tempered block breaker - · pdf filename size / thickness mtl. cmi007065 ... a-08369 assembly...

T E M P E R E DB L O C K B R E A K E R

B e e f Tr i m B l o c kS e p a r a t i n g S o l u t i o n

Tempered Beef Trim Blocks.Separated Quickly.Break tempered and semi-frozen beef trim blocks into original pieces!

Tempered Block Breaker Features:

• Stainless Steel 304 Construction

• Solid 4” Shaft Auger & Breaker

Bars

• Hopper Constructed from 3/8”

Side Plates and 5/8” End Plates

• Dual 160 Corrosion Resistant

Roller Chains

• 30 HP Baldor Motor

• Low Output RPM Sumitomo

Gearbox

• Solid Poly Lube Filled Bearings for

a Maintenance Free Application

• Touch Screen Control Panel

• Motor Amp Overload Protection

• CIP Mode

• Safety Interlinks

• Combo Sensor and Lid Safety

Switch

• Auger Output Door Closes Au-

tomatically When No Product is

Present

TECHNICAL SPECIFICATIONS

Our innovative and unique Tempered Block Breaker is designed to take tempered

and semi-frozen beef trim blocks and separate them back into their natural pieces

to avoid USDA relabeling regulations. This allows for spraying of citric acid (or other

agents) onto each side of product muscle to reduce or eliminate bacteria growth.

Solid 4” solid shafts with 7” blades are strong enough to handle meat trim blocks

semi-frozen at 19®, but operates ideally when blocks are tempered to 26°. Gentle

processing captures 99% of product purge, retaining product weight and saving

you money.

Safety is key in the meat processing industry. The Tempered Block Breaker boasts a

safety switch and actuator on the auger discharge trough that prevents the machine

from running if guarding is not in place. Safety guarding runs the length of the top

of the machine, preventing operators from falling into the breaker.

Separate tempered trim blocks, save purge, reduce expenses, and treat

product to eliminate bacteria with the Tempered Block Breaker!

FEATURE SPECIFICATION

Machine Dimensions

Height 126.75”

Width 53.12”

Length 106.97”

Motor

Drive Shaft 30 HP

SEE PICTURES & VIDEO AT FTIINC.ORG/BLOCKBREAKER

39.75

106.97O.A.L.

10.63

126.75O.A.H

86.00

40.10 55.38

3.90

.75TYP.

CABINET SIDE REMOVEDTO SHOW IN-LINE SPROCKETS

3

5

53.12 41.04

11.00

52.50

20.00

23.71

50.75

DETAIL 1SCALE 1 : 2

10

14

12

9

4

6

9

9

DETAIL 2SCALE 1 : 2

11

133

8

5

REFERENCE NO. MAKE OR BUY ITEM NO. QTY. NAME SIZE / THICKNESS MTL.

CMI007065 - 4.250 KW (MARTIN #D160B19 4.250 KW 2SS) 1 1 ROLLER CHAIN SPROCKET

#160 CHAIN, DOUBLE ROW, 19 TEETH, B-HUB, 4.250" BORE, KEYWAY

CARBON



CARBON

A-08316 ASSEMBLY 3 1 BLOCK GRINDER ASSEMBLY --

A-08369 ASSEMBLY 4 2 NEEDLE ROLLER BEARING WITH INNER RING

1.5000" BORE x 2.3125" O.D. x 1.2500 WIDE --

A-08445 ASSEMBLY 5 1 BLOCK GRINDER DRIVE & CHAIN CABINET ASSEMBLY FABRICATED --

CMI007067 - MOD-001 ASSEMBLY 6 1ROLLER CHAIN SPROCKET, #160 CHAIN, DOUBLE ROW, 13 TEETH, B-HUB, CARBON

#160 CHAIN, DOUBLE ROW, 13 TEETH, B-HUB,

STOCK BORECARBON

BPRT009853 - 0.75x0.75x2.50 CUT TO LENGTH 7 2 DRIVE SHAFT KEY 3/4 X 3/4 KEYSTOCK x

2.50" 18-8

SP_2.500 OD x 0.375_1.438 ID_UHMW CUT TO LENGTH, MACHINED 8 6 SPACER 2.50 O.D. x 0.375 THK.,

1.438 I.D. UHMW

SP_3.000 OD x 0.250_1.563 ID_UHMW CUT TO LENGTH, MACHINED 9 2 SPACER 3.000 O.D. x 0.250

THK., 1.563 I.D. UHMW

CS-HH_0.750 - 10x2.500_PT_18-8 FASTENERS 10 1 CAPSCREW HEX HD. 3/4-10 UNC x 2.500 LG.,

PT 18-8

CS-HH_1.375 - 6x4.000_PT_18-8 FASTENERS 11 6 CAPSCREW HEX HD. 1 3/8-6 UNC x 4.000 LG.,

PT 18-8

FW_0.750 - 18-8 FASTENERS 12 1 FLAT WASHER 3/4 18-8

FW_1.375 - 18-8 FASTENERS 13 6 FLAT WASHER 1 3/8 18-8

LW_0.750 - 18-8 FASTENERS 14 1 LOCK WASHER 3/4 18-8

D

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

COMPANY NAME

NAME

PROJECT TITLE

SCALE

REV NO.

DRAWN BY

1:16 0SHEET 1 OF 1

TOLERANCE UNLESS OTHERWISE SPECIFIED:

REFERENCE NO.

218 20th Ave.Roseville, IL 61473

PHONE: (309) 774-4275FAX: (309) 774-4161

Tuesday, August 11, 2015 3:35:11 PM, Y:\~FTW~Projects\Birchwood Foods\007441, Microwave Room\DRAFTING\SOLIDWORKS\12, Block Cutter\A-08444, Block Grinder Total Assembly Y:\~FTW~Projects\Birchwood Foods\007441, Microwave Room\DRAFTING\SOLIDWORKS\12, Block Cutter\Drawings\

4231.42 LBS

THICKNESS

MATERIAL

--

CONFIDENTIALThis drawing contains

confidential and proprietary information of Fusion Tech

Integrated, Inc. and cannot be used, duplicated or disclosed, in whole or in part, except with

the expressed written permission of Fusion Tech

Integrated, Inc.

UNLESS OTHERWISE NOTED ALLDIMENSIONS ARE IN INCHES

ESTIMATOR

JAM

BIRCHWOOD FOODS

MICROWAVE ROOM

A-08444

BLOCK GRINDER TOTAL ASSEMBLY

A-08444BLOCK GRINDER TOTAL ASSEMBLY

NET WEIGHT

6/24/2015

D

APPROVALS DATE

.X .06.XX .03

.XXX .015

ANGLE 1 FRACTION 1/32"HOLE DIA. .01

Interpret Drawing per ANSI Y.14.5

DETAILED BY

NOTES:

UNLESS OTHERWISE SPECIFIED DEBUR AND BREAK ALL SHARP CORNERS.1.UNLESS OTHERWISE SPECIFIED ETCH ALL UP BENDS.2.UNLESS OTHERWISE SPECIFIED CONTINUOUS WELDS ON ALL SEAMS.3.ALL WELDS TO BE SMOOTH & FREE OF CRACKS AND PITS.4.

39.75

106.97O.A.L.

10.63

126.75O.A.H

86.00

40.10 55.38

3.90

.75TYP.

CABINET SIDE REMOVEDTO SHOW IN-LINE SPROCKETS

3

5

53.12 41.04

11.00

52.50

20.00

23.71

50.75

DETAIL 1SCALE 1 : 2

10

14

12

9

4

6

9

9

DETAIL 2SCALE 1 : 2

11

133

8

5

REFERENCE NO. MAKE OR BUY ITEM NO. QTY. NAME SIZE / THICKNESS MTL.



CARBON



CARBON

A-08316 ASSEMBLY 3 1 BLOCK GRINDER ASSEMBLY --

A-08369 ASSEMBLY 4 2 NEEDLE ROLLER BEARING WITH INNER RING

1.5000" BORE x 2.3125" O.D. x 1.2500 WIDE --

A-08445 ASSEMBLY 5 1 BLOCK GRINDER DRIVE & CHAIN CABINET ASSEMBLY FABRICATED --

CMI007067 - MOD-001 ASSEMBLY 6 1ROLLER CHAIN SPROCKET, #160 CHAIN, DOUBLE ROW, 13 TEETH, B-HUB, CARBON

#160 CHAIN, DOUBLE ROW, 13 TEETH, B-HUB,

STOCK BORECARBON

BPRT009853 - 0.75x0.75x2.50 CUT TO LENGTH 7 2 DRIVE SHAFT KEY 3/4 X 3/4 KEYSTOCK x

2.50" 18-8

SP_2.500 OD x 0.375_1.438 ID_UHMW CUT TO LENGTH, MACHINED 8 6 SPACER 2.50 O.D. x 0.375 THK.,

1.438 I.D. UHMW

SP_3.000 OD x 0.250_1.563 ID_UHMW CUT TO LENGTH, MACHINED 9 2 SPACER 3.000 O.D. x 0.250

THK., 1.563 I.D. UHMW

CS-HH_0.750 - 10x2.500_PT_18-8 FASTENERS 10 1 CAPSCREW HEX HD. 3/4-10 UNC x 2.500 LG.,

PT 18-8

CS-HH_1.375 - 6x4.000_PT_18-8 FASTENERS 11 6 CAPSCREW HEX HD. 1 3/8-6 UNC x 4.000 LG.,

PT 18-8

FW_0.750 - 18-8 FASTENERS 12 1 FLAT WASHER 3/4 18-8

FW_1.375 - 18-8 FASTENERS 13 6 FLAT WASHER 1 3/8 18-8

LW_0.750 - 18-8 FASTENERS 14 1 LOCK WASHER 3/4 18-8

D

C

B

AA

B

C

D

12345678

8 7 6 5 4 3 2 1

E

F

E

F

COMPANY NAME

NAME

PROJECT TITLE

SCALE

REV NO.

DRAWN BY

1:16 0SHEET 1 OF 1

TOLERANCE UNLESS OTHERWISE SPECIFIED:

REFERENCE NO.

218 20th Ave.Roseville, IL 61473

PHONE: (309) 774-4275FAX: (309) 774-4161

Tuesday, August 11, 2015 3:35:11 PM, Y:\~FTW~Projects\Birchwood Foods\007441, Microwave Room\DRAFTING\SOLIDWORKS\12, Block Cutter\A-08444, Block Grinder Total Assembly Y:\~FTW~Projects\Birchwood Foods\007441, Microwave Room\DRAFTING\SOLIDWORKS\12, Block Cutter\Drawings\

4231.42 LBS

THICKNESS

MATERIAL

--

CONFIDENTIALThis drawing contains

confidential and proprietary information of Fusion Tech

Integrated, Inc. and cannot be used, duplicated or disclosed, in whole or in part, except with

the expressed written permission of Fusion Tech

Integrated, Inc.

UNLESS OTHERWISE NOTED ALLDIMENSIONS ARE IN INCHES

ESTIMATOR

JAM

BIRCHWOOD FOODS

MICROWAVE ROOM

A-08444

BLOCK GRINDER TOTAL ASSEMBLY

A-08444BLOCK GRINDER TOTAL ASSEMBLY

NET WEIGHT

6/24/2015

D

APPROVALS DATE

.X .06.XX .03

.XXX .015

ANGLE 1 FRACTION 1/32"HOLE DIA. .01

Interpret Drawing per ANSI Y.14.5

DETAILED BY

NOTES:

UNLESS OTHERWISE SPECIFIED DEBUR AND BREAK ALL SHARP CORNERS.1.UNLESS OTHERWISE SPECIFIED ETCH ALL UP BENDS.2.UNLESS OTHERWISE SPECIFIED CONTINUOUS WELDS ON ALL SEAMS.3.ALL WELDS TO BE SMOOTH & FREE OF CRACKS AND PITS.4.

AVOID LABELING AS PROCESSEDThe USDA requires any product broken down into 1” or

smaller pieces to be labeled as processed. The Tem-

pered Block Breaker breaks up semi-frozen block back

into the natural pieces — meaning you don’t have to

label your product as processed.

TREAT PRODUCT TO ELIMINATE BACTERIABacteria grows on the outside of a muscle. Once

ground, the bacteria is spread throughout the entire

product batch, causing significant contaminated and

wasted product. The Tempered Block Breaker allows

you to spray all sides of the product muscle with citric

acid (or other agents) to reduce or eliminate bacteria.

REDUCE WORKFORCEThe Tempered Block Breaker system only requires 7 employees to operate from the time product leaves

your microwave to the time it exits the block breaker. Some customers have reported a reduction in work

force from 22 down to 7 employees and ability to prep product in advance.

SAVE PURGEUsing the Tempered Block Breaker system captures

99% of product purge (blood, water, etc), saving you

product weight which saves you money.

Tempered Block Breaker Prep System

Prep product for the tempered block breaker

with the fully loaded prep system:

• Transfer Conveyor from Microwave

• Box Prep Conveyor

• Manual Box Tipper

• Prep Table

• Prep Platform

• Ergonomic Stand

• Trash Chute and Conveyor

• Wheeled Vats

Fusion Tech worked with us to take our current operation of processing frozen beef trim blocks that took 2 shifts and 22 employees to reach our product goals and reduced it to a 1 shift operation manned by 7 people. They designed a new piece of equipment for us that took our semi-frozen trim blocks and gently broke them up so we could treat each piece to eliminate any bacteria. We are able to process the same amount of product in 1 shift that we did in two.

“Charlie TamburelliDirector of Operations / Birchwood Foods

ILLINOISMain Facility218 20th AveRoseville, IL 61473Phone: 309.588.4803

SOUTH DAKOTADrafting Office600 Stevens Port Dr., Ste 112Dakota Dunes, SD 57049

CUSTOM SOLUTIONS FOR THEFOOD PROCESSING INDUSTRYFTIINC.ORG

© 2018 Fusion Tech Integrated, Inc.

tempered block breaker - · pdf filename size / thickness mtl. cmi007065 ... a-08369 assembly...

Documents