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TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS) DESIGN AND APPLICATION OF THE POWER PLANT PERFORMANCE MONITORING AND EVALUATION SYSTEM (PERİDSİS) 1

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TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

DESIGN AND APPLICATION OF THE POWER PLANT

PERFORMANCE MONITORING AND EVALUATION SYSTEM

(PERİDSİS)

1

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

Customer Foundation: ELECTRICITY GENERATION COMPANY (EÜAŞ)

Administrator Foundation: YILDIZ TECHNICAL UNIVERSITY (YTU)

Executive Foundations:YILDIZ TECHNICAL UNIVERSITY (YTU)

TUBITAK-MAM

2

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

3

Support Program : TUBITAK 1007

Public Institutions Research Funding

Program

Start date 01.03.2011

Ending date 01.03.2013

Project duration 24 Months

Project budget 2.636.627 TL

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

WHAT IS PERFORMANCE MONITORING SYSTEM?

Performance monitoring system of power plant states evaluation of plant production capacity and efficiency with measured data at that time.

Performance monitoring is a system which shows decrease of plant’s and equipment performances to the operator.

GAZ TÜRBİNİ

MWe

Beklenen Performans

Gerçek Performans

T ref T ölçülen Giriş Sıcaklığı

Anma Değeri

BeklenenDeğer

ÖlçülenDeğer

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

5

AIM OF THE PROJECT

Aim of this project is to design of a power plant performance monitoring and

evaluation system and to implement it to a plant.

Power plant performance monitoring and evaluation system monitors

mechanical, hydraulic and thermodynamic parameters, which are measured

and affects of them to the plant’s performance. System also compares the real

performance of the plant with the reference performance criterias.

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

6

AIM OF THE PROJECT

• To inform the operator about the real performance levels of the equipments

by using the data taken from monitoring and evaluation system of the plant’s

.

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

7

AIM OF THE PROJECT

• To diagnose the problems about the

power plant performance.

• To determine the parameters that cause

degradation of the performance.

• To represent fast, easy and human

independent solutions to the operator.

• To help the operator for generating a

planned maintenance program on the

equipment basis.

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

8

AIM OF THE PROJECT

• To determine the causes of possible boiler pipe deformations and to increase

the power production ability of the plant.

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

9

AIM OF THE PROJECT

• To create an infrastructure for designing of local power plant monitoring

system that is possible to apply for all plants.

• To maintain a local performance monitoring system which will be installed by

Turkish companies.

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

10

SCOPE OF THE PROJECT

• To design a local monitoring and evaluation system for Ambarlı Combined

Cycle and Yatağan Coal Fired Power Plants.

• To implement this system to Ambarlı Combined Cycle Power Plant.

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

11

SCOPE OF THE PROJECT

• Investigating of available performance monitoring systems all over the world.

• Investigating the relevant standards.

• Preparing the simulations of the power plants.

• Determining the equipment which affect the performance and their effect

levels.

YBT

OBT ABT

Kazan

Ara Kızdırma

2

1

3

4

5

67

89

10

1112

30

29

28

14

15

16

18

48

23

25

27

26

17

22 1924 20

31 13

21

32

33

34

36 3738

4

39

40

6

7 89

41

35

42

43

44

45

46

46

49

52

51

12 ata Kol.

Gland Buharları

47

55

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

12

SCOPE OF THE PROJECT

• Determining the performance of equipment at different working conditions

• Developing an economic model which calculates the cost of the degradation

of equipment and all plant.

• Investigating the existing measurement devices and their locations, and

determining the need of new measurement tools.

• Determining the locations of new measurement tools and planning of their

installations.

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

13

SCOPE OF THE PROJECT

• Investigating the causes of the boiler pipe failures and increasing the power

production ability of the plant.

• Preparing a software that will help the operator. This software will;

– show and compare the expected performance of equipment and overall

plant.

– show the reasons, effects and possible solutions that causes degradation

of the equipment.

– calculate the cost of degradations.

• Installing, testing, calibrating and submitting of the developed performance

monitoring system to the Ambarlı Combined Cycle Power Plant.

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

14

OUTPUTS OF THE PROJECT

Outputs of the projects:

• Design of the power plant performance monitoring and evaluation system

• Software of the power plant performance monitoring and evaluation system

• Application of the power plant performance monitoring and evaluation system

• The essential specification for the installation of the system

• Design guide and algorithms of the monitoring system

• List of the parameters that affect the plant performance and their impact

analyses.

• Economic analysis for performance degradation of the equipment.

• Deformation analysis of boiler pipes.

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

• Designed system will;

– monitor of the power plant with real time graphics.

– maintain possibility of performance monitoring on the basis of

equipment to the operator.

– compare the existing performance with expected performance.

– Diagnose and give the solution offers before the problems come into

existence in the plant.

OUTPUTS OF THE PROJECT

TERMİK SANTRAL PERFORMANS İZLEME VE DEĞERLENDİRME SİSTEM TASARIMI VE UYGULAMASI (PERİDSİS)

CONTACT:

Assoc. Prof. Dr. Hasan Hüseyin ERDEM

YILDIZ TECHNICAL UNIVERSITYDEPARTMENT OF MECHANICAL ENGINEERINGBeşiktaş/İSTANBULTel: +90 212 3832907e-mail: [email protected]