temperature measurement using sensors and signal conditioning michael mansell ken dudeck (faculty...
TRANSCRIPT
Temperature Measurement using sensors and signal conditioning
Michael MansellKen Dudeck (Faculty Sponsor)
Topics of Discussion
Types of temperature sensors The CK101 LCD Temperature
Meter Our circuit design
Types of temperature sensors
RTD (Resistance Temperature Detector)
Thermistor Thermocouple
RTD, the basics
How it works: Utilizes the fact that
resistance of a metal changes with temperature.
Make up: Traditionally made
up of platinum, nickel, iron or copper wound around an insulator.
Temperature range: From about -196°C
to 482°C.Thin Film RTD
RTD Advantages and Disadvantages
Advantages: Stable Very accurate Change in
resistance is linear
Disadvantages: Expensive Current source
required Small change in
resistance Self heating Less rugged than
thermocouples.
Thermistor, the basics of
How it works: Like the RTD a
thermistor uses the fact that resistance of a metal changes with temperature.
Make up: Generally made up
of semiconductor materials
Temperature Range: About -45°C - 150°C Thermistor
Thermistor Advantages and Disadvantages
Advantages: Very sensitive
(has the largest output change from input temperature)
Quick response More accurate
than RTD and Thermocouples
Disadvantages: Output is a non-
linear function Limited
temperature range.
Require a current source
Self heating Fragile
Thermocouple, some more basics
How it works: Made up of two
different metals joined at one end to produce a small voltage at a given temperature.
Make up: Made of up two
different metals. Ex: A type J is made up of Iron and Constantan.
Temperature Range Type J: 0°C to 750°C A few Thermocouples
Thermocouple Advantages and Disadvantages
Advantages: Self Powered
(does not require a current or voltage source)
Rugged Inexpensive Simple
Disadvantages: Extremely Low
Voltage output (mV)
Not very stable Needs a
reference point
Lets Experiment!
In lab a RTD, thermistor, and thermocouple were placed in a beaker of 750mL of water and readings were taken from 19°C to 80°C.
The next two slides show the results.
The Data (some of it)Temperature Thermocouple RTD Thermistor
(degrees Celsius) (mille-Volts) (ohms) (kilo-ohms)
19 -0.10 108.00 105.60
20 -0.10 108.40 99.80
21 0.00 108.70 94.20
22 0.00 109.00 88.20
23 0.00 109.50 83.80
24 0.10 110.00 79.70
25 0.10 110.40 75.90
26 0.10 110.90 73.30
27 0.20 111.30 70.00
28 0.20 111.50 68.40
29 0.30 112.00 63.40
30 0.40 112.90 60.50
32 0.50 113.20 54.80
34 0.70 114.10 49.20
36 0.70 114.80 45.50
A little easier to readThermocouple
-0.50
0.00
0.50
1.00
1.50
2.00
2.50
3.00
3.50
0 10 20 30 40 50 60 70 80 90
Temperature (∘C)
Vo
ltag
e (
mV
)
Thermistor
0.00
20.00
40.00
60.00
80.00
100.00
120.00
0 10 20 30 40 50 60 70 80 90
Temperature (∘C)
Res
ista
nce
(KΩ
)
RTD
100.00
105.00
110.00
115.00
120.00
125.00
130.00
135.00
0 10 20 30 40 50 60 70 80 90
Temperature (∘C)
Re
sist
an
ce (
Ω)
First test subject (The Kit CK101)
Basically the same idea as our circuit design, but easier?
How it works Why it did not
work
CK101 LCD Temperature Sensor
How it works and what went wrong
Uses transistors instead of the other discussed sensor types.
Uses the ICL 7106 chip
Problems: Possible Bad chip Capacitors not
soldered in properly. Cold solder joins
leading to bad connections
Our design
It works!
Picture
Another Picture
Circuit Diagram
49K
1K
1K
50K
1K
1K
50K
50K
-Vin
+
+-
+-
+-
+Vout
-
+
-Thermocouple
4.7μF
7417
1 2
5V 15V
Fan
Relay
Questions or Comments?
My Sources
Omega.com (Info on RTDs and Thermistors) http://www.omega.com/
United Electric Controls (Thermocouple, RTD, and Thermistor info) http://www.ueonline.com/
Intersil (ICL 7106 Chip reference) http://www.intersil.com/