11
Water, Energy & Environment News ....14-15
Test, Measurement, Laboratory Equipment & Services News ............23
Drives, Controls & Automation News .....26-27
Handling, Storage & Logistics News ................29
Breathe EasyFor over 25 years, RoboVent has been a leader in the design and manufacture of ventilation and filtration systems for some of the world’s most successful manufacturing companies. Our experience crosses a wide range of industries, including automotive, plastics, food and pharmaceuticals. Some of the most innovative companies in the world have trusted their air quality to us, such as Caterpillar, John Deere, General Electric and Honda.
RoboVent is more than a supplier. We are engineering professionals who take total responsibility for a project, from concept to installation and the service and maintenance thereafter. Our value as a supplier-partner is best demonstrated through the successful delivery of thousands of systems, many with demanding, fast-track schedules.
Contact +44 (0)1772 6262323www.robovent-eu.com
Hygienic and highspeedSince the launch of
the checkweigher Flexus last year, the company has enhanced its hygienic design features for the food industry. The new Flexus Highspeed from Minebea Intec features hygienic design down to the finest detail, and offers faster processing speeds. The in-line checkweigher now reliably checks the weight of small packaged foods such as tinned fish, yoghurt or snacks at high speed. Minebea Intec says the Flexus Highspeed offers processing speeds of up to 2.6m/s, opening up new possibilities in the food industry in terms of economy.
“The success of our in-line checkweigher Flexus has shown us that hygienic design is right at the cutting edge. Therefore, when optimising the design of Flexus, it was clear that we needed to consider both product innovation and product diversification,” explains
Stefanie Dahmen, Product Manager inspection at Minebea Intec.
“The new Flexus Highspeed is our response to the demand for a checkweighter specifically for weighing smaller products quickly. We are anticipating high demand in the 1kg weighing range, and higher speeds in the weighing range up to 7kg are of course also possible.”
T +44 (0)121 7793131
Eclipse Magnetics showcasing Magnetic Separation and Metal Detection SystemsEclipse Magnetics is
exhibiting a selection of products from its comprehensive range of high performance magnetic separation and metal detection systems at CFIA Rennes from 13-15 March on Stand 5 – D12.
Eclipse Magnetics’ separation systems satisfy the high performance, manufacture and surface finish standards demanded by the food industry. Eclipse also has ATEX type approval, and regularly supplies full certified ATEX compliant separators directly from its factory, significantly cutting costs and shortening turnaround.
Magnetic separation systems are used in almost every processing industry to remove ferrous and para-magnetic contamination from process lines, preventing product contamination and damage to machinery. Eclipse produces high-quality, high-power magnetic separators for most
applications, including bulk, grain, dry powders, damp powders, liquids and syrups and a comprehensive range of metal detectors and vibratory sieves. Manual clean or fully automated systems for 24/7 operations can also be provided.
To find out more about our magnetic separation systems and metal detection products, please visit at Stand 5 – D12 at CFIA Rennes from 13-15 March or visit: www.eclipsemagnetics.fr
2 is sponsored by DD Scientific – see them on page 23
A global engineering firm with its UK headquarters in the West Midlands has recently unveiled a
dynamic online tool to guide its customers through the technical process of buying metal.
thyssenkrupp Materials (UK) is a leading supplier of stainless steel, aluminium and mild steel products.
In a commitment to help customers determine the quantity and price of the metal that they require, thyssenkrupp Materials has launched a variety of browser extensions including a Metal Weight Calculator, an easily-accessible and simple-to-use web app, for both Google Chrome and Mozilla Firefox.
The free browser extension can be used to calculate the weights of a variety of different metals and the yield of sheet from a coil, as well as to convert the square metre price from a kilo price.
thyssenkrupp UK Plc recently made headlines in the West Midlands after opening a new national HQ in Solihull and throwing its support behind the Midlands Engine strategy. It employs more than 2,000 people across the UK, including over 400 in the West Midlands.
The browser extensions can be downloaded by visiting the website at: www.thyssenkrupp-materials.co.uk
Editors Recommends
Bolling Road, Bradford BD4 7BZTel: +44 (0) 1274 732931
Onsite silo build and silo erection
This process involves manufacturing off site delivering components to site and erecting them
in situ. These were for two 800 tonne capacity sand silos that receive sand from a rail unloading facility. Don Valley Engineering designed, built, installed, and commissioned the full turnkey solution.
The silos were built up in sections away from the actual position they were to be erected. The silo sections were assembled and then erected on the ground before being lifted into position. The steel structure was erected first followed by the hip support section and then the cone section was installed into the hip section.
The silo hooped sections were assembled and lifted into the hip section and connected in place using the roof section as a lifting frame. The penthouse was then lifted into position before final access and material handling equipment was installed. Following final installation the system was commissioned by VE engineers.
T +44 (0)1302 881188www.donvalleyeng.com
Colour-Coded bits
The subdivision of the Wiha bit range into three colour-coded categories simplifies
selection, and all bits are now suitable both for normal screwdriving tasks and impact screwdrivers.
The simple classification, based on the screw shape to be fastened, means the right bit is identified quickly.
Blue T bits are intended for screws with 90° angle at the screw head, which tend to lie flat against the material. For screws with angles of more than 90°, with more of a countersunk shape, there are yellow Y bits and, if the user wants to fasten both types of screws, there are red all-rounders-TY bits.
ContactT +44 (0)1527 910986www.wiha.com/en
Metal Weight Calculator helps lighten the work load
is sponsored by Henda: www.henda-mould.com – see them on page 25 3
Cooling Systems Company of the Year
Industrial Process News is extremely pleased to announce that JD Industrial Cooling Systems has especially been
selected to receive our prestigious Company of the Year in light of their world-class supply and installation services.
The company, which specialises in the supply of bespoke, integrated heat recovery and cooling systems designed specifically for industrial applications, forms one third of the JD Group of organisations; following the same values of providing their customers with personalised, environmentally friendly products and technologies to meet with their requirements.
JD Industrial Cooling initially set-up in 2015, is now well-renowned for their proficient designs, installation and other specialist services; their highly skilled and experienced team are able to offer knowledgeable advice, cost-efficient strategies and solutions concerning current state-of-the-art cooling systems.
With multiple locations, including King’s Lynn, Manchester, Bristol and Glasgow, JD Industrial Cooling Systems are currently recognised for their refined level of expertise; the group of seasoned professionals are well-placed to consult with clients to assist them in making significant cost-efficient and energy savings.
JD Industrial Cooling Systems has an impressive
list of reputable clients such Greencore Food To Go, Kerry’s Food, many Blue Chip companies and others. All clients trust the company with their cooling system solutions, the team of experts work alongside their customers, in order to build solid partnerships whilst conceptualising and creating suitable heat recovery and cooling systems.
Providing conventional and innovative systems, JD Industrial Cooling Systems focuses on CO2 (R744) and Ammonia (R717); these natural refrigerants have proven most popular within the pharmaceutical, processed foods, convenience food, distribution, bakery and dairy/milk production segments. The accompanying services and resulting solutions are successfully received because they are made strategically to fulfil individual cooling and heating demands.
Using only the best pieces from their wide variety of trusted manufacturers, JD Industrial Cooling Systems specialises in putting together exceptional and often bespoke systems, whether they are for chill storage, hydro-cooling, process water chilling or HVAC. With such a notable and fully comprehensive design service, JD Industrial Cooling Systems is the first choice for many companies from an array of industries. Their systems can be found throughout the Commercial Food industry as well as Processed Foods, Distribution,
Agriculture, Pharmaceuticals, Chemical industries and many more.
JD Industrial Cooling Systems is unique in the way they provide solutions together with the traditional solutions which are still the right systems to use in some circumstances. They also aim to meet the lowest CO2 emissions by achieving the highest performing system EER factors in conjunction with ammonia absorption systems, low or high-grade heat recovery and using either open or closed heat pumps achieving high Coefficient of Performance in order to save 40% in operational costs in conjunction with 81% CO2 reduction.
Committed to providing an outstanding service to clients, JD Industrial Cooling Systems goes to great lengths to ensure that no matter the application, each client is getting the most out of their cooling or heating solutions. For this reason, the company work in close conjunction with clients in order to ensure that they receive the correct advice and principle designs to suit their process demands. In order to provide their clients with the first-rate product range and competitive services that they demand, JD Industrial Cooling Systems ensures excellent customer service, with their highly skilled and experienced team, who are happy to provide clients with any support that they may need throughout the operating life of the equipment. From the preliminary selection through to quotation, commissioning and after-purchase service, you are guaranteed of committed, proficient and personal support
from JD Industrial Cooling Systems Ltd.
Going forward, as their client base continues to grow, JD Industrial Cooling Systems plans to expand their product range and services in order to continue to meet customer demands. Mark Culley said, “We have plans in place to provide industrial refrigeration and pump technology throughout the country on a service and maintenance basis. Our aim is to grow substantially and go from being a £5 million business to a £10 million one in the next few years. As part of the implementation phase we are delighted to announce newly registered company within JD Industrial cooling known as JD Industrial Controls Ltd. The team that will lead this new company our part of our growth plans and will assist JD Industrial Cooling in moving towards achieving are goals.”
As one of the UK’s leading conversion companies, JD Industrial Cooling Systems can be found at numerous trade shows throughout the year, including Foodex and the National Fruit Show, where they will exhibit their many wares and services to eager customers and the rest of the industry.
To find out more about JD Industrial Systems and their many products, be sure to check out the website detailed below. Alternatively, to get in contact with JD Industrial, please pick up the phone today:
ContactT +44 (0)161 694 8470www.jdicooling.com
Where expertise flows
Group Technical Sales Director for JD Industrial Cooling Systems, Mark Culley accepting our Company of the Year Award
4 is sponsored by DD Scientific – see them on page 23
Industrial Process News is extremely proud to present the internationally accredited CompEx
Scheme, owned and managed by JT Limited, as one of Offshore Europe’s elected top 40 service companies.
The CompEx Scheme is the recognised global scheme for the protection of oil, gas and chemical workers in both offshore and onshore activities. The scheme assesses the competency of employees and contract staff who are working in environments with the potential risk of explosive atmospheres. CompEx is a competency initiative, based upon the IEC Standards jointly developed by the Engineering Equipment Materials Users’ Association (EEMUA) and JT Limited, part of the JTL Group.
Having recently attended Offshore Europe’s exhibition, the CompEx Certification Body team led a fantastic exposition where they demonstrated to visitors about how their global solutions provide employers with proof of core competence of their electrical and instrumentation practitioners and application design engineers, as well as mechanical personnel and responsible persons who work in explosive atmospheres.
There is an international network of over 60 JT Limited licensed assessment centres that provides CompEx competency validation across the UK and at several overseas centres in over twenty countries. The course includes all instruction and assessments and, upon successful completion, candidates will receive a CompEx Certificate of Core Competence. There are also centres operating mobile facilities for Ex F & Ex01 – Ex04 which can be transported anywhere in the world.
T +44 (0)1978 [email protected]
Kardex Remstar caused a stir at the recent SPE Offshore Europe event when they showcased their latest automated
storage and retrieval solution: the NEW LR35 Vertical Buffer Module which was also featured in Offshore’s Tech Trek innovation trail. The Tech Trek team only selected exhibitors with new technology offerings, a great incentive for those looking for the latest innovations. Kardex LR 35 addresses the growing customer demand for greater operational flexibility, speed and accuracy. The LR35 provides this as no other ASRS system can; delivering individual tote bins to the operator whilst allowing the option of replenishment (put-aways) at the same time. Whether for an e-delivery customer who needs quick-picking order turnaround or a kitting/assembly operation where transparency and accuracy are the ‘must-haves,’ the LR35 simplifies fast accurate picking requirements for customers. Using standard size containers/cartons, the LR35 has the ability to bring just the item that the operator requires, not merely a tray or shelf from which a selection is made. The software for LR35 is web-based and can be used in conjunction with a wide range of hardware.
Find out more about us and our solutions by contact us at [email protected] or visit our website at http://www.kardex-remstar.co.uk
SPE Offshore Europe Show Review Top 40
Another Spectacular Year for SPE Offshore EuropeSPE Offshore Europe is one of the
world’s most anticipated exhibitions and conferences among the offshore industry, and the last show, which took place 5-8th September 2017, saw thousands upon thousands in attendance.
With over 35,000 visitors, the exhibition presents the industry with the perfect opportunity to market their services, learn about the latest developments in the industry, get caught up on market trends, and network with customers, peers, distributors, suppliers, and much more.
Taking place in Aberdeen, Scotland, the show attracts an international audience from the UK, America, France, Dubai, South Korea, and much more. With exhibitions from Oil and Gas Operators to Health and Safety Specialists to Facilities, Construction, Drilling, and even Government bodies, there was a wealth of information and technical expertise
for everyone to benefit from. One such guest even included the MP Andrew Jones, the Conservative Party Vice-Chairman, who gave a 10 minute talk.
The show has proven itself as the world’s premium place to discover thousands of new and cutting edge technologies and connect with the rest of the industry. With new zones,
including the Decommissioning Zone for decommissioning technology and service providers, the Technology Zone, and the TechTrek Zone, for truly unique and innovative products made in the last year, the 2017 show was bigger and better than ever.
This is our second pick of the best exhibitors from last year’s show, listed here in alphabetical order: Air Partner, Booth Welsh, Brook Crompton, Compex, CSA Group, Emergenetics, Kardex Remstar, KW Design & Whitford.
SPE is already gearing up for its 2019 show, taking place 3-6th September, and is set to bring in yet thousands more visitors, exhibitors and media attention. If you would like to find out more information about SPE Offshore Europe, and why you should attend, then be sure to check out the link below.
www.offshore-europe.co.uk
Xylan®: Engineers choice for 40+ yearsWhitford manufactures the largest, most complete line of
high-performance fluoropolymer coatings in the world. These coatings are used in countless industrial applications including offshore oil & gas, marine & wind energy, automotive, composites, etc.
Xylan coatings from Whitford offer a wide range of important features, especially for offshore energy markets:
n Uniform co-efficient of friction n Reliable, consistent makeup torque n No hydrogen embrittlement n Non-wetting
Some other key benefits of Xylan: n Increased subsea visibility n Suitable for high-pressure high-temperature environments n Improved chemical and corrosion resistance n Ease of installation n Reduced maintenance, cost savings
Xylan coatings consistently perform to high standards working to solve problems particularly in offshore environments – wherever the offshore energy industry faces severe conditions that demand the finest performance from protective coatings.
Whitford invests heavily in R&D, focused on new/existing
product development from initial innovation through to manufacture, taking the products through a complete Regulatory-compliant QC test system; products adhere to REACH and other worldwide regulatory compliance, working to the ISO 9001, ISO/TS 16949 & ISO/TS 14001 Environmental Standards.
For more information on Xylan coatings, please contact Whitford at: [email protected], visit: www.whitfordww.com or contact your local Whitford representative.
Kardex Remstar unveiled the NEW LR 35 Vertical Buffer Module at Offshore Europe
CompEx: A global solution
Special Purpose Pressure Vessels, Reactors and AutoclavesIndustrial Process News is pleased to present KW
Design Solutions, a global leader in the design and manufacture of innovative pressure testing equipment, as one of Offshore Europe’s elected top 40 companies within the oil and gas industry.
Having recently attended Offshore Europe’s exhibition, KW Designed Solutions led a fantastic exposition where they demonstrated to visitors how they produce the most innovative, high quality, cost-effective and bespoke special purpose pressure vessels, pressure testing equipment and associated pressure control systems that are available on the market today.
KW Designed Solutions, supply pressure testing systems, designed to fully facilitate customer Factory Acceptance Testing (FAT) of their manufactured
in-house products. Their test chambers allow the operator to safely handle each product being tested in the intended orientation across all parts being tested, whilst loading/unloading to and from the test chamber with quick release/clamp/fixings used where possible. User friendly automated pressure control systems with pre-defined programmable functions, self-manage the control modes of the pressure testing functionality of the systems. The aim of KW Designed Solutions is to improve safety, ergonomics, layout, machine up-time, quality inspection and reliability and reduce required maintenance.
Founded in 2004, KW Designed Solutions continues to support industry and research facilities in the subsea engineering, oil and gas, nuclear, pharmaceutical, scientific and material
research sectors. From the preliminary selection through to quotation, commissioning and after-purchase service, you are guaranteed of committed, proficient and personal support from KW Designed Solutions.
T +44 (0)1257 474507www.kwdesign.co.uk
Air Partner: Global Leader in Private Aviation
In the notoriously unpredictable Oil & Gas industry, operations often need to be
carried out to a tight timeframe and budget. This is where Air Partner comes in, providing companies with the timely logistical solutions they need in a cost-effective way, whether this is transporting staff and cargo, or consulting on safety issues.
Air Partner’s Commercial Jets team has extensive experience arranging crew rotations, getting employees to remote
destinations not served by scheduled services in a time-effective way, while the Private Jets division can also arrange transportation for C-suite.
The Emergency Planning Division is ready to act at a moment's notice if an emergency evacuation is required, with Air Partner having the financial strength and ability to quickly obtain the correct clearances to organise ‘go-now’ flights – providing invaluable peace of mind.
When it comes to transporting cargo, the Freight team provides flexible solutions to
move goods quickly to production areas in time-critical situations, minimising downtime, with tracking systems providing total visibility.
In addition, Air Partner now also offers its Oil & Gas clients bespoke airworthiness audits, Air Operator Safety Assessment (AOSA) services, and advice on how to improve Safety Performance through Baines Simmons, its world-leading aviation safety consultancy.
ContactT +44 (0)1293 [email protected]
is sponsored by Henda: www.henda-mould.com – see them on page 25 5
SPE Offshore Europe Show Review Top 40
Heating, Ventilation & Air-Conditioning News
Industry leading HazLoc Certification – Connecting you to global marketsCSA Group is a world leader in
conformity assessment solutions, specialising in product certification to CSA North American approvals, ATEX & IECEx certification, as well as offering a range of training, audits and inspection services.
In addition, manufacturers of ‘Ex’ equipment can use CSA Group to facilitate the often complex process of achieving global approvals for their products, via its Global Market
Access (GMA) programme. The GMA service enables CSA Group to facilitate worldwide approvals on behalf of manufacturers of Hazardous Locations products, through a network of
recognition agreements with leading certification bodies, including Brazil, China, Russia and South Africa.In October 2017, CSA Group was also recognised as a certification body for the Japanese ‘Ex’ market – ensuring we can provide our customers a quick entry to Japan.
ContactT +44 (0)1244 [email protected] www.csagroup.org
Driving performance through brain scienceIn their first year of attendance at SPE Offshore
Europe in 2017, Emergenetics stood out amongst the exhibitors with its focus on driving organisational performance through people.
Throughout the conference and exhibition Emergenetics championed a people-centric approach, discussing key culture, leadership and communication challenges with attendees from across the industry.
Developed from a foundation of psychology, social analytics and brain science, Emergenetics provides accurate, versatile psychometric profiling and high
energy training programmes to drive individual, team and organisational performance.
ContactT +44 (0)1223 [email protected]
Booth Welsh: Global Integrated Engineering Services
2017 marked the third year the Booth Welsh team exhibited at SPE Offshore Europe. This year, Booth
Welsh offered visitors to their stand the opportunity to immerse themselves in the world of Industry 4.0, and encouraged them to consider the impact that elements of Industry 4.0 and Digitalisation could have to their industry, and more specifically Oil and Gas. Booth Welsh’s aim of attending the event was to spark interest in collaboration with new and existing contacts and to receive feedback on their offerings.
Booth Welsh received a lot of positive comments from the exhibition, and it was inspiring to see decision-makers begin to realise the vital importance of staying relevant, and doing so by investing in new technologies and altering their business offerings to join the digitalisation movement.
Booth Welsh’s stand featured race car simulators and state of the art Oculus Rift Virtual Reality as a light-hearted way of introducing some of the pillars of Industry 4.0. From the time of the event, they are now looking at how they can use these technologies and apply them to real-time situations to help better their services, operate safely and ultimately save time, money and resources for all their clients.
Follow their journey on social media with #industry4thoughts.
ContactT +44 (0)3450 [email protected]/industry-4-0
Keeping industry turningIndustrial Process News is extremely pleased to
feature Brook Crompton UK Ltd, a leading supplier of energy efficient motors, as one of Offshore Europe’s
Top 40 Oil & Gas Industry suppliers.
Originally established in 1904 the company has earned itself an enviable position at the forefront of the industry as an original innovator specialising in electric motor development. With over a century’s technical and design expertise Brook Crompton has built itself an unparalleled reputation for delivering consistently dependable electric motors to a global market.
As a specialist, its product portfolio is unsurprisingly vast, comprising low, medium & high voltage electric motors that can be utilised in various applications in both safe & hazardous areas within the oil & gas industry. Drives packages are also available to provide further energy and cost savings.
Shaping the future of electric motors, Brook Crompton is focused on the provision of products that improve energy efficiency, offer lower cost of ownership throughout the motor lifetime and reduce environmental impact. Renowned for their adaptability, the extensive range of UK motor stock offers immediate availability and can often be modified locally to meet specific customer needs.
Technical support is readily available from a knowledgeable team to ensure that the correct selection of motors can be supplied for any application. For bespoke situations and complete flexibility Brook Crompton will design and manufacture to meet detailed individual specifications.
The company’s comprehensive product portfolio includes Safe Area and Ex certified motors from 0.18KW to 25MW
with specifications such as Gas or Dust protection, Zone 1 Ex db/db eb, Zone 2 Ex nA non-sparking, IIB or IIC enclosures, brake motors, fume extraction motors and variable speed drives. Hazardous Area certifications include ATEX, IECEx, PTB, NEPSI, Testsafe and TR CU.
Membership of the Wolong/ATB Group means that Brook Crompton has direct association with many other well-known brands within the Group and offers a route to the UK market for other established names such as Laurence Scott, Morley Electric and Schorch.
For further information on how Brook Crompton’s many specialist services can benefit your business then don’t hesitate to pick up the phone today and get in touch using the contact details below. More information can be also be found by visiting the company’s website.
Mr Jim Eaton (UK OEM Sales Manager)[email protected]
Mr Chris Lawton (UK Distribution Sales Manager)[email protected]
T +44 (0)1484 [email protected]
The UK’s Largest Heating Element Manufacturer
Leading the wayElmatic (Cardiff) Ltd is the largest manufacturer of Industrial Electric Heating Elements in the UK. Elmatic Ltd has the widest product range to meet our customers’ requirements.
Our product range includes: ● Mica Heaters ● Nozzle Heaters ● Cartridge Heaters ● Ceramic Knuckle Heater ● Thermocouples ● Immersion Heaters ● Tubular Heaters ● Square Section Heater ● Air Duct Heaters
Please telephone 029 2077 8727 Fax: 029 2079 2297Email: [email protected]
New partnership provides complete filtering solution to HVAC usersFour UK
companies have recently teamed up to provide a complete filtering solution to HVAC users. RABScreen, Galebreaker, DHD Cooling, and GVS Filter Technology, all specialists in their fields, have come together to offer comprehensive filtering and filter screen systems for HVAC equipment.
RABScreen external filter screens have become a proven method of protecting all air movement equipment saving energy, time and money through their external fitment.
Working with Galebreaker means that HVAC users can now have either fixed or rolling systems, both of which protect equipment from windy conditions. With experience in the HVAC and cooling tower market, DHD Cooling is also concerned with filtering to remove airborne debris but provides a comprehensive service including looking at thermal performance of cooling systems too. GVS Filter Technology, as one of the leading manufacturers of filters and components, provides energy efficient filters which work perfectly with RABScreen external filters.
ContactT +44 (0)1635 [email protected]
6 is sponsored by DD Scientific – see them on page 23
Our extensive range of lifting devices offer
fully integrated technology and are maintenance-free. Columns are self-locking, even under maximum load.
They can withstand torsional and bending moments and can be used singularly or synchronously. They have a clear anodised aluminium profile surface and special versions are available on request.
Applications include assembly workstations, control cabinets, wellness couches, instrument tables, conveyors, machines, screen adjustment, information boards. Electric cylinders have fully integrated technology and are maintenance-free,
self-locking even under max load which means that no power is supplied when at a standstill which makes them an interesting alternative to pneumatic and hydraulic actuators. They can be installed in any position and come in various stroke lengths and speeds. Special versions are available on request.
A large range of accessories for installation are available including connection for up to 32 drives (bus system), duty cycle monitoring as overload protection (can be activated as standard), memory function, mains-independent battery mode and wide-range input.
T +44 (0)1296 611660www.phoenix-mecano.co.uk
Electrical & Electronics News
AS SeriesWith no-dead-zone
detection and high reliability, Delta Electronics’ Area Sensors are easy to assemble, and ensure the safety of operators reliably. The AS Series is cost-effective solution for many sectors, such as food and beverages, packaging, pharmacy, electronic component equipment, textiles, rubber and plastics, warehouses and machine tool industries
Additionally to its wide range of smart sensors, Delta Electronics releases a new range of area sensors, or safety light curtain. It offers the highest market standard. The tough, slim, space-saving body conforms to IP-67 rating standards, which allow the sensor to operate
in harsh environments with no dead zone curtains for detection.
With a shock resistance of 10G, the heavy duty AS Series can be used in environments where work pieces often strike the unit. The aluminium framed structure ensures that there is no damage from shock, and the optical axes do not become misaligned if
the device is struck by an object. The IP-67 rating means that it is protected from liquid projection. The high resistance also means longer operation and decreased downtime.
The AS Series is safe. These curtains have no unprotected zones, so 100% of the curtain is utilised and it features effective aperture angle inferior to 2.5 degrees.
The AS Series are available in 3 pitches: 10mm, 20mm and 40mm. Protect heights are from 1,280mm to 1,920mm, when detection range is from 5 to 10m. Connection is made through a M12 connector with 200mm PVC cable.
www.deltaww.com
Delta eases the transition to choosing indoor LED with new FE Series familyDelta, a global leader in power
and thermal management solutions, is set to ease the transition to indoor LED Display Systems, with a set of pre-set size configurations of large format monitor solutions in Full-HD and UHD. The FE Series Fine Pitch Indoor LEDs, boasts superb image quality and uniformity, and offers a wide variety of tiles to fit all indoor project requirements. Rugged and robust, the LED wall solution is designed to excel in high ambient light environments, capturing audiences’ attention and helping provide an unforgettable experience.
Ideally suited to indoor signage as well as command and control environments, the FE Series enable a modern, sleek designed large format monitor, offering 1.26, 1.58, 1.9 and 2.5mm pixel pitch, each calibrated to create smooth, consistent brightness and colour throughout the display area. Unique is that Delta Display Solutions now offers the LED cabinets in pre-determined sizes ranging from 110” to 220” in Full HD, and 220” up to 440” in UHD resolution. The fine-pitch pixels choices and size configurations perfectly accommodate a wide
range of viewing distances and applications. Each is in an exact 16.9 aspect ratio – so there is no need to reformat or resize images – which fits standard content supplied via a multitude of sources, as easy as if to connect to a monitor.
The seamless and high resolution display provides wide-viewing angles giving an immersive experience that maximizes audience engagement in short viewing distances. Delta’s FE Series offers optional ambient light adjustment, emitting a bright and vibrant image no matter what the ambient factors are, such as bright, dark and variable lighting conditions.
www.deltaww.com
Creative Cable Solutions for your businessHabia Cable is one of Europe’s leading wire
and cable manufacturers. They develop, manufacture and market custom design cables and harness systems for demanding applications in harsh environments. Their customers are found in a number of diverse industries covering industrial, defence, offshore, nuclear and telecom.
We aim to provide a high level of customer service and technical competence with competitive lead times and low minimum order quantities. The company has a global presence and worldwide sales of custom design and standard products in more than 50 countries.
Discover more at www.habia.com or call 0046 8630 7486.
Phoenix Mecano
The NEW Forth Bridge Crossing!Cable Services are the UK’s number one
specialist electrical distributor. We supply a wide range of cable and cable accessories to the domestic and international markets from our branch locations in Wrexham, Liverpool, Stone, Swindon, and Glasgow.
We have very close relationships with our key manufacturers, which enabled us to be part of the network of suppliers who contributed in the success of building the NEW Forth Bridge Crossing.
Smith Electrical: Part of the Cable Services Group, was ideally situated to support the build of the NEW Crossing, with product management and the supply of materials from our Glasgow branch.We delivered the following sourced from our key partners:
Roxtec supplied environmental seals to help maintain a controlled environment by stopping weather ingress. Prysmian Group were delighted to supply their range of low smoke zero halogen and fire retardant joints for such a prestigious project. The joints were chosen for the installation due to the conditions
that they were going to be subjected within the box sections of the bridge for several years.Aquilar, a leak detection provider, first quoted for the project back in 2010, with the client brief specifying that the Raychem TraceTek leak detection cable be laid along the entire length of the water supply pipe within the bridge deck cell.
With the support of Pentair Technical Solutions (UK) Ltd – Smith Electrical designed, installed and commissioned 3.5km of Raychem Pipe Frost Protection Trace Heating Cable with Raystat Control-10 energy efficient controllers, along the entire length of the water supply pipe within the bridge deck cell feeding 18 off Water Bib taps spaced out along the bridge deck.
T +44 (0)1978 340450www.cableservices.co.uk
Seaward: Placing safety at the heart of the electrical industryIn the electrical test equipment industry, safety
is paramount. Seaward, whose head office is in Peterlee, County Durham, is celebrating 35 years of keeping people safe. Proud to manufacture in Britain, the company has become a global market leader developing premium quality products including portable appliance testers (PATs), software and accessories for the electrical, bio-medical and solar industries.
Seaward has now called for new laws requiring landlords and local authorities to carry out inspection and testing of electrical equipment.
Andrew Upton (pictured), the company’s
Managing Director, said, “The Grenfell Tower tragedy is believed to have started via a faulty fridge-freezer. Attention has quite rightly been
turned to the cladding, but this potential root cause has not been considered as widely. We need to make sure landlords and local authorities carry out very basic electrical tests. We’ve heard a lot from businesses and politicians in the past about supposed ‘red tape’ and the detrimental effect it can have on growth. But used correctly, it can help to save lives.”
Seaward remains pre-eminent in placing safety at the heart of the electrical industry; its emphasis on PAT testing workshops is also supported by online webinars and constantly-updated FAQs.
www.seaward.co.uk
is sponsored by Henda: www.henda-mould.com – see them on page 25 7
Fasteners & Fixings News
Thermal Technology Company of the Month
Managing energy efficientlyIndustrial Process News is proud to present HRS Heat
Exchangers Ltd as its selected Thermal Technology Company of the Month.
Founded in the UK in 1981 by Steven Pither, the group specialises in thermal technology, offering innovative and effective heat transfer solutions worldwide, across a diverse range of industries. With over 35 years’ experience in the business, HRS Heat Exchangers Ltd are world-renowned for the design and manufacture of their extensive range of corrugated tube and scraped surface heat exchangers and systems, which all comply with the European Pressure Vessel Directive.
We asked Matt Hale, International Sales and Marketing Director at HRS Heat Exchangers Ltd, what differentiates the company from other thermal technology groups, to which he explained, “Our products and solutions, including the patented scraped surface heat exchanger, enable effective heat transfer that helps our customers to manage their energy efficiently. Using our corrugation technology in place of smooth tube heat exchangers increases both heat transfer and efficiency. In addition, fouling is minimised.”
Excellent customer service is at the forefront of HRS Heat Exchangers’ priorities, as the company work closely with their clients in order to tailor make systems based on their requirements, space and budget necessities. Operating in the food, environmental, industrial, pharmaceutical and chemical processing industries, HRS Heat Exchangers Ltd offer a wide range of energy efficient management solutions for heating, cooling, evaporation, crystallisation, sterilisation and pasteurisation applications.
Over the past year, HRS Heat Exchangers Ltd have doubled the number of employees in their project engineering team and this increase in expertise has led to a rise in sales of bespoke, turnkey systems. This past year also saw the launch of HRS’s new internal sizing programme, which is enabling their engineering and sales teams to continue to specify heat exchangers for any application, including their new R Series Scraped Surface Heat Exchanger. This latest sizing software has been brought in line with current IT specifications.
Going forward, product development continues to remain a key focus area for HRS Heat Exchangers. They have again added extra resources to their R&D department, with a focus on creating new products and continuing to make enhancements to their existing range. As one of the UK’s leading conversion companies, HRS Heat Exchangers Ltd can also be found at numerous trade shows throughout the year. This includes Anuga FoodTec, FoodPro Expo,
Weftec, Pack Expo and UK AD & Biogas, all of which HRS Heat Exchangers Ltd are planning to attend again in 2018.
From preliminary selection through to quotation, commissioning and after-purchase service, you are guaranteed of committed, proficient and personal support from HRS Heat Exchangers Ltd. If you would like to get in contact and find out how their many specialist thermal technology services can benefit you, then don’t hesitate to pick up the phone today. More information can also be found by visiting the website below:
T +44 (0)1923 232335www.hrs-heatexchangers.com
ISO specification fastener in Stainless Steel
Precision Technology Supplies Ltd, are now holding stock of a wide range of the
new ISO specification fasteners in Stainless Steel. The changes are causing some confusion with customer., However PTS have taken great care to ensure they make the changes as smooth as possible. PTS will also continue to hold stocks of the previous Din/ISO versions as customer requirements for these parts continue. If you have a requirement for ISO specification fasteners in Stainless Steel, or are unsure which version you require, give us a call we will be happy to assist.
T +44 (0)1342 [email protected]
8 is sponsored by DD Scientific – see them on page 23
Advanced Engineering Show Review Top 40
The UK’s largest meeting place for advanced engineering professionalsThe Advanced Engineering
2017 took place at the NEC in Birmingham on the 1-2 November, proved to be the most successful show to date! With the UK’s largest gathering of engineering and manufacturing professionals, the show saw over 700 exhibiting suppliers and partners and was packed with forums hosting popular industry experts from the likes of: ADS; Airbus; Alstom; Bentley; GKN; JLR; Magna and many more.
First launched back in 2009 with just 80 exhibitors and 1,200 attendees, Advanced Engineering has grown year on year to become the UK’s largest annual meeting of advanced engineering professionals and supply chain organisations.
Celebrating its 10th edition this year, Advanced Engineering continues to build even further upon its position as the UK’s largest annual gathering of OEMs and engineering supply chain professionals.
Since moving to the NEC, it has become one of the fastest-growing events and has launched several
co-locating show zones reflecting key, inter-related sectors driving the UK’s manufacturing capabilities: Aero Engineering; Automotive Engineering; Composites Engineering; Performance Metals Engineering; and Enabling Innovation.
Growth is set to continue for 2018 as the UK continues to meet national and international requirements in the high value manufacturing sector.
This is our first pick of the best exhibitors from last year’s show. The next show will take place on the 31 October to 1 November 2018 and is set to be even bigger.
Contactwww.advancedengineeringuk.com
Specialising in condition monitoringVibtek Ltd Reliability Engineering had an Exhibitor
stand at the Advanced Engineering Exhibition at the NEC in November 2017.
At Vibtek, we are condition monitoring company providing services and equipment sales to the UK market. We are the UK distributor for Acoem OneProd with unique wireless technology for condition monitoring. The Eagle and Falcon products we use and supply to our clients are a unique product on the market, so it is important for us at Vibtek to be able to demonstrate the Eagle and Falcon products to potential clients, too show the capabilities of the equipment in a competitive market.
Our Goal for the exhibition was to come in contact with new clients from large Engineering and manufacturing companies, in the automotive industry. At the show, we met with many of the large automotive companies and other engineering manufacturers, we discussed are products such as the Eagle and Falcon and the services we offer, our small 6 sq m stand was busy with visitors throughout the 2 days, where we were able to promote Vibtek and we generated lots of interesting leads, which with have turned into sales and service contracts since the exhibition.
The Exhibition was very organised and well presented for the visitors, with a wide range of exhibitors with
interesting and diverse speakers from a variety of backgrounds, we at Vibtek feel the exhibition was a success from a company point of view and for the organisers and we are planning to attend the exhibition in 2018 with a larger stand.
T +44 (0)7776 [email protected]
Bramble Energy: Low Carbon Economy through affordable powerful deliveryFounded in 2016 at University
College London (UCL) and Imperial College London, Bramble Energy Ltd., through revolutionary fuel cell design and manufacturing techniques have developed the unique, patent protected, printed circuit board (PCB) fuel cell – the PCBFC™.
The PCBFC™ utilises cost-effective production methods and materials from the PCB industry to reduce the cost and complexity of manufacturing of proton exchange membrane fuel cells (PEMFCs).
Bramble Energy’s ability to leverage the global high-volume PCB industry means that we are the first fuel cell company with the manufacturing capacity to supply gigawatts of fuel cell hardware, something the battery
industry has spent many years and £B’s to achieve.
The use of standardised PCB materials and manufacturing
techniques allows fast turnaround prototyping resulting in cost-effective design iteration and OEM integration solutions.
In conjunction with BOC Ltd, Bramble Energy will launch a portable power generator and is actively developing electric vehicle range extenders. These units will be available directly from BOC and www.brambleenergy.com
Bramble Energy’s target is to provide a series of emission free, quiet and cost competitive portable power solutions, along with enabling hydrogen deployment in the automotive industry.
To find out more, visit us at: www.brambleenergy.com or email us at: [email protected].
Microfiltration just got smarterSmart Separations has
developed a proprietary ceramic filter that can be tailored and functionalised to suit many different applications in the global microfiltration industry. Our patented platform technology allows the manufacture of self-assembled ’conical’ pores that cross through a ceramic wafer. This allows tight control of pore sizes in narrow increments, between 1 and 40microns, tailored to required specifications. With a high pore density and good mechanical strength, this disruptive filter provides a more controlled and versatile solution for several industries, including stem cell & blood research, air filtration, lowering of industrial emissions and food & drink processing.
As a case study, we looked at outdated and environmentally unfriendly processes that are used nowadays for the removal of pollutants in air and industrial exhausts. Our technology can heavily reduce
emissions and greatly improve the air we breathe, whilst reducing waste to land field. Our membrane technology can efficiently reduce air-borne particles (PM2.5/PM10), bad smells and pollutants in a wide range of industrial exhausts and within residential homes. This aligns with our core mission of ‘innovation to improve quality of life.’
We are currently looking for potential partners in our application sectors as well as interested parties with manufacturing expertise in ceramics processing.
ContactT +44 (0)7590 [email protected]
Ipeco Holdings: The world leader in aircraft crew seating
Founded in 1960, Ipeco Holdings is in its third generation of family ownership. During this time, the Company has
continued to develop valuable long-term relationships with customers and suppliers. Underlying this is a determination by Ipeco to invest, train, and coaches its employees to cultivate a high level of opportunity, integrity and performance throughout the business.
Ipeco has a growing reputation for its expertise and innovation in the design, development and production of high performance structures utilising both metallic and advanced composite materials. Primary markets compromise aerospace, defence and space; industrial, automotive, rail and medical.
Ipeco provides fully-integrated solutions: from concept development to optimised design for manufacture and assembly. As global demand for intricate, lightweight, load-bearing and high performance products increases, Ipeco continues to invest in its experienced design engineering team which can advise at every stage of production from prototype through to final assembly and manufacture.
T +44 (0)1702 [email protected]
is sponsored by Henda: www.henda-mould.com – see them on page 25 9
Roaches International is a UK based engineering company with over thirty years of experience of
designing and manufacturing autoclaves to meet the industries requirements.
The range of autoclaves is extensive, from 0.5m Diameter up to 6m Diameters and many are bespoke designs to suit a particular need. Where Roaches excel is the willingness to undertake almost any project and just because the solution may be bespoke, this doesn’t mean it carries a high price tag.
There has been a great response to the Mini-Autoclave which was launched at the show.
The expertise that Roaches, along with our control partners Adaptive Control Solutions Ltd, have accumulated over the years in various industry sectors makes us your ideal partner in Autoclave Technologies.
Standard features include: n Touch screen PC/PLC control system n Network connectivity
n Precise control of temperatures and pressures at all stages of the process
n Full monitoring and control of individual vacuum zones
n High volume air flow reducing temperature variations
n Modular cartridge heaters for easy servicing n Low maintenance shaft sealing system n Integrated Vacuum pump and pipework n Internal or external lagging n Temperature range up to 250°C n Pressures up to 10 Bar.
ContactT +44 (0)1924 [email protected]
Advanced Engineering Show Review Top 40
Curtiss-Wright Surface Technologies
Curtiss-Wright Surface Technologies (CWST) provides high quality surface treatments
which will improve the life and performance of critical components through its global network of over 70 operating divisions and specialist onsite teams. Our surface treatments have been successfully used by OEM’s in major industries such as aerospace, automotive, oil & gas and power generation for many years.
We are only too aware of the logistical challenges and costs faced by our customers and so we can offer a ‘One Stop Shop’ solution providing a wide range of surface treatments including Controlled Shot and Laser Shock Peening, bespoke and trade Coating Applications, Thermal Spray Coatings and Parylene Coatings for metal, alloy, plastic and electronic components as well as Analytical Services.
We offer our customers a single source solution and point of contact for all their surface treatments, supporting their requirements
through our global network of over 70 worldwide facilities and on-site field teams, improving and reducing turnaround times and costs.
We are specialists in protecting components from common failures and reducing maintenance costs for key industries such as aerospace, oil and gas, automotive, medical and general industrial markets.
ContactT +44 (0)1635 [email protected]
Heritage and innovation in Textiles
n Leading Manufacturer of liquid and rigid polyurethane products
n Supplier of Airex PVC & PET foams and Baltek Balsa wood core
n 3D design and machining
Established for over 30 years, Trident Foams Ltd is a family owned business based in the UK. We pride
ourselves on our service, product quality, product range and customer care.
Trident offers the widest range of PU foams and the widest range of core materials available in the UK.
Trident Foams is proud to be the UK distributor of the AIREX® and BALTEK® range of products.
Because we manufacture from raw materials, we can offer a wide range of products, systems and services to various diverse industries.
We are a dynamic team that enjoys a challenge and helping progress projects from concept to completion.
Through offering the combination of high quality material with additional services such as CAD, prototyping, complex 3D cutting and CAM we can continuously evolve to meet our customers’ needs and add extra value wherever possible.
With the seemingly endless variety of materials on the market today it can be frustrating trying to find the right foam core for a particular application. We can assist with your project from start to finish or simply supply your material requirement.
T +44 (0)1663 [email protected]
Von Roll: The global market leaderVon Roll is a global market
leader for products and systems for the electrical power generation, power transmission sector and the only company to offer the complete range of insulation products, composites, wires, resins, consulting, tests and services for the electro-technical industry. Focusing on composites Von Roll provides a comprehensive spectrum of sheet material, semi-finished and machined composite laminated products, combining mica, paper, glass, synthetic fibres and natural reinforcement materials with polyester, epoxy and high temperature-resistant resin systems: many combinations are possible.
The wide variety of attributes, combined with the experience and technology of our material
manufacturing plants and machining centres, allows us to offer you the perfect solution.
Additionally Von Roll UK have been supplying composite CNC machined parts from their Bradford site for over 30 years, from raw sheet material to complete assemblies we can supply ready-made parts to be incorporated into many types of applications
Contactwww.vonroll.com/en
Precision Manufacturing CentreIndustrial Process News is proud to feature
the University of Nottingham’s Precision Manufacturing Centre, as one of Advanced Engineering’s elected top 40 OEMs and engineering supply chain professionals. The group led a fantastic exhibition, where they demonstrated to visitors how they produce ultra-precision manufacturing equipment and unrivalled engineering expertise for a diverse range of different industries.
The Precision Manufacturing Centre (PMC) was established in 2003 and has since become renowned for their world-class expertise and cutting-edge technologies to help companies create, develop and produce high-value, high-quality and pioneering, engineering products. Having worked with a diverse range of clients within the aerospace, defence, automotive, energy and medical industries, PMC is reputable for their state of the art high manufacturing equipment and engineering proficiency.
PMC offers a range of techniques, which allow them to manufacture challenging components in the appropriate material to micron (0.001mm) level precision. Their skilled technicians have a wealth of experience of taking
customer specifications and delivering high quality components.
Funded support is available for small and medium businesses located in Derbyshire and Nottinghamshire. If you would like to find out more about their specialist services, then don’t hesitate to contact them today:
T +44 (0)115 748 6717www.nottingham.ac.uk/research/groups/precision-manufacturing-centre/index.aspxhttps://www.eventbrite.co.uk/o/the-precision-manufacturing-centre-at-the-institute-for-advanced-manufacturing-16476118109
10 is sponsored by DD Scientific – see them on page 23
The services Intertek provides meet the needs of all kinds of organisations working in the
widest range of fields, markets and geographies. Whatever safety or quality issues you face, we have the flexibility and the experience to deliver the right solutions for your business.
n Assurance services to help you meet expectations n Testing services to help you protect your
reputation n Inspection services to help you manage risk n Certification services to help you reach new
markets
Management Systems Auditing & CertificationWith a high level of technical expertise and a customer-focused approach, we provide insights that add strategic value to your business. As a
UKAS accredited third-party registrar, we provide independent verification that your management system is effective in achieving your business objectives, while also certifying that it meets internationally-recognised standards such as:
n ISO 9001 n ISO 14001 n ISO 27001 n OHSAS 18001
Aerospace: AS9100 Series Auditing and CertificationIn the highly-regulated aviation, space, and defence industries, compliance with quality management system (QMS) standards is a mandatory step that must be completed in order to be considered a qualified supplier. Intertek’s certification of your
QMS provides you with the credentials needed to pursue new business opportunities, both domestically and internationally, including:
n AS9100/EN9100 n AS9003 n AS9110 n AS9120
T +44 (0)1908 [email protected]
Advanced Engineering Show Review Top 40
Ceramicx: IR heat for industryBy Frank Wilson, Ceramicx Managing Director
This coming year will be a breakout year for Infrared
Heating innovation at Ceramicx – no question. Not only are we seeking to improve upon our 15% average annual growth figure of the past five years but we shall be doing do from within a completely transformed infrastructure.
Any visitor to the new Ceramicx factory will find great difficulty in discerning the past footprint
of our old space, which has been superseded, reconfigured, elevated (two storey in many sections) and effectively doubled in size.
Part of the Ceramicx task in the coming 18 months will be to make this new habitat fit for purpose in terms of kitting and fitting out our new spaces and production halls; creating a place for everything and having everything in its place.
It’s not just a question of floors, ceilings, and hardware. So much of our infrastructure today is electronic and organizational. We now have SAP systems on board and activated. SAP is an extremely powerful tool which – the more we deploy it – will yield further and further benefits.
Our Ceramicx enterprise is now up to 65 strong. As never before, we possess technical strength in depth in order to challenge both ourselves and the variety, complexity and volume of the IR heating business that lies ahead.
ContactT 00353 [email protected] www.ceramicx.co.uk
Engaging. Informing. Entertaining.Definition Media Ltd is
a vastly experienced professional video production company which has been making corporate videos for manufacturing and engineering companies throughout Europe and the UK since 2007.
We work with businesses across a wealth of industries, including aerospace, automotive, rail, and composite materials. That’s why choosing to exhibit again at Advanced Engineering made perfect sense.
Our visitors are mainly interested in:Company Overview Videos: Introduce the services your offer or the products you make. Use the video on your website, at trade shows and exhibitions, in presentations, or on social media.Product Demo Videos: Showcase your product
and highlight the key features and benefits to prospective and existing customers. Case Study Videos: You start with the problem, and then offer proven results and testimonials that demonstrate how you can deliver the optimal solution. Animated Videos: If you have a complex service or product that you want to explain in simple, easy-to-understand terms, animated videos can deliver your message quickly and efficiently.
T +44 (0)1789 [email protected]://definitionmedia.co.uk/video-production
WES: Better service, better quality, better pricesEstablished in 1991, WES is one
of the UKs leading suppliers of electrical insulation materials and at Advanced Engineering 2017 we launched our range of industrial laminates and composite materials.
WES represented at the show:
n Isovolta S.A.
A Global based manufacturer of insulation materials for HV and LV applications. With market leading R&D, Isovolta offer a fantastic range of cutting edge materials.
We exhibited sheet/rod/tube and fabricated parts in a wide range of materials including Epoxy glass approved to ABS5722/AIMS Airbus standard, G11/G10 Epoxy/FR4/silicone glass and phenolic papers and fabrics.
n Haysite Reinforced Plastics
A USA based manufacturer with global sales of Fibre Reinforced Plastics including GPO1, GPO3 polyester glass extruded and pressed sheets for electrical and platen insulation as well as
fume hood and water treatment materials. They also launched the revolutionary Dura-Core range of foam or balsa cored composites materials for rail flooring systems.
The show in 2017 was a great success and WES has already booked for 2018. We would like to thank everyone who visited our stand and look forward to meeting with you again later this year.
Contact Nigel Brindley, Sales Manager,T +44 (0)1952 [email protected]
Overcoming the skills gap: Industry 4.0According to EEF,
186,000 key engineering roles are needed each year to fulfil the demand from UK manufacturers, yet there were only 30,775 acceptances from universities onto engineering degrees in 2016. With no immediate solution to plugging this shortfall, manufacturers will need to evaluate options to upskill or redeploy their existing workforce. Adopting a digital workplace and considering how to streamline processes may contribute to tackling the skills gap and allow for focus to remain on core activities – developing innovative products and manufacturing processes. Enabling the workforce brings numerous benefits including the potential to boost productivity and improve worker satisfaction. Previous industrial revolutions have driven huge fiscal growth, enabled by productivity gains, and Industry 4.0 is no different.
In 2017, Canon was ranked as the 4th most reputable company in the world and the 3rd most
innovative, with over 3,000 patents registered in the US. Using our heritage, experience and innovation in implementing digital workplaces, we drive change and deliver tangible results, helping you achieve your goals.
One company that did face up to the challenge is British Steel. An ageing legacy IT system spread over 20 sites was replaced with an integrated document process and print infrastructure, bringing great productivity, efficiency and predictability to its business. Their new solution will transform the way staff work across the business.
T +44 (0)844 892 0810 [email protected]/manufacturing
New opportunities in advanced engineeringMechanical engineering has a long tradition
in the Czech Republic and is the heart of Czech industry. Thanks to its excellent location in Central Europe and more than a century of experience in the production of automobiles, turbines, machinery and other products, the Czech Republic is an important sales market and extremely attractive country for investors in the engineering segment. The long-term know-how and high level of technical education among the country´s population has attracted renowned international companies involved in manufacturing and, increasingly, activities with higher added value, especially research, development and innovation. Among the top investors in the segment are Siemens, Bosch, ABB,
Edwards, Mazak, Doosan and Assa Abloy.
This traditional sector is gradually being disrupted
by the Fourth Industrial Revolution, which envisions preparing industry for the digital economy. The Czech Republic is one of the most industrialised countries in the world and the rising trend of digitalisation will have an impact on the country’s industry and society. CzechInvest, the Investment and Business Development Agency of the Czech Government, is striving to find new domestic and foreign investors in advanced fields of industry in order to ensure that this impact is positive.
Contact Lucie Polaskova, Director of UK & Ireland operations T +44 (0)20 8748 [email protected]
Intertek is your trusted partner for helping protect your business and brand
is sponsored by Henda: www.henda-mould.com – see them on page 25 11
With over 200,000 customers in 100 countries around the world, KEYENCE is a key innovator
and global leader in the development of industrial automation and inspection technology.
Innovation is fundamental to the KEYENCE philosophy, with new technology accounting for 30% of our business. Our contributions to technical innovation in automation have been honoured with recognition on a number of prestigious lists, including ‘World’s Most Innovative Companies’ (Forbes), ‘1,000 Best Valued Companies’ (Business Week) and ‘Top 10 Excellent Companies in Japan’ (Nikkei).
Our comprehensive range of sensors, code readers, machine vision systems, static eliminators, laser markers, precision measurement systems and
microscopes provides UK manufacturers with a single supplier for all their automation and inspection needs.
Advanced Engineering 2017 was the perfect opportunity for us to demonstrate our latest inspection and measurement technology for the UK market. Newly released for 2017, the IM-7000 Series Instant Measurement System enables the automatic measurement and data management of up to 99 dimensions on precision parts in seconds. Also new and on show was the all-in-one VHX-6000 Digital Microscope, with improved lighting and enhanced measurement features for advanced material inspection and analysis.
T +44 (0)1908 [email protected]/adveng17
Advanced Engineering Show Review Top 40
European leader in virtual reality and display solutionsAntycip Simulation has been named one
of the top 40 exhibitors that attended the Advanced Engineering show – the UK's largest meeting place for engineering professionals. The show, which took place at the NEC, Birmingham, was a huge success for the company who showcased high fidelity virtual reality hardware and software solutions
A leading expert in the design and installation of such solutions, its work supports clients in making the most of their training, research, visualisation, and modelling, helping them to save time, money and other resources, by being better at what they do.
Visitors to the stand were given the opportunity to see TechViz XL – the essential software tool for plug & play visualisation of 3D models in virtual reality. The intelligent software is the ideal solution for displaying 3D models on any VR display solution e.g. VR CAVE, HMD, without any limitation
for resolution, size, shape or performance.
Also on show was a haptic feedback device by Haption, and a high end digital rendering software by Lumiscaphe, which provides photo realistic images of designs that can easily be deployed in virtual and augmented reality. All this was supported by a Barco projector and tracked by Vicon equipment.
For more information, contact Antycip Simulation on:T +44 (0)1869 [email protected]
Electro-Optical instrumentation excellence
For over 50 years, Polytec has been bringing light into the darkness. With over 400 employees worldwide
and headquarters based in Waldbronn Germany, Polytec develop, produce and distribute optical measurement technology solutions for research and industry.
As our customers push the boundaries in technological advancements to meet demanding requirements, Polytec has stayed ahead of the curve with continuous developments in vibrometry, velocimetry and surface metrology. Measurements are made using light and so with zero mass loading, the negative effects of traditional contact methods of measuring vibration, length and speed, topography and are no longer a challenge with our innovative measurement solutions.
Scanning Laser Doppler Vibrometers allow for full field vibration analysis in both out-of-plane (1D) and tri-axis (3D) configurations, allowing you to integrate real world vibration data with finite element analysis packages, bridging the gap between simulated modelling and functional testing.
For further information on all of our products, contact us at: [email protected] or visit our website: www.polytec.com/uk
Sensors and Machine Vision Systems for Factory Automation
Applying colourful thinking to help you realise complex composite structuresBuilt on a long history of achievements in the design
and manufacture of composite components, Rockwood Composites provides cost-effective solutions to technically demanding applications across a wide range of sectors, including aerospace, defence, nuclear, cryogenic, medical and automotive.
Our main ‘out-of-autoclave’ processes of bladder and compression moulding offer a wide range of component design options not available through other processing techniques. We use hard tooling, CNC machined from CAD/CAM, within heated platen presses or dedicated stand-alone tools.
Rockwood is a leader in its field through the key philosophy of ‘Design for Manufacture.’ This enables us to support customers through multi-feature integration, minimising tooling cost, maximising quality, and reducing component cost and lead time.
We offer: n Cost-effective manufacturing processes and
expertise, not frequently found in the UK composites industry
n Short lead times from concept to hardware, through in-house design, tool development and manufacture, all supported by our ISO9001:2015 manufacturing systems
n Support to customers in the selection of materials, tooling options and production techniques.
T +44 (0)1626 [email protected]
LIG Nanowise: The microsphere peopleLIG Nanowise, a Manchester
based nanotechnology company, has launched a super-resolution optical microscope that can surpass the optical diffraction limit using their patented super-resolution microsphere amplifying lens (SMAL). SMAL uses the unique optical properties of a microsphere to amplify the signal of a white light microscope, increasing both its resolving power and magnification by 4-6 times. This allows their microscope, the NANOPSIS M, to resolve lateral features of 50 nm in full colour. Combined with their custom image correction algorithms, software scanning and stitching, their microscopes introduce a new, complementary,
imaging technique which can be used alongside SEMs, TEMS, and AFMs, and can expand the desktop imaging capability of laboratories and facilities. NANOPSIS' mission is to make rapid, optical, super-resolution imaging accessible to small and large companies alike, minimising instrument procurement and operational costs. Easy to use, and requiring no expensive environmental conditions, the NANOPSIS M pushes the bounds of white light microscopy, making rapid optical inspection of the nanoscopic world possible for the first time.
www.nanopsis.com www.lig-nanowise.com
12 is sponsored by DD Scientific – see them on page 23
Industrial Process Technologies News
Successful first year for Bilfinger Tebodin United KingdomThe UK office of global consulting and engineering firm,
Tebodin, part of Bilfinger, has celebrated their first year of operations with new projects within the industrial and food sectors which will pave the way for further expansion in 2018.
Ian Dunkley, Managing Director of Bilfinger Tebodin United Kingdom, who was appointed in December 2016 commented, “It’s been a fantastic year for us with a ten-fold increase in staff numbers, a move to a new office in Warrington and an increasing order book that bodes well for next year when we plan to open a North East England office on Teesside.”
“Tebodin has built a good reputation for their expertise across many process sectors, with a strong client orientation. We listen to understand local needs and requirements and then pro-actively suggest solutions which we design and deliver. We’re a new name in the UK, but not a new business. So we’ve not only been able to offer a local UK presence to the global frameworks and partnerships our parent company has established, but also attract new clients from various sectors who wish to access the global experience we can offer.”
With 40 engineers of diverse disciplines now based at the Warrington office and on site at client premises, Bilfinger
Tebodin United Kingdom is currently working for a wide variety of global and national companies. The projects within the food & beverage, chemical, pharmaceutical and industrial sectors consist of design and delivery, at stages from initial FEED studies to commissioning new plants.
www.tebodin.bilfinger.com
The Bilfinger Tebodin team celebrate a successful first year at their Warrington offices
Amazon introduce Junior Filters for space restricted applicationsAmazon Filters has introduced 2.5-inch and
5-inch SupaPore Junior cartridge filters for processes where a compact filter system would be advantageous.
These new cartridge filters are ideal for low flow (up to 2m3/Hr of fluids and 100Nm3/Hr of gas) processes including a wide range of pharmaceutical, beverage, coatings and industrial gas applications where available space is at a premium.
SupaPore Junior cartridge filters come in a range of different pleated depth media including pre-filters and sterilising grade membranes, they are also available with a range of different end fittings to enable use with your existing equipment.
The SupaPore Junior cartridge filter range is fully compatible with Amazon Filters Industrial Housings (51A Series) and Sanitary Housing Options (70 Series). All housings are PED compliant and can be used in temperatures from -10 up to 150°C. Amazon Filters housings are CE marked and available in both 316L Stainless Steel and Alloy 22.
For further information on SupaPore Junior cartridge filters please visit: https://www.amazonfilters.com/products/filter-cartridges-and-capsules/pleated-filters or contact Amazon Filters on: +44 (0)1276 670600 or [email protected].
Look, no hands! Blue Diamond addresses handed productsWith many years’ experience in the production of
customised mechanical components, the engineers at Hampshire Company Blue Diamond have identified the propensity of customers to spend thousands of pounds, unnecessarily, on the manufacture of handed products i.e. right and left hand versions of the same part.
Careful consideration of the ‘design for manufacture’ aspects of these products provides the opportunity to reduce cost dramatically – customers should not be obliged to order equal quantities of left hand and right hand products when they are not needed, just because it’s not economical to set-up for smaller productions runs.
It may be possible for parts to be machined in such a way that left hand and right hand features are only added at the end of the manufacturing process, allowing higher numbers of the base part, containing common features, to be produced more economically.
Blue Diamond endeavours to re-engineer handed parts in such a way that left hand and right hand attributes are assigned at the end of the manufacturing process – for example, the handed sub-components can be slotted into, screwed into or welded to the main assembly.
The streamlining of handed parts has become something of a speciality for Blue Diamond who examine all applications to see if by adapting, or adding mating components, parts can be rotated or adjusted to fit in such a way that the need for handed components is completed eliminated.
ContactT +44 (0)2380 [email protected]
Celebrating 30 years of serviceNero are proud that they are in
their 30th year.
When the company was formed the ethos of the Directors has remained unchanged and that is to offer quality service and quality products at an affordable price. This has been the cornerstone of the company and has enabled all our customers to rely on one of the leading Stainless Steel Stockholders in the UK.
NERO was started as a multi metal stockholder and quickly diversified into supplying Stainless Steel to a variety of industries to which the name NERO is renowned and respected.
To give our customers a one stop
shop NERO launched the new ecommerce website www.nero.co.uk which enables our customers
to check price, availability and order.
New premises were acquired in 2015 to maintain the increase in stock and colleagues. This has also enabled the stock quantities to increase to maintain an off the shelf delivery.
The continuation of investment in stock means that NERO now stocks over 15 product ranges which are individually enhanced to ensure our customers’ requirements are met. The product ranges include Screwed fittings both low and high pressure, Valves, Compression fittings, Flanges, Pipe and Tubes.
T +44 (0)121 665 [email protected]
PROFIBUS, PROFINET and IO-Link seminar comes to GlasgowFree Seminar – AFRC, Catapult Centre,
Inchinnan, June 20th, 2018This highly topical seminar addresses the key practical issues arising from the use of digital communications technologies in automated manufacturing and process industry applications, with particular attention to Industry 4.0 and the Industrial Internet of Things (IIoT).
Covering key application areas such as mechanical handling and logistics, robotics, automotive engineering, electrical and electronics assembly, control systems and energy management, pulp & paper, chemical, utilities, pharmaceutical, packaging and printing, it focuses on the practical aspects of using
PROFIBUS, PROFINET and IO-Link, from system design and safety considerations through to fault-finding and maintenance.
Who should attend?Supported by an exhibition with demonstrations of actual tools used in configuration and
maintenance, the seminar will be of great value to Designers, Production/System Engineers, Instrument Technicians/Engineers, and C&I Engineers involved in the design, operation and maintenance of modern automated factories and process plant.
With nearly 80 million nodes installed worldwide, PROFIBUS, PROFINET and IO-Link are truly market leaders, providing state of the art digital communications addressing all the needs of manufacturing and process industries, significantly lowering capital expenditure on installation, commissioning and maintenance.
www.profibusgroup.com
FD Lock distributorshipWe are very pleased to announce that
NERO have been appointed the official UK distributor for FD-Lok.
FD-Lok is a leading manufacturer of twin ferrule compression, pipe fittings, high pressure ball valves, instrumentation fittings and various high and low pressure instrumentation valves.
Their products are widely used in many fluid system for industries which include oil and gas, chemical, petrochemical, power, shipbuilding, machinery and analytical instrumentation.
NERO are committed to quality, service and price and felt that by working with FD-Lok as
a distributor within the UK would benefit both NERO and our customers. The appointment as the official distributors enables NERO to better serve their customers with the range of products available and also the confidence in knowing NERO has the support and backing of FD-Lok.
Currently we are stocking the FD-Lok Twin Ferrule Compression fittings, ball valves, needle valves and check valves and will look
at enhancing our range further with other products from FD-Lok.
T +44 (0)121 665 [email protected]
is sponsored by Henda: www.henda-mould.com – see them on page 25 13
A new range of measuring equipment by Innovative
Automation Products is now available in the UK and Ireland from Midlands-based Master Abrasives. The Innovative product range of equipment for the grinding process includes optical, air, co-ordinate and other areas of metrology. A selection of tools will be available for demonstration at the Master grinding and finishing showroom in 2018.
Innovative Automation Products has been designing and manufacturing reliable measuring equipment since its establishment in 1997. The company uses advanced Application Specific Integrated Circuits (ASIC), surface
mount and hybrid technologies to increase product performance whilst reducing component size and count to keep costs low. State of the art manufacturing and calibration facilities complete their advanced set up in India.
Innovative Automation Products offers a 1D and 2D height gauge which are manual or motorised with a measuring length of 325, 625, 1,025 or 1,150mm. A 3D coordinate measuring machine is also available as manual, motorised or CNC type.
T +44 (0)1327 [email protected]
Industrial Process Technologies News
Oil, Gas & Offshore News
Finance funding helps Lasermaster press ahead with business growthCornish precision laser profiling and multi-axis
press brake bending company, Lasermaster, has increased demand and created jobs after securing an Access2Finance grant through Oxford Innovation, specialists in improving the competitiveness of SMEs.
The Redruth company saw high returning custom and new clients but, as exciting as it was, a problem was generated by the increasing customer demand.
Recognising the need for additional machinery, owner John Gotts contacted Oxford Innovation (OI) regarding Access2Finance, a scheme designed to educate businesses about finance and grant funding to accelerate growth.
He explains, “Back then, our only press was working non-stop and we couldn’t complete orders at the required rate. Additional equipment involved huge investment and taking such levels of finance out of the business was difficult. Thanks to OI, we secured a grant for £56,869 to purchase a much-needed press and scanner, another vital piece of equipment. We now create ready copies of items with pinpoint accuracy, quality control every piece we produce and create templates for the full piece far more quickly than a team of Drawers ever could.”
OI Programme Manager, Heather Coupland, added, “Access2Finance delivers opportunities for companies and we share specialist knowledge and expertise in relation to eligibility and what is available to assist businesses in
the application process. John advised us that he required more machinery to expand but costs were prohibitive. We reviewed the grants available, advised on suitable funds and provided the support to apply and as well as increased productivity, this has resulted in new jobs for Lasermaster with more expected in the future.
“Businesses in this position should contact us. Each grant fund has various rules, targets and constraints but we manage these daily and can simplify the process for clients.”
ERDF-funded Access2Finance is delivered by Oxford Innovation. See www.oxfordinnovationservices.co.uk or www.a2fcornwall.co.uk
L-R: Heather Coupland and Jackie George of Oxford Innovation who helped local businessman, John Gotts, of Lasermaster secure a grant of £56,869 via the Access2Finance programme
Red Ledge launches ‘Redrail’ Sorter n Simple but innovative Excel
spreadsheet-driven box sorter is the first of its kind and one third the price of an average sorter
n Co-developed with materials handling specialist Stockrail International
n Sorts up to 1,000 boxes an hour; cuts sortation time by up to 80% with near-100% accuracy
n Available in one through 12-gate sortation versions
n First public showing at IntraLogisteX 2018
n “This system is an industry game changer.” says Red Ledge technical director Alan Wilcockson
Advanced manufacturing and logistics control specialist Red
Ledge and materials handling
specialist Stockrail International are co-launching ‘Red Ledge RedRail’, a simple but innovative Excel spreadsheet-driven box sorter that is the first of its kind and one third the price of an average sortation system say Red Ledge.
Red Ledge RedRail is available in one- through 12-gate versions and sorts most items that can be scanned including trays and tote
boxes, from 200mm up to 780mm, at a rate of 500 to 1,000 boxes an hour depending on size. The system is driven by a standard Excel spreadsheet that issues sortation instructions, controls the sorting process and reports results once sortation is complete. Logistics processes controlled by the system include goods in and verification, cross-docking and goods out, where boxes are sorted by (say) courier or route.
The first public showing of Red Ledge RedRail will be at the IntraLogisteX 2018 Exhibition, 27-28 February, Ricoh Arena Coventry.
ContactT +44 (0)1484 686769www.redledge.co.uk
New measuring equipment from Master Abrasives
High hopes on the ropes for local young peopleA high-flying future awaits a group of young
people from the Swansea and Bridgend areas who have taken a massive step on the road to a career which could see them working all over the world in rope access.
Thanks to a unique collaboration between Pyle-based rope access technology firm Mistras Group Ltd and The Prince’s Trust Cymru, the group have not only gained the qualifications they need to pursue a career
working at height as abseilers, but have helped preserve a South Wales landmark for future generations.
Going to work in an abseil harness hundreds of feet above the ground may not be for more earth-bound souls but the training and gaining their IRATA (Industrial Rope Access Trade Association) qualification has opened up a raft of opportunities for the team of Princes Trust participants.
The training and qualifying period finished on Friday 20th October last year and involved participants taking their new-found skills to the sky on Swansea’s historic city centre castle, where they carried out essential maintenance work.
A special celebration of the young people’s achievements and the partnership is taking place on Monday 23rd October at the Pyle headquarters of Mistras Group Ltd.
The Prince’s Trust Cymru, helps young people aged 11-30 to transform their lives. The Trust give vulnerable young people the practical and financial support needed to stabilise their lives, helping develop self-esteem and skills for work.
ContactT +44 (0)1954 [email protected]
Continuous Monitoring of Offshore Flexible Riser Carcass Failure
The increased use of dynamic riser systems on offshore installations worldwide brings with it complex integrity
issues for the operators. In particular, the multi-layer PVDF type flexible risers are prone to a number of failure mechanisms, namely: (i) pressure sheath pull-out from the end termination; (ii) carcass fatigue; (iii) carcass collapse; (iv) carcass pull-out; and (v) carcass unwinding. The latter, also referred to as carcass tearing or un-spiraling, is thought to be the newest form of failure of this type of flexible pipe.
This paper reports on the work carried out by MISTRAS and an International Oil Company on the development of an online Acoustic Emission continuous monitoring system to monitor for riser carcass pull-out and/or unwinding. The two year research project resulted in the deployment of an intrinsically safe system installed on two North Sea platforms. Results from the research trial and continuous monitoring will be presented and discussed in this paper.
T +44 (0)1954 [email protected]
14 is sponsored by DD Scientific – see them on page 23
Award winning brand, Goodlight, have announced that Middlesex Aerospace,
a leader and strategic manufacturer of aerospace engineering components has made between 50-80% energy savings following the replacement of their old fluorescent lighting with energy efficient, low maintenance LED tube lighting from the Goodlight range. Payback on the installation is on target and expected to be achieved within 18 months. The company adopted Goodlight LED lighting to meet their commitment towards ISO14001.
Installation of the LED lights was carried out over the weekends to limit the impact on production times and reduce disruption for staff. Middlesex Aerospace specified Goodlight GX1 Plus (150W) LED High Bays, G5 LED Battens, T8 LED Tubes and LED Ceiling Panels for their main production factory and inspection area at the 50,000 sq ft manufacturing site in Hampshire, replacing energy hungry fluorescent lighting.
T +44 (0)1276 691230www.goodlight.co.uk
Water, Energy & Environment News
The best in valve and related systems solutionsAdvanced Valve
Solutions Ltd (AVS) was established in 1998 by Karl van Wijk. Based in Holland and the UK, the company specialise in consultation engineering for critical steam and water cycle systems for the Power Generation Industry. The company offer their services in valve supplies and equipment. Alongside their sister companies, Advanced Valve Solutions (UK) Ltd and Advanced Valve Solutions USA Inc., they promise to provide customers and clients with
expert advice from experienced engineers.
The company’s main focus is the Power Generation Industry with additional expertise in the Oil & Gas and Petrochemical industries where subsea valves or equipment for FCC units are supplied, respectively. Whether it is for high pressure or high temperatures systems, AVS can be there to provide the perfect solution for any query, every time. With established presences in the Netherlands, Great Britain and the United States, AVS can consult with end users in the design of specialised valves for bespoke applications around the world.
What separates AVS from other valve suppliers and consultants is that they are committed to
going the extra mile no matter how small the problem. If a client has a problem with a valve, AVS will visit their site and thoroughly inspect the main problem element as well as the entire system of piping, the infrastructure, the process applications and more. From this, the client can get an updated and professional insight into their systems, with AVS noting potential future issues which may crop up, allowing the client to act in time to prevent it. On top of advising the client as to the best valves and products for their specific system and purpose, AVS can also recommend the best
modifications to their system to ensure longevity and not just a short-term fix.
AVS take pride in only working with the very best and proven manufacturers, ensuring that they can offer their clients reliable, high quality and long lasting products. They work in close conjunction with HORA and PERSTA. HORA specialise in control valves which are renowned across the industry and can be found in water and steam systems across the world. UK clients can benefit by seeking out AVS to gain access to HORA’s steam conditioning valves, water injection valves, turbine bypass valves (IP and HP),
steam cooled desuperheaters (a totally unique product) and a whole host more, in a timely and speedy manner.
AVS also provide a range of of PERSTA equipment, which broaches all manner of high quality forged steel isolating valves. AVS are the chosen contact for PERSTA in the UK, supplying gate and globe valves, stop check valves and more. The Gate & Globe Valve is among their most highly sought after items. The specially designed valve has numerous
features, including: ‘taper parallel slide’ construction, rail guided discs, a non-turning rising stem, hard faced seats making them resistant to wear and tear, and a one-piece main valve body that incorporates guide rails for the shut off procedure.
As Engineers, AVS also represents Zwick butterfly valves, Remosa for FCC applications and Cortec for Subsea PLR skids and tie-ins.
The company has exciting plans for the future, launching their own training courses in 2018 that will offer comprehensive workshops. Their workshops are already highly popular, with one workshop having 21 attendees, and another attracting members of Intergen and E.On. For further information or general enquiries, please visit the Advanced Valve Solutions website. Alternatively, you can contact the company via telephone or email
ContacttT +44 (0)1270 586944info@advancedvalvesolutions.co.ukwww.advancedvalvesolutions.nl/en
Veolia awarded a contract at Welsh Water’s Five Fords WwTWVeolia Water Technologies (Veolia) has been
awarded a contract to supply a flagship Liquor Treatment Plant (LTP) at Dŵr Cymru Welsh Water’s Five Fords Wastewater Treatment Works (WwTW), near Wrexham, North Wales. Welsh Water, along with their partner Mott MacDonald Bentley (MMB), are developing a flagship sludge treatment centre at Five Fords WwTW. Welsh Water, the only not-for-profit water company in England and Wales is investing £35m to transform Five Fords into an
innovative energy park – the first of its kind in the industry to incorporate solar, advanced anaerobic digestion and hydro generation schemes at one site.
As a result of the substantial increase in the sludge throughput and implementation of a THP plant a new LTP is required to treat the centrate prior to return to the inlet of the WwTW. Veolia’s solution for Five Fords WwTW is a HYBASTM (IFAS) ANITATM Mox plant. The ANITATM Mox process enables both
aerobic nitritation and anoxic ammonia oxidation to take place on a one-stage biofilm process. HYBASTM (IFAS) technology using suspended carriers has been a proven application of the MBBR process for more than 20 years. Applying the same concept to ANITA™ Mox has shown significant benefits.
Contactwww.veolia.com
Veolia continues partnership with Severn Trent WaterVeolia Water Technologies (Veolia) has secured
a contract to upgrade the treatment process at Trescott Wastewater Treatment Works (WwTW) to meet a tighter ammonia discharge consent of 1 mg/l. As with the recently announced Little Aston WwTW upgrade, this project will use Veolia's Moving Bed Biofilm Reactor (MBBR) technology to provide a cost-effective solution which will meet current and future needs.
Severn Trent Water and its Tier 1 delivery partner, Mott Macdonald Bentley (MMB), were considering a number of options, including replacing the existing trickling filters with an activated sludge plant, but these presented significant budget challenges. A feasibility study conducted by
Severn Trent Water and MMB established that the existing trickling filters were in good condition with a suitable asset life. Veolia therefore worked closely with the project team to develop an MBBR upgrade solution which would enable the existing assets to be retained, providing significant CAPEX and OPEX benefits.
A visit to another sewerage treatment works, Cudworth WwTW, allowed the process
engineering and operations teams to see the MBBR technology in action, providing a reassurance of both its ease of operation and process performance. Trescott WwTW will be the fifth Severn Trent Water site to use Veolia's MBBR technology, demonstrating Veolia’s expertise and credibility in the field, as it continues to pioneer and promote this wastewater treatment solution.
For more information on the Veolia’s MBBR capabilities, please visit: www.veoliawatertechnologies.co.uk/products/anoxkaldnes-mbbr
Contactwww.veolia.com
Middlesex Aerospace engineers substantial energy savings with Goodlight LED lighting
is sponsored by Henda: www.henda-mould.com – see them on page 25 15
Worried about your factory or warehouse overheating? Is summer approaching and you have no effective
cooling for your building?
Let EcoCooling sort out all your cooling needs in 2018!
With over 15 years of experience and over 4,500 installations worldwide, EcoCooling has adapted and revolutionised evaporative cooling products and controls to ensure systems are suitable for most UK industrial installations.
EcoCooling systems use cost-effective evaporative cooling techniques which are a simple, safe and natural alternative to refrigeration. Utilising these systems can result in up to 90% reduction in operational cooling costs.
EcoCooling’s revolutionary techniques have allowed significant advances in the simple evaporative cooling technique. With specialised equipment, our products can effectively and efficiently either spot cool machinery or blanket cool whole warehouses, or both!
Ventilation coupled with evaporative cooling and modern controls can provide industrial and commercial premises with a sophisticated air handling system that can compare with any air cooling refrigeration system at a fraction of the energy cost and provide a high level of control of the environment.
Compared to a traditional refrigeration system the estimated energy savings are expected to be around 90%. A single EcoCooler, rated at 35kW, can show carbon savings of up to 10,000kg per year and cost less than 15p per hour to run!
(Total approximate cost per 168-hour continuous working week – £22.18)
The largest external EcoCooler provides 18 000m3 of air flow per hour. In addition, EcoCoolers consistently keep
temperatures at 24C and lower, year-round (including the hottest days of the year).
EcoCooling systems are used to cool any type of factory or industrial warehouse, as seen in a recent case study for Cummins Diesel Engines. 36 down-discharge EcoCoolers are used to cool the warehouse containing important factory equipment as well as factory workers. The EcoCoolers are able to use natural ventilation when the outside ambient temperature is below 15C, any temperature above this and the systems enable evaporative
cooling methods to cool the factory. Both cooling options provide natural, fresh air to the building and the workers, resulting in an increase of productivity due to more comfortable working conditions.
With a range of installations over the UK and Europe, EcoCooling has worked with many companies to provide cooling for their specific needs. Main installations include factories and warehouse cooling for TKMaxx, Cummins Diesel, Net-a-Porter, Matalan, Premier foods and many different local council and public-sector organisations.
With 100% cool, fresh air entering the building, EcoCoolers provide the perfect option for a comfortable and productive working environment.
For more information about EcoCooling’s revolutionary systems, visit our website at or give us a call for a quote from your local installer!
T +44 (0)1284 [email protected] www.ecocooling.org
Water, Energy & Environment News
Energy Efficiency News
Effective recovery and reuse of heatOne of the easiest ways to improve efficiency
in wastewater AD plants is to recapture heat. Matt Hale, International Sales and Marketing Director at HRS Heat Exchangers, explains how to do it, and what to do with this recovered heat.
Over the years, different wastewater companies have adopted different approaches to sludge treatment, but there is now a trend towards anaerobic digestion (AD) and away from incineration. While the number of AD facilities treating sewage sludge may be growing steadily, rising just 12% from 2010-2015, these 159 plants actually generated over 25% more power over the same period. This can largely be attributed to efficiency improvements within the wastewater sector, which often sets the standard for operational efficiency within the entire AD industry.
Many of the original wastewater AD facilities are now looking to upgrade, switching from producing electricity to bio-methane in order to take advantage of the Renewable Heat Incentive, particularly given the positive outcome of last
year’s consultation on the scheme. However, small-scale improvements have been no less important in helping to boost the sector’s energy output and upgrading an existing plant is a good opportunity to improve its overall efficiency, maximising energy production and greenhouse gas savings. One of the easiest ways to improve efficiency is by recapturing heat. Heat exchangers represent the best way of doing this, having a much lower heat requirement than tanks with heating jackets (up to half of that of some systems). In fact, a well-designed heat exchanger system could recover and reuse 40% of the heat produced by a wastewater AD plant. But not all heat exchangers are equal and one size does not fit all- the AD industry covers many different sectors processing a variety of feedstocks from food waste to farm residues, to a liquid by-products. One range providing popular with
wastewater AD operators is the DTI series from HRS, which is a double tube heat exchanger. The inner tube is corrugated to ensure improved heat transfer performance and resistance against tube wall fouling, resulting in reduced maintenance periods. In addition, the tube in tube design permits the processing of fluids with particles without any tube blockage, making it suitable for sewage AD plants.
But having recovered this valuable heat, what are water companies doing with it? With a typical 1.5mW wastewater AD plant producing as much as 40,000 tonnes of liquid digestate each year- bringing economic and logistical challenges associated with its storage and transportation- many operators are using their surplus heat to improve their digestate management systems. After all, if it isn’t concentrated, the volume and
consistency of digestate can become a costly bottleneck in plant efficiency.
Using surplus heat to separate water from digestate by concentration can reduce the overall quantity of digestate by as much as 80%, greatly lowering the associated storage and transport costs. A well designed system, such as HRS’ Digestate Concentration System (DCS), will include measures to retain the valuable nutrients in the digestate, while the evaporated water can be condensed and returned to the front end of the AD process, reducing the amount of energy and water used by the plant. After concentration, the treated digestate dry solid content can be as much as 20% (often a fourfold improvement), making it easier, and cheaper, to transport and handle.
By improving the efficiency of their wastewater AD plants, many of the UK’s water companies are enjoying increased ROI, helping to make their service more affordable and sustainable; particularly important as the water industry uses around 3% of all the electricity generated in the UK. HRS’ customers and end-users already include Southern Water, Severn Trent Water, Welsh Water, Yorkshire Water, Anglian Water, Northumbrian Water, Wessex Water and Thames Water. And with Ofwat’s recent water 2020 report set to kick-start a market for treated sewage sludge, there’s a real feeling that the coming years will bring about even more partnerships between water companies and firms developing new treatment methodologies.
ContactT +44 (0)1923 232335www.hrs-heatexchangers.com
Reduce your cooling costs by 90% with EcoCooling
16 is sponsored by DD Scientific – see them on page 23
New eco-coolers from KTRKTR has extended its range of high-
performance coolers by adding an energy-efficient series for 24 volt drives. The recently-developed ‘eco-coolers’ feature a continuously variable speed control, which adapts the demand for cooling power to improve energy efficiency.
The unit measures the oil inlet
temperature by means of a sensor, and uses real-time data to control the variable speed motor and achieve a more efficient cooling process, more optimised energy
consumption and significant savings in the lifecycle cost of the machine. The coolers are available in KTR sizes 300-800. The maximum cooling power is 25kW, with a temperature difference of 40°C.
ContactT +44 (0)1142 587757www.ktr.com
Energy Efficiency NewsFacilities Management News
Achieve more together at ISE 2018Vivitek is joining
forces with Delta Display Solutions to present the widest range of AV solutions, from projectors and control room displays to collaboration and digital signage solutions.
At ISE 2018, Vivitek, a leading brand of visual display products, and Delta Display Solutions, a division of Delta Electronics, will showcase new and existing customers how to Achieve More Together. The combined brands will be demonstrating a full selection of visual solutions ranging from standard and large venue projectors, to wireless collaboration and digital signage solutions. Its wide array of advanced display and presentation solutions are engineered for environments ranging from meeting and collaboration rooms, to larger venues, control rooms, and even entertainment facilities. The Vivitek and Delta Display Solutions stand at Hall 5 R60 at ISE 2018 is set to be more than double the size of last year’s, further amplifying the Achieve More Together sentiment.
ISE 2018 will play host to the first public unveiling of a new product in the Delta Displays FE Series with the 1.26mm Fine Pitch Indoor LED Wall Solution. The fine pixel detail of this new product delivers superb image quality and uniformity. Offering a wide variety of pitch sizes from 1.26mm to 2.5mm, the FE series is designed to suit all indoor LED project requirements. Rugged and robust, the LED wall solutions are designed to excel in high ambient light environments, capturing audiences’ attention and providing an unforgettable viewing experience.
www.vivitekcorp.comwww.vivitek.euwww.deltaww.com
TC Facilities Management (TCFM) unveils refreshed website
TC Facilities Management (TCFM) is inviting visitors to explore its recently refreshed website. The refreshed
look and feel has been designed to offer a more engaging experience with improved navigation and functionality. All this to allow both existing and prospective customers to see the full range of solutions TC Facilities Management can offer.
Created with the user in mind, the site includes extensive information to help visitors understand TCFM’s complete range of both single and bundled services. This is brought to life with case studies and short video animations showing TCFM’s capabilities across a wide range of sectors they operate in, including retail, logistics centres, commercial offices and the charity sector.
With an ongoing increase of the UK population wanting to access information while ‘on the go,’ the site is completely responsive. This means that whatever type of device you need to access information from; desk top, tablet or mobile, the information is presented in an easy to engage with format, providing you with the information you need.
With a number of significant contract wins forecasted for 2018, TCFM is keen to attract even greater numbers of people to come and work with them. The refreshed website includes content to help prospective employees at all levels learn more about TCFM and the whole scope of benefits that are provided by TCFM.
Furthermore, the new website allows users to share ‘news and insights’ posts that interest them with others across Facebook, Twitter, Google+ and LinkedIn.
T +44 (0)1737 814016www.tcfm.co.uk
is sponsored by Henda: www.henda-mould.com – see them on page 25 17
Print & Packaging News
Health & Safety News
TransDev Partners with IKO for Linear MotionUsers and buyers looking for
quality Linear products and expertise have even more choice now at TransDev. The UK’s premier, independent power transmission house has been named as an Authorised IKO Linear Partner, to go alongside their existing NTN SNR reseller status. This new partnership positions TransDev as a key distributor in the UK and Ireland for IKO linear products.
IKO Linear MotionIKO linear guides are used in a wide variety of industries, including product handling, cutting and sealing applications, such as food processing machines, cigarette packaging and bottling machines.
The IKO Linear Motion Rolling Guide Series is a range of machine parts that are indispensable for
reducing linear motion friction in the positioning mechanisms of machinery. TransDev supply a large range of products, including the linear way and linear roller way rail guiding systems, and a ball spline-based shaft guiding system.
Bearing Expertise and ResourcesIf customers need advice TransDev have the expertise to discuss any requirements and advise the best solution for your needs. John Loonam is the Product Manager for rotary and linear bearings at TransDev. John comes with over 18 years of
experience working with engineering end users and distributors; with a focus on bearings that started with successful sales and management roles at FAG and Schaeffler and more recently at Fersa Group.
To discover more visit: www.transdev.co.uk/linear, email: [email protected] or call John Loonam on: +44 (0)7712 322912.
A new clear tube solution made using redundant drinks bottlesResponding to the growing
pressure to offer environmentally acceptable packaging Bell is delighted to launch Retran®.
This product joins the Jetran® family which provides the world’s leading solution for clear tubing. This is produced using PET film which includes up to 70% post-consumer waste derived from redundant drinks bottles.
The bottles are collected, sorted, cleaned and processed into PET flake that is then converted into rigid film to make Retran®. The polymer manufacturer has certificates of conformity that confirm the waste source and content.
Bell Launch Retran®The material has been trialled extensively and the results show this material is as strong as the PET film used to make Jetran® tubing and clear folding boxes.
The crystal clear transparency is maintained as only good quality bottles are used from approved sources.
Retran® can be supplied on cut lengths or on reels. The film thickness varies from 200 Micron up to 400 Micron. The Retran® tube can be formed into round, square, rectangular, triangular and hexagonal shapes.
Bell will be offering a standard range of Retran® with over 300 available shapes and sizes.
The new product will be commercially available in Q1 2018.
Bell Launch Retran®Typical application areas include window fashions, hardware & DIY products, pharmaceutical and promotional packs. In addition the material used to make Retran® is certified for direct food contact making it suitable for displaying food and confectionery products. Retran® packaging can also be produced in a BRC accredited facility if required.
For samples and more information please contact the Bell offices on: +44 (0)1582 459292 alternatively email: [email protected] or visit the website at: www.bellpackaging.com.
Your reliable solution partner
Established in 1989 to specifically manufacture and export
enclosures and cabinets for low voltage applications, Tempa Pano has since proved its market presence through affordable high quality products. With offices based in the UK, France, Romania, Bulgaria and Russia, as well as distributors in Egypt, Lebanon, Saudi Arabia and Morocco – Tempa Pano constantly strives to be within close reach of the markets’ demand. Tempa Pano’s UK operations have been present since 2000 serving its UK customer base with bespoke engineering solutions and customer oriented support.
As part of an extensive enclosure and electrical distribution range, Tempa Pano also manufacture Atex, IECex
approved explosion proof terminal boxes. These are produced using high grade stainless steel or pre-galvanised painted steel, with the option of including certified combinations of terminals fitted to mounting rails on the rear panel. Designed with the highest safety measures and a high degree of protection the TEX & TES Series of junction boxes are guaranteed to answer your requirements for increased and intrinsically safe applications.
Aiming to provide customers with integrated solutions Tempa Pano correspondingly supply a range of ex-proof products including isolators, plugs, sockets, signalling technologies, thermal management elements and cable glands. Which can easily combined utilising the ergonomic design of our terminal boxes.
Coupled with a highly experienced
and qualified engineering team whose expertise is readily available to Tempa Pano UK, our sales team is confident in finding the best technical solutions with effective designs and competitive market prices .So whatever your application may be Tempa Pano is your one stop to a reliable solution partner.
ContactT +44 (0)1925 [email protected]/en
Red ‘Safety Zone’ Lamp
LED Safety Zone spot lamps provide a visual warning for pedestrians
in the area by projecting a bright red line onto the floor, identifying a clear no-go-zone. An easy way to keep your workforce out of danger.
12-80V low power draw LED spot lamp, with 180 lumen output on a single bolt fixing. From £45 each.
Call our sales office on: +44 (0)1604 885201 or download the datasheet for more information.
Integrated safety technology solutions from a single sourceThe Schmersal Group, leading
international provider of machine safety, and Satech Safety Technology, one of the European market leaders for modular safety systems for industrial automation, have entered into a global sales partnership. The product ranges of the two companies complement one another perfectly, meaning they can now offer complete systems to protect people and machinery in industrial production.
n Schmersal primarily develops and produces solenoid interlocks, safety sensors and safety controllers to keep guards safely closed which protect operating personnel from dangerous machine movements
n Satech focuses on developing and producing modular safety
components such as safety fences, doors and accessories.
The Schmersal Group also offers its customers a wide range of safety services and is represented with production sites and sales companies all over the world, besides Europe especially in North and South America, India and China.
With its patented mounting systems and a customised design software based on Inventor® and Autocad®, Satech develops tailor-made safety solutions for individual customer requirements and for different industrial sectors.
T +44 (0)1684 [email protected]
Schmersal Group and Satech Safety Technology have entered into a global sales partnership: Xavier Garcia (l.), CEO at Satech Safety Technology, and Oscar Arias, Chief Sales Officer at Schmersal Group
18 is sponsored by DD Scientific – see them on page 23
Health & Safety Event Preview
Industrial Process News is extremely pleased to announce that Wiha Tools Ltd has been specially selected to receive this issue’s coveted Premium Tools
and Supplies Manufacturer of the Month profile, in light of their unmatched design, engineered products and delivery services.
Founded in Wuppertal in 1939, by Willi Hahn, Wiha Tools Ltd has immensely progressed since their humble beginnings. Now world-renowned as a leading manufacturing establishment of tooling equipment, with offices based all over Europe and the United States, Wiha Tools Ltd provide a comprehensive range of tool concepts and sets, screwdrivers, torque tools, multitools, Hex-keys, bits, pliers, soft-faced hammers and much more to meet with current customer demands.
Certified in 2016 as one of the ‘TOP 100’ most innovative medium-sized companies in Germany, with ten sales offices, countless commercial agencies and five production sites, Wiha is recognised as a strong player in the league of global, medium-sized companies, and enjoys renown all over the world. Wiha are reputable for their development, design and manufactured products that meet the highest functionality, durability and ergonomic demands.
We asked Katja Haugk, General Manager from Wiha Tools Ltd, what differentiates the company from other manufactured
tools and supply companies, to which she responded, “Our solutions are geared towards user needs to increase efficiency, reduce costs and preserve health. This is our priority. This is why Wiha develops, designs and manufacture products that meet the highest functionality, durability and ergonomic demands.”
One of Wiha’s most highly sought-after products is The Competence XXL 2, which provides the electrician segment with an ‘all-round product’ that has a wide variety of advantages specifically for users this field. This competence case is designed to help electricians work efficiently by ensuring that all tools are quickly and easily accessible. The large storage space in the toolbox also contains a spirit level specially designed for electrician's tasks. Made of robust polypropylene, the case also features gas pressure absorbers, which hold the lid in different positions, preventing it from closing automatically; which makes this competence the ideal device for every application.
For this reason, the company are able to produce tools to meet specific customer requirements. As the first-hand tool manufacturer in the world who has been awarded the AGR seal of distinction, Wiha Tools Ltd was accredited for their series of comprehensive tests carried out by doctors and professional therapists, in which the handle design was meticulously analysed. Excellent customer service is also at the forefront of Wiha’s priorities, as the company go to great lengths to ensure that no matter the application, each client is getting the most out of their equipment. For this reason, the company are able to produce tools to meet specific customer necessities.
Going forward, Wiha plans to further expand their innovative, product range to meet current technological trends and customer demands. Wiha will continue to develop clever
hand tools for users in order for them to facilitate their everyday work, taking the specific requirements of individual segments into account. Close contact and a regular exchange with users and the intensive processing of analysed individual segments make this possible for the group. This also requires a thorough understanding of the challenges, daily requirements and potential which shape the work within each industry.
If you would like to get in contact and find out how their many specialist services can benefit you, then don’t hesitate to pick up the phone today. More information can also be found by visiting the website below.
T +44 (0)1527 910023www.wiha.com/en
Premium Tools & Supplies Manufacturer of the Month
Manufactured tools that work for you
Five essential health & safety updates for business leaders in 2018
Aside from their devastating human cost, occupational accidents and ill-health bear a significant cost to employers through staff
absence and higher insurance premiums. Staying up-to-date when it comes to health & safety is therefore essential to running a safe and efficient workplace and there are some significant changes taking place. Here are five you need to know about in 2018:
1) ISO 45001 is comingISO 45001; (Occupational health and safety management systems – Requirements) is a new standard due to be published in March 2018 which has been designed to improve occupational health & safety management around the world.
ISO 45001 is intended for use by any organisation, regardless of its size or the nature of its work, and can be integrated into other health & safety programmes.
Under the standard’s Plan-Do-Check-Act (PDCA) framework top management are required to demonstrate commitment through leadership to ensure that workers have the appropriate skills to support their health and safety and those effective controls are put in place.
2) Changes to sentencing guidelines are starting to bite Following the introduction of the new sentencing guidelines for health and safety, corporate manslaughter and food safety and hygiene offences, which came into force in February 2016, fine levels for companies prosecuted for offences under the Health and
Safety at Work Act 1974 and associated regulations have increased dramatically. A key change is that companies can now be heavily penalised for causing risk of harm as well as actual harm and consequently cases which would once have attracted fines in the thousands are now resulting in fines in the millions.
3) The rise of Industry 4.0 is bringing both challenges and opportunitiesThe world of work is changing rapidly not least through the rise of Industry 4.0. People are living and working for longer; many tasks are being automated; modern communication technologies are dissolving the work/home divide; new materials like nanotechnology (including tiny air-born waste products that can damage our health) and new techniques are presenting new risks; and more ‘flexible’ employee contracts are becoming commonplace.
A literature review from The British Safety Council examining these changes suggests they will be good for worker health and wellbeing
but there will be many associated challenges to navigate and risks that business leaders will need to understand and control.
4) Bosses are being encouraged to establish a culture of challenging upwards in safety critical situationsResearch tells us that people tend to follow the lead of more senior personnel in a safety critical situation, even if the decision or action is flawed.
In safety critical situations it is vital to establish a culture that allows everyone to raise concerns and challenge constructively regardless of rank or seniority.
This principle is well established in aviation, and is now being adopted elsewhere including healthcare.
5) Lessons from elite sports can improve worker health and safety There is a body of evidence to show that poor nutrition and overuse of caffeine and sugar can affect attention and coordination sufficiently to impact on safety as well as long term health.
Employers have started turning to the world of elite sport to learn how the principles of effective nutrition can be applied in the workplace for significant gain.
The Health & Safety Event, held at the NEC, Birmingham from the 10-12 April 2018 is the perfect opportunity for business professionals to keep up-to-date with important safety updates and source the latest technology to maintain a safe and healthy workplace.
Free visitor registration is now open. Visit www.healthandsafetyevents.co.uk for more information.
is sponsored by Henda: www.henda-mould.com – see them on page 25 19
Health & Safety Event Preview
20 is sponsored by DD Scientific – see them on page 23
Discovering innovation at the heart of the laboratory industries
is made possible with the UK’s only event dedicated to professionals working within this sector: Lab Innovations.
The exhibition, which focuses on laboratory technology and consumables and analytical & biotech equipment, provides industry experts with the invaluable chance to explore the latest product developments, get up close to equipment innovations and meet with leading manufacturers and solutions providers from the laboratory industry.
The two day event is aimed at the entire lab sector, making it a must-attend showcase for manufacturers, suppliers and distributors alike. It is the best place for those in the market to reach out to their target audience, as it is an ideal networking platform brimming with opportunity courtesy of the end-users and key decision makers in attendance.
Lab Innovations 2018, which is set to be bigger than ever, will take place from the 31 October to 1 November at the NEC in Birmingham.
This is our first pick of the best exhibitors from last year’s show, listed here in alphabetical order: Alphatech, Bio-Medical, Camlab, Cranage, Containment technology, Getinge, Gentex, GPE Scientific Ltd, Koettermann, Monmouth Scientific, SHP Scientifc & Romil. Further details can be found on the next two pages.
ContactT +44 (0)20 8843 8829www.lab-innovations.com
CRANAGE, a leading product testing and approvals
laboratory in the United Kingdom, chose Lab Innovations 2017 to launch its range of professional services aimed at helping companies deal with technical qualification matters for compliance, performance and market acceptance.
We are trusted partners of manufacturers, designers, exporters and distributors, providing UKAS accredited testing and inspection services for CE marking and certification for electrical and electronic products exported globally.
Our consultancy service provides compliance expertise, technical advice and solutions to ensure products meet appropriate legislation. We work with you, in our
official capacity as a CAB (Conformity Assessment Body) verifying key aspects of product conformity, helping to reduce time to market, improving your profitability and competitive advantage.
Cranage offers a variety of product
assessment platforms to meet specific project requirements including lab testing, testing on manufacturers premises, witness testing and testing done by the manufacturer under supervision.
Our testing laboratory is UKAS accredited (No. 1833) in accordance with the recognised International Standard ISO/IEC 17025 and some of our test facilities are structured towards assisting with product development, e.g. characterisation of wireless performance; electromagnetic immunity and shielding; materials flammability, environmental protection and durability.
ContactT +44 (0)1630 [email protected]
Lab Innovations Show Review Top 20
The UK’s only event dedicated to Laboratory Professionals
THINK globally, TEST locally
Getinge: The leading global provider within healthcare and life sciencesGetinge first attended the Lab Innovations event in
2015 following a visit to the 2014 show as a delegate. It was evident that the attendance of industry specific personnel was of a focused nature towards our large Lab marketplace and the cross section of footfall ranged from owner/operator through to lead specifiers of all levels of business. This trend of delegate has remained the same during Getinge’s exposure to Lab Innovations but with the numbers of visitors steadily increasing which in turn has offered a good upturn in quality enquiry. As a measure, this acts as a strong indicator to any event organiser and has allowed our organisation to continue its commitment towards 2018 attendance.
As an event, we utilise Lab Innovations for UK market product launches on product specifically tailored towards the Lab industry. So far since 2015, we have launched 3 different capital equipment devices and the plans are to once again feature a new model in the coming year. From our records, we can identify multiple orders which can directly be attributed to a Lab Innovations presence, would Getinge have secured
these orders if we had not featured at the show in the respective years? No, the orders had been secured on the stand! This is a real success!
Getinge will look forward to continuing its support to Lab Innovations and growing our brand from its success.
T +44 (0)1773 [email protected]
Containment Technology ServicesIndustrial Process News
is pleased to present CTS Europe LTD, an international specialist in the design, construction and commissioning of laboratory containment systems, as one of Lab Innovation’s elected top 20 laboratory technology, consumables analytical and biotech equipment industries.
Containment Technology Services (CTS) specialise in the design, construction and commissioning of mobile and bench mounted containment systems to the pharmaceutical industry. They pride themselves on being able to understand both the laboratory process and the containment applications required to provide the best balance of safety and productivity. Their main focus is on the manufacture of custom built systems as they undertake projects from small portable
devices to large-scale containment solutions. Their range includes systems providing safe handling environments for the manipulation of potent drug compounds, as well as climatically controlled environments.
T +44 (0)2392 695521www.containment-technology.co.uk
High-quality laboratory equipment for the Scientific IndustryGPE Scientific is a leading manufacturer
and distributor of laboratory equipment & scientific products in the UK and Ireland.
The manufacturer of the J Young brand and the exclusive UK distributor for Chemglass products. Their exclusive distribution extends to many high quality scientific equipment brands including Norell, SciLogex and Nanalysis to name a few! Acting as key distributors for Huber, Julabo, Vacuubrand, Genlab, Interfocus and many others; distributing into many of the Chemistry, Biology, Physics and Medical University Departments and Companies throughout the UK and Ireland, providing a huge selection of equipment and services.
GPE pride themselves on their outstanding level of service, both pre and post-sale and are always happy to visit and speak with people about their requirements, find solutions for frustrating issues within laboratories and arrange the demo/loan of equipment where required, ensuring that their customers are provided with
the best possible service and equipment for their complete laboratory solution.
With over 50 years’ experience, they have a long history of producing custom glassware, with full glassblowing facilities on site.
GPE actively promote and have recently added a growing range of products to their new 'Sustainable Solutions Section' and continue to innovate in the laboratory industry.
ContactT +44 (0)1525 [email protected]
Gentex Corporation: A smarter visionGentex Europe is a UK manufacturer with
over 100 years’ experience in the production of head, face, and respiratory protection for industrial, military, and public order environments.
Our brand is synonymous with providing the highest levels of protection for personnel working in hazardous situations.
Our designs provide integrated respiratory, head, face, and eye protection against industry hazards, while enhancing end user mobility, comfort and workplace performance.
The PureFlo range of respirators are among the highest-performing and most cost-effective protective systems available on the market today. Proven and used throughout the world in a
wide variety of heavy and light duty industries, by numerous multi-national organisations, our respirators can be configured to match your exact needs.
n Full respiratory, head and face protection n Cost-effective products n Fully customisable n Fully approved and certified n Manufactured in the UK n Comprehensive training and support n Calibration and servicing
Suitable for use in multiple industries and
environments including: n Pharmaceutical n Petrochemical n Healthcare n Laboratories n Food Production n Welding n Smelting n Construction n Engineering n Agriculture.
We will be launching a new range of PureFlo industrial respiratory protection products during 2018, for both negative and positive pressure.
T +44 (0)24 7644 0293www.gentex.com
is sponsored by Henda: www.henda-mould.com – see them on page 25 21
Lab Innovations Show Review Top 20
Camlab showcase fast response service capabilities at Lab Innovations 2017Camlab wowed visitors once again
this year after the innovative launch of the TRUEscience pH meter at the last year’s event. Over 350 guests enjoyed their interactive Milli vault museum in 2016 and experienced the new Bluetooth electrochemistry metres for themselves.
This year, Camlab focused on their service capability and larger pieces of capital equipment ranging from Memmert ovens and incubators to SMEG glasswashers. “Servicing is a core part of our business.” said Chris Rowlands, Camlab Sales and Service Director. “This complements our newly
launched fast response service at our Cambridge based facility so we can now have an instrument checked and calibrated in a day!”
Tony Withers, Memmert UK Sales Manager said, “Memmert have recently increased their range to include the larger scale IPP1060 cooled incubators and the HPP2200 constant climate chambers to meet the demand in the UK for larger chambers. From Q2 2018 Memmert will also be introducing a new range of Humidity Chambers in a range of sizes to mirror the ICO CO2 range.”
For more information on Memmert ovens and incubators or to book a service for your existing capital equipment, contact [email protected] or call +44 (0)1954 233110.
Monmouth Scientific introduce Cleanroom KitsCleanroom Kits is the new, cost-effective Modular
Cleanroom concept from Monmouth Scientific, designed to save customers time and money.
Entirely designed & manufactured by our experienced design and production team, Cleanroom Kits come with detailed instructions and are easily constructed by anyone with basic DIY skills. This in-turn reduces lead-times and installation costs.
Customers can select from multiple standard configurations, which we can ship in a matter of days. Once installed, the cleanroom is ready to be validated to the required ISO classification.
Specifically designed for Cleanroom use, our smooth aluminium profiles are easy to handle and leave a finish entirely free of horizontal surfaces to significantly reduce the potential of particulate build-up.
The Clean Air Modules (CAMs) that power the rooms provide high quality filtered air and come with an industry leading 5-Year Warranty, which reflects both
the confidence and quality we have in our products.
For more information on our Cleanroom Kits, please call Monmouth Scientific on: +44 (0)1278 458090 or visit: www.cleanroomkits.co.uk
Supplier of laboratory consumables since 1985Bio-Medical Laboratory Supplies has been an independent
supplier of laboratory consumables since 1985.
By working closely with life science laboratories for many years, we understand the value of high quality products. Our dedication to continued development and remaining customer focused allows us to stay current in the ever-evolving life sciences industry.
Being ISO 9001:2015 registered and UKAS approved assures that products and services are supplied in accordance with this benchmark, guaranteeing full traceability and consistency.
This year will see us launch a new product line to tackle the Global Health Issue of Antimicrobial Resistance (AMR). AMR infections are increasing year on year and they can affect anyone, of any age in any country.
We are proud to introduce a new range of rapid tests for
Antimicrobial Resistance detection from cultured colonies. Including an all in one Carbapenemase Resistance detection test for: NDM-1, IMP, VIM, OXA-48 and KPC enzyme.
We keep extensive stocks of all products in our warehouse, ensuring ready product availability and offer a next day delivery service as standard.
ContactT 0800 [email protected]
ROMIL: Solvents you can depend onTake a closer look at ROMIL for superior
purity and impressive performance at a surprisingly good price. ROMIL is dedicated to achieving the highest standards of chemical purity, using a unique blend of experienced staff and leading-edge production facilities to produce a wide range of high purity solvents, acids, reagents and certified reference materials meeting ISO Guide 34 requirements. Today, it supplies analytical and life scientists around the world with exceptional quality products, including the PrimAg® range of single and multi-element calibration solutions and pure stoichiometric substances, high purity acids with trace metal ions down to low ppt, and ultra-pure solvents that meet the needs of even the most sensitive instrumental techniques.
ROMIL-UpS™ ultra lc solvents Each ROMIL-UpS™ solvent is produced using exacting purification techniques, use-tested and supplied in bottles specially pre-treated to ensure that trace metal impurities remain as low as when freshly manufactured. By
controlling both the original purity and the actual purity at the time of opening, problematic adduct formation can be avoided, ensuring the best possible performance for hyphenated techniques. These same exceptional standards apply to ROMIL-UpS™ off-the-shelf or custom-made eluant mixes, which are carefully formulated from ROMIL-UpS™ solvents.
T +44 (0)1223 863873www.romil.com
Your partner for systematic laboratory equipmentAt the Lab Innovations 2017 Show,
the specialist laboratory furniture and fume cupboard manufacturer Köttermann Ltd took a new customer centric approach on their stand.
In previous years, the company’s range of steel laboratory furniture & fume cupboards had featured heavily in the stand design concept. However, this year the company focused on creating an environment where clients could sit together with the Köttermann team, in comfortable surroundings, to discuss the details of their project and to begin the process of scoping out their expectations and requirements.
A range of tools were available to support this approach, including interactive presentations, examples of
the 2D & 3D drawings that Köttermann produce for customers at quotation
stage and detailed technical product information and photographs together with case studies of previously completed projects.
This approach encouraged potential customers to fully engage in depth with their Köttermann representative during the show allowing Köttermann to personalise the experience for each client based on their bespoke needs and the core focus of their project requirement.
Köttermann were able to select products from their industry leading, high quality, Exploris & Mach-Aire brands of steel furniture and fume cupboards to facilitate a bespoke design and quotation for each client.
www.koettermann.com
Alphatech presents Stability & Plant Growth Chambers from a market leaderAlphatech has been a
leading supplier of environmental simulating equipment in the UK and Ireland for the past 21 years. Working with some of worlds market leaders within the industry. Our reputation has been built upon our ability to supply high quality products, incorporate innovative design concepts and is backed up by a dedicated and comprehensive after sales support service. Alphatech are now proud to present the range of high performance and quality stability and plant growth chambers manufactured by one of the leaders in this technology, Aralab of Portugal.
ARALAB specialized in designing, developing, manufacturing and servicing of high quality climatic chambers and controlled environment rooms. Since 1985 they have been perfecting
ways to create and control temperature, humidity, light, air flow and many other environmental conditions. Only the highest quality components are used to manufacture these chambers, so customers can have the very best equipment for their research and testing purposes. Aralab. Your own climate. Certified ISO:9001 for its Quality Management System, compliant and recognized by ICH, FDA, GMP and other leading industry standards.
ContactT +44 (0)1440 [email protected]
Quality made autoclavesBy Maria Collins, Editor
Industrial Process News is pleased to present SHP Scientific Ltd as one
of Lab Innovation’s elected top 20 companies which provides services to the laboratory industry.
SHP Scientific Ltd, which was established in the UK in 2016, is part of the renowned SHP Steriltechnik AG group, which specialises in the manufacturing of steam sterilizers. Nowadays, the extended product range includes different magnetic stirring systems as well as water purification systems of all sizes.
SHP Scientific Ltd manufactures autoclaves which are not only proficient, high-quality devices, but are made with sustainable, eco-friendly and cost-efficient materials. Therefore, the devices are designed and manufactured in-house. To
support the local economy and reduce environmental impact, most of the parts suppliers are located around the main manufacturing site. The only parts traveling longer distances are the vessels, which are made according to the group’s specifications by Holzner Druckbehälter GmbH, Bavaria (Germany). This keeps the manufacturing and response times extremely low. Hence, receiving your specified autoclave only three weeks after the order confirmation is not at all unusual with SHP Scientific Ltd.
Committed to providing an outstanding service to clients, SHP Scientific Ltd goes to great lengths to
ensure that no matter the application, each client is getting the most out of their services and products. For this reason, the highly skilled and experienced team at SHP Scientific Ltd will be on hand to support customers throughout the operating life of their equipment.
ContactT +44 (0)7845 [email protected]
22 is sponsored by DD Scientific – see them on page 23
Test, Measurement, Laboratory Equipment & Services News
Partnership that mitigates cross contamination fits like a glove
Two world leaders in their respective fields have combined their expertise to create Europe’s first bona
fide antimicrobial nitrile gloves.
Unigloves new Fortified single use gloves incorporate silver ion technology from BioCote®, which has been scientifically proven to destroy 90% of bacteria within just 15 minutes and 99.5% in only two hours – BioCote is also proven effective against the potentially deadly Listeria, Campylobacter, E.coli and Salmonella.
Exposure to BioCote® treated materials (like the surface of the Fortified glove) prevents microbial colonisation and also renders them non-infectious, through protein and oxidative damage, membrane disruption and DNA interference.
It’s a unique and consistently reliable solution to increasingly stringent hygiene thresholds in the food and beverage/catering sector – tackling the risks of cross contamination head on. Indeed, BioCote meets GFSI benchmarked standards and is the only antimicrobial technology to be HACCP certified as food safe and suitable for addition to food contact products.
Unigloves Fortified single use gloves are food safe and are additionally tested and certified to EN374-1 for chemical resistance. They are latex and powder free and also available in sizes small to X Large. For further information visit https://unigloves.co.uk/products/glove-ranges/fortified
T +44 (0)845 009 [email protected]
The Ultrasonic Thickness Gauge that measures upDesigned
for the Engineer who needs to take quick, accurate thickness measurements, the ‘Cygnus 4+’ is a highly reliable, extremely rugged and simple to use ultrasonic thickness gauge.
The unit is perfect for testing levels of wear and corrosion on industrial machinery, factory infrastructure, boiler tubes and pressure vessels. This gauge has been rigorously tested to military specification; drops from height (onto concrete), extreme vibrations, extremes of heat and cold will all be shrugged off by the unit – which is also completely environmentally sealed to IPX7 (water) and IP6X (dust).
While the Cygnus 4+ has been specifically designed to be easy to operate, it does have an excellent array of key features including: versatile measuring modes (multiple-echo, single-echo and echo-echo modes are all contained in just one unit); an A-scan display that helps to verify true back wall readings in difficult measuring applications; sequential data logging that stores up to 500,000 readings (with their A-scans); and the unique Measurement Stability Indicator (MSI™) which verifies stable and reliable readings.
The gauge has a large colour LCD display that can be viewed in all lighting conditions, an easy to use keypad and an intuitive menu. The gauge body has been designed to be comfortable to hold and protects against bumps whilst offering maximum strength with its hard internal shell.
T +44 (0)1305 [email protected]
Safematic coating modules: Rapid sputter coating of metals for thin film and SEMThe choice of sputter coater has often been a compromise
between either fine grain coating for SEM or the ability to rapidly deposit a wide range of materials for thin film and advanced EM applications.
Safematic now offers two plug-in sputtering modules that slot into the compact, bench top coater base unit. The standard SP-010 sputtering module is ideal for many SEM applications, but if very rapid deposition is required then the SP-011 fast sputtering module is recommended.
The SP-011 is optimised for sputtering oxidising metals such as
ITO and aluminium. The compact module has a simple interface to the power and gas supplies in the CCU-010 coater base unit. Exchanging modules takes seconds. Both sputtering modules include unique sputtering head cooling and monitoring ensures reproducible high
quality coating and to allow very long process runs. A further coating option is the CT-010 carbon coating module featuring automatic a carbon fibre spooling system which allows up to 50 sequential carbon evaporation runs.
The Safematic CCU-010 HV coater has an integrated oil-free pumping system helping to give a class-leading vacuum performance (to 2 x10-6mbar).
T +44 (0)1435 [email protected]
is sponsored by Henda: www.henda-mould.com – see them on page 25 23
DD Scientific, a leading manufacturer of gas sensors for industrial, commercial
and residential safety applications, is pleased to announce the first in a new line of products designed to make the measurement of combustion gas simple.
Traditionally, if you wished to measure carbon monoxide gas in the exhaust of a boiler or burner, your choices were limited to a few expensive sensors, available only from a small number of suppliers. With the DD Scientific F-range
of gas sensors, you can benefit from the high performance associated with our life safety devices, coupled with a competitive price position and market-leading application support.
Our novel carbon monoxide sensors, available in industry standard 20mm and 32mm diameter packages deliver superb gas response times and are fitted with innovative filter technology ensuring they remain robust even in the most challenging of gas streams. The
proprietary catalyst deposition techniques ensure that long working lifetimes are guaranteed which means that you can fit a DD Scientific sensor into your flue gas analyser and be certain that it will meet its performance requirements for many years and avoid the annoyance of unplanned and inconvenient sensor replacement.
ContactT +44 (0)2392 [email protected]
Test, Measurement, Laboratory Equipment & Services News
Purolite is pleased to announce its Jetting process for particle size chromatographic resins in the Chromalite® range
For liquid chromatography (ion exchange, hydrophobic interaction, reverse-phase RP or solid phase extraction
SPE) uniform particle size provides improved kinetics, resolution, performance consistency and superior packing properties.
Classic batch emulsion polymerisation is a robust, proven technology which results in a relatively broad (Gaussian) particle size distribution. Jetting is an alternative continuous efficient manufacturing process for chromatographic resin beads with a narrow particle size distribution resulting in higher yields and no need for screening, thus better economically. Jetting technology allows production of even larger batches (>1,000kg) in a very short time. The availability of consistent supplies of large volumes of chromatographic resin beads also open up the possibility of new potential larger scale applications.
Jetting technology operates with two different processes, depending on the particle size needed. The first Purolite jetting process – membrane or ‘can’ jetting – entails using a membrane with very small, discrete orifices, through which the polymer is passed. This device is capable of producing
uniform particle size chromatographic resins from ~15 to 250 micron.
The second process, plate jetting, utilises a plate with many precisely engineered holes, through which the resin polymer is passed. Uniform particle size chromatographic resins of ~150 to >1,000 micron can be produced using this method.
Purolite is a leading manufacturer of ion exchange, catalyst, adsorbent and specialty resins. Headquartered in Bala Cynwyd, PA, the company has ISO9001 certified manufacturing facilities in the USA, China and Romania and operates dedicated R&D centers in the USA, China, Romania, Russia and the UK. Purolite, the only company focused exclusively on resin technology, has 40 sales offices in more than 30 countries.
To learn more about our products, please contact us:[email protected]
Standard batch emulsification particle size distribution
Uniform resin beads produced via Purolite’s Jetting technology
DD Scientific launches combustion monitoring sensors
Save time with the free method checkPipetting is often time-consuming
in the laboratory both for routine tasks such as serial dilutions, as well as for more complex methods such as PCR. Automatic pipetting systems, also called pipetting robots, can free-up time for other tasks. However, automation is not worthwhile for every method. BRAND® now offers a free method check to answer the question how much time automatic pipetting actually saves.
The offer is aimed at laboratories that regularly use pipettes and want to flexibly automate recurring tasks. BRAND provides the check for methods such as PCR, qPCR or ELISA, as well as for routine tasks such as
the reformatting and replication of plates, the preparation of assay ready plates or cherry picking. Because work is performed differently in each laboratory, BRAND will always look at the individual method of the customer and will not use predefined standard methods.
In addition to the free method check, BRAND also offers a free two-week-practice validation with the new Liquid Handling Station pipetting system. “The BRAND Liquid Handling Station is very flexible. With the new specifically developed BRAND software, we can create a method for each test customer in just a few minutes mapping the user’s day-to-
day (usual) pipetting procedures. Once installed these methods can be automatically executed and hence lot of time can be saved for other tasks.” says Dr. Antonio Romaguera, Head of Product Management at BRAND.
Sign up now for the free method check at: [email protected]. There is more information on: www.brand.de/method-check
Gem Scientific acquire Bradford based Precision Instruments
Leeds based Gem Scientific has acquired the ISO accredited weighing specialist Precision Instruments who will become
part of the Gem Group with immediate effect. This is the third acquisition Gem have made within the past two years with the backing of investment partner Solingen Private Equity.
The acquisition of Precision Instruments allows Gem Scientific, through previous acquisition Northern Balance, to extend the capability of its calibration business, providing a competitive edge whilst offering a greater range of services and support to its customer base throughout the UK.
Established in 1970, Precision Instruments offers calibration, legal verification and sales of weighing equipment along with expert knowledge and service to the laboratory, medical, industrial and education sectors.
With over 45 years’ experience, Precision Instruments has built a strong reputation for its technical expertise, outstanding personal customer service and support throughout the whole service and calibration process.
For further information, please contact: [email protected] or visit: www.gemscientific.co.uk
UKAS Accredited weighing experts take the stress out of calibrations
As one of the UK’s leading independent distributors of weighing equipment, Northern Balance supply, service and calibrate some of the worlds most trusted brands. Founded in 1971, they have built an excellent reputation for providing impartial advice, quality products and first-class support.
A UKAS accredited calibration laboratory (No. 0370), Northern Balance have maintained this status for over 25 years and are one of the few companies to attain this high standard for on-site calibration of non-automatic weighing machines. UKAS accreditation reflects the competence, impartiality and integrity of the business, assuring clients they will receive the highest quality of service.
Northern Balance’s skilled team are trained in all aspects of weighing technology, from ultra-micro balances to high capacity industrial scales and everything in
between, and undertake regular training to keep their product knowledge and technical abilities up to date.
Northern Balance boasts a broad client base, ranging from multi-national companies to sole traders across industries including industrial production, healthcare and life sciences, food production and education who all receive the same high level of personal service regardless of size.
In December 2016 Northern Balance joined the Gem Scientific Group, which includes, Gem Scientific a laboratory equipment and consumables supplier, Precision Instruments an ISO accredited and legal verification weighing specialist and Yorkshire Scientific Instruments who specialise in on-site servicing of microscopes, temperature and precision weighing equipment.
The partnership between the companies is part of an ambitious development plan to service the growing life sciences, food and beverage, pharmaceutical, education, manufacturing and medical technology sectors across the UK and Ireland, while improving product and service offerings
for all clients and enhancing their local and national presence whilst continuing our excellent customer service across the group.
With over 46 years’ experience, Northern Balance has built a strong reputation for its technical expertise, excellent personal customer service and support throughout the whole service and calibration process.
Further information on Northern Balance and their services can be found at northernbalance.co.uk
T: 0344 477 1966 E: [email protected]
HIGH TECHNOLOGY GAS GENERATORS
www.leman-instruments.comINNOVATIVE SENSOR AND INSTRUMENTATION SOLUTIONS FOR THE R&D,
TEST AND HIGH-TECH INDUSTRIES: WWW.STRAINSENSE.CO.UK
MAKING SENSE WITH SENSORS
01908 305 960
24 is sponsored by DD Scientific – see them on page 23
Interplas Show Review Top 30
Innovation happens hereInterplas 17 proved its position as the UK’s largest
plastics industry event after another smash success show. The 2017 show saw more than 400 exhibitors in attendance covering the entire breadth of the plastics sector, with everything from manufacturing processes to technologies to other crucial services covered.
With over 12,000 attendees from across 60 countries, it was the perfect opportunity for companies to display their latest wares and services and meet those with real buying power. Held at the NEC, Birmingham, Interplas 17 included seminars, workshops, conferences and rows upon rows of innovative and eye-catching stands and demonstrations.
The 2017 show also introduced their brand new, exciting ‘Introducing Stage.’ This specialist stage saw 5-minute long presentations highlighting the most unique, pioneering and creative technologies and solutions, giving everyone a concise overview of all the latest things on offer. Conferences covered everything from manufacturing, to the plastics industry in the UK, to sustainability, to plastic use in sectors such as medicine, automotives and more.
This is our second pick of the best exhibitors from last
year’s show, listed here in alphabetical order: BOC Group, Bunting Europe, Colloids, Datacolor, Ioniser-Pro, Henda, Hydracare, KIT Electroheat, Lysis Technologies, Masco Print & UPM Conveyors. Further details can be found on the next two pages.
The next Interplas show will take place 29th September to the 1st October, at the NEC, Birmingham, and will see growing numbers exhibiting and attending. To find out how you can exhibit, or to attend, please check out the link below.
www.interplasuk.com
Lysis Technologies: Screen and Pad Printing Inks, Functional CoatingsLysis Technologies is a dynamic,
fresh company providing its customers with innovative and technologically advanced, customised products.
Our main range includes screen and pad printing inks for glass, plastic, rubber, latex, metal and many other challenging substrate. All colours are supplied and we can colour match to any request and special effects.
Over the years, we have also responded to the needs of the market and have researched and developed a wide range of bespoke inks to meet general and not only specific targets.
Being recently awarded as one
of the top 100 UK Innovative companies, Innovation is key to our success. Our database of nearly 19,000 Formulations is the
first call for each new request.
We supply and research for many varied ‘blue chip’ multinational companies from industries like cosmetics, spirits, marine, automotive, medical, aerospace and many more.
With over 30 years’ experience in the ink and chemical industry we are ready to face any challenge and come up with the best solution.
Why compromise? Let us supply you the right product for YOU.
T +44 (0)1425 [email protected]
KIT Electroheat: Passion, zeal and continuityWe had a fabulous time at Interplas 17 and it was great
to showcase our products. The show was a real success and you can sense a growing confidence within the industry.
For us it was individually important to be part of the Interplas 17 and cement our position as a high-quality manufacturer and supplier of heating elements to the polymer industry and further afield. At the start of the show we were unsure of what to expect but quickly found we were sharing our time between existing customers and meeting potential new customers.
What we offer at KIT Electroheat is a service and support that is catered towards every customer’s own individual needs. Our goal is to create long term partnerships giving the customer confidence and assurance that the products they receive will be of the highest quality every time.
Our team are always willing to come and visit you, just call or email the contacts below and we will be delighted to help. The wide range of product variations and precision solutions ensure that we can offer a complete overall electrical heating technology package in many sectors.
T +44 (0)1443 [email protected]@kitelectroheat.co.ukabi@kitelectroheat.co.ukwww.electricalheat.com
What a year it has been for us here at Ioniser-Pro!Having launched our very first
product in May 2017 – The Ioniser-Pro 600 – fast forward to 2018 and we now have NINE products under our belt including The Ioniser-Pro Blow (blower unit), Anti-Static Curtain, ESD Wrist and Heel Straps and two different lengths of Ioniser bars. All of which can be purchased online at www.ioniser-pro.co.uk
In October, we exhibited for the first time at Interplas and what a great show it was!
One of our key objectives at Interplas was to launch the Ioniser-Pro Blow and Ioniser-Pro Blow F which are two speed, twin fan units designed for the fast flooding of your work area with static eliminating Ions.
Whilst exhibiting we were asked by many visitors if we did a small ‘desktop’ version of our static elimination bars. We took this feedback to
our engineers who got straight on it and within 2 weeks had manufactured the new baby of our family The Ioniser-Pro 320.
Also asked often was if we had an ‘Air Assisted’ bar to further help with blowing dust and contamination away from the destaticized material and extend the range of the bar.
After a month in design and another in manufacture we are now at the testing stage for our Ioniser-Pro Air-Assist and anticipate launching this by the end of January!
To see all of our products pop on the website: www.ioniser-pro.co.uk
Colloids: The makers of MasterbatchColloids a global company with its Head
Office near Liverpool UK, has over 50 years’ experience in speciality Masterbatch and collaborates with its partners to create innovative polymer solutions for a wide range of applications. This ensures our partners maintains their competitive advantage and are able to service their own customers with better quality of products.
Colloids manufactures and supply globally; speciality black masterbatch, colour & white masterbatch, compounds and a full range of additives and special effects.
Colloids offers Masterbatch compatible with: n General polymers
n Technical & engineering polymers n High performance speciality polymers n High temperature polymers n Recyclable/sustainable polymers.
Our high quality Masterbatches and compounds not only add colour but also enhance functional properties such as anti-static, heat resistant, scratch resistant. Colloids
also have a range of electrically conductive compounds ideal for the automotive and engineering sectors.
Colloids was one of the first Masterbatch suppliers to the automotive industry to gain accreditation to ISO/TS 16949. This is based on ISO 9001 with additional requirements for the Automotive sector. Colloids is fully committed to continuous improvement.
Colloids also have ISO 14001 for its environmental management systems.
T +44 (0)151 546 [email protected]
Talk to the expertsYou have only to look around you to get
a small insight into the diverse range of products that have been screen or pad printed. Examples include bottles, containers, dials, fascia panels, household appliances, light fittings, spectacle frames and lenses. Screen printing is particularly versatile, often being used to deposit media such as conductive inks, precious metals, solder resists and adhesives. Mascoprint offer expert advice, assisting clients to utilise the screen printing process in many industrial applications, including specialised areas such as nano-technology, silicone wafer and solar panel production. Machines supplied by Mascoprint are installed as part of a manufacturing process, rather than a stand-alone printing process. Typically, new customers have no experience of screen or pad
printing and rely upon Mascoprint to deliver practical and effective training. Most industrial products require purpose-built tooling, be it a plastic bottle requiring a profiled chuck and rack and pinion drive for print registration, or a simple jig to hold a flat panel in the correct orientation during the print process. With over 45 years in the business, the company has a wealth of knowledge and experience, enabling it to offer bespoke tooling solutions.
The company also manufactures screens and cliché plates and supplies silicone pads, squeegees, doctor blades and Marabu inks, making Mascoprint a ‘one-stop shop’ for industrial screen and pad printing requirements.
T +44 (0)1582 791190www.mascoprint.co.uk
Please contact +44 (0)1582 791190 or visit www.mascoprint.co.uk
TALK TO THE EXPERTSManual & Semi Automatic Solutions for Screen & Pad Printing, Ink & Consumables & Ancillary Kit
is sponsored by Henda: www.henda-mould.com – see them on page 25 25
Interplas Show Review Top 30
500K orders for UPMUPM Conveyors report their most
successful exhibition experience in their 43 years history from participating in both the Interplas and PPMA shows resulting in orders confirmed in excess of £500k based on enquiries taken at the shows and for existing projects being finalised on their stand.
Applications range from systems for crisps; biscuits; medical health care; fresh vegetables and unattended production in injection moulding for the automatic transfer of components to totes/boxes with product count by weight and indexing the full tote/box off and transferring and emptyone in place so offering a buffer/accumulation for a shift and UPM have been recognised as market leaders in this field of automation offering linear; rotary and vertical solutions which are exported worldwide.
UPM have the internal infrastructure to cater for total turnkey projects
where all aspects of manufacture are carried out in house including fabrication; programming and control build allowing complete control of quality/inspection and maintaining delivery promises.
UPM Philosophy Their philosophy is simple based on working in Partnership with people sharing their knowledge and experience gained over 43 years with UPM accepting total responsibility for turnkey projects operating to the agreed specification and to the customers satisfaction which is the result of a Performance Guarantee allowing peace of mind with reliability and trouble free operation being the corner stone of their success.
ContactT +44 (0)1753 [email protected]
Keeping your hydraulics running smoothly with HydracareAs the leading supplier of oil
products and related services, Hydracare knows exactly how to keep your machines running smoothly, reducing downtime and improving efficiency.
With over 20 years’ experience in supplying the plastic moulding industry, Hydracare has the supply, service and storage options to support the lifecycle of your machinery, from start to finish. This includes:
n Oils, lubricants, greases and coolants
n Filtration and tank cleaning n Oil change service n Oil condition monitoring n Water removal
n Spill kit solutions n Oil storage and delivery systems n Emergency response service and
training n Metalworking fluid testing and
maintenance in line with HSE guidelines.
With ISO 9001:2008 certification, Hydracare consistently provides products and services that meet
statutory and regulatory requirements; something that is crucial in the supply of oil to manufacturing industries.
Max Ainley, Director, commented, “Over the past year, we have moved the company forward significantly to reflect the quality products and services that we offer, and that our customers expect. We have grown from a small family-run business to being a key player in the market.”
Hydracare provides a fast, responsive service combined with technical knowledge and skills to customers across the UK and Ireland. For more information, visit: www.hydracare.co.uk, or call: +44 (0)3332 413121.
Perfect Colour Management
Colour is transformational and contributes to a consumer’s perception of the credibility,
quality and value of your product. At Datacolor, we understand that details matter, colour is key and precise, consistent replication is essential. Datacolor instruments, software and services are built with the unmatched expertise of our teams to improve the precision, performance and efficiency of your colour workflow. Whether you want to get more accurate colour matches, improve your colour quality or efficiently share information digitally, our global Datacolor teams provide you with the insights, tools and support you need to get your colours right every time.
As the plastics industry continues to develop innovative polymers and cutting-edge designs, the marketplace simultaneously requires accelerated production times.
Datacolor technology streamlines the process, allowing you to rise to the challenges of the marketplace, meet customer demands, and respond to new trends.
The world’s leading brands, manufacturers and creative professionals trust Datacolor’s innovative solutions to consistently achieve the right colour for more than 45 years. Datacolor provides sales, service and support in over 100 countries in textile and apparel, paint and coatings, automotive, plastics, photography and videography, and other industries.
For more information, visit: www.datacolor.com
Henda: The quality name in tooling
Henda precision Industry was founded in 2003 with an ethos of standing out from the Chinese crowd providing
outstanding quality in products and service. Specialising in all aspects of tooling including a large percentage of Automotive, we have manufactured tooling for Aston Martin, Bentley, BMW, Jaguar Landrover, Lamborghini, Honda, Nissan, Tesla, Toyota and many other blue chip companies.
Part of this ethos was to attend Interplas and by means of our stand, project the image of our company as portrayed in our products and service, the show was far more successful than we imagined, gaining interest from potential customers who had heard of us – but never had contact.
The stand showed General Automotive tooling with components from tools up to 15 tonnes, including IP’s, door casing tools, fans and shrouds, 2 shot speaker Grilles and many other exciting component from varied fields, customers could discuss projects and appreciate at firsthand how good our communication skills are – something to which we are very proud!
From the point of view of a first show, Interplas proved to us at Henda how important it was to meet new and old customers alike, so if you have any projects large or small, we would be extremely appreciative to talk with you about them, for genuine UK representation working purely for Henda, please contact Martin John on [email protected] or +44 (0)7471 894775.
Environmental issues highlighted at Interplas 2017On the morning of day 2 of the Interplas
2017 exhibition, BBC Radio 5 Live featured a news item reporting that UK pub operator, JD Weatherspoon, had decided to stop using plastic straws. This announcement highlighted the challenges facing the plastics sector.
At Interplas 2017, visitors to the Bunting Magnetics stand had specific metal contamination issues that needed addressing. However, it was plastics and their environmental impact that hit the headlines.
“As we supply equipment both to companies manufacturing primary plastic products and recycling plastics, we see the problem from both sides,” said Dave Hills, Bunting’s Head of Sales.
“Primary plastic manufacturers have been recycling and reusing their waste for many years. Indeed, this often necessitates the need for Magnetic Separators and Metal Detectors, removing any rogue metal introduced during this recycling process.”
“However, the real challenge is collecting, processing and then producing a usable plastic product from recovered secondary plastic materials. Again, we have installed Metal Separation Systems to remove ferrous and non-ferrous metals, but the end market for the final recycling-sourced plastic product is an issue.”
T +44 (0)1442 [email protected] www.buntingeurope.com
Innovative gas solutions for the Plastics Processing Industry from BOC
Experts from BOC and our global parent company, Linde exhibited at Interplas 2017 showcasing
our PLASTINUM range of cutting-edge gas solutions for plastics manufacturing. We demonstrated our spot cooling solution for injection moulding. Our patented process uses liquid carbon dioxide as an effective cooling medium for localised hot spots and has the potential to reduce cycle times by up to 50%. Other solutions featured, included enhanced gas injection moulding with carbon dioxide (GIM-C) which brings significant processing benefits over traditional nitrogen based GIM and has the ability to significantly reduce cycle times whilst improving part consistency.
BOC also introduced their extrusion foaming solution which offers a cost-effective and environmentally beneficial alternative to the use of traditional blowing agents, along with precise control and metering of
the process using dedicated equipment proven to increase productivity and product quality.
The CRYOCLEAN® snow unit attracted a lot of attention which has been created specifically for cleaning component surfaces in a fast, cost-effective manner while producing high quality results.
Andreas Praller, Linde Group senior expert delivered an insightful presentation on the first day of the show; he gave an overview on state-of-the-art technologies based on industrial gases, mainly CO2, and detailed how the applications can be used to improve productivity, efficiency and plastic part quality.
BOC has many more products and solutions for plastics manufacturing, for more information about our offering visit: BOConline.co.uk/plastinum
26 is sponsored by DD Scientific – see them on page 23
Drives, Controls & Automation News
Thruster brake systems
KTR has extended its range of industrial brake products with a new line of electro-
hydraulic thruster brake systems, the KTR-STOP® TB line- available in disk or drum format. The spring-actuated brakes are designed for use with lifting devices of Ed 230/50 to 3,000/120, and can be used both as an operating or safety brake. The TB S disk brake is available in right- and left-hand versions, and in three sizes- with a disk diameter of 900mm, it generates breaking torques up to 15,200Nm. The TBT drum brake is available in seven sizes, and with a thruster diameter of 710mm, it can generate brake torques up to 10,000Nm.
ContactT +44 (0)1142 587757www.ktr.com
Connecting Network to Cloud
With netIOT, Hilscher is now offering a technology and service package that aims to
exchange data from automation system components to the Cloud or to IoT-based applications.
Available from Miles Industrial Electronics, the netIOT Edge Gateway NIOT-E-TIJCX-GB-RE integrates itself as an I/O subscriber in PROFINET or EtherNet/IP networks. It is thus positioned within the cyclical exchange to the PLC and also communicates with IoT-capable field devices directly via OPC UA/MQTT.
Additional services, such as IBM Watson or Microsoft Azure, etc. can also be used to transmit to familiar Cloud systems. The web-based IoT connection editor Node RED is used to configure the data flow. Data applications and profiles can be linked and created in this manner using more than 70 pre-defined function blocks.
ContactT +44 (0)1604 771122
Quantum Controls enters into new agreement with ABB DrivesAfter a 25-year partnership, the UK’s leading ABB partner
has signed a new deal with ABB Drives.
Due to the growth of Quantum Controls (QC) nationally, it was mutually decided that QC has outgrown the ABB Drives Authorised Value Provider (AVP) network – a collection of engineering companies appointed to solely supply ABB drives up to a maximum power rating of 500kW.
QC were a founding member of the UK AVP network, originally set up by the visionary ABB Drives managers Ian Rennie and James Haigh in 2000, formerly named the Drives Alliance.
The new deal sees QC leave the ABB Drives AVP network and the operating restrictions imposed on its partners, allowing Quantum to better serve the needs of UK industry on a national basis.
Managing Director, Kevin Brown states, “There is not one of our c.200 service contract customers that have only one type of drive installed across their plant. Quantum Controls are the only company in the UK who can offer qualified drive engineer support on all major drive manufacturer’s products – a unique service in today’s market place.”
For more information on the products and services QC can provide throughout the UK, visit: www.quantum-controls.co.uk
MD Kevin Brown enters into new agreement with ABB Drives
is sponsored by Henda: www.henda-mould.com – see them on page 25 27
Drives, Controls & Automation News
Surface Finishing & Coatings News
Korenix has launched a new Industrial Ethernet switch that is
suitable for a wide range of industrial automation applications. The switch has IEEE 1588 compatibility for use in Real Time applications using industrial protocols such as Ethernet IP and ModBus. The product is available in the UK from MAC Solutions.
The new JetNet 7310G is a Layer
3 managed switch with Layer 2 network performance and provides 8x35W Power-over-Ethernet (PoE) ports, enabling the simple connection of devices such as PoE enabled I/O modules, GigE cameras, WiFi access points and other devices that require high power levels and industrial cybersecurity features. Like all Korenix products, the JetNet 731OG operates in the harshest of
environments, with an operating temperature range of 40°C to 75°C and tolerates extreme EMC conditions, including rail trackside applications.
ContactT +44 (0)1527 529774F +44 (0)1527 [email protected]
Industrial Ethernet Switch
Machines + Tools + AutomationUNISIG deep hole drilling systems consist of machines, durable tooling, and automation, and are designed to meet the highest performance standards possible. Products are engineered and manufactured in the USA using metric hardware, and include the integration of premium components such as FAG, INA, Parker, Rexroth, Rohm, Schunk, SKF, Wittenstein alpha and ZF. Products are designed following all applicable ISO, DIN and IEC standards, and are exported worldwide.
Recognised PrecisionUNISIG deep hole drilling machines are proven with industry leading manufacturers in all regions of the world. UNISIG is chosen for the ability to consistently meet vital demands of tolerance. UNISIG stands out among industry players for its skill in handling large, complex projects including multiple machines and automation, process development and tooling testing, as well as custom engineering.
For more information, please call +49 7125 9687590 Email [email protected] | Web www.unisig.de/en
Thermaset Ltd: Manufacturers of Powder Coating
Thermaset Ltd, based in Tamworth, Staffordshire, is one of the UKs leading privately owned powder coating
manufacturers. Offering a wide range of powders from stock including architecturally approved and Thermasets’ full fluorescent range, all products are available for next day delivery. Thermaset also offer a bespoke colour matching Made to Order service with a 7-10 working day turnaround schedule. We have over 30 years’ experience in the powder coating industry which enables us to offer expert advice to provide our customers with the best powder coating solution for their requirements.
We are now at the last step of expansion at our office/factory based in Tamworth which will be developing further our office space allowing all teams to work more effectively. Amongst this development we will also be finishing our contemporary spray room with all of the latest technologies to assist our laboratory staff.
‘Every day is a school day’ (words of Nigel Crane Commercial Manager). At Thermaset, we love a challenge and each made to match colour we receive provides us with a chance to expand our knowledge as well as perform more effective R&D work, thus giving us more knowledge to best assist our customers.
ContactT +44 (0)1827 [email protected]
IIoT Advantages
In the world of industrial automation, end users are
becoming well versed in the technology advantage. IIoT provides cost-effective, high performance integration of drives and controls in systems of any size or complexity. Consider the Sprint Electric PL/X DC Drive. Once a standalone component used to provide only motor control, the PL/X can now be fitted with a miniature smart controller. The IIoT enabled controller can be used to provide robust Programmable Peer Control (PPC) to control or interface with any Ethernet-configured device. Available as a standard option, the IIoT ready PL/X comes equipped with a feature-rich technology platform that provides a single programming environment to interface with machine systems such as: touch screen operator stations and HMIs, drives, PLCs, and Internet and Wi-Fi roaming access.
T +44 (0)1243 558080
28 is sponsored by DD Scientific – see them on page 23
Hydraulics, Pneumatics, Pumps & Valves News
Rotary connector for rotating componentsEisele offers new practical connector from BASICLINE push-in fitting
Eisele has developed a ball bearing rotary connector. This new addition to
series 14 of the Eisele BASICLINE can rotate freely around its own axis. The new rotary connector offers a solution for conveying compressed air from a rigid component to a rotating component.
The new rotary connector, which is designed for an operating pressure range of -0,9 to 16 bar, is suitable for all
applications that are compatible with nickel-plated brass. The seals are made of NBR and FKM. The rotary connector is available in a straight and an angled version for tube diameters of eight, ten and twelve millimetres. The screw-in end is equipped with G1/4 threads.
This new push-in connector from series 14 of the BASICLINE is the first fully rotating connector in Eisele’s product spectrum.
The rotary movement is enabled by a hybrid stainless steel ball bearing with ceramic balls, which is approved for rotational speeds of up to 800 rpm. Stainless steel versions that are suitable for other operating media will follow.
ContactT +49 (0)7151 [email protected]
Award Winning Pump!High Pressure Low Volume Dosing Pumps
The Verderflex Dura is the first real advance in hose pump
technology since the high pressure hose. The Verderflex Dura 5 and Dura 7 combine a close coupled pump’s compactness with traditional long coupled pump benefits in superior High Pressure Low Volume dosing pumps. Unlike traditional high shear pumps that reduce flocculent particle sizes and result in both increased chemical use and higher operating costs, the Verderflex Dura 5 and Dura 7’s bring gentle pumping to sub-liter per hour flow rates. Off-Gassing liquids, such as Hypo, often cause traditional pumps to vapor lock, however, the Verderflex Dura 5 and Dura 7 readily pumps these liquids with ease. With no valves or stators to wear, Verderflex Dura 5 and Dura 7 pump lime and similar highly abrasive chemicals at a pressure of
5 to 8 bar with minimal downtime. Other features of Verderflex Dura 5 and Dura 7 include:
n No clogging maintenance costs n Long life heavy-duty hoses n True dry priming eliminating pre-wetting and priming n Superior secondary containment and viscous performance n Care free dry running capabilities.
In addition to the above advantages, the simple to use Verderflex Dura 5 and Dura 7 provide scalable performance and low maintenance. They are an excellent chemical dosing solution for water-treatment, brewing and food industries with much lower operating costs!
T +44 (0)1924 [email protected]
Hydra-Cell Pumps achieve Ultimate Metering AccuracyHydra-Cell Metering pumps
enable users to meet or exceed API 675 performance standards with virtually pulse-less, linear flow.
These pumps achieve superior levels of accuracy, repeatability and linearity, while delivering precise, constant flow by employing unique hydraulic oil management systems.
To maintain accuracy in a hydraulically-actuated metering pump, the volume of oil on the non-process side of the diaphragm must remain constant.
Conventional metering pumps rely on vacuum sensing or mechanical activation to compensate for leakage past the plunger and may not compensate on every pump stroke. In fact the mechanical activation can be in contact with the diaphragm, causing stress on the diaphragm and potentially rupture.
Hydra-Cell pumps incorporate a replenishment valve in every piston assembly which operates on the suction stroke, thus ensuring optimum actuating oil volume on every diaphragm pressure stroke to provide superior accuracy that exceeds the performance demands of API 675.
Electronic variable speed drives or mechanical speed variators are used to control flow, replacing complex stroke adjusters and eliminating the loss of accuracy and linearity inherent in such designs.
T +44 (0)1252 [email protected]
is sponsored by Henda: www.henda-mould.com – see them on page 25 29
Handling, Storage & Logistics News
Lanes achieves magnificent 7 in complaint handling awardsLanes Group plc has been
shortlisted in seven categories of the Complaint Handling Awards 2018, which recognise excellence across UK industry in resolving customer complaints.
The drainage and utilities specialist is a finalist in every category it entered, and in more categories than any other organisation or business also in the running to win one of the coveted awards.
Entries were made on behalf of Lanes Group’s Utilities Division, the wastewater network services maintenance partner for Thames Water.
Complaint Handling Awards judges have shortlisted Lanes
Utilities in the following categories: n Best Utilities n Product and Service
Improvement – Improving the Customer Experience
n Proactive Complaints Handling n Utilising Customer Reviews n Managing Your People n Leader – Andy Brierley n Team – Utilities, Trains &
Housing.
Lanes Utilities could point to significant investment in improving complaints handling, and innovative customer service training during 2016-17, which contributed to significant reductions in complaints over the 12-month period.
Initial complaints fell by 3.27%, repeat complaints by 52.7%, and complaint penalty costs, set by Ofwat, by 40%. During the same period, Thames Water’s Customer Satisfaction Score (CSAT) for wastewater services reached a record high of 4.34 for the first quarter of 2017.
ContactT 0800 526 [email protected]
Red Ledge launches Automated Supply Chain Control SystemAdvanced manufacturing and logistics control
specialist Red Ledge is launching an automated supply chain control system that fully integrates and automates warehouse management, manufacturing and asset management processes. ‘Red Ledge Supply Chain’ is the first time that Red Ledge has integrated its open, plug-together control systems to create a one-stop, end-to-end solution for manufacturing and logistics users. Red Ledge has chosen the IntraLogisteX 2018 event (27-28 February, Ricoh Arena, Coventry) for the first public showing of the new system, which “delivers a significant return on investment.” say Red Ledge.
Red Ledge Supply Chain is built using the company’s rapid-deployment systems development toolset. It uses RFID and other forms of IIoT* intelligence to control integrated production, WMS, logistics and asset management functions within a single, seamless environment. Resulting productivity increases of up to 150% have been reported by early users according to
Red Ledge. *(Industrial Internet of Things)
Red Ledge (www.redledge.co.uk) is a globally recognised specialist in RFID, barcode, voice and sensor technologies for the IIoT age. The company is currently growing at 40% per annum.
T +44 (0)1484 686769www.redledge.co.uk
Samuel Grant Packaging launches the Samson Nano Ferret
Samuel Grant Packaging are delighted to announce the launch
of Samson Nano Ferret, an extension of their pallet wrapping range.
Having celebrated huge success with the Samson Nano pallet wrapping system, with its unique ‘price per pallet’ charging system and bespoke inbuilt reporting software, the company launch the Ferret as a solution to big or awkward pallets that are unable to fit onto a standard turntable.
Developed by Italian engineers, Ferret is the direct translation of their name for the machine – ‘Viverra’, and seems quite apt for this little machine from a Yorkshire company that ferrets its way around difficult sized pallets.
The Ferret will be available on the same ‘price per wrapped pallet’ basis as the existing Samson Nano,
meaning that the machine, as well as its maintenance and upkeep are capex free, as is the film – clients simply pay a fixed price per wrapped
pallet. As with the Samson Nano, the machine is optimized to make the most of Samson’s Nano 33 layer stretchfilm, ensuring the best possible stability, and making sure that clients’ goods reach their destination in perfect condition.
The machine is fitted with inbuilt reporting software like its big brother, which means that clients can see how the machine is operating from wherever they may be.
Samuel Grant Packaging’s team of Samson Nano specialists pride themselves in solution-focussed customer service, and will work with clients to ensure that they save money, save time, save hassle, and moreover get exactly the pallet wrapping solution that works perfectly for their specific business requirements.
www.samsonnano.co.uk
Samuel Grant Packaging launches AIR|SHIELD®
Samuel Grant Packaging are delighted to announce the launch
AIR|SHIELD® in association with their business partner Gaia Packaging Solutions, an innovative protective packaging solution for which Samuel Grants are the sole distributors.
Challenging the dominance of polystyrene and other traditional packaging materials eg bubble wrap, foam and film, AIR|SHIELD® offers improved protection benefits with significantly better commercial and environmental credentials.
Utilising the free advisory service, the AIR|SHIELD® range can deliver either a fully automated or manual solution providing the option of immediate performance improvements on packaging lines. Combine this with reduced volumetric size, simplified handling, improved protection
and reduced storage space and significantly reducing waste in the domestic supply chain makes AIR|SHIELD® the next evolution for protective packaging solutions.
Made from 100% recyclable film, AIR|SHIELD® is set to revolutionise the packaging industry, and reduce its impact on the environment. Traditional protective packaging material such as polystyrene is
not only bulky and challenging to transport, it also creates immense amounts of waste, significant amounts of which end up in landfill.Polystyrene and foam packaging causes much concern amongst environmentalists due to the length of time it takes to biodegrade (if at all!). It peppers the world’s seas and shorelines, and in its foam form causes harm to both land and sea creatures. AIR|SHIELD® is set to challenge this impact, and is recognised as the next generation in protective packaging for those customers wishing to benefit from competitive price points whilst mitigating their carbon footprint and reducing waste within the domestic supply chain.
Contactwww.samuelgrant.co.ukwww.samsonnano.co.uk
30 is sponsored by DD Scientific – see them on page 23
Laser Cutting Company of the Month
The UK’s leading Laser Cutting ServiceIndustrial Process News is extremely pleased to announce that
Accurate Laser Cutting Ltd have been specially selected to receive this issue’s this issue's coveted Laser Cutting Company of the Month.
Founded in 2005, by Directors Jon Till and Steve Morgan, Accurate Laser Cutting Ltd specialises in laser cutting and metal forming. Accurate Laser Cutting Ltd cut and folds all kinds of metal from brass, copper to mild steel and aluminium; so in essence, they are able to offer laser cutting (cutting metal) services and press braking (metal bending) services. Offering their customers unparalleled levels of accuracy, precision and speed is at the heart of Accurate Laser Cutting’s priorities. They pride themselves on leading the way with their unrivalled lead times, fast turnaround service and ability to deliver incredible customer care. With production facilities located in the West Midlands and South Yorkshire, Accurate Laser Cutting is ideally placed to service the whole of mainland UK’s manufacturing industry with our 24/7 laser cutting and press brake capacity. The company has invested £5 million pounds in specialist laser cutting and folding equipment since the company was first formed.
We asked Jon Till the Director at Accurate Laser Cutting what differentiated the company against other laser cutting companies, to which he explained, “The quality of our work is very accurate and high. We have rapid lead times,
sometimes as little as 1-2 day turnaround. We offer free U.K delivery services as well as a collection service. Additionally, we have an in-house CAD/CAM
software, operated by our team of experts can reverse engineer sketches into high-quality components.”
One of Accurate Laser Cutting’s most highly sought after services is their new 10kW Fiber laser cutting machine. Not only does this machine enable the team at Accurate Laser Cutting Ltd to give them the ability to deliver unbeatable lead times but it also allows them to offer an improved thickness range (Able to laser cut) including 30mm Aluminium, 30mm stainless steel, 25mm mild steel, 15mm Brass & 12mm Copper. This was the first device of its name and functioning to be launched in the UK in November 2016.
Due to their popular and in-demand services, over the past year, Accurate Laser Cutting launched a new website
in order to meet customer expectations. Additionally, the company have also launched a new delivery fleet in November 2017. The website consists of up to date features such as a mobile-friendly service, a quick quote contact form, allowing customers to attach CAD drawings in many different formats. The new website also has an FAQ’s page, overall making it is easier to use and is more visually engaging.
Committed to providing an outstanding service to clients, Accurate Laser Cutting Ltd go to great lengths to ensure that no matter the application, each client is getting the most out of their laser cutting projects. If you would like to get in contact with Accurate Laser Cutting Ltd and find out how their many specialist services can help benefit you, then don’t hesitate to pick up the phone today.
T +44 (0)121 520 2444www.accurate-laser.co.uk
Reed Sensor Technology Company of the Month
Switching the smarter wayIndustrial Process News is proud to present The PIC GmbH Group
as its selected Reed Sensor Technology Company of the Month.
Proximity Instrumentation Controls Kontaktbauelemente GmbH was founded in 1976 by Mr Georg Greppmair, who is still the current owner and one of the general managers of the business today. With their headquarters based in the small town of Wendelstein, Germany, the company has a number of other production facilities located worldwide, which includes their sister corporation PIC Sensors Zhuhai Ltd located in Zhuhai, China and a second production facility in Gebze, Turkey. Now internationally recognised as a leading supplier of reed switches and reed sensors, the team at the PIC GmbH Group not only produce and sell sensor products, but they also offer their customers the first-class support they may need during the design process of the manufactured goods; in order to tailor make their product to meet with their client’s requirements.
Their mission is simple; the team at the PIC GmbH Group aim to produce high-quality sensors, forge close relationships with their customers and develop specific solutions quickly and efficiently to meet with their necessities. The company supply an extensive range of products primarily for the white goods and home appliance industries
such as reed technology for washing machines, dishwashers, dryers, freezers, fridges, coffee and tea-makers and more. Having said this, the highly skilled and efficient team at the PIC GmbH Group, are able to manufacturer sensors and reed technology for other domestic and commercial purposes which includes home automation, industrial automation, test equipment, safety and security systems, sports and leisure equipment and several other niche applications.
If you’re looking to switch to using more resourceful, smarter and cautious technology, then you need to contact the team at the PIC GmbH Group. Not only do the team solely focus on the manufacture and distribution of reed switch and sensor solutions, which makes them experts in this particular field, but they also construct their cost-effective sensors using sustainable materials. The PIC GmbH Group has been one of the leading suppliers of reed sensor technology for several years. Their longtime experience and their ability to innovatively implement customers’ needs, make them the ideal partners for the home appliances, automotive, medical and measure-and-control industries.
Committed to providing an outstanding service to clients, the PIC GmbH Group go to great lengths to ensure that no matter the application, each client is getting the most out of their domestic and commercial reed technology solutions. For this reason, in order to provide their clients with the first-rate product range and competitive services that they demand, the PIC GmbH Group guarantees excellent customer service with their highly skilled and experienced team, who are happy to provide clients with any support that they may need throughout the operating life of the equipment. From the preliminary selection through to quotation, design and commissioning and after-purchase service, you are guaranteed of committed, proficient and personal support from the PIC GmbH Group.
Going forward, the PIC GmbH Group plan to further invest and increase their production capacities worldwide, in order to meet with their global popular demands from their core customer industries. If you would like to get in touch with the PIC GmbH Group to find out more about their stunning range of reed switches and sensors, then don’t hesitate to call today. More information can also be found on their website, listed below.
T 0049 9119959060www.pic-gmbh.com
is sponsored by Henda: www.henda-mould.com – see them on page 25 31
Stainless Steel Metric and Unified Fasteners, Metric
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Visit: www.pts-uk.com for more detailed or contact
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Plastics SolutionsSoldering Systems
Heating
The UK’s Largest Heating Element Manufacturer
Leading the wayElmatic (Cardiff) Ltd is the largest manufacturer of Industrial Electric Heating Elements in the UK. Elmatic Ltd have the widest product range to meet our customer’s requirements.
Our product range includes: ► Cartridge Heaters ► Mica Insulated Heaters ► Ceramic Knuckle Heaters ► Tubular Rod ► Immersion Heaters ► Air Duct Heaters ► Nozzle Heaters ► Ceramic Core Heaters ► Square Section Heaters ► Strip Heaters ► Roller or Disc Heaters ► Fabrication & Sheet Metalwork.
Please telephone 029 2077 8727Email: [email protected] | www.elmatic.co.uk
Turned Parts
Interconnection Solutions
Labelling
Engineering
Hole Drilling Systems
UNISIG Deep Hole Drilling Systems Machines + Tools + Automation
T 07125 [email protected]
www.unisig.de/en
RODAR Ltd is a UK based manufacturer of very High Precision, Force Balanced, Single and Dual Axis Inclinometers.
T +44 (0)1384 [email protected]
Inclinometers
Nitrogen Generators
We supply Nitrogen
Generators and other gas supplies
to labratories around the world
�0333 200 [email protected]
Magnetics
Laboratory
DDS a fast growing sensor manufacture. Founded by Daniel Davies in 2011, now producing well over 500,000 units per year. Our manufacturing site is located in Fareham on the south coast of the UK.
The goal from the start is to bring sensors of high quality and consistent performance at competitive prices to the market place. We achieve this by investing in new technologies and manufacturing equipment, and designing sensors from the start as simple to manufacture as possible whilst not sacrificing on performance.
T +44 (0)2392 [email protected]
Bunting® Magnetics EuropeSpecialist in Magnetic Separation and Metal
Detection solutions
Northbridge Road, Berkhamsted, Hertfordshire, HP41EH
Tel: +44 (0)1442 [email protected]
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Totally clean and environmentally friendly
Cleaning Company of the Year
Industrial Process News is happy to announce that Total Clean Services Ltd have been specially selected to receive this issue’s Cleaning
Company of the Year in light of their top quality cleaning services and unmatched dedication to excellent customer service.
Total Clean is a family-run business, launched in 1988 by Pedro and Maria Garcia, parents of the current Group Managing Director, Carlos Garcia. Carlos took over the company in 1995 and has led the company to further success and strengthened the reputation of the Total Clean brand. The contract commercial cleaning company is based in London, but has six regional offices around the UK, with more locations soon to be added.
Total Clean specialise in providing first rate cleaning services across a wide range of business sectors including offices, car showrooms, schools and colleges and medical facilities. They also offer an extensive range of complementary services covering hard floor & carpet cleaning and maintenance, washroom and laundry services, janitorial supplies, window cleaning, waste management and much more.
The company is still driven by the goals set by their founders: a drive to deliver cleaning services of the highest quality with integrity, reliability and value; a promise to meet and exceed client expectations and needs; and a commitment to exceed all statutory, regulatory and environmental requirements. Better yet, Total Clean is accredited by a number of industry bodies and associations which mean they are subject to regular inspections and audits, assuring customers
that they are getting the best service every time.
An innovative company committed to constant improvement, Total Clean has even specially designed and launched their own cleaning products. The range of products, Total Defence, is extremely high quality, versatile, reliable, and environmentally friendly. The range includes glass cleaners, bactericidal washroom cleaners and even a fogging service which is popular among medical practices during the final and most imperative stage of cleaning, guaranteeing a fully infection and contamination free area.
We spoke to Group Managing Director, Carlos Garcia about the philosophy behind Total Clean’s stellar performance, who explained, “Our values are responsibility, excellence and improvement. Total Clean has thrived as a result of the strict ethos instilled by our founders 30 years ago and these values continue to drive our success today.”
One of the best things about Total Clean is that their cleaners are specially trained in cleaning a wide variety of different buildings and establishments. The setting and location is the very first thing people see when they walk into any establishment, so whether it be a client visiting their solicitor in a law firm, a parent visiting a school for parent’s evening, even a window-shopper walking into a retail outlet, it is crucial the space is clean, clear and inviting to all. Carlos added, “We have a wide variety of clients, for whom we provide different services. In addition to our standard office cleaning service, we also clean car showrooms, educational facilities and medical practices, where the requirements are extremely rigorous. We also offer
window cleaning, specialist hard floor and carpet cleaning, washroom and laundry services and outdoor maintenance. Other services include building and end of tenancy cleaning. Many of our clients, such as medical practices anticipating a CQC inspection, benefit from our deep cleaning service, where we take care of hard to reach areas and spaces that are difficult to access on a day to day basis.”
Almost all sectors can benefit from Total Clean’s services, including commercial offices. In addition to being skilled and highly trained, the cleaners at Total Clean are also able to carry out their work without disturbing the office or surrounding environment. On top of that, Total Clean are flexible enough to accommodate different types of offices, from large office spaces to small SMEs. Whether it is media agencies, law firms, accountants or more, Total Clean
take great care to protect their client’s valuable assets by only hiring the most vetted and trustworthy of staff.
Total Clean also services the hospitality sector, where the clientele’s first impression is extremely important, as is the need to keep the premises hygienically clean.
Public sector facilities can present challenges with differing building size, locations and purpose, and they often have tight security and rigorous health and safety standards which need to be met at all times. Total Clean’s flexibility and ability to work with a variety of different types of buildings and their cost-effective service means public sector clients can relax knowing they are getting the best cleaning possible without breaking their budgets.
Understandably, schools and other educational establishments require a great deal of cleaning indeed, with both students and teachers benefiting from a clean and uncluttered learning environment. However, another crucial aspect is child safety. As such, all Total Clean staff members are DBS checked before working in schools and even wear uniforms so that they can be easily spotted right away.
Medical facilities have extremely high cleaning standards in order to meet the rigorous requirements of the CQC. Total Clean’s operatives are well trained in infection control and their bespoke range of products are specifically designed with this in mind. Total Clean’s fogging service ensures that all surgeries and medical practices are completely contamination free.
In addition, Total Clean pride themselves on their responsiveness, with a team of area and operations managers able to respond to any ad hoc queries or issues immediately, giving their clients additional reassurance of a top quality service.
If you are looking for a new cleaning company to help ensure your company always gives the best impression to your clientele, then be sure to get in contact with Total Clean using the details listed below.
T +44 (0)20 7935 [email protected]
Total Clean Services Ltd accepting our Cleaning Company of the Year Award, from left to right, Javid Musa (Commercial Director), Henrique Conceicao (Area Manager), Daniela Garzon (Operations Support), Josh Miles (Business Development Manager), Lara Gomes (Accounts Assistant), Sofia Freitas (Accounts Manager), Carlos Garcia (Group Managing Director ), Philip White (Operations Manager), Michael Sobral (Senior Operations Manager) and Tracy Havas (Marketing Manager).