CBF 1000-2000cyclefreeze

CBF 1000-2000 cyclefreeze

TEMPERING

quick and precise

crust freezing

energy-effi cient ensures high-quality

meat and higher

minimum durability

ANOTHER INNOVATION FROM

Modifi cations reserve. To apply data of the offer and TVI standard warranty and contract terms.

Technical specifi cationsCapacity: 650 - 1000 kg / h* (CBF 1000)

1300 - 2000 kg / h* (CBF 2000)

Complete cycle: adjustable; approx. between 6 and 20 minutes*

loading cycle time per piece

between 12 and 40 seconds

L x W x H: approx. 2600 x 1950 x 2850mm (CBF 1000)

approx. 3500 x 2400 x 2800mm (CBF 2000)

Basket size: approx. 700 x 180 x 160mm (CBF 1000)

approx. 1400 x 180 x 160mm (CBF 2000)

Refrigerant: R507

Connection values: 2 connections at 3x400V /N /PE high

voltage current

16 A for CBF-cabinet

32 A resp. 64 A for compressor unit

* depending on size, temperature and salt content of the meat pieces

Your specialist in cost-effective meat portioning

Perfectly matching componentsTVI offers innovations in the area of meat portioning. Our servicesrange from meat tempering of base products, portioning of almost all types of red meat, across the manual and automatic tray fi lling, weighing and sorting to transferring the fi xed weight portions to the packaging machine. TVI machines portion almost all types of red meat, regardless of consistency, with high weight precision and with minimal to no waste.

Customized production linesThe various GMS models are fl exible meat processing centers for optimum meat portioning with standard modules and customer-specifi c programs. We use the various machines in our product range to create customized lines designed for your requirements.

Manufactured by TVI Entwicklung & Produktion GmbHSalzhub 16D-83737 IrschenbergTel.: +49 (0) 8062 72 58 0-0E-mail: info@tvi-gmbh.de

www.tvi-gmbh.de

TVI

AUTOMATION

ROLLED BARBECUEBELLY STRIPS

TEMPERING

PORTIONING

TRAY FILLING

Distributed by

CBF 1000-2000 cyclefreeze

The blast freezer to attain theideal portioning temperature.

ANOTHER INNOVATION FROM

CBF 1000-2000 cyclefreeze

Operating method

The CBF is a blast freezer that operates in cycles.Semi-automatic loading and unloading of the product.

Through an infeed fl ap the operator slides-in the meat pieces in the basket and pulls back the drawer. The transport chain then indexes by one cycle to the next basket.

The operator continually repeats this process. The control unit times the basket so that once the set time has elapsed (e.g. 8 minutes), the fi rst tempered products arrive back at the door and are discharged.

The meat pieces are inserted side-by-side into the basket and then rotated trough the tempering unit for 6 to 20 minutes, up to the setting of time.

The meat is then removed just before portioning.This results in a very thin crust of 2 to 3 mm (5 to 10 %) instead of 5 to 10 mm, which clearly increases the product quality.

The CBF cyclefreeze facilitates precise surface freezing for pieces of meat within a period of approx. 6-20 minutes, depending on size and temperature of the product - and all without the need for additional personnel.

energy-effi cient

savings in labour

increases meat quality

optimum cutting surface

ideal compression space-saving

Advantages & savings

Increased meat quality

Lower costs

Optimal production step

• excellent portioning quality due to thin layer of crust

• thin tempering crust ensures high-quality meat

• minimum tempering affects only a few millimetres of the meat’s surface giving a perfect crust for the meat to be portioned directly after crusting

• optimum cutting surface and ideal compression

• marginal fl uid loss

• break control with temperature retention in the event of line stops (when changing foil or tags, etc.)

• no loading and unloading needed during line stop

• consistent crusting even though residence time increases

Effi cient and compact

• savings in labour - both the CBF and GMS (portioning machine) can be operated simultaneously by a single person

• less energy consumption; economic tempering

• space-saving vertical chain transport system - cryogenic freezing tunnels can be up to 6 to 10 m in length

• excellent insulation

• energy saving; infeed and discharge fl aps remain closed most of the time

• thin tempering crusts save a signifi cant amount of energy

• production costs of approx. EUR 0.4 cents per kg of meat instead of 5 to 10 cents per kg using CO2 or N2

Wheel-away transport system makes the CBF easy to clean.

CBF transport chain (schematic illustration)

It is possible for one person to operate both the CBF and the GMS portioning machine simultaneously.

Ideal addition

The multi-functional portioning system GMS 500 singlecut and GMS 1200 multicut:

PORTIONING

GMS 500 singlecutvarious mold setsingle slice and shingled dischargeportioning without trim-cuts possible

GMS 1200 multicuthigh effortincreases yieldfl exible 3D shaping

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baskets of the CBF 1000 cyclefreezebaskets of the CBF 1000 cyclefreeze