The AERO PLUS™ Whirlpool Spa

PARTS CATALOG ModalfC460000 Issue Date: 2/93

Catalog 10193000

CONTENTS

Aero Plus Reference Discharge Plumbing Suction Plumbing Air Line Piping

Page 1

Air Blower/Piping Assembly Vent/Drain Assemblies Skirt Assembly/Pillows/Foam Batts Other Items Available

TO ORDER Order by part number unless otherwise noted. Quantities shown in this catalog indicate the number of items required. When ordering, specify the quantity needed.

2 3 4 5 6 7 8

Model f C460000 Issue Date: 2/93

Repair Assemblies are shown/referenced below.

NECK JETS (BMH) CONTROLS

BMHJETS(2)

BMHJETS(2)

sucnON COVER

CONTROL PANELS WATER RAINBOW FILL SPOUT ASSEMBLY

AIR LINE PIPING

DISCHARGE PLUMBING

AIR BLOWER/PIPING ASSEMBLY

1 HP J..PUMP/MOTOR ASSEMBLY

SERIAL NUMBER/PRODUCT SPECIFICATION PlATE

See General Spa Parts Catalog for infonnation on the following:

HTC Jet Assembly BMH Jet Assembly Front Load Filter/Skimmer Assembly Suction Cover Water Rainbow Fill Spout Assembly Two-Position Control Panel

Three-Position Control Panel Spa Ught Fitting J-Pump/Motor Assembly System Control Module Heater Assembly Ozone Dispersion Fitting

1

8

2' Flex PVC X 32.00'l.

7

DISCHARGE PLUMBING

Model IC460000 Issue Date: 2193

(Sch. 40 PVC piping shown for reference is not available from Jacuzzi Whirlpool Bath.)

Heater shown for reference

To HTC Jet

2' X 2.50'l.

To HTC Jet

'2' Flex PVC X 32.25' l.

To· Air Blower Piping Assembly

NOTE: Apply PVC compatible pipe thread compound to male threads of Items 7. 9. and 14 prior to installation. Item 9 can be removed to release entrapped air.

ITEM PIN DESCRIPTION QTY 1 2634000 Repair Piping Connector. 2' 3 2 0522000 Ell. 45, 2', s X s 7 3 0426000 Ell. 90, 2'. s X s 5 4 0828000 Tee. 2' , S x S x S 2 5 8944000 Restrictor. Flow. 1.63' 1.0. 1 6 1592000 Ell. Street. 2', 90 2 7 3053000 Compression Ftng. Tee . . 25' 1 8 4649000 Tube •. 25' 0.0 .. Flex Nylon x 96.00'L. 1 9 0538000 Plug. Drain. 118 NPT 1 10 0607000 Bushing. Rdcng. 2 1(2.' x 2' SPG x S 2 11 0833000 Coupling. 2 1 /2', S x S 1 12 9127000 Diverter Valve Assembly 1 13 3686000 Tee. Rdcng, 2 1(2.' X 2 1(2.' X 2', S X S X S 1 14 3044000 Compression Ftng. 90 Ell .. 25' 1 15 7469000 Cross. 2' . S x S x S x S 1 16 7298000 Ell. 3/4', 90, Street 1 17 7299000 Bushing. Rdcng, 2' x 3/4' S)PG x S 1 18 2488000 Tee. Rdcng. 2' x 2' x 1 1(2.' , S x S x S 6 19 0838000 Coupling. 1 1{2.', S x S 1 20 7355000 Bushing. Rdcng. 1 1(2.' x 3/4 ' SPG x S 2 21 11 00000 Ell. 90, 2' X 1 1(2.' 1 22 9231000 ().Ring. Union 1 23 9250000 Repair Kit Union Adaptor 1

2

SUCTION PLUMBING

Model t C460000 Issue Date: 2/93

(Sch. 40 PVC piping shown for reference is not available from Jacuzzi Whirlpool Bath.)

To System Control Module

I

2' PVC 2' PVC ~ X 2.751.. X

4·0

\ ...,... ,_,.....,..

To 1 0 HP 1 1/2' PVC J..Pu~p Suction x 3.50'L.

ITEM

1 2 3 4 5 6 7 8 9 10 11 12 13

1 1/2' PVC

To Filter/Sk/1mmer x 3

·00

'L . Assembly Bond to sk1~mer ~ody

1 112• PVC ~ before attaching sk1mmer x 2.50'L. to shell.

1 1/2' PVC x 3.00'L. To Filter/Skimmer

7 ~\6~ 3/4' Flex PVC X 5.00' l.

~ 1 1a· F1ox ~~t:J~ 0 X 9.50'l. ~

PIN

0426000 B749000 2721000 0828000 0473000 5933000 0167000 0239000 4657000 6933000 7355000 9250000 9231000

DESCRIPTION

Ell, 90, 2', s X s Plug/Flow Switch Assembly Ball Valve. 2', S x S Tee. 2' , S X S X S

These items must be bonded to skimmer body before. attaching skimmer to shell.

QTY

3 1 1 1

Bushing, Rdcng, 2' x 1 1/2' , SPIG x S 1 Flow Restrictor. 1.00' I.D. 1 Tee, 1 1/2' , S X S X S 2 Ell, 90, 1 1/2', S x S 2 Hose Bibb 1 Adaptor, .75' , S x FPT 1 Bushing, Rdcng, 1 1/2' x 3/4' SPG x S 1 Repair Kit. Union Adaptor 1 0-Aing. Union 1

3

1/2' Flex PVC X 43.QO'l.

1/2' PVC . X 4.00'L.

ITEM 1 2 3 4 5

~EROPLUS

AIR LINE PIPING

To Air Control Assembly

PIN 7164000 0455000 0647000 0436000 C279000

1/2' Flex PVC X 61 .00'L.

1/2' Flex PVC X 32.0Q'L.

DESCRIPTION Ell, Street. 90, 1/2" Tee, 1/2", S X S X S Coupling, 1/2", S x S Ell, 90, 1/2", s X s Adaptor, 1/2", S x SPGT

4

1/2' Flex PVC X 12.00'L.

1 /2' Flex PVC X 117.00'l.

Model IC460000 Issue Date: 2/93

L...--------1

1 /2' Flex PVC X 9.00'L.

QTY 7 1 4 2 2

Drill 5/16' dia. through hole and tap for 1/8 NPT.

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

~EROPLUS Model t C460000 Issue Date: 2/93

L---------------~

AIR BLOWER/PIPING ASSEMBLY (Sch. 40 PVC piping shown for reference is not available from Jacuzzi Whirlpool Bath.)

PIN 7971000 7989000 4041832 0438000 0828000 4516000 0199000 6371832 3983832 6932832 6913000 0473000 0157000 1592000 3044000 4649000

1/2' X 2.50'L.

Ensure top of loop is posit ioned as high as possible with bottom of loop snug against pan. Tie wrap Blower Plumbing to Air line Piping.

Apply flex PVC primer to flex PVC prior to bonding w ith flex PVC cement.

Secure Blower and Check Valve with clamps-do not glue. After tightening clamps drill 9/64' dia. through hole and install screws. Item 3.

DESCRIPTION QTY Plug/Blower Assembly, Snap-In 1 Foam. Sonic 1 Screw. Tapping. PHP. lfS-32 x .75"L 2 Clamp. Hose. tH-40 Worm Drive Type 2 Tee. 2". S x S x S 1 Flange. Pump, 2' 1 Gasket. Pump Flange 1 Nut. Elasticlock 5116-18 4 Washer. 5/16 Fit. Pin Wd Ser 8 Bolt. Hex. Fl Thrd. 5/16-18 x 2.00'L. 4 Check Valve. 2' 1 Bushing. Aden~. 2' x 1 1/2' SPG x S 2 Ell. 45. 1 1/2' . X s 1 Ell. Street. 2'. 90 1 Compression Ftng. 90 Ell .. 25' 1 Tube .. 25' OD Flex Nylon x 96.00'L. 1

lie wrap shown for reference. Apply bead of silicone sealant to side of Blower Housing. wrap Item 2 around Blower and secure with 3 tie w raps.

CAUTION: To avoid possible explosion of PVC cement vapors, wait 24 hours before operating Blower Assembly.

2' X 2.75' L.

VENT/DRAIN ASSEMBLIES

15.00"L. To Discharge Plumbing

(Item 3)

To Discharge Plumbing (Item 61

56.00"L.

NOTE: To install compression fitting(sl. drill 5/16" dia. through hole in appropriate fitting and tap for 1/8 NPT. Apply PVC compatible pipe thread compound to male threads prior to assembly.

ITEM PIN

1 3044000 2 3053000 3 4649000

DESCRIPTION Compression Fitting, 90 Ell Compression Fitting, Tee Tube .. 25" O.D., Flex Nylon x 96.00"L.

8

ModelfC460000 Issue Date: 2193

To Air Blower/ Piping Assembly (Item 141

OTY

2 1 1

Model IC460000 Issue Date: 2J93

SKIRT ASSEMBLY/PILLOWS/FOAM BATTS

ITEM

1 2 3 4 5 6 7 8 9

10*

PIN 7133000 7138000 5303837 7290832 7403000 C824000 C825000 C826000 C827000 C599945

2

Use Item 5 as a replacement for individual staves or to fill gap between skirt panels. Apply bead of construction adhesive to stave then position on plastic backing. Supplement construction adhesive with staples. Ensure top of liner and stave are flush.

DESCRIPTION

Door. Skirt, 43.50" x 18. 75" Skirt. Flex Panel, 50" x 19" Screw. Drywall, #6 x 1.63" Screw. AB Shtmtl, FHP. #6 x .75"L. Wood Slat Foam Ban. 6" x 23 1/2" x 47" Foam Ban. 11" x 26 1/2" x 45" Foam Batt. 11" x 26 1/2" x 32" Foam Batt. 6" x 24" x 42" Pillows. Curved. Two

QTY

1 5 60 9 1ea. 1 1 1 1 2

*Item 10 contains two silver curved pillows. This item comes in pairs only and cannot be ordered individually. This item is available as an option also.

7

7761000 5010000 C367000 C599000

OTHER ITEMS AVAILABLE

Repair Carton Assembly, Aero Gas Heater, 50,000 BTU Spa Cover, 83.63· x 75. 75• Curved Pillow (contains two curved pillows)

8

Model IC460000 Issue Date: 2/93

PRODUCT SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE. USE INSTALLATION INSTRUCTIONS SUPPLIED WITH PRODUCT.

Jacuzzi Whirlpool Bath has obtained applicable code (standards) listings generally available on a national basis for products of this type. It is the responsibility of the installer/owner to determine spec~ic local code compliance prior to installation of the product. Jacuzzi Whirlpool Bath makes no representation or warranty regarding, and will not be responsible for any code compliance.

JACUZZI WHIRLPOOL BATH Jacuzzi Whirlpool Bath National Headquarters

P.O. Drawer J, Walnut Creek, CA 94596 (510) 938-7070

Customer Service: Call (510) 938-7411

Jacuzzi Whirlpool Bath Regional Offices Great Lakes Region: 2500 West Higgins Rd., Suite 1000, HoHman Estates, IL 60195. (708) 882-8788

Central Reg ion~ 17950 Preston Rd.,Suite 708, Daltas, TX 75252 (214) 931-7474 Southeast Region: 2500 Park Central Blvd., Suite 86, Decatur, GA 30035 (404) 981-8222

Northeast Region: 1680 Route 23, Suite 150, Wayne, NJ 07470 (201) 696-7704

© Copyright 1993 Jacuzzi Whirlpool Bath D193000 2/93

@ Printed on recycled paper.