temperature/ process controllers specification...

6
8 Segment programmer Heater failure detection Current monitoring Internal timer Scrolling text messages Recipes Modbus comms Modbus SP retransmission Analogue retransmission Remote setpoint Help text Type approved to EN14597 TR Multi-language support (French, German, Spanish and Italian) Temperature/ Process Controllers Specification Sheet The innovative range of 3200 controllers offer precision control of temperature and other process variables together with a host of advanced features not normally found in this class of controller. The emphasis is on ease of use. A simple ‘Quick Start’ code is used to configure all the functions essential for controlling your process. This includes input sensor type, measurement range, control options, and alarms, making ‘Out the Box’ operation truly achievable. In operator mode every parameter has a scrolling text message describing its function and is available in English, German, French, Spanish or Italian. More advanced features are configured using iTools, a PC based configuration wizard which is an easy to use and instructive guide to all the functions in the controller. Heater current monitoring A current transformer input provides display of the heater current and a health check on the load. Partial load failure, heater open circuit and SSR faults are detected and displayed as scrolling alarm messages as well as providing an alarm output. On the 3208 and 3204 a front panel ammeter displays the heater current. Setpoint programmer Heat treatment profiles can be programmed using the 8-segment programmer. Holdback, at the beginning of each segment can be used to guarantee the soak periods. A digital event output can be triggered in any segment to initiate actions within the process. Custom text messaging Custom messages can be created with iTools and downloaded to the 3200 to display when an event, alarm or process condition occurs. This provides the operator with good visibility of the status of the process. Remote setpoint An option exists for the 3200 to have a Remote Analogue Input. This can be either volts or mA and is used to allow the setpoint to be generated by a master controller or PLC. SERIES 3200

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  • • 8 Segment programmer

    • Heater failure detection

    • Current monitoring

    • Internal timer

    • Scrolling text messages

    • Recipes

    • Modbus comms

    • Modbus SP retransmission

    • Analogue retransmission

    • Remote setpoint

    • Help text

    • Type approved to EN14597 TR

    • Multi-language support(French, German, Spanishand Italian)

    Temperature/Process ControllersSpecification Sheet

    The innovative range of 3200 controllers offer precision control oftemperature and other process variables together with a host ofadvanced features not normally found in this class of controller.

    The emphasis is on ease of use. A simple ‘Quick Start’ code is used toconfigure all the functions essential for controlling your process. Thisincludes input sensor type, measurement range, control options, andalarms, making ‘Out the Box’ operation truly achievable. In operatormode every parameter has a scrolling text message describing itsfunction and is available in English, German, French, Spanish or Italian.More advanced features are configured using iTools, a PC basedconfiguration wizard which is an easy to use and instructive guide to allthe functions in the controller.

    Heater current monitoringA current transformer input provides display of the heater current and ahealth check on the load. Partial load failure, heater open circuit and SSRfaults are detected and displayed as scrolling alarm messages as well asproviding an alarm output. On the 3208 and 3204 a front panel ammeterdisplays the heater current.

    Setpoint programmerHeat treatment profiles can be programmed using the 8-segmentprogrammer. Holdback, at the beginning of each segment can be usedto guarantee the soak periods. A digital event output can be triggered inany segment to initiate actions within the process.

    Custom text messagingCustom messages can be created with iTools and downloaded to the3200 to display when an event, alarm or process condition occurs. Thisprovides the operator with good visibility of the status of the process.

    Remote setpointAn option exists for the 3200 to have a Remote Analogue Input. This canbe either volts or mA and is used to allow the setpoint to be generatedby a master controller or PLC.

    SERIES

    3200

  • Eurotherm Part No. HA028600 Issue 8 March 2013 2 3200 Series Specification Sheet

    RecipesUsing iTools, recipes can be created that may be used to changethe operating parameters of the 3200 simply by selecting a newrecipe using the 3200 HMI or digital input. This is very useful wheremultiple products are processed using the same controller butrequire different parameters to be set.

    TimerAn internal timer is configurable as an interval timer, delay timer orto provide a soft start for hot runner control.

    Setpoint retransmissionSending the setpoint or other parameters from the 3200 to slavedevices can be achieved either using conventional analoguecommunications or using Master Modbus communications. MasterModbus in the 3200 allows a broadcast of a single parameter tothe network.

    A typical application is a setpoint being retransmitted to a numberof slave controllers in a multi-zone furnace.

    Modbus communicationsAll units support both EIA232 and 2-wire EIA485 communicationsusing the Modbus protocol. The 3216 supports 4-wire EIA485.

    Configuration adaptoriTools configuration to all 3200 controllers can be achieved byusing a configuration adaptor. It provides iTools with the ability tocommunicate with and configure devices without the need for anypower being connected.

    iTools wizardUsed to simplify the set up of 3200 series controllers. The wizardguides the user through the configuration process with interactivehelp and graphical demonstrations of features.

    SpecificationGeneralEnvironmental performance Temperature limits Operation: 0 to 55°C

    Storage: –10 to 70°CHumidity limits Operation: 5 to 90% RH non condensing

    Storage: 5 to 90% RH non condensingPanel sealing: IP65, Nema 4XShock: BS EN61010Vibration: 2g peak, 10 to 150HzAltitude: 28mA,

  • Resolution (µV): 17 bitsLinearisation accuracy: < 0.1% of readingDrift with temperature: -93dB Input impedance: 100MΩCold junction compensation: >30:1 rejection of ambient changeExternal cold junction: Reference of 0°C Cold junction accuracy:

  • Eurotherm Part No. HA028600 Issue 8 March 2013 4 3200 Series Specification Sheet

    3200 Accessories

    X Not fittedR RelayA Dual relay

    (From A-OP3 and OP4)

    VH 85-264V acVL 24V ac or dc

    CC Standard controllerCP Standard programmerVC Motorised valve controllerVP Motorised valve programmer

    ENG EnglishFRA FrenchGER GermanSPA SpanishITA Italian

    3216 48 x 48mm unit3208 48 x 96mm unit32h8 96 x 48mm horizontal unit3204 96 x 96mm unit

    3216OP1 OP2

    XXXX None fitted None fittedLXXX Logic None fittedLRXX Logic RelayRRXX Relay RelayLLXX Logic LogicLDXX Logic 0-20mADRXX 0-20mA RelayRCXX Relay Isolated 0-20mALCXX Logic Isolated 0-20mADCXX 0-20mA Isolated 0-20mANot available with Low Voltage PSUDDXX 0-20mA 0-20mALTXX Logic TriacTTXX Triac Triac3208/32h8/3204

    OP1 OP2 OP3LRRX Logic Relay RelayRRRX Relay Relay RelayLRDX Logic Relay 0-20mARRDX Relay Relay 0-20mALLDX Logic Logic 0-20mALDDX Logic 0-20mA 0-20mARDRX Relay 0-20mA RelayDRDX 0-20mA Relay 0-20mANot available with Low Voltage PSULLRX Logic Logic RelayDDDX 0-20mA 0-20mA 0-20mALTRX Logic Triac RelayTTRX Triac Triac RelayLTDX Logic Triac 0-20mATDDX Triac 0-20mA 0-20mATTDX Triac Triac 0-20mA

    G GreenS SilverW Washdown (not 32h8/04)

    ENG EnglishFRA FrenchGER GermanSPA SpanishITA Italian

    XXXXX StandardWL005 Extended

    XXXXX NoneCERT1 Certificate of ConformityCERT2 Factory Calibration

    Certificate

    XXX None fittedXXL Logic inputXCL CT + Logic IP2XL RS232 Comms + Logic IP4XL 2-wire RS232 comms +

    Logic IP2CL RS232 Comms CT + Logic IP4CL 2-wire RS232 Comms CT +

    Logic IP

    XXXXX None

    XXXXX NoneRES250 250R resistor for 0-5V dc OPRES500 500R resistor for 0-10V dc OP

    HA029714 Installation guideHA027986 Engineering manualSUB35/ACCESS/249R.1 2.49R Precision resistorCTR100000/000 10A Current transformerCTR200000/000 25A Current transformerCTR400000/000 50A Current transformerCTR500000/000 100A Current transformeriTools/None/3000CK Configuration clipSUB21/IV10 0-10V input adaptor

    Function

    Supply Voltage

    Basic Product

    2

    1

    1 2 3 4 5 6 7 8 9 10 11

    Outputs3 AA Relay (OP4)4

    Options Board5

    Fascia Colour6

    Product Language7

    Warranty9

    Certificates10

    12

    Manual Language8

    Custom Label11

    Specials and Accessories12

    264V ac Double

    264V ac Double

    264V ac Double

    Power

    264V ac Double

    0-20mAIsolated Modules

    Relays and Triacs

    PowerSupplyCircuits

    Rectification

    µP &systemcircuits

    All logic inputs &O/Ps & non isolated

    0-20mA O/P

    CT Measurement

    Micro mountedPV Input

    Serial CommsRemote Setpoint

    264V ac Double

    264V ac Double

    264V ac Double

    264V ac Double

    Power

    264V ac Double

    Analogue (OP3)output

    Relays and Triacs

    Serial CommsRemote Setpoint

    PowerSupplyCircuits

    Rectification

    All logic inputs &O/Ps & non isolated

    0-20mA O/P

    Transmitter PSU

    CT Measurement

    Micro mountedPV Input

    µP &systemcircuits

    3216 Isolation3208/32h8/3204 Isolation

    Hardware/options coding

    Order codes

  • Eurotherm Part No. HA028600 Issue 8 March 2013 5 3200 Series Specification Sheet

    Optional quick start code (Optional)

    XX Not fitted1 10 Amps2 25 Amps5 50 Amps6 100 Amps

    X UnconfiguredW Alarm acknowledgeM Manual selectR Timer/Prog RunL KeylockP Setpoint 2 selectT Timer/prog ResetU Remote SP selectV Recipe 2/1 selectA Remote up buttonB Remote down buttonG Time/prog Run/resetI Timer/prog HoldQ Standby select

    ThermocoupleB Type BJ Type JK Type KL Type LN Type NR Type RS Type ST Type TC Custom/Type CRTDP Pt100LinearM 0-80mV2 0-20mA4 4-20mAX Unconfigured

    X UnconfiguredT SetpointS Target setpointP Output power %R Time remainingE Elapsed time1 1st alarm setpointD Dwell/ramp - Time/targetC SP with output meterM SP with ammeterA Load ampsN None

    Full PV RangeC Deg C full rangeF Deg F full rangeCentigrade0 0 to 100 deg C1 0 to 200 deg C2 0 to 400 deg C3 0 to 600 deg C4 0 to 800 deg C5 0 to 1000 deg C6 0 to 1200 deg C7 0 to 1400 deg C8 0 to 1600 deg C9 0 to 1800 deg CFahrenheitG 32 to 212 deg FH 32 to 392 deg F J 32 to 752 deg FK 32 to 1112 deg FL 32 to 1472 deg FM 32 to 1832 deg FN 32 to 2192 deg FP 32 to 2552 deg FR 32 to 2912 deg FT 32 to 3272 deg FX Unconfigured

    Input Type

    Setpoint Limits

    3208/h8/04 only

    3208/h8/04 only

    2

    1

    1 2 3 4 5 6 7 8 9 10

    CT Input Scaling 6

    Dig Input A, Dig Input B7 - 8

    Lower Display10

    XX UnconfiguredRelay, DC, Triac or Logic outputsControlH Heat (PID)C Cool (PID)J Heat (On/off)K Cool (On/off)Alarm output Energised in alarm0 High alarm1 Low alarm2 Deviation high3 Deviation low4 Deviation bandAlarm output De-energised in alarm5 High alarm6 Low alarm7 Deviation high8 Deviation low9 Deviation bandDC outputsControlH 4-20mA heatingC 4-20mA coolingJ 0-20mA heatingK 0-20mA coolingRetransmissionD 4-20mA setpointE 4-20mA Process valueF 4-20mA outputN 0-20mA setpointY 0-20mA Process valueZ 0-20mA outputLogic inputW Alarm acknowledgeM Manual selectR Timer/Prog RunL KeylockP Setpoint 2 selectT Timer/prog ResetU Remote SP selectV Recipe 2/1 selectA Remote up buttonB Remote down buttonG Time/prog Run/resetI Timer/prog HoldQ Standby select

    Output 1 (OP1)3

    XX UnconfiguredRelay, Triac or Logic outputsControlH Heat (PID)C Cool (PID)J Heat (On/off)K Cool (On/off)Alarm output Energised in alarm0 High alarm1 Low alarm2 Deviation high3 Deviation low4 Deviation bandAlarm output De-energised in alarm5 High alarm6 Low alarm7 Deviation high8 Deviation low9 Deviation band

    Output 2 (OP2)4

    AA Relay (OP4)5

    Output 3 (OP3)9

    XX UnconfiguredRelay, DC, Triac or Logic outputsControlH Heat (PID)C Cool (PID)J Heat (On/off)K Cool (On/off)Alarm output Energised in alarm0 High alarm1 Low alarm2 Deviation high3 Deviation low4 Deviation bandAlarm output De-energised in alarm5 High alarm6 Low alarm7 Deviation high8 Deviation low9 Deviation bandDC outputsControlH 4-20mA heatingC 4-20mA coolingJ 0-20mA heatingK 0-20mA coolingRetransmissionD 4-20mA setpointE 4-20mA Process valueF 4-20mA outputN 0-20mA setpointY 0-20mA Process valueZ 0-20mA output

    XX UnconfiguredRelay, DC or Logic outputsControlH Heat (PID)C Cool (PID)J Heat (On/off)K Cool (On/off)Alarm output Energised in alarm0 High alarm1 Low alarm2 Deviation high3 Deviation low4 Deviation bandAlarm output De-energised in alarm5 High alarm6 Low alarm7 Deviation high8 Deviation low9 Deviation bandDC outputsControlH 4-20mA heatingC 4-20mA coolingJ 0-20mA heatingK 0-20mA coolingRetransmissionD 4-20mA setpointE 4-20mA Process valueF 4-20mA outputN 0-20mA setpointY 0-20mA Process valueZ 0-20mA output

  • AA

    AB

    AC

    HD

    HE

    HF

    1A1B

    2A2B

    LBLC

    CT

    CLA

    VI

    V+

    V-

    3A3B

    3C3D

    LN

    Dig in 2

    COM

    A (+)

    B (–)

    +

    Dig in B

    mV/V mA

    RTD

    CT

    OP4

    +

    +

    24V dc Transmitter supply

    or withRemote Setpoint

    or withRemote Setpoint

    Line

    Neutral

    100 to 240V ac50/60Hz or

    24V ac/dc

    AA

    AB

    AC

    VI

    V+

    V-

    1A1B

    2A2B

    LN

    Line

    Neutral

    100 to 240V ac50/60Hz or

    24V ac/dc

    COM

    A(+)

    B(–)

    CT

    mV/V mA

    RTD

    Dig in A

    HD

    HE

    HF

    CT

    CLA

    mA

    V

    HD

    HE

    HF

    mA

    V

    HD

    HE

    HF

    3208/32h8/3204

    3216

    CTCLAVIV+V-

    3A3B3C3DLN

    32h8 Orientation

    OP1NO

    C

    +

    +

    –OP2

    NO

    C

    +

    –OP3

    NO

    C

    NO

    C

    NC

    OP4

    NO

    C

    NC

    +

    +

    –OP1

    NO

    C

    +

    +

    –OP2

    NO

    C

    Rear Terminals

    3208 Panel cut-out 92mm (–0.0 +0.8) x 45mm (–0.0 +0.6)3204 Panel cut-out 92mm (–0.0 +0.8) x 92mm (–0.0 +0.8)

    32043208

    96mm48mm 90mm101mm

    96m

    m

    32h8 Panel cut-out 45mm (–0.0 +0.6) x 92mm (–0.0 +0.8)3216 Panel cut-out 45mm (–0.0 +0.6) x 45mm (–0.0 +0.6)

    48m

    m

    3216

    48mm 90mm101mm

    96mm

    32h8

    Mechanical Details

    Eurotherm Part No. HA028600 Issue 8 March 2013 6 3200 Series Specification Sheet

    Eurotherm Head OfficeFaraday Close, Durrington,Worthing, West Sussex, BN13 3PL

    Worldwide Officeswww.eurotherm.com/global

    Sales EnquiriesT +44 (01903) 695888F 0845 130 9936

    General EnquiriesT +44 (01903) 268500F 0845 265982

    Represented by:

    © Copyright Eurotherm Limited 2013

    Invensys, Eurotherm, the Eurotherm logo, Chessell, EurothermSuite, Mini8, Eycon, Eyris, EPower, EPack, nanodac, piccolo, Foxboro andWonderware are trademarks of Invensys plc, its subsidiaries and affiliates. All other brands may be trademarks of their respective owners.

    All rights are strictly reserved. No part of this document may be reproduced, modified, or transmitted in any form by any means, nor may it bestored in a retrieval system other than for the purpose to act as an aid in operating the equipment to which the document relates, without the priorwritten permission of Eurotherm Limited.

    Eurotherm Limited pursues a policy of continuous development and product improvement. The specifications in this document may therefore bechanged without notice. The information in this document is given in good faith, but is intended for guidance only.

    Eurotherm Limited will accept no responsibility for any losses arising from errors in this document.

    Contact Information

    Scan forlocal contacts

    Eurotherm: International sales and support www.eurotherm.com