tesca technologies pvt. ltd

Load on table Kgs 40 lbs. 88

Optional Accessories:

3. Hydraulic vice2. Automatic Door

Interpret the components, concept of intermittent level industrial machine and learn about the advanced Fanuc/Siemens/Tesca controller handling & programming skills for a milling machine to produce different kinds of components with optimized cycles and execute different kinds of practical applications simulated as exercises.

3 Axes CNC Milling Machine with closed loop servo motor control fitted with Industrial Control (Siemens, Fanuc, Tesca) with options for automation. Full industrial control panel with color monitor, MPG, operator panel. Built-in chip tray, coolant tank, panel cooler for control box. Compact footprint designed for ease of installation in labs for CNC training, prototyping. Can be linked with industrial loading solutions, Robot, CAD/CAM and FMS (Flexible Manufacturing System).

1. 8 Station Automatic Tool Changer

Objective

Learning Objectives:

Ÿ Learn about techniques to optimize the cutting parameters Ÿ Advanced programming techniques matching industrial standards.

Ÿ Knowledge on centralized Lubrication and re-circulating coolant system

Travel

y axis mm 150 in 6

X axis mm 250 in 9.9

Having successfully completed this lab, the student will demonstrate knowledge in –

Ÿ Advanced machining cycles & control techniques.

Ÿ Learn about Intricate Tool changers system. Ÿ Maintenance of CNC machineries and Trouble shooting

Z axis mm 220 in 8.7

Table size mm 480 x 180 in 18.9 x 7.1

SPECIFICATIONS In metric units In US Customary units

Table

T- Slot mm 3 x 10 x 50 in 3 x 0.4 x 2

Spindle to Column mm 200 in 7.9

Spindle nose taper BT 30 BT 30

Spindle nose to table top mm 90-310 in 3.6 to 12.3

Rapid feed mm/min 5000 in/min 196.9

Positioning accuracy mm 0.010 in 0.0004

Repeatability mm 0.005 in 0.0002

Spindle motor capacity Kw 1.10 hp 1.5

Average positioning variation in mm 0.01 in 0.0004

CNC detail

Feed rate

Programmable feed rate mm/min 0 - 5000 in/min 0 - 196.9

Accuracy

VDI/DGQ 3441 in X/Y/Z

Spindle

Spindle Direct Drive, Cartridge type

Programmable spindle speed rpm 150-4000 rpm 150-4000

Axis

Axis resolution mm 0.001 in 0.0001

Control system Siemens 828D BASIC / Fanuc 0i MF

Order Code - 54004I - 54004IIIIntermediate CNC Milling Machine

Note: Specifications are subject to change.

Tesca Technologies Pvt. Ltd.IT-2013, Ramchandrapura Industrial Area, Sitapura Extension, Near Bombay Hospital, Vidhani Circle, Jaipur-302022, Rajasthan, India, Tel: +91-141-2771791 / 2771792; Email: [email protected]@tesca.in, Website: www.tesca.in

Guide ways/ Ball screws

Axis motor AC motor AC motor

Main supply 415V, 3 Ph., 50/60 Hz; 32 Amps

Hydraulic Vice (95mm opening) no. 1

Automatic Door no. 1

L x W x H mm 1450x 1320 x 2040 in 58x53x82

Weight (approx.) Kgs 810 lbs. 1782

Features

RD 25 Collets Dia 6, Nos. 1

Coolant Capacity ltrs 60 Ga 15.8

Optional Accessories

Max tool weight Kgs 3 lbs. 6.6

Collet Chuck BT 30/A45 RD 16 with Pull Stud Nos. 1

Note: Total Tool Length should be 70mm and Shank length should be at least 25 to 30 mm

6 mm carbide Cutter Nos. 1

Compatibility / Upgradable FMS / CIM system FMS / CIM system

TOOLING PACKAGE

Rd 16 Collets Dia 5,mm Nos. 1

Ball screws X/Y/Z mm Ø16x5 - C3 class in Ø0.6 x 0.2- C3 Class

HSS End Mill Dia 10 Nos. 1

HSS Slot Drill Dia 5 Nos. 1

Maximum tool dia mm 16 in 0.7

Slides Linear motion guide ways

* Rigid tapping is optional and requires purchase of the option

AUTOMATIC TOOL CHANGER

Coolant motor Kw 0.08 hp 0.1

No of Tool No 8 No 8

Actuation type Type Hydraulic Type Hydraulic


HSS End Mill Dia 12 Nos. 1



Machine dimensions

Lubrication Centralized system Centralized system

Manual Vice (95mm opening) no. 1

Maximum tool length mm 40 in 1.6

Coolant / Lubrication

Tool Shank Type BT30 Type BT 30

Power source

Collet Chuck BT 30/A45 RD 25 with Pull Stud Nos. 1



Spanner Er -16 mm Set 1

Spanner Er -25 mm Nos. 1




2 lipped carbide cutter Dia 25 Shank Dia 16mm Nos. 1

APMT 1212 insert Nos. 2

Clamping Kit Nos. 1

Standard operations and maintenance tools

Allen Key Set 1




Screwdriver Set Set 1

Double Ended Spanner -10x11, 12x13,14x15, 16x17 mm (Each 1) Nos. 2

Spanner M or Box Type - E 25 Nos. 1

Spanner - E 16 Nos. 1

63mm Brush Nos. 1

Manual Vice Nos. 1

Oil can Nos. 1

Billets (AL 90X90X12 – 4, MS 10X90X12-1) Nos. 5

NATC Lever (optional only for NATC machines) Nos. 1

Vibration Pad Nos. 4

RS 232 cable Nos. 1

Limit switch has to be provided to door for emergency stop. Set 1

Control box key/Side door Nos. 1

NOTE: Oil and coolant to be purchased locally by the user, as international shipment is being restricted by

Mushroom head pushbutton 1 NO+1 NC No. 1

AC MCB, 3 Pole ,32A No. 1

Illuminated push button 24 VDC Green No. 1

MPCB 0.25 To 0.4A No. 1

REQUIRED EQUIPMENT AT SITE FOR CNC MACHINES (OR) UTILITIES TO BE PROVIDED BY THE BUYER DURING COMMISSIONING, DEMONSTRATION & TRAINING

AC MCB, 2 pole ,16A No. 1

For 54004 CNC MACHINE :

DC MCB, 1 pole ,2A Nos. 2

50 Pin FRC female connector with Lock Nos. 6

ASF4(L) 2A, 24VDC, With end plate Nos. 5

Contactor 24 VDC coil VG, 6A Nos. 2

Interface module 50 pin No. 1

0.5 SQMM 2 core cable Mts. 5


Illuminated push button 24 VDC Red No. 1

DC MCB, 1 pole ,1A No. 1

Contactor 24 VDC 6A Nos. 2

Relay board 8 relay No. 1

M5 Inductive sensor Spec: PNP-No sensing distance 2mm No. 1

Servo Stabilizer 6 KVA,3 Phase – 1 no.

0.25 Sq mm 12 Pair Twisted pair Cable Mts. 1

M8 Inductive sensor Spec: PNP-No sensing distance 2mm No. 1

OPTIONAL: SET OF STANDARD OPERATION AND MAINTENANCE SPARES FOR ONE YEAR

DC MCB, 1 pole ,4A No. 1

50 way flat cable (grey) Mts. 2

MPCB 0.63 -1 A Nos. 2




Ÿ Discussion on Various Tools to be used in a CNC Milling Operation

Ÿ Discussion on Programming Elements

Ÿ Identification of the Components of the CNC System

Ÿ Cutter Radius Compensation and Tool Length Compensation Definition Discussion on Program Zero and Offset definition

Training Skills

Ÿ User friendly and graphically assisted different canned cycles

Ÿ Discussion on Various Machining Cycles used in CNC Milling Programming

Ÿ Discussion on Industry Standard ISO G and M Codes


Order Code Description

54004I CNC Milling Machine with Tesca Industrial Controller

54004II Manual Vice

54004II CNC Milling Machine with SIEMENS 828 Industrial Controller

54004III CNC Milling Machine with FANUC 0i MDIndustrial Controller

Ordering Details

SN. Order Code Details

1. 54004I to Included in the package:

Set of Operation and Maintenance Manuals

CNC Mechanik for commissioning and demo of machine

Teacher handbook and student workbook

2. 54004A Export Packing

4. 54004C OPTION: 8 Automatic Tool Changer

5. 54004D OPTION: Pneumatics vice

6. 54004E OPTION: Automatic Door

3. 54004B Tooling Package




tesca technologies pvt. ltd

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