testas qc report 03 - better call bob - bettercallbob.nlinspection standard: ansi/asqz1.4...

Client: [Client name] QC Type: Pre-shipment Quality control Factory: Aluminium factory (Group) Co., Ltd QC date: 01 July 2018

[email protected] www.BetterCallBob.nl 01 July 2018

Copyright © 2008-2018 Bob Marketing BV. All rights reserved. of 12

Final Random Inspection Report Service Number: PSI

General Information

Product Name Aluminium alloy 1050 H14 Plate P/O number [P/O number] Quantity 24 Tonnes Client name [Client name] Supplier name Aluminium factory Co.,Ltd Inspection date 01 July 2018 Arrival time 4:00am Departure time 6:30pm Inspection location [Township, city] Henan Province, China Inspector name [Bob Inspection] Report Checker [Bob report check]

OVERALL CONCLUSION PENDING

Summary Section Category Result Comment

Quantity FAILED 3000x1500x2 finished and packed 2000x1000x2 finished but not packed ,2500x1250x2 weren’t finished

Workmanship PASSED Testing PASSED

Packaging/Marking check FAILED There were no pallet numbers written on the pallets (need confirmation how to write it )

Product data measurement PASSED Tested products passed

Inspection Standard: ANSI/ASQZ1.4 (MIL-STD-105E) DEFECTS

Critical Major Minor Sampling plan: Single, Normal AQL 0 2.5 4

Inspection Level: II Defects Found: 2 0 0

Remarks

1 Factory tried to use blue film instead of paper to put in between of plates, rejected by inspector 2 Protection of corner and side is well done by hard carton board 3 Factory used desiccant and plastic film to cover the aluminium plates to against moist 4 Factory used flat plywood above the pallet then put the Aluminium on the plywood to avoid scratches

and dents also one piece of plywood on top of the Aluminium sheet 5 No visible scratches and waves found by inspector



REPORT ADDITION 1250X2500X2

All the 1250X2500X2 aluminium plates were found ready. The dimensions and the thickness of the samples were within the acceptable standard deviation. There were no scratches found on the plates.



REPORT ADDITION OF WEIGHT

4 out of the 6 pallets that were found at the factory were slightly overweight (looking at the gross weight of the pallet). Please look at the photos for the exact weight.



General Information

Factory View Production Area Overview

Company Representative: Wang Xiaozheng Business licence no. 000000000000

[P

Name of the owner: Yuan zhong gao

Date of foundation: 1966

City and area: [Township, City], Henan Province, China

Legal status: private

Total staff: More than 3.000 people



Quantity

Item Order

Quantity Packed

Quantity Unpacked Quantity

Unfinished Quantity

Sample packed Qty.

1000x2000x2 7 7 0 0 0 1250x2500x2 7 7 0 0 0 1500x3000x2 10 10 0 0 0

Total Packaging and Marking Check

Package Details

Item No. Qty / Carton Carton Size L×W×H (cm) Gross Weight (KG) Qty / Inner box

Marking Actual Marking Actual Marking Actual Marking Actual 3000x1500x2 3000x1500x

Photos



Product Specifications Check Spec. 1# Sample 2# Sample 3# Sample Item No.:

L×W×H(cm) 3000x1500x2 & 2000x1000x2 3000x1500x2 2000x1000x2 Net Weight(g)

Photos



List of Defectives

Defectives table Cri. Maj. Min. Notes

Total defects found 2 0 0 One pallet is overweight, and paper between

plates is not properly inserted Defects Max. Allowed 0 2 4

Defects Found Defectives Description CRI MAJ MIN Photo

One pallet is overweight :net weight is 1238 KG ,

1

Paper in between of plates is not properly (already ask factory to use different packing machine. The machine they use to pack 3000x1500x2 is fine )

1

Total 2 0 0



Product Testing

Description Method Result

Bending test By equipment Passed Tensile strength test By equipment Passed Extend test By equipment Passed Chemical analysis By equipment Passed

Photos



Packaging & Product Photos



END OF REPORT

Important Note:

1. THIS REPORT REFLECTS BOB MARKETING’S INSPECTION FINDINGS AT THE TIME AND PLACE OF INSPECTION.

2. THIS REPORT DOES NOT RELEASE THE BUYER OR SELLER FROM CONTRACTUAL RESPONSIBILITIES, NOR DOES IT PREJUDICE THE BUYER’S

RIGHT OF CLAIM TOWARD THE SELLER/SUPPLIER FOR COMPENSATION FOR ANY APPARENT AND/OR HIDDEN DEFECTS NOT DETECTED DURING

INSPECTION OR OCCURRING ANYTIME THEREAFTER.

3. THIS REPORT DOES NOT PROVE SHIPMENT.

4. RESULTS ARE RELATED TO ONLY THE SAMPLE TESTED,

5. THE INSPECTION SCOPE IS BASED ON AGREEMENT BETWEEN BOB MARKETING AND THE BUYER, BOB MARKETING’S RESPONSIBILITY IS ONLY

LIMITED TO REQUESTED CHECKING POINTS.



Appendix: About AQL Our inspectors throughout China have adopted the ISO 2859 tables (also known as AQL tables) to measure acceptable levels of quality of the products they

inspect. These tables are a US standard with equivalents in all national and international standardisation organisations. ANSI/ASQC Z1.4, ISO 2859, NF06-022,

BS 6001, DIN 40080. General inspection level II is mostly used as reference inspection level, and we'll use it here as a "default inspection level". You'll be able to

modify this to choose a better customised option by filling in the inspection booking form. For a hypothetical product inspection for an order of 3,000 products with

an Acceptable Quality Level of II, the letter ‘K’ in Table 2 indicates that the sampling size in table 1 should be 125 units. We use 2.5 for Major mistakes and 4.0 for minor

mistakes. For an AQL of 2.5, the corresponding acceptance number is 7. That means if we find more than 7 major mistakes or over 10 minor mistakes (as can be seen from

the tables below), we will disapprove the production at the factory. From that point the customer will decide on how to continue the process.

DEFINITIONS

• Defects: A unit of product is classified as “Defect” when a quality characteristic departs from its intended level or state with a severity sufficient to cause an

associated product or service not to satisfy intended usage requirements.

• Critical Defect: A unit of product is classified as "Critical Defective" if it would result in hazardous or unsafe conditions for individuals using and maintaining.

• Major Defect: A unit of product is classified as "Major Defective" if it is likely to result in failure or materially reduces the unit’s usability for its intended

purpose.

• Minor Defect: A unit of product is classified as "Minor Defective" if it has little bearing on effective use of the product. (e.g. uncut thread ends)

Sample Size Code Letters

Lot size Special inspection level General inspection level Lot size Special inspection level General inspection level

S-1 S-2 S-3 S-4 I II III S-1 S-2 S-3 S-4 I II III

2 to 8 A A A A A A B 501 to 1,200 C C E F G J K

9 to 15 A A A A A B C 1,2k to 3,2k C D E G H K L

16 to 25 A A B B B C D 3,2k to 10k D F G J L M D

26 to 50 A B B C C D E 10k to 35k C D F H K M N

51 to 90 B B C C C E F 35k to 150k D E G J L N P

91 to 150 B B C D D F G 150k to 500k D E G J M P Q

151 to 280 B C D E E G H Over 500,000 D E H K N Q R

281 to 500 B C D E F H J

testas qc report 03 - better call bob - bettercallbob.nlinspection standard: ansi/asqz1.4...

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