textile air distribution system_eng[1]
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english
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MATERIAL LIST
MAINTENANCE & WARRANTY
3
12
7
9
10
5
19
18
AIR DISTRIBUTION METHOD
INSULATED DUCT
LENGTH
TYPE OF ENDING
SPECIFICATION
MEMBRANE DIFFUSER
AIRFLOW REACH
I.
X.
VII.
VIII.
IX.
4AIR OUTLETII.
12TEXTILE NOZZLEXI.
13XII.
III.
V.
XV.
XVI.
14XIII.
6SECTION AND SIZEIV.
16XIV.
CONTENTS
7PRESSUREVI.
8
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TENSIONING SYSTEMS
OTHER EQUIPMENT
INSTALLATION
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II. AIR OUTLET
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V
B
C
A
D
Air outlet through microperforation
E
Flow brought into the diffuser through any
of the ends or through the entry adapter exits
in any of the below described manner:
V
air outlet througha permeable fabric
air outlet throughmicroperforation
air outlet throughperforation
air outlet througha textile nozzle
air supply
air outlet throughan adapter
Always V = A + B + C + D + E
Any of the values A, B, C, D, E can be zero
Air outlet through perforation Air outlet through a textile nozzle
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III. AIRFLOW REACH
mic
roperforation
perforation
directional
m
icroperforation
textilenozzle
0,0 - 1,5 m*
0,2 m/s
0,2 m/s
0,0 - 3,0 m*
0,2 m/s
0,2 m/s
3,0 - 12,0 m*
10,0 - 30,0 m*
* The airflow reaches vary in dependance on static pressure in the diffuser
An example of airflow pattern created by the
designing of company Prihoda s.r.o.software
Textile diffusers are an all purpose tool for air distribution. The textile nozzles have extended possibilities of
air distribution by means of the textile diffusers. Nowadays we are covering the entire range of airflow
eaches used at real applications.
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IV. SECTION AND SIZE
B
BS
The basic version, easy maintenance, preferentially
recommended.
Use where there is not enough space for circular
diffuser and in exacting interiors.
Use where there is not enough space for circular
diffuser, in exacting interiors and if the diffuser is to be
installed in a corner of a room.
The shape can be retained only by means of a special
structure holding at least all the corners of the diffuser.
The fabric bulges aside the structure. The structure is
used to attach the diffuser to a four-cornered pipe
mainly. In the case of a four-cornered pipe the diffuser
is attached by means of a flange.
HALF ROUND
QUARTER ROUND
SQUARE
CIRCULAR
HQSGSC
SEGMENT
SECTOR
Use where there is not enough space even for a
half-round diffuser.
Use where a quarter-round section cannot be used
because of a nonstandard construction of a ceiling.
C
We produce also transitional parts among these sections.
The number is the diameter of a round and a half-round diffuser, the chord of a segment diffuser,
the radius of a quarter-round and sector diffuser, the edge lengths of a square connection.
Basic series of A and B values:100, 125, 160, 200, 250, 315, 400, 500, 630, 710, 800, 900, 1 000, 1 120, 1 250, 1 400, 1 600, 1800, 2000.
Any size (100 mms at least) can be produced, according to a concrete demand always with thetolerance max. 3%.
It does not apply to a connecting part, which is always by 10-15 mm bigger than the given value.
In general, textile diffusers are used at similar flow speeds as the traditional ducting. The maximum useful
speed is limited firstly by aerodynamic noise in relation to the place of use. Further limitations are
represented by flow turbulences which might cause vibration of the fabric. Specific conditions of flow,
static pressure and weight of the fabric used must be taken into account. Please contact us for correctdimension specification.
Selection of the right dimension of textile diffuser
We distinguish six different cross sections of the diffuser:
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VII. TYPE OF ENDING
~ (100-200)
detail
BEGINNING BLANKING
ZIP
HEMMING
SUTURE
F
Type of ending details
H B
Z S
blankinghemming
zip
detail suture
beginning
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VIII. SPECIFICATION
C710/10000 FB M EQS/PMS-2F NMM/LG + INC710F EQr TP + 2OUT(2xC500Z) TP +C710/10000 FB M EQS/PMS-2F NMM/LG + INC710F EQr TP + 2OUT(2xC500Z) TP +
+ 710/R800 Arch-90/4 SS +DCC800-710/500 F +TYp/IN/PL + 2DMr + UI+ 710 /R800 Arch-90/4 SS +DCC800-710/500 F +TYp /IN /PL + 2DMr + UI
(1)section
size
length
type ofending
(2) e (3)qualizer
membranediffuser
material (4)
installationtype (5)
no mounting material
colour(6)
inlet adapter(7) outlet adapter(8)
arch (9)
reducer(10)
reinforcingelements (11)
2xdamper
uniforminginsert
tapered portion
Only simple diffusers can be described by a specification thoroughly. Specification is used as an
approximate definition. It is not sufficient to place an order for a diffuser. A technical drawing or a detailed
characterization are usually necessary.
1. Section:
2. Type of ending:
3. Equalizer:
4. Material:
5. Installation type:
6. Colour:
7. Inlet adapter:
8. Outlet adapter:
9. Arch:
10. Reducer:
11. Reinforcing elements:
C - circular, H - half-round, Q - quarter-round, SC - segment, SG - sector, S - square
F - free beginning, Z - zip, H - hemming, S - suture, B - blanking
EQ - cone, EQS - star , EQC - cylinder, r - removable
Permeability: P - permeable, N - non-permeableWeight: M - medium, H - heavy, L - lightCharacteristic: S - standard, E - excellent fire resistance, I - increased fire resistance,
B - antibacterial, F - foil
WH - white, BL - blue, LB - light blue, LG - light grey, DG - dark grey, YE - yelow, GR - green,RE - red, BC - black, SP - special, TR - translucent, GY - grey
C(section)710(size)F(type of ending)EQ(equalizer)
2(number)C(section)500(size)Z(type of ending)
710(size)/R800(radius) Arch-90(angle)/4(number of segments) SS(type of ending)
D(reducer)C(section)C(section)800(first size) -710(second size)/500(length)F(type of ending)
TY - tyre, BR - braces, p - without tyres-only velcro, r - removable, IN/OUT,PL/ST - plastic/stainless
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IX. MEMBRANE DIFFUSER
heating cooling
Detail of membrane diffuser Flap and servomotor detail
Two kinds of diffuser are combined in one product. A membrane, which is made of flimsy impermeable
fabric, is sewed horizontally in the centre of a diffuser. The beginning of the membrane is attached to a flap
controlled by a servomotor. It covers either the top or the bottom half of the diffuser. While heating, the
membrane covers the top half of the diffuser and the air is diffusing through the row of openings
downwards. The membrane covers the bottom half of the diffuser and the air is diffusing upwardly through
permeable fabric / fabric modified by means of microperforation while air-cooling. The maximum allowed
lengthwise air velocity in the membrane diffuser is 6,0 m/s. The membrane could be damaged at higher
velocities.
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Detail of membrane diffuser
perforation
microperforation
Installation of membrane diffuser Detail of servomotor installation
Heating position Cooling position
Servomotor 24V or 230V.
THE DIFFUSER: The membrane covers one half of the diffuser and uncovers the other one.
membrane
microperforation
THE FLAP: Is used to switch over between the two modes. The flap is made of PMS or PMI fabric
(according to fire resistance), inner construction is made of galvanized steel. The length is
always 400 mm.
D 630 mm
servomotor24V(220V)
servomotor24V(220V)
The flap D630 mm is hung in 2 points.
outside
D+68
inside outside
row of holes
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X. INSULATED DUCT
Diagram of noise reduction in frequency bandswith use of insulated ducts
14,0
12,0
10,0
8,0
6,0
4,0
2,0
0,0
63 125 250 500 1000 2000 4000 8000
XI. TEXTILE NOZZLE
By means of the textile nozzle the transported air can reach longer distance than by means of the
perforation.Depending on the static pressure and temperature difference the airflow reach can be even
longer than 20 m.
Insulated duct
NOISE ABSORBER + INSULATED DUCT
10
d
l
damper
textilenozzle
d < 200 l = 100d
2d > 200 l =d min. = 80 mm
Textile nozzle Turnable textile nozzle
Cut of insulated duct Textile nozzle
It is used for reduction of thermal losses with overcoming
of non-air-conditioned sections between the machineroom and the room being solved. As insulations there is
used a 4 cm layer of non-woven polyester fabric that is
sewn in between inner light-weight and outer usually
medium-weight fabric. As outer layer there can be used
any of our materials. Sewing together rather reduces
thickness of insulation to approx. 20 - 30 mm.
We deliver
standardly 2 m pieces in all diameters including shaped
pieces. One reinforcing plastic ring is installed each 2 m.
The insulated duct reduces noise very effectively asdocumented in measurement of a 1 m long duct with
diameter 500 mm.
The
achieved thermal resistance is 0,62 m .K/W.2 Noise reduction
Damping[dB]
Frequency [Hz]
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XII. TENSIONING SYSTEMS
An application of screw tensioner helps to smooth out both crumpled fabrics, wrinkles which haveappeared due to packing and transportation and a small non-precision of sewing. Elasticity of fabric
enables its tensioning attended by prolongation by max. 1%. For that reason installed unstrained diffuser
is shorter than value given on the draft and the correct length is achieved by tensioner. These tensioners
can be used for all the installation variants with aluminium profiles and enlarged strip or the shortest
(32 mm) hooks. Installation procedure is described in mounting instructions.
Concept of tensioning
max. 0,5 %
aluminium profile
air input
20 max. 0,5 % 20
Diffuser after tensioning
Diffuser before tensioning
textile diffuser
SCREW TENSIONER IN THE PROFILE
TENSIONING SYSTEMS IN BLANKING
19
L< 10 000 max 5000
anchored into the wall in the axis of the diffuser
max. 1% L
L< 5 000
max. 1% L
anchored into the profile on the ceiling (wall)
Use of tensioning system in blanking Detail of tensioning systemsin blanking
Screw tensioner in the profile
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XIII. INSTALLATION
Installation
number
Scheme of cross
section
Type of
suspension
Additional accessories
0
1
2
3
4
5
6
7
8
without mounting
material and hooks
wire
wire
profile
profile
suspended
profile
suspended
profile
tensioner
profile
D, F, K
D, F, K
B, C, G
D, F, Hcan be added to any
other installation
9 velcro
A, B, C, G, I, D, E, F, K, L
A, B, C, G, J, L, H
A, B, C, G, I, D, E, F, K, L
A, B, C, G, L, H
Example of installation5AEIL 2D 8ACL
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A
B
C
D
E
F
G
H
I
enlarged strip instead of hooks
plastic profile
aluminium profile with aluminium hangers
stainless wire and stainless mounting material
thread bar
plastic coated wire and stainless mounting material
stainless profile
tensioner at blanking
reinforced aluminium profile
untagged suspension by hooks and aluminium profile or by wire
OVERVIEW
OFADD
ITIONAL
ACCESSORIE
S
J velcro
K
L
galvanized chain
screw tensioner in the profile
plastic profile (B) aluminium profile with hangers (C )
hooks aluminium profile wire
wire hangers (D, F) thread bar (E)
Details of additional accessoriesreinforced aluminium profile (I) galvanized chain (K)
enlarged strip (A)
velcro (J)
stainless profile (G)
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XIV. OTHER EQUIPMENT
Detail of brace
1. TYRES
2. BRACES
Diffuser with braces inflated Diffuser with braces - without air supply
Circular diffuser - comparison of installations
Single suspension Double suspensionSingle suspension
with bracesSingle suspension
with tyres
velcro fastener
easy installation of braces
80% of circle area
inflated without air supply
obru
Detail of braces fixing Detail of tyres inside of diffuser
Braces keep the shape of a circular diffuser when it is not inflated. They are made of fireproof plastic, the
usage possibilities are illustrated in the pictures. Braces are fixed inside diffusers with Velco fasteners, they
can be removed before and reinstalled after maintainance easily. Braces are cheaper substitute to tyres.
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They are used to keep the shape of a circular diffuser when it is not inflated. They are made of stainless
wire or plastic tube, a standard spacing is 500 mm. The tyres can be placed either inside or outside of the
diffuser. They are fixed by Velcros in order to allow easy removing for maintanance.
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3. EQUALIZER
cone made of sieve
4. DAMPER
Damper is a blunt cone made of a permeable fabric. The lesser diameter of the cone is adjustable by
means of a string with an arresting stop. A damper opened to its maximum equivalent to the diameter of
the diffuser provides zero pressure loss. Complete tightness, on the other hand, provides the maximum
local pressure loss. Having unfastened a neighbouring zipper you can modify adjustment of the damper
easily.
It is the device for modulation of turbulences in the airflow, mostly made from a sieve.
"star" made of sieve sewnin a diffuser sieve cylinder with a tyre
"star" "cylinder"EQ EQS EQC
Detail of EQ Detail of EQS Detail of damper
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XV. MAINTENANCE & WARRANTY
40
40
PMS, NMS, PMI, NMI
PLS, NLS, PLI, NLI, NHI, NHE
other fabrics, other equipment, installation with Velcro,mounting material and other parts of diffusers
10 years
2 years
1 year
Material Warranty period
P
N
All our diffusers are made of high-quality resistant materials without natural fibres. The used material is specified during
technical clearing of the order.
The process of washing:
Strictly follow the maintenance symbols indicated on the labels sewn near the zips in the diffusers.
1. Wash the diffusers with common detergents (dosing according to the directions for use), the effect of washing is
enhanced if the diffuser is turned inside out. We advise you to repeat the washing up to four times acc. to level of
contamination, or to use more powerful washing powder. A special detergent (we will recommend one by request
according to the particular dirt) should be used if the fabric is badly soiled.
2. Use a disinfectant only if it is essential according to the local service instructions. The chemical composition of the
disinfectant must not harm the diffuser fabric (see maintenance symbols). Observe the producer`s dosing instructions.3. Rinse the diffusers in clean water.
4. Spin-dry the diffusers gently, install them and finish drying by the air flow from the ventilator.
Symbols key:
max. temperature for washing 40Cnormal mechanical action normal rinsingnormal separating
gentle washing in a washing machine,maximum temperature 40 C, gentle mechanical action,rinsing in water cooling down, gentle spin-drying
washing only by hands product must not be washedin washing machine
max. temperature 40C cautious handling
product must not be whitenedwith detergents disengaged chlorine
dry in a drum-drying machineuse lower temperature of drying
product can't be dryed in a drum-drying
ironing within of max. temperatureof ironing surface 110C, cautiouswith steam ironing
product must not be ironnedsteaming is inadmissible
product must not be dry cleaned the stainsmust not be removed by organic solvents
product can be dry cleaned with tetrachlorethen,monofluortrichlormethan and all solvents mentioned withsymbol F usual cleaning progresses are without any limits
A claim for repairs of the goods underwarrant y expires i f t he mount ing andmaintaining instuctions supplied with theg oo ds h av e n ot b ee n f ol lo we d. A ndfurthermore, every diffusers has sewn inwashing labels specifying basic maintenanceinstructions valid for that particular fabric.
A diffuser teared forcibly cannot be a subjectof a complaint. Splitting of seams and tearingof the fabric or hanging items caused byoverpressure or surge of air-flow can besubjects of a complaint only if in operation,the real parameters (flow and overpressure)are equal to those calculated.
Diffusers made of PMS, PMI, PLS, PLI, NMS, NMI, NLI and NLS materials can be washed in a common industrialwashing machine. NHI, NHE and NLF materials require hand washing. If a diffuser is equipped with tyres, braces
or tensioning systems, then these fixed components need to be taken out before washing. Outer induction
contamination can be usually removed by exhaustion using a vacuum cleaner and washing is thus not necessary.
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XVI. MATERIAL LIST
Designation Permeability Weight Material
PLS/NLS yes/no light 100% polyester
PLI/NLI yes/no light 100% polyestermodified
PMS/NMS yes/no medium 100% polyester
100% polyethylene
100%+ 2x
fibre glasspolyurethane
no
no
light
PMI/NMI yes/no medium 100% polyestermodified
100% polyester +2x PVC + Sb2O3
heavy
NHE
NLF
NHI
no heavy
antibacterial
numberofstandard
colours
fireresistance
highstreng
th
washingin
washing
machine
cleanroom
s
specialcolours
always upon request impossible
M
foilF
standardS
increased f. r.I
highest f. r.E
~80 g/m2L
H
permeableP
impermeableN
~280 g/m2
~480 g/m2
Characteristic
Structure of fabricsPMS, PMI, NMS, NMI PLS, PLI, NLS, NLI NHI NHE NLF
9
9
9
9
2
4
7
p.o. - fire resistance
Textile materials
The material used is essential for correct function of the diffusers that meets requirements of technical
regulations and provides sufficiently long service life. Our products are manufactured only of syntheticmaterials and their basic overview can be found in the following table.
Key to label materials
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Colours: The following colours are being supplied
WH
RAL 9016~
white
LG
PANTONE 420
RAL 7035~
light grey
DG
PANTONE 424
RAL 7037~
dark grey
YE
PANTONE 135
RAL 1017~
yellow
GR
PANTONE 341
RAL 6024~
green
RE
PANTONE 187
RAL 3001~
red
LB
PANTONE 2915
RAL 5012~
light blue
BL
PANTONE 7462
RAL 5005~
blue
BC
PANTONE 419
RAL 9017~
black
Prihoda s.r.o.Za Radnici 476539 01 HlinskoEU - Czechia
[email protected].: +420 469 311 856fax: +420 469 311 857
For exact colour shades, please, see our shadecard for that particular type of fabric, which can be orderedat [email protected]. Special colours, which are not listed above, consult with our authorized representatives.