· texron services for htc & hctc turbines minor and major overhauling. manufacturing and...
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www.texronpower.com
www.texronpower.com
Texron is professionally managed by a team of young aspiring engineers in
power business committed to provide a wide range of products & services to
customers for their power plant needs.
The company is focussed on quality, committed delivery and cost effective solutions, which are the drivers for good reach and acceptance in a short time.
Texron philosophy stands for the customer focused approach in providing the complete service & solutions in order to achieve higher levels of efficiency.
We enjoy our work and we enjoy our customer accomplishments , but ultimately it is relationships that we build along the way that brings the greatest satisfaction and ensures continued success.
www.texronpower.com
VisionTo become a global leader and desirable partner for providing sustainable services and solutions to customers in Power segments.
MissionExtending our capabilities in manufacture, supply & services for the Power Plant needs in Domestic and Overseas market. We target to be One of the leading Global players in providing specialised Power solutions.
Quality Policy
We, Texron strongly believe in customer satisfaction at every stage through highest quality,
service and affordable pricing to customer, which is achieved by active participation from every individual in the company. We consistently update the technological development and take full responsibility for customer needs. We also believe in continual improvement and quality is our way of growth.
Vision, Mission & Quality Policy
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About the Company...
Area of core Competency
» Turbine repairs, steam path study and efficiency restoration.» Reverse engineering.» Spares manufacturing.» Short & Long term Service agreements.» Electrical & Automation solutions.» Retrofit & Modernization of Steam Turbines & Generators.» Total Electrical EPC – Concept to Commissioning.» Overhauling, Erection & Commissioning.» Power Plant Operation & Maintenance.» Manufacturing of Hydraulic systems for Turbine & Power Plants.» Re-location of Power Plants.» Overseas Projects and Services.» Boiler spares supply and service.» Manufacturing and Retrofit of High speed Gear Box.» Engineering & Consultancy service for Power Plant.
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TEXRON VERTICALS
Mechanical
• Turbine repairs, steam path study and efficiency restoration.
• Reverse engineering.
• Spares manufacturing.
• Engineering & consultancy services
Electrical
• Electrical & Automation solutions
• Retrofit & Modernization of Steam Turbines & Generators
• Total Electrical EPC – Concept to Commissioning.
• Overhauling, Erection & Commissioning.
• Power Plant Operation & Maintenance.
• Manufacturing of Hydraulic systems for Turbine & Power Plants.
• Overseas Projects and Services.
• Boiler spares supply and service.
• Manufacturing and Retrofit of High speed Gear Box.
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HTC
HCTCTEXRON
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HTC & HCTC Turbines
About HTC & HCTC Turbines in
India
• HTC & HCTC Turbines are from China,
substantially occupied Indian Power Sector.
• Population: Nearly 130 Turbines are operated all
over India in the range of 5 MW to 130 MW.
• Condition: All the Turbines are finished 5 to 7
years of operation and in need of spares and
maintenance.
• Most of the customers are running short of
maintenance spares and technically competent
service providers .
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Texron Services For HTC & HCTC Turbines
Minor and Major Overhauling.
Manufacturing and supply of Turbine spares.
Manufacturing of new bearings as well as re-babbitting of used bearings.
Casing and Rotor Repairs.
Up gradation and Automation.
Steam path modification and Efficiency restoration.
Repair and services of Governing system & Trip block.
Support on Electrical and Instrumentation spares.
Regular maintenance of Turbine through Short and Long term service agreements.
Our Supports for HTC & HCTC Turbines
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Minor & Major Overhauling
We provide excellent overhauling service for HTC & HCTC turbine,
generator, condenser and all auxiliary and E&I systems up to any
range, type and capacity.
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Erection & Commissioning
Texron is rich experienced and well equipped with tools, tackles and experienced
manpower for erection & commissioning of HTC & HCTC turbines, generators,
auxiliary systems and electrical & instrumentation systems up to 130 MW capacity.
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Short & Long Term Service Agreement (AMC)
Texron offers annual maintenance contract (AMC) for short term (typically 1 year) and modular based service package according to customer’s requirement as long term service agreement (typically 3 to 5 years). During this service package, we cover regular health check up of machine, minor overhauling, major overhauling, spares development and supply, testing
of electrical relays and switch gears, testing and calibration of instrumentation etc.
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Onsite Diagnosis & Dynamic Balancing
We are equipped with diagnostic instruments and experienced
team for on site diagnostics such as vibration analysis, dynamic
balancing etc.
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Turbine, Rotor & Sub Assembly Repairs
Texron is equipped with excellent infrastructure, latest machinery and
technical competency to carry out all type of Turbine and Sub
Assembly repairs.
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Development of Spares
WE ARE CAPABLE TO SUPPLY TURBINE & SUB ASSEMBLY SPARES TO SUIT ALL FRAMES OF HTC & HCTC TURBINES. WE HAVE DEVELOPED AND SUPPLIED MANY OF THE SPARES TO OUR EXISTING AMC CUSTOMERS.
Our Wide Range of products include
Turbine blades and Diaphragms.
Oil and Steam Labyrinths.
Seals and Gaskets.
‘L’ Rings for control valves.
High tensile Casing Studs and Fasteners.
Control valves and Rack assembly.
Turbine, Gearbox & Generator Bearings.
Governor, Speed sensors & RTD.
Vibration sensors & Proximeters and field instruments.
Solenoid valves, IH converter and Trip Block spares.
Oil Hoses, ‘O’ Rings and Springs.
Actuator Pilot Valve.
And Many more…
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Special Services & Up gradation
Overhauling of Trip Block and replacement of seal kit.
Modification of Main Oil Pump Impeller to eliminate the starvation of oil being faced with OEM supplied MOP.
Up gradation of Trip Block to operate the ESV automatically from control room / DCS.
Modification of Governor Programming for Load / Pressure mode operation as per requirement.
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Supply of Casing Bolt Heaters
Manufacture & Supply of Heater elements and
Control panel for Turbine casing bolts removal.
Manufacture & Supply of spare Heater
elements suitable for OEM supplied Control
panel.
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BLADE COATINGS
Last stage blade coatings for 25 MW HTC turbine
• The HVOF process used in the repair process of your last stage blades as an
established procedure which efficiently combusts oxygen and liquid fuel to
produce high kinetic energy with controlled heat input. The coating material, in
powder form, is introduced into and uniformly heated by the hot gas stream to a
molten or semi-molten condition. The flame and powder are accelerated by a
converging / diverging nozzle (air cap) to produce supersonic gas and particle
velocities, which propel the powder particles toward the substrate to be
coated. The powder particles flatten plastically upon impact with the substrate
cooling and solidifying to form the coating. High particle velocities, uniform
heating and low dwell time combine to produce coatings that are very dense
and tightly bonded to the substrate. Coating chemistries are more predictable
and coatings have fine, homogeneous microstructures.
High density. Typical coatings have less than 2% porosity and some coatings
as low as 0.5% porosity. High bond strength. The Tungsten carbide coatings
sprayed with HVOF exhibit bond strengths in excess of 82 MPA (12,000 PSI).
Optimum Hardness. A 12% tungsten carbide coating will have a typical micro
hardness of 1100 to 1350 DPH300.Improved Toughness. Depending on chemistry
and other factors, the short dwell time and lower temperatures of HVOF can
produce wear resistant coatings with excellent impact resistance. Excellent
Wear Resistance. HVOF coatings can exhibit superior resistance to sliding /
adhesive wear, fretting, erosion or cavitation depending on the material and
process parameters chosen. Superb Corrosion Resistance. The high density and
exceptional metallurgical properties of HVOF coatings provide enhanced
resistance to the effects of corrosion, including hot corrosion, oxidation and the
effects of corrosive media such as acidic and alkaline atmospheres and liquids.
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Countries we serve…
Malaysia
Indonesia
Bahrain
Turkey
Tanzania
Kenya
UgandaGhana
Senegal
Bangladesh
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For more information, please contact:
Thank you
R. STANLEY JAYAKUMAR, +91 8904017774
B.G. JAGADISH, +91 8904017775