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Page 1:  · Texron Services For HTC & HCTC Turbines Minor and Major Overhauling. Manufacturing and supply of Turbine spares. Manufacturing of new bearings as well as re-babbitting of used

www.texronpower.com

Page 2:  · Texron Services For HTC & HCTC Turbines Minor and Major Overhauling. Manufacturing and supply of Turbine spares. Manufacturing of new bearings as well as re-babbitting of used

www.texronpower.com

Texron is professionally managed by a team of young aspiring engineers in

power business committed to provide a wide range of products & services to

customers for their power plant needs.

The company is focussed on quality, committed delivery and cost effective solutions, which are the drivers for good reach and acceptance in a short time.

Texron philosophy stands for the customer focused approach in providing the complete service & solutions in order to achieve higher levels of efficiency.

We enjoy our work and we enjoy our customer accomplishments , but ultimately it is relationships that we build along the way that brings the greatest satisfaction and ensures continued success.

Page 3:  · Texron Services For HTC & HCTC Turbines Minor and Major Overhauling. Manufacturing and supply of Turbine spares. Manufacturing of new bearings as well as re-babbitting of used

www.texronpower.com

VisionTo become a global leader and desirable partner for providing sustainable services and solutions to customers in Power segments.

MissionExtending our capabilities in manufacture, supply & services for the Power Plant needs in Domestic and Overseas market. We target to be One of the leading Global players in providing specialised Power solutions.

Quality Policy

We, Texron strongly believe in customer satisfaction at every stage through highest quality,

service and affordable pricing to customer, which is achieved by active participation from every individual in the company. We consistently update the technological development and take full responsibility for customer needs. We also believe in continual improvement and quality is our way of growth.

Vision, Mission & Quality Policy

Page 4:  · Texron Services For HTC & HCTC Turbines Minor and Major Overhauling. Manufacturing and supply of Turbine spares. Manufacturing of new bearings as well as re-babbitting of used

www.texronpower.com

About the Company...

Area of core Competency

» Turbine repairs, steam path study and efficiency restoration.» Reverse engineering.» Spares manufacturing.» Short & Long term Service agreements.» Electrical & Automation solutions.» Retrofit & Modernization of Steam Turbines & Generators.» Total Electrical EPC – Concept to Commissioning.» Overhauling, Erection & Commissioning.» Power Plant Operation & Maintenance.» Manufacturing of Hydraulic systems for Turbine & Power Plants.» Re-location of Power Plants.» Overseas Projects and Services.» Boiler spares supply and service.» Manufacturing and Retrofit of High speed Gear Box.» Engineering & Consultancy service for Power Plant.

Page 5:  · Texron Services For HTC & HCTC Turbines Minor and Major Overhauling. Manufacturing and supply of Turbine spares. Manufacturing of new bearings as well as re-babbitting of used

www.texronpower.com

TEXRON VERTICALS

Mechanical

• Turbine repairs, steam path study and efficiency restoration.

• Reverse engineering.

• Spares manufacturing.

• Engineering & consultancy services

Electrical

• Electrical & Automation solutions

• Retrofit & Modernization of Steam Turbines & Generators

• Total Electrical EPC – Concept to Commissioning.

• Overhauling, Erection & Commissioning.

• Power Plant Operation & Maintenance.

• Manufacturing of Hydraulic systems for Turbine & Power Plants.

• Overseas Projects and Services.

• Boiler spares supply and service.

• Manufacturing and Retrofit of High speed Gear Box.

Page 6:  · Texron Services For HTC & HCTC Turbines Minor and Major Overhauling. Manufacturing and supply of Turbine spares. Manufacturing of new bearings as well as re-babbitting of used

www.texronpower.com

HTC

HCTCTEXRON

Page 7:  · Texron Services For HTC & HCTC Turbines Minor and Major Overhauling. Manufacturing and supply of Turbine spares. Manufacturing of new bearings as well as re-babbitting of used

www.texronpower.com

HTC & HCTC Turbines

About HTC & HCTC Turbines in

India

• HTC & HCTC Turbines are from China,

substantially occupied Indian Power Sector.

• Population: Nearly 130 Turbines are operated all

over India in the range of 5 MW to 130 MW.

• Condition: All the Turbines are finished 5 to 7

years of operation and in need of spares and

maintenance.

• Most of the customers are running short of

maintenance spares and technically competent

service providers .

Page 8:  · Texron Services For HTC & HCTC Turbines Minor and Major Overhauling. Manufacturing and supply of Turbine spares. Manufacturing of new bearings as well as re-babbitting of used

www.texronpower.com

Texron Services For HTC & HCTC Turbines

Minor and Major Overhauling.

Manufacturing and supply of Turbine spares.

Manufacturing of new bearings as well as re-babbitting of used bearings.

Casing and Rotor Repairs.

Up gradation and Automation.

Steam path modification and Efficiency restoration.

Repair and services of Governing system & Trip block.

Support on Electrical and Instrumentation spares.

Regular maintenance of Turbine through Short and Long term service agreements.

Our Supports for HTC & HCTC Turbines

Page 9:  · Texron Services For HTC & HCTC Turbines Minor and Major Overhauling. Manufacturing and supply of Turbine spares. Manufacturing of new bearings as well as re-babbitting of used

www.texronpower.com

Minor & Major Overhauling

We provide excellent overhauling service for HTC & HCTC turbine,

generator, condenser and all auxiliary and E&I systems up to any

range, type and capacity.

Page 10:  · Texron Services For HTC & HCTC Turbines Minor and Major Overhauling. Manufacturing and supply of Turbine spares. Manufacturing of new bearings as well as re-babbitting of used

www.texronpower.com

Erection & Commissioning

Texron is rich experienced and well equipped with tools, tackles and experienced

manpower for erection & commissioning of HTC & HCTC turbines, generators,

auxiliary systems and electrical & instrumentation systems up to 130 MW capacity.

Page 11:  · Texron Services For HTC & HCTC Turbines Minor and Major Overhauling. Manufacturing and supply of Turbine spares. Manufacturing of new bearings as well as re-babbitting of used

www.texronpower.com

Short & Long Term Service Agreement (AMC)

Texron offers annual maintenance contract (AMC) for short term (typically 1 year) and modular based service package according to customer’s requirement as long term service agreement (typically 3 to 5 years). During this service package, we cover regular health check up of machine, minor overhauling, major overhauling, spares development and supply, testing

of electrical relays and switch gears, testing and calibration of instrumentation etc.

Page 12:  · Texron Services For HTC & HCTC Turbines Minor and Major Overhauling. Manufacturing and supply of Turbine spares. Manufacturing of new bearings as well as re-babbitting of used

www.texronpower.com

Onsite Diagnosis & Dynamic Balancing

We are equipped with diagnostic instruments and experienced

team for on site diagnostics such as vibration analysis, dynamic

balancing etc.

Page 13:  · Texron Services For HTC & HCTC Turbines Minor and Major Overhauling. Manufacturing and supply of Turbine spares. Manufacturing of new bearings as well as re-babbitting of used

www.texronpower.com

Turbine, Rotor & Sub Assembly Repairs

Texron is equipped with excellent infrastructure, latest machinery and

technical competency to carry out all type of Turbine and Sub

Assembly repairs.

Page 14:  · Texron Services For HTC & HCTC Turbines Minor and Major Overhauling. Manufacturing and supply of Turbine spares. Manufacturing of new bearings as well as re-babbitting of used

www.texronpower.com

Development of Spares

WE ARE CAPABLE TO SUPPLY TURBINE & SUB ASSEMBLY SPARES TO SUIT ALL FRAMES OF HTC & HCTC TURBINES. WE HAVE DEVELOPED AND SUPPLIED MANY OF THE SPARES TO OUR EXISTING AMC CUSTOMERS.

Our Wide Range of products include

Turbine blades and Diaphragms.

Oil and Steam Labyrinths.

Seals and Gaskets.

‘L’ Rings for control valves.

High tensile Casing Studs and Fasteners.

Control valves and Rack assembly.

Turbine, Gearbox & Generator Bearings.

Governor, Speed sensors & RTD.

Vibration sensors & Proximeters and field instruments.

Solenoid valves, IH converter and Trip Block spares.

Oil Hoses, ‘O’ Rings and Springs.

Actuator Pilot Valve.

And Many more…

Page 15:  · Texron Services For HTC & HCTC Turbines Minor and Major Overhauling. Manufacturing and supply of Turbine spares. Manufacturing of new bearings as well as re-babbitting of used

www.texronpower.com

Special Services & Up gradation

Overhauling of Trip Block and replacement of seal kit.

Modification of Main Oil Pump Impeller to eliminate the starvation of oil being faced with OEM supplied MOP.

Up gradation of Trip Block to operate the ESV automatically from control room / DCS.

Modification of Governor Programming for Load / Pressure mode operation as per requirement.

Page 16:  · Texron Services For HTC & HCTC Turbines Minor and Major Overhauling. Manufacturing and supply of Turbine spares. Manufacturing of new bearings as well as re-babbitting of used

www.texronpower.com

Supply of Casing Bolt Heaters

Manufacture & Supply of Heater elements and

Control panel for Turbine casing bolts removal.

Manufacture & Supply of spare Heater

elements suitable for OEM supplied Control

panel.

Page 17:  · Texron Services For HTC & HCTC Turbines Minor and Major Overhauling. Manufacturing and supply of Turbine spares. Manufacturing of new bearings as well as re-babbitting of used

www.texronpower.com

BLADE COATINGS

Last stage blade coatings for 25 MW HTC turbine

• The HVOF process used in the repair process of your last stage blades as an

established procedure which efficiently combusts oxygen and liquid fuel to

produce high kinetic energy with controlled heat input. The coating material, in

powder form, is introduced into and uniformly heated by the hot gas stream to a

molten or semi-molten condition. The flame and powder are accelerated by a

converging / diverging nozzle (air cap) to produce supersonic gas and particle

velocities, which propel the powder particles toward the substrate to be

coated. The powder particles flatten plastically upon impact with the substrate

cooling and solidifying to form the coating. High particle velocities, uniform

heating and low dwell time combine to produce coatings that are very dense

and tightly bonded to the substrate. Coating chemistries are more predictable

and coatings have fine, homogeneous microstructures.

High density. Typical coatings have less than 2% porosity and some coatings

as low as 0.5% porosity. High bond strength. The Tungsten carbide coatings

sprayed with HVOF exhibit bond strengths in excess of 82 MPA (12,000 PSI).

Optimum Hardness. A 12% tungsten carbide coating will have a typical micro

hardness of 1100 to 1350 DPH300.Improved Toughness. Depending on chemistry

and other factors, the short dwell time and lower temperatures of HVOF can

produce wear resistant coatings with excellent impact resistance. Excellent

Wear Resistance. HVOF coatings can exhibit superior resistance to sliding /

adhesive wear, fretting, erosion or cavitation depending on the material and

process parameters chosen. Superb Corrosion Resistance. The high density and

exceptional metallurgical properties of HVOF coatings provide enhanced

resistance to the effects of corrosion, including hot corrosion, oxidation and the

effects of corrosive media such as acidic and alkaline atmospheres and liquids.

Page 18:  · Texron Services For HTC & HCTC Turbines Minor and Major Overhauling. Manufacturing and supply of Turbine spares. Manufacturing of new bearings as well as re-babbitting of used

www.texronpower.com

Countries we serve…

Malaysia

Indonesia

Bahrain

Turkey

Tanzania

Kenya

UgandaGhana

Senegal

Bangladesh

Page 19:  · Texron Services For HTC & HCTC Turbines Minor and Major Overhauling. Manufacturing and supply of Turbine spares. Manufacturing of new bearings as well as re-babbitting of used

www.texronpower.com

For more information, please contact:

Thank you

R. STANLEY JAYAKUMAR, +91 8904017774

B.G. JAGADISH, +91 8904017775