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Template: 3BGB 000099 D0001 Rev - Body-in-White Assembly systems and products Simultaneous Engineering Simulation Process and Design Installation and Commissioning Training and Service

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Page 1: Template: 3BGB 000099 D0001 Rev - Body-in-White Assembly systems and products Simultaneous Engineering Simulation Process and Design Installation and Commissioning

Template: 3BGB 000099 D0001 Rev -

Body-in-White

Assembly systems and products

Simultaneous Engineering

Simulation

Process and Design

Installation and Commissioning

Training and Service

Page 2: Template: 3BGB 000099 D0001 Rev - Body-in-White Assembly systems and products Simultaneous Engineering Simulation Process and Design Installation and Commissioning

Template: 3BGB 000099 D0001 Rev -

Sub Assy ’s

WeldingCells

Underbody complete

Engine compartmentFront Floor

panel

Rear Floor panel

Modulflex

Closures

Car Body Complete

Closures

Hemmers

Bodyside LH

Car Body Framing

Roof

Bodyside RH

FramersPréciflex

Standard Production Systems

Page 3: Template: 3BGB 000099 D0001 Rev - Body-in-White Assembly systems and products Simultaneous Engineering Simulation Process and Design Installation and Commissioning

Template: 3BGB 000099 D0001 Rev -

Body-in-White framing system

Flexframer:

- Triangular interlocked toling

- Robotized handling

- High flexibility

- simple and compact

Preciflex:

- Interlocking tooling provides

excellent geometrical accuracy

- Progressive investment

Page 4: Template: 3BGB 000099 D0001 Rev - Body-in-White Assembly systems and products Simultaneous Engineering Simulation Process and Design Installation and Commissioning

Template: 3BGB 000099 D0001 Rev -

Modulflex

Modulflex in an SUV underbody application

Standardized assembly system for sub assemblies:

underbody - body sidesengine compartment - roof

Features

Flexible - Process, Model, Volume

Reliable

Space efficient

Page 5: Template: 3BGB 000099 D0001 Rev - Body-in-White Assembly systems and products Simultaneous Engineering Simulation Process and Design Installation and Commissioning

Template: 3BGB 000099 D0001 Rev -

Standard Welding Cells

Welding Cells: FlexArc© and Flexicell

FlexArc© Arc welding cell

Standard welding cells for body assembly shops

Features

Reliable, factory tested cells

Short lead times: “Plug and Produce”

Use Flexicell independently or as integrated

cell systems

FlexicellSpot welding cell

Page 6: Template: 3BGB 000099 D0001 Rev - Body-in-White Assembly systems and products Simultaneous Engineering Simulation Process and Design Installation and Commissioning

Template: 3BGB 000099 D0001 Rev -

Hemmers

Table top and robotic hemmers and closure assembly systems

Features

All electric

Capable of handling complex panels

Steel and Al capabiliy

Suitable for large volumes

Tab

le t

op

Standard robot

Flexible: ideal for prototyping and

Future modules

5-40parts/hourRo

bo

tic

Ro

ller

Table tophemming

Robotic hemming

Page 7: Template: 3BGB 000099 D0001 Rev - Body-in-White Assembly systems and products Simultaneous Engineering Simulation Process and Design Installation and Commissioning

Template: 3BGB 000099 D0001 Rev -

Relative Positionning: Flexplace

Measure and Place by robot

Features

Sensor & profil acquisitions

Profil characteristic point

Robot position correction

Robot path position correction & part

positionning

Architecture:

Sensors

Analog signal

Path offset

Interlink - Ethernet

Robot synchro signalpt to pt connection

Acquisition board

Raw datas

P.C. + FLEXPLACE Soft.