testing ballast water treatment systems for compliance and ... · all figures sgs© hotel hafen...

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All Figures SGS © Hotel Hafen Hamburg, Germany, February 25 th - 26 th , 2014 Dr.Lothar Schillak, SGS S.A. Environmental Services BIMCO and FATHOM Ballast Water Summit 2014 Testing Ballast Water Treatment Systems for Compliance and Performance Rapid Sampling and Indicative Analysis of Ballast Water on board Ships

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Page 1: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

All Figures SGS©

Hotel Hafen Hamburg, Germany, February 25th - 26th , 2014

Dr.Lothar Schillak, SGS S.A. Environmental Services

BIMCO and FATHOM

Ballast Water Summit 2014

Testing Ballast Water Treatment Systems for Compliance

and Performance

Rapid Sampling and Indicative Analysis of Ballast Water on board Ships

Page 2: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

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technical systems for : representative on board sampling

EFFECTIVE NEW TECHNOLOGIES FOR THE ASSESSMENT OF COMPLIANCE WITH

THE BALLAST WATER MANAGEMENT CONVENTION

Federal German Maritime and Hydrographic Agency 2011-2014

adequate methods for : rapid, indicative on board analysis

Introduction

Rapid, indicative on board testing of ballast water demands the

development of

Page 3: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

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Technical Aspects of Representative Sampling

Representativeness of organism concentration

Representativeness of ballast water volume

(1) Adequate sampling ports

(2) Adequate sampling system

Adequate timing of sampling procedures

Page 4: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

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Closed sampling system

Representative Sampling

applicable for all pipe systems on all ships

Sampling system

isokinetic sampling

adequate filtration

Criteria

variable sample volume

minimal waste water volume

easy, rapid sampling procedures

sampling system

ballast water main pipe

Page 5: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

5

Closed sampling system

Representative Sampling

applicable for all pipe systems on all ships

Sampling system

isokinetic sampling

adequate filtration

Criteria

variable sample volume

minimal waste water volume

easy, rapid sampling procedures

sampling system

ballast water main pipe

in

bypass sampling

isokinetic bypass

filterhousing

out

pressure gauge

pressure gauge

flow meter

IMO size class >50µm

IMO size class >10µm<50µm

IMO size class bacteria

Page 6: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

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Closed sampling system

Representative Sampling

applicable for all pipe systems on all ships

Sampling system

isokinetic sampling

adequate filtration

Criteria

variable sample volume

minimal waste water volume

easy, rapid sampling procedures

sampling system

ballast water main pipe

in

bypass sampling

isokinetic bypass

filterhousing

out

pressure gauge

pressure gauge

flow meter

IMO size class >50µm

IMO size class >10µm<50µm

IMO size class bacteria

Page 7: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

7

Representative Sampling

Isokinetic Sampling Ports

ballast water main pipe

isokinetic sampling pipe ("L"- shape)

“L“ type

Page 8: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

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Representative Sampling

Sampling system

height 16 cm

Page 9: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

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Representative Sampling

Sampling system

height 16 cm

Page 10: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

10

Representative Sampling

Sampling system

height 16 cm

Page 11: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

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Representative Sampling

Sampling system

height 16 cm

Page 12: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

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Representative Sampling

Critical parameters and adjustment of basic values

target organisms must not be killed by sampling (filtration)

Critical parameter for organism survival :

flow velocity in the sampling system

the diameter of the isokinetic sampling pipe decides on the flow

velocity in the sampling system

the volume flow in the sampling system decides on the time

requirements for sampling

Page 13: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

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Representative Sampling

Critical parameters and adjustment of basic values

target organisms must not be killed by sampling (filtration)

Critical parameter for organism survival :

flow velocity in the sampling system

the diameter of the isokinetic sampling pipe decides on the flow

velocity in the sampling system

the volume flow in the sampling system decides on the time

requirements for sampling

Adjustment of basic values for critical parameters

the maximum pipe diameter of the sampling system cannot exceed 2 inch

the flow velocity to safely sample plankton organisms is limited to 0,45 to 0,65 m/s

Page 14: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

14

Representative Sampling

Universal Sampling Port

Page 15: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

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Representative Sampling

Universal Sampling Port

Page 16: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

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Representative Sampling

Universal Sampling Port

Page 17: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

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Representative Sampling

Universal Sampling Port

Page 18: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

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Representative Sampling

Results

the universal, isokinetic sampling port generates

adequate flow velocities at the filter material for

volume flows up to 6.000m³/h (DN 600)

the variability of the universal, isokinetic

sampling port allows for its installation to all pipe

systems on all ships

the longest, uninterrupted failure free test of the

sampling system ran 18 hours, at a maximum

pressure of 5,5 bar and and a permanent volume

flow of 389,3m³/h

Page 19: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

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Adequate Analysis Rapid Indicative Analysis

Applied Methods

Adenosin-triphosphate Fluorometry - ATP

Pulse-Amplitude Modulation Fluorometry - PAM

Fluorescence in situ hybridisation microscopy - FISH

Page 20: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

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Adequate Analysis Rapid Indicative Analysis

Applied Methods

Adenosin-triphosphate Fluorometry - ATP

Pulse-Amplitude Modulation Fluorometry - PAM

Fluorescence in situ hybridisation microscopy - FISH

ATP Method PAM

ATP Method

ATP Method FISH

Plankton >10<50µm

Plankton >50µm

Bacteria

IMO Target Group Method

Page 21: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

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Adequate Analysis From Sample to Result

Page 22: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

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Adequate Analysis From Sample to Result

the PAM analysis generates an indicative result within 4 min

the ATP method can be applied for all target organism size classes

simultaneously

within 30-40 min. from sample to result indicative values (PAM and ATP)

can be generated from several ballast water samples for :

Bacteria (quantitative): 5 samples

Plankton >50µm : 2 samples

Plankton >10µm<50µm : 2 samples

Page 23: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

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Adequate Analysis From Sample to Result

the PAM analysis generates an indicative result within 4 min

the ATP method can be applied for all target organism size classes

simultaneously

within 30-40 min. from sample to result indicative values (PAM and ATP)

can be generated from several ballast water samples for :

Bacteria (quantitative): 5 samples

Plankton >50µm : 2 samples

Plankton >10µm<50µm : 2 samples

Sensitivity

ATP : Bacteria (quantative) : 10 cfu / 100ml

ATP : Plankton >50µm : 1 organism/m³

ATP : Plankton >10µm<50µm : 20 cells/ml

PAM (numeric) : Phytoplankton >10µm<50µm : < 10 cells/ml

Page 24: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

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Adequate Analysis From Sample to Result

the PAM analysis generates an indicative result within 4 min

the ATP method can be applied for all target organism size classes

simultaneously

within 30-40 min. from sample to result indicative values (PAM and ATP)

can be generated from several ballast water samples for :

Bacteria (quantitative): 5 samples

Plankton >50µm : 2 samples

Plankton >10µm<50µm : 2 samples

Sensitivity

ATP : Bacteria (quantative) : 10 cfu / 100ml

ATP : Plankton >50µm : 1 organism/m³

ATP : Plankton >10µm<50µm : 20 cells/ml

PAM (numeric) : Phytoplankton >10µm<50µm : < 10 cells/ml

30- 40 minutes

Page 25: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

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The Testing Equipment

Equipment

Sampling System

Page 26: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

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The Testing Equipment

Equipment

Sampling System

Page 27: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

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The Testing Equipment

Equipment

Sampling System

Page 28: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

28

The Testing Equipment

Equipment

Sampling System

Page 29: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

29

The Testing Equipment

Universal Sampling Port

Equipment

Sampling System

Modular 5 Box System

Page 30: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

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The Testing Equipment

Equipment

Sampling System

IMO size class >50µm

IMO size class >10µm<50µm

IMO size class bacteria

Page 31: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

31

The Testing Equipment

Universal Sampling Port

Equipment

Sampling System

IMO size class >50µm

IMO size class >10µm<50µm

IMO size class bacteria

Page 32: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

32

The Testing Equipment

Universal Sampling Port

Equipment

Sampling System

Modular 5 Box System

IMO size class >50µm

IMO size class >10µm<50µm

IMO size class bacteria

Page 33: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

33

On Board Installation

BW main pipe

flow direction

flange DN 80pipe DN 80

ball valve 3 inch

Page 34: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

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The SGS Compliance Test

RAPID, INDICATIVE TEST COMPLIANCE

IN-DEPTH ANALYSIS COMPLIANCE

NON-COMPLIANCE

Page 35: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

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Spectrum of Clients

Purpose

Ship owners

Client Group

Random or periodical tests on all

ships of the fleet

Producers Evaluation of the functionality of

ballast water treatment systems

State Port Authorities Regular tests on incoming ships,

tests on ships under a cloud

Page 36: Testing Ballast Water Treatment Systems for Compliance and ... · All Figures SGS© Hotel Hafen Hamburg, Germany, February 25th - th26 , 2014 Dr.Lothar Schillak, SGS S.A. Environmental

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Additional Information

https://webaccounts.imo.org/Common/WebLogin.aspx?App=IMODOC

S&ReturnUrl=http%3A%2F%2Fdocs.imo.org%2F

IMOdocs

Project Reports, Project Presentations, Standard Operating Procedures (SOP), Validation

Reports, Publications

WWW.INSTITUT-FRESENIUS.DE/BALLAST-WATER

WWW.SGS.COM

Federal German Maritime and Hydrographic Agency

http://www.bsh.de/en/Marine_data/Environmental_protection/Ballastwater/compliance_control

/documents.jsp.