termomeccanica saudia termomeccanica saudia co. ltd. al jubail workshop

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rmomeccanica Saudi Termomeccanica Saudia Co. Ltd. Al Jubail Workshop

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Page 1: Termomeccanica Saudia Termomeccanica Saudia Co. Ltd. Al Jubail Workshop

Termomeccanica Saudia Termomeccanica Saudia Co. Ltd.Al Jubail Workshop

Page 2: Termomeccanica Saudia Termomeccanica Saudia Co. Ltd. Al Jubail Workshop

Termomeccanica Saudia Co. Ltd

Page 3: Termomeccanica Saudia Termomeccanica Saudia Co. Ltd. Al Jubail Workshop

Why Investing in Saudi Arabia?Saudi Arabia is a country that is sensitive to enriching its technological know-how through the establishment of operative companies;Saudi Arabia has a substantial program of investments in Operations and Maintenance activities on several existing plants of the area, which represents striking market opportunities.

Page 4: Termomeccanica Saudia Termomeccanica Saudia Co. Ltd. Al Jubail Workshop

A Company offering a complete portfolio of Services who, in comparison to the majority of other maintenance companies, has the peculiarity of having incorporated the technological background & know-how of its industrial partners of reference that allows :to solve in real time any problem of technical and operational nature;to transfer to Customers experiences & innovations for any type of technical and operational problem;

A Company that takes active part in the development and up-grading of Plants, with the support of the know-how of its partners.

A Company whom, thanks to its workshop, is capable to carry out mechanical works and to manufacture critical parts not only on its Technological Partner’s equipments but also on other original manufacturers’ equipments through reverse engineering;

Who is Termomeccanica Saudia ?

Page 5: Termomeccanica Saudia Termomeccanica Saudia Co. Ltd. Al Jubail Workshop

Termomeccanica Saudia’s Certifications

Page 6: Termomeccanica Saudia Termomeccanica Saudia Co. Ltd. Al Jubail Workshop

Company Structure

Chairman B.o.D

Managing Director

General Manager

Quality Assurance

Administration & Finance

Riyadh Head Office Jubail Branch Operations Dpt.

Technical Office

Cost Estimation

Purchasing

Workshop

Supervisors

Human Resources

Sales & Marketing

Project Management

Page 7: Termomeccanica Saudia Termomeccanica Saudia Co. Ltd. Al Jubail Workshop

ISO 9001: 2008 CertificatedWorkshop Structure

Boring Machine Operator

Turning Machine Operator

Balancing Machine Operator

Drilling, Slotting & Milling Machine

Operator

Branch Manager

Workshop Manager

Machine Technicians

Rotating Machine Specialist

Pump Specialist

Valve Specialist

Service Works

QA/QC Store KeeperSupervisors

Page 8: Termomeccanica Saudia Termomeccanica Saudia Co. Ltd. Al Jubail Workshop

Why Investing in a local Workshop?

To localize Service Activities so as to respond in real-time to the needs of the End Users. Total Investment in the Al-Jubail Workshop Land, Infrastructure & Machinery : 20 millions SAR

Page 9: Termomeccanica Saudia Termomeccanica Saudia Co. Ltd. Al Jubail Workshop

Termomeccanica Saudia Focus on Workshop Activities

The Worskhop has been created based on the century-old experience of the Technological Partner and is therefore able to offer an Integrated Global Service tailored to its Customerswith technological support, know-how and personnel trained by the Technological Partner.

Page 10: Termomeccanica Saudia Termomeccanica Saudia Co. Ltd. Al Jubail Workshop

Termomeccanica SaudiaFocus on Workshop Activities

Machining activities on any components of electro-mechanical rotating machines (shaft, impeller, bush bearing, etc.) and valves;Balancing activities on any single component or complete rotor assembly;Manufacturing in real-time of spare parts also through reverse engineering to solve emergency situations and troubleshooting;Electrical & Instrumentation Works;Refurbishing, Overhauling & Erection Works.

Page 11: Termomeccanica Saudia Termomeccanica Saudia Co. Ltd. Al Jubail Workshop

Termomeccanica SaudiaWorkshop – Focus on Reverse Engineering

Reverse Engineering activities on rotating machines with the technological support, hydraulics & metallurgic know-how as well as the facilities (on if & when basis) of the Technological Partner as an original manufacturer such as

Survey on site of components’ dimensional data by different technologiesTests and Investigations on metallurgical characteristics of materialsAdequacy of Hydraulic Design to the functional parameters required by CustomersPatterns supplyCasting & Forging supply and MachiningTesting Activities (dimensional check, materials, hydraulic check, etc.)

Page 12: Termomeccanica Saudia Termomeccanica Saudia Co. Ltd. Al Jubail Workshop

Termomeccanica SaudiaFocus on Long-Term Service Agreements (LTSA)

Based on the worldwide experience developed by the Technological Partner, the new workshop is able to offer frame agreements to End Users at a general levelSpecific plantsSpecific area of a plant

Page 13: Termomeccanica Saudia Termomeccanica Saudia Co. Ltd. Al Jubail Workshop

The frame agreements between the Workshop and the End-Users or Plants are constructed on the following LTSA options

Termomeccanica SaudiaFocus on Long-Term Service Agreements (LTSA)

Level A Spare Part Price AgreementField Service on call

Level B Maintenance Agreements Field Engineering Support

Level C Remote MonitoringLogistics & Maintenance Global Service

Page 14: Termomeccanica Saudia Termomeccanica Saudia Co. Ltd. Al Jubail Workshop

The Workshop’s Long-Term Service Agreements allow to

Termomeccanica SaudiaFocus on Long-Term Service Agreements (LTSA)

Reduce time of on-site technical support intervention (frame agreement = reduction of contractual procedures)Optimize costsImprove quality and performance of equipmentIncrease reliability and availability of equipmentMaximize plant output.

Page 15: Termomeccanica Saudia Termomeccanica Saudia Co. Ltd. Al Jubail Workshop

Termomeccanica Saudia’s Results to DateList of Current End-Users

Saline Water Conversion Corporation (SWCC)

Sabic Petrokemya

Saudi Electricity Company

Saudi Aramco

Marafiq

Saudi Kayan

Page 16: Termomeccanica Saudia Termomeccanica Saudia Co. Ltd. Al Jubail Workshop

Termomeccanica Saudia’s Results to Date

List of Major Completed Projects 1/4Client Project Ref. Description Location Completed Date

Retubing ProjectsP.O. 4500008054

Repair Refractory / Catables Jubail Dec 2004

Retubing ProjectsP.O. 4500007728

Plugging of Leaked tubes of Boiler-2

Jubail Dec 2004

Maintenance ProjectsP.O. 4500167888

Maintenance for Cooling water Compressor @ Polystyrene Plant

Jubail Dec 2004

Retubing ProjectsP.O. 4500011905

Plugging of Boiler # 2 tubes and Partial Replacement

Jubail July 2005

Retubing ProjectsP.O. MJC-200-346

Replacement of Stripping Steam Piping @ Desal-2

Jubail June 2006

Maintenance ProjectsP.O.4500340669

Trouble shooting of cooling water compressor

Jubail July 2006

Page 17: Termomeccanica Saudia Termomeccanica Saudia Co. Ltd. Al Jubail Workshop

Termomeccanica Saudia’s Results to Date

List of Major Completed Projects 2/4Client Project Ref. Description Location

Completed Date

Retubing ProjectsP.O. 7200001803

Repair FRP Pipe Leak @ VC7/1400 Jubail Dec 2006

Retubing ProjectsP.O. 7200001837

Repair RTRP Pipe Leak @ VC-9 /1400

Jubail Jan 2007

Retubing ProjectsP.O. 7200001615

Replacement of Vacuum Piping with FRP @ Desal-1

Jubail March 2007

Supply & Install 3 Nos. of Pumps

Supply, dismantle & install New (3) No.s of Auxiliary water pump at phase 4 at Jeddah Plant.

Jeddah Plant

Jan 2008

Petrokemya

Supply Compressors P.O. 4500412761

Design , Engineering , Procurement , Manufacture and Supply of Compressor with Motor and Gear

Jubail Feb 2008

Page 18: Termomeccanica Saudia Termomeccanica Saudia Co. Ltd. Al Jubail Workshop

Termomeccanica Saudia’s Results to Date

List of Major Completed Projects 3/4Client Project Ref. Description Location

Completed Date

SWCC

JB/R/M/839

Supply & Installation Taprogge filter for the main Sea water Header & Sea water Desal Header with Disposal System

Al Jubail Plant

Feb 2008

SWCC

SQ/P/M/453 Turn Key of design, fabrication, complete materials Supply ,installation of additional mixed bed exchanger for demineralization of make up water for boiler

Shuqaiq Plant

July 2008

SWCC

JD/R/M/200 Rehabilitation for (13)nos. of the Main Pumps of (5)nos. of Desalination Units

Jeddah Plant

Oct 2008

SWCC

YM/RM/081 Complete Replacement of LP Steam Lines to Brine Heaters of five Desalination Units @ Phase 1 of Madina - Yanbu D& P plant

Yanbu PlantOct 2008

P.O. 7200011202

Hydro Testing of Compressed Air Receiver TP9

Jubail Jan 2009

Page 19: Termomeccanica Saudia Termomeccanica Saudia Co. Ltd. Al Jubail Workshop

Termomeccanica Saudia’s Results to Date

List of Major Completed Projects 4/4Client Project Ref. Description Location Completed Date

SWCC

YM/R/M/085 Rehabilitation of Ni Resist parts to (DUPLEX-ST) for Sea Water Pumps , Brine Recirculation Pumps & Brine Blow down Pumps as Phase-II in SWCC

Yanbu Plant

April 2009

 

SWCC

SH/R/M/072 Supply, dismantle & install New (3) No.s of Auxiliary cooling water pump at phase 1 at Shoaiba Plant.

Shuaiba Plant

May 2009

P.O. 7200007270 Pressure Testing of Vessels Jubail July 2009

SWCC

JD/R/M/211 Rehabilitation , Develop, Supply & install the isolation valves & the crossover valves of sea water Pumps @ J4

Jeddah Plant

April 2010

  SWCC

RR -Y/M/P/0035 Re-Routing of Ethane Gas Pipeline within the premises of SWCC Yanbu Plants

Yanbu Plant

June 2010

  P.O. 7200017700 Pressure Testing of Vessels Jubail July 2010

HPC 7134 Inspection for Sea Water Pump Bahrain July 2010

Total Value of Major Completed Projects in SAR 116.792.863

Page 20: Termomeccanica Saudia Termomeccanica Saudia Co. Ltd. Al Jubail Workshop

Termomeccanica Saudia’s Results to Date

List of S.W.C.C. Running 2010 Projects 1/2Client Project No. Description Location Awarded

Date

SWCC YM/R/M/100 Rehabilitation & qualification of motorized isolating valves with Actuators ,control valves(PCV) and rotor actuators ON main pipeline of phase-1 at Yanbu Plants

Yanbu Plant 10/0/2010

SWCC KH/R/M/020 Replacement of no. (10) Sea Water Pumps at Phase-2

Al Khobar Plant

27/08/2008

SWCC JB/R/M/1162 Fuel Gas Piping Replacement For Six Boilers # 1-6 Ph-1 ALJubail Plant

Jubail Plant 12/05/2009

SWCC JB/G/M/1210  Replacement of the upper gas pipeline fuel at the phase-1 of Jubail plant

Jubail Plant 02/07/2009

Page 21: Termomeccanica Saudia Termomeccanica Saudia Co. Ltd. Al Jubail Workshop

Termomeccanica Saudia’s Results to Date

List of S.W.C.C. Running 2010 Projects 2/2Client Project No. Description LocationAwarded Date

SWCC YM/R/M/074 Designing , Supply , Installation & Commissioning of Separate Cooling Water System of Phase -II of Yanbu Plant

Yanbu Plant 13/01/2010

SWCC KH/R/M/27 Design , Engineering , Supply & Installation of Taprogge Debris Filter at Desal Unit 7

Al Khobar Plant

26/12/2009

SWCC Y/M/D/0021  Rehabilitation, restoration and replacement of water line from the station to the residential complex in Yanbu desalination plants 

Yanbu Plant 23/12/2009

SWCC RR -Y/M/P/0038

Installation 4 flow meter Yanbu Plant 06/07/2010

SWCC RR - JD/R/M/412

Overhauling of five boiler feed pumps of units - Ph-4

Jeddah Plant 22/05/2010

Total Value of Running Projects in SAR 79.400.000

Page 22: Termomeccanica Saudia Termomeccanica Saudia Co. Ltd. Al Jubail Workshop

Company’s FutureStrategic Alliances

Termomeccanica Saudia has started and will keep focusing on establishing Exclusive Agreements with Original Manufacturers such as to supply an Integrated Global Service on electro-mechanical rotating machines & other complex equipment guaranteeing the proper operations of plants.This entails :Strong investments in the Workshop;Developing human resources at the technical level to handle the added technologies.

Page 23: Termomeccanica Saudia Termomeccanica Saudia Co. Ltd. Al Jubail Workshop

Short & medium-term investments aimed at Increasing the current number of machine tools in the workshop to keep expanding production and extend machining to technologies of other original manufacturers, both mechanical & electrical.

Providing the workshop with specific machine tools to perform jobs on large & medium-size rotating machines on-site.

Company’s FutureStrategic Investments in Workshop

Page 24: Termomeccanica Saudia Termomeccanica Saudia Co. Ltd. Al Jubail Workshop

Thank youThank you