the ball valves - nssl italia · standards such as gate valves as per api 600 / iso-10434, api 6d,...
TRANSCRIPT
-
THE BALL VALVES
-
Promoted by Mr. B.L. Shaw, the NECO GROUP is one of the largest In-dustrial Groups in India. Among the many activities ( mining, infrastruc-tures, automotive, etc. ) that count over 12500 employees, Ferrous Foundry is the core business of the Group where NSSL LIMITED has taken up manufacture of Industrial Valves in ferrous and non-ferrous materials. NSSL LIMITED, formerly known as NECO SCHUBERT & SALZER LIMITED, was established in 1988-89. The Company has modernized their shop floor facilities by introducing CNC machines, Plasma, MIG & Automatic sub-arc welding machines, automated testing stands and NDE.s facili-ties. The Unit, with constant efforts, dedication and with the support of skilled technical personnel, is now manufacturing valves as large as 48” in pressure class up to ASME 2500, in Cast Carbon Steel, Stainless Steel and various Alloy Steels for different applications.
The products are designed and manufactured to the International Standards such as Gate Valves as per API 600 / ISO-10434, API 6D, ASME B16.34 and API 603 ; Globe Valves as per BS 1873, ASME B16.34 ; Swing Check Valves as per BS 1868, API 6D, ASME B16.34. The system and procedures established in the company have been audited and certified by DNV to ISO 9001:2000.The Quality System is additionally crowned by AMERICAN PETROLEUM INSTITUTE for the use of the API 6D Monogram. The valves are being used in the Core Sector projects and replace-ments. The clientele, both in Government and Non-Government Sectors are very wide. The encouragement extended by the prestig-ious customers in the field of Oil, Gas, Energy, Fertilizers, Steel Sec-tors, Power and Nuclear Plants have helped the Unit to develop and market products which are of import substitute nature, such as valves for CRYO application, valves for sour applications (NACE), valves for hydrogen service, oxygen service and CNG service.
THE GROUP . . .
-
Latest achievement of the Group expansion policy, NSSL ITALIA provides the Oil & Gas Industry with the highest quality BALL VALVES. Quality and reliability through a full commitment at all levels give NSSL ITALIA today the potential to conquer a prominent position on the market. A long experienced management supported by a highly skilled team assure our customers the best
answer to suit their needs. Fast service and a firm concern for quality are the basis of our growth and our constant progress. NSSL ITALIA, fully accredited company, produce valves with advanced technol-ogy, production and testing facilities under a severe quality control system. In-house engineering and design facili-
ties allow the company to respond promptly to any request for special service applications and re-duce pre-production activity time assuring a timely performance. The production covers a full range of forged steel ball valves floating & trunnion mounted, soft & metal seated, side entry, top entry, and fully welded construction in sizes ranging from ½” through 56” and pressure class from 150 Lbs through 2500 Lbs in full accordance with the relevant industry Standards API 6D & BS 5351 ( BS EN ISO 17292 )
NSSL ITALIA Offices : Via Coppalati 6 - 29122 Piacenza
. . . THE COMPANY
-
With a total covered workshop area of 13000 sqm NSSL ITALIA plant operates mainly with multi-pallets work zones, CNC vertical and parallel lathes for the machining of bodies, closures and balls for the complete range. The shop is equipped with all latest technology machines, including a vertical lathe Mandelli 1700, first installed in Italy, for components on valves up to NPS 56”. Welding process is also performed in-house with capable resources and qualified procedures in accordance with EN ISO 15614-1 European Norms and ASME IX ( SMAW - SAW - GMAW ).
Valves engineering and design is developed in-house by mechanical engineers of our Technical Department which integrates the traditional sys-tem with the latest computerized technology such as F.E.M. and Solid Works 3D model. For the production of our ball valves, high quality forgings and components are purchased from qualified Italian suppliers and full traceability is guaranteed by strict quality control procedures. Subsequent to the machining process, the com-ponents are dimensionally checked by skilled personnel in the metrological room, equipped with three-dimensional control machines ( DEA & COORD3 )
Valves testing area is fully equipped and in conti-nous growth by means of the highest technology tools including electronic devices. Test benches are available for valves up to 56” #1500 for all configurations. Facilities for gas testing, fugitive emissions and fire safe testing are also available. All technicians involved in NDT inspections are qualified in accordance with EN 473 and certified by CICPND. ASNT qualification is also available. The Organization and the activities of the Quality Department are strictly conducted to estab-lished operating procedures certified in accor-dance with ISO 9001:2000. The design is cov-ered by the API 6D Monogram.
PRODUCTION & TESTING
-
NSSL ITALIA S.r.l. manufacture ball valves in accordance with API, ASME and BS standard requirements. The list reported below contains the most important applicable standards for ball valves. On request NSSL ITALIA S.r.l. may design manufacture and test in accordance with other international standard or Customer specifications.
REFERENCE STANDARDS
ISO - International organization for standardiza-tion
API - American Petroleum Institute
ISO 9001 : Quality system. Model for quality assur-ance in design, development, production, installa-tion and servicing.
Spec. 6A : Specification for wellhead and Christmas tree equipment
ISO 5208 : Industrial valve pressure testing Spec. 6D : Specification for pipeline valves
ANSI - American National Standard Institute ASME - American Society of Mechanical Engineers
Spec. RP6F : Recommended practice for fire testing of valves
B16.11 : Forged steel fitting socket-welding and threaded
Spec. 6FA : Specification for fire testing of valves
B16.5 : Steel pipe flanges and flanged fittings Std. 598 : Valve inspection and test
B16.10 : Face to face and end to end dimension of ferrous valves
Std. 605 : Large diameter carbon steel flanges
B16.25 : Butt welding ends Std. 607 : Fire safe for soft seated quarter-turn valves
B16.34 : Steel valves - Flanged and butt welding ends.
B31.3 : Chemical plant and petroleum MSS - Manufactures Standardization Society
B31.4 : Liquid petroleum transportation piping sys-tem
SP 6 : Standard finished for contact faces of pipes flanges
B31.8 : Gas transmission and distribution piping system
SP 25 : standard marking system for valves fittings, flanges and unions.
SP 44 : Steel pipeline flanges
British Standard SP 45 : by pass and drain connection standard
BS 1560 : steel pipe flanges and flanged fittings. SP 55 : Quality standard of steel casting visual method
BS 2090 : face to face, center to face, end to end and center to end dimension of flanged and butt welding and steel valves for the petroleum, petro-chemical and allied industries
SP 61 : Hydrostatic testing of steel valves
BS 4505 : Flanges and bolting for pipes valves and fittings
SP 72 : Ball valves and flanges of butt welded ends for general service.
BS 5146 : Inspection and test of steel valves for petroleum, petrochemical and allied industries
BS 5351 : Steel ball valves for the petroleum, petro-chemical and allied industries.
NACE - National association of corrosion Engineers
BS 6755 : Testing of Valves.
MR01.75 & ISO 151 : Sulphide Stress Cracking Resis-tant Materials for offshore applications
-
SIDE ENTRY BALL VALVES
-
ASME #150 F. B. SPLIT BODY - SIDE ENTRY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 1.93 1.93 7.01 8.50 6.10 4.13 4.13 62
50 49 49 178 216 155 105 105 28
3 2.91 2.91 7.99 11.14 7.68 6.10 4.92 121
80 74 74 203 283 195 155 125 55
4 3.94 3.94 9.02 12.01 9.25 7.68 6.50 194
100 100 100 229 305 235 195 165 88
6 5.91 5.91 15.51 17.99 12.01 9.65 7.28 357
150 150 150 394 457 305 245 185 162
8 7.91 7.91 17.99 20.51 15.55 11.02 8.86 562
200 201 201 457 521 395 280 225 255
10 9.92 9.92 20.98 22.01 18.31 12.60 10.83 849
250 252 252 533 559 465 320 275 385
12 11.93 11.93 24.02 25.00 21.46 13.19 12.01 1232
300 303 303 610 635 545 335 305 559
14 13.15 13.15 27.01 30.00 23.82 14.76 13.19 1687
350 334 334 686 762 605 375 335 765
16 15.16 15.16 30.00 32.99 26.57 15.94 13.98 2260
400 385 385 762 838 675 405 355 1025
18 17.17 17.17 34.02 35.98 25.00 17.32 15.55 2690
450 436 436 864 914 635 440 395 1220
20 19.17 19.17 35.98 39.02 33.46 19.49 17.13 3957
500 487 487 914 991 850 495 435 1795
22 21.18 21.18 39.02 42.99 36.81 20.67 18.70 5203
550 538 538 991 1092 935 525 475 2360
24 23.19 23.19 42.01 45.00 39.76 23.03 20.67 6845
600 589 589 1067 1143 1010 585 525 3105
26 24.92 24.92 45.00 49.02 41.93 24.61 22.24 8146
650 633 633 1143 1245 1065 625 565 3695
28 26.93 26.93 48.98 53.03 44.69 25.59 26.18 9910
700 684 684 1244 1347 1135 650 665 4495
30 28.94 28.94 50.98 55.00 38.98 27.36 27.76 11508
750 735 735 1295 1397 990 695 705 5220
32 30.67 30.67 53.98 60.00 51.38 29.33 29.53 14980
800 779 779 1371 1524 1305 745 750 6795
34 32.68 32.68 57.99 64.02 54.13 29.92 30.51 17626
850 830 830 1473 1626 1375 760 775 7995
36 34.41 34.41 60.00 68.03 56.50 31.89 31.89 19389
900 874 874 1524 1728 1435 810 810 8795
40 38.43 38.43 69.02 77.01 62.80 35.63 35.63 27668
1000 976 976 1753 1956 1595 905 905 12550
42 40.16 40.16 73.03 82.01 65.35 37.01 36.61 31459
1050 1020 1020 1855 2083 1660 940 930 14270
48 45.91 45.91 84.02 94.02 75.79 43.11 41.93 48258
1200 1166 1166 2134 2388 1925 1095 1065 21890
56 53.54 53.54 97.99 97.99 89.17 51.38 49.41 75154
1400 1360 1360 2489 2489 2265 1305 1255 34090
ASME #150 R. B. SPLIT BODY - SIDE ENTRY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 x 1 1/2 1.93 1.50 7.01 8.50 6.10 3.74 3.94 60
50 x 40 49 38 178 216 155 95 100 27
3 x 2 2.91 2.91 7.99 11.14 7.68 4.13 4.13 71
80 x 50 74 49 203 283 195 105 105 32
4 x 3 3.94 3.94 9.02 12.01 9.06 6.10 5.12 137
100 x 80 100 74 229 305 230 155 130 62
6 x 4 5.91 5.91 15.51 17.99 11.02 7.87 6.50 223
150 x 100 150 100 394 457 280 200 165 101
8 x 6 7.91 7.91 17.99 20.51 13.58 10.04 7.28 410
200 x 150 201 150 457 521 345 255 185 186
10 x 8 9.92 9.92 20.98 22.01 15.94 11.22 8.86 646
250 x 200 252 201 533 559 405 285 225 293
12 x 10 11.93 11.93 24.02 25.00 19.09 12.80 11.22 1025
300 x 250 303 252 610 635 485 325 285 465
14 x 12 13.15 13.15 27.01 30.00 21.06 13.58 11.81 1356
350 x 300 334 303 686 762 535 345 300 615
16 x 12 15.16 15.16 30.00 32.99 23.62 13.58 12.01 1541
400 x 300 385 303 762 838 600 345 305 699
18 x 16 17.17 17.17 34.02 35.98 25.00 16.54 13.78 2343
450 x 400 436 385 864 914 635 420 350 1063
20 x 16 19.17 19.17 35.98 39.02 27.76 16.34 13.98 2449
500 x 400 487 385 914 991 705 415 355 1111
24 x 20 23.19 23.19 42.01 45.00 32.09 19.49 17.13 4347
600 x 500 589 487 1067 1143 815 495 435 1972
30 x 24 28.94 28.94 50.98 55.00 38.78 23.03 20.28 7163
750 x 600 735 589 1295 1397 985 585 515 3249
36 x 30 34.41 34.41 60.00 68.03 46.26 27.36 27.76 13922
900 x 750 874 735 1524 1728 1175 695 705 6315
6
FORGED STEEL BALL VALVES Split Body - Side Entry ASME Class 150 Lbs API 6D
> Lever Op. up to 6” / 8 x 6” - Over Gear Op. > Bore size acc. to API 6D > Flanges acc. to ASME B16.5 & B16.47 > End to End acc. to API 6D & ASME B16.10
-
ASME #300 F. B. SPLIT BODY - SIDE ENTRY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 1.93 1.93 8.50 8.50 6.50 4.33 3.74 62
50 49 49 216 216 165 110 95 28
3 2.91 2.91 11.14 11.14 8.07 6.10 4.92 121
80 74 74 283 283 205 155 125 55
4 3.94 3.94 12.01 12.01 10.04 8.07 6.50 205
100 100 100 305 305 255 205 165 93
6 5.91 5.91 15.87 17.99 12.60 9.65 8.07 403
150 150 150 403 457 320 245 205 183
8 7.91 7.91 19.76 20.51 15.16 11.02 8.86 617
200 201 201 502 521 385 280 225 280
10 9.92 9.92 22.36 22.01 18.31 12.60 11.61 1107
250 252 252 568 559 465 320 295 502
12 11.93 11.93 25.51 25.00 21.46 14.17 13.19 1620
300 303 303 648 635 545 360 335 735
14 13.15 13.15 30.00 30.00 25.00 15.55 13.58 2271
350 334 334 762 762 635 395 345 1030
16 15.16 15.16 32.99 32.99 27.36 17.13 15.55 3128
400 385 385 838 838 695 435 395 1419
18 17.17 17.17 35.98 35.98 30.51 18.11 16.34 3514
450 436 436 914 914 775 460 415 1594
20 19.17 19.17 39.02 39.02 33.66 19.88 18.50 4846
500 487 487 991 991 855 505 470 2198
22 21.18 21.18 42.99 42.99 37.20 20.87 19.09 6153
550 538 538 1092 1092 945 530 485 2791
24 23.19 23.19 45.00 45.00 40.35 23.43 21.65 7632
600 589 589 1143 1143 1025 595 550 3462
26 24.92 24.92 49.02 49.02 42.72 25.00 23.03 10293
650 633 633 1245 1245 1085 635 585 4669
28 26.93 26.93 52.99 52.99 45.47 25.39 25.98 12716
700 684 684 1346 1346 1155 645 660 5768
30 28.94 28.94 55.00 55.00 48.82 27.76 29.13 14539
750 735 735 1397 1397 1240 705 740 6595
32 30.67 30.67 60.00 60.00 52.17 29.72 30.31 17502
800 779 779 1524 1524 1325 755 770 7939
34 32.68 32.68 64.02 64.02 54.92 30.12 31.69 19940
850 830 830 1626 1626 1395 765 805 9045
36 34.41 34.41 67.99 67.99 57.09 31.89 32.68 22260
900 874 874 1727 1727 1450 810 830 10097
40 38.43 38.43 77.01 77.01 63.98 35.63 36.42 30373
1000 976 976 1956 1956 1625 905 925 13777
42 40.16 40.16 82.01 82.01 66.54 37.99 37.60 35514
1050 1020 1020 2083 2083 1690 965 955 16109
48 45.91 45.91 85.43 85.43 57.68 43.50 43.50 53031
1200 1166 1166 2170 2170 1465 1105 1105 24055
56 53.54 53.54 107.99 107.99 89.96 50.98 50.20 84116
1400 1360 1360 2743 2743 2285 1295 1275 38155
ASME #300 R. B. SPLIT BODY - SIDE ENTRY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 x 1 1/2 1.93 1.50 8.50 8.50 6.50 3.74 3.94 60
50 x 40 49 38 216 216 165 95 100 27
3 x 2 2.91 2.91 11.14 11.14 8.07 4.13 3.74 73
80 x 50 74 49 283 283 205 105 95 33
4 x 3 3.94 3.94 12.01 12.01 10.04 6.10 4.92 139
100 x 80 100 74 305 305 255 155 125 63
6 x 4 5.91 5.91 17.99 17.99 12.40 8.07 6.50 251
150 x 100 150 100 457 457 315 205 165 114
8 x 6 7.91 7.91 20.51 20.51 14.96 9.45 8.07 481
200 x 150 201 150 521 521 380 240 205 218
10 x 8 9.92 9.92 22.01 22.01 17.72 11.02 9.25 646
250 x 200 252 201 559 559 450 280 235 293
12 x 10 11.93 11.93 25.51 25.00 20.67 12.80 11.61 1312
300 x 250 303 252 648 635 525 325 295 595
14 x 12 13.15 13.15 30.00 30.00 23.23 14.17 13.19 1797
350 x 300 334 303 762 762 590 360 335 815
16 x 12 15.16 15.16 32.99 32.99 25.79 14.17 13.19 2132
400 x 300 385 303 838 838 655 360 335 967
18 x 16 17.17 17.17 35.98 35.98 28.15 16.73 15.55 3507
450 x 400 436 385 914 914 715 425 395 1591
20 x 16 19.17 19.17 39.02 39.02 30.31 16.73 15.55 3662
500 x 400 487 385 991 991 770 425 395 1661
24 x 20 23.19 23.19 45.00 45.00 36.22 19.88 18.50 5877
600 x 500 589 487 1143 1143 920 505 470 2666
30 x 24 28.94 28.94 55.00 55.00 43.11 23.43 21.65 9879
750 x 600 735 589 1397 1397 1095 595 550 4481
36 x 30 34.41 34.41 67.99 67.99 50.20 27.76 28.94 18036
900 x 750 874 735 1727 1727 1275 705 735 8181
7
FORGED STEEL BALL VALVES Split Body - Side Entry ASME Class 300 Lbs API 6D
> Lever Op. up to 6” / 8 x 6” - Over Gear Op. > Bore size acc. to API 6D > Flanges acc. to ASME B16.5 & B16.47 > End to End acc. to API 6D & ASME B16.10
-
ASME #600 F. B. SPLIT BODY - SIDE ENTRY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 1.93 1.93 11.50 11.50 6.50 4.13 3.94 73
50 49 49 292 292 165 105 100 33
3 2.91 2.91 14.02 14.02 8.46 6.69 5.12 141
80 74 74 356 356 215 170 130 64
4 3.94 3.94 17.01 17.01 10.83 8.46 6.50 254
100 100 100 432 432 275 215 165 115
6 5.91 5.91 22.01 22.01 14.17 10.04 8.07 562
150 150 150 559 559 360 255 205 255
8 7.91 7.91 25.98 25.98 16.54 11.42 10.24 1076
200 201 201 660 660 420 290 260 488
10 9.92 9.92 30.98 30.98 20.28 13.19 12.20 1675
250 252 252 787 787 515 335 310 760
12 11.93 11.93 32.99 32.99 22.83 14.96 13.78 2357
300 303 303 838 838 580 380 350 1069
14 13.15 13.15 35.00 35.00 24.80 15.55 14.37 2392
350 334 334 889 889 630 395 365 1085
16 15.16 15.16 39.02 39.02 27.76 17.13 16.34 3364
400 385 385 991 991 705 435 415 1526
18 17.17 17.17 42.99 42.99 30.51 18.50 17.13 4627
450 436 436 1092 1092 775 470 435 2099
20 19.17 19.17 47.01 47.01 34.25 19.88 19.49 5818
500 487 487 1194 1194 870 505 495 2639
22 21.18 21.18 51.02 51.02 37.60 37.60 20.08 8347
550 538 538 1296 1296 955 955 510 3786
24 23.19 23.19 55.00 55.00 40.55 23.43 22.64 10443
600 589 589 1397 1397 1030 595 575 4737
26 24.92 24.92 57.01 57.01 40.16 25.00 24.41 12445
650 633 633 1448 1448 1020 635 620 5645
28 26.93 26.93 60.98 60.98 46.26 26.38 27.36 14901
700 684 684 1549 1549 1175 670 695 6759
30 28.94 28.94 66.30 66.30 50.98 29.33 31.69 18472
750 735 735 1684 1684 1295 745 805 8379
32 30.67 30.67 70.00 70.00 52.56 29.92 31.69 21470
800 779 779 1778 1778 1335 760 805 9739
34 32.68 32.68 75.98 75.98 55.31 30.91 32.28 24998
850 830 830 1930 1930 1405 785 820 11339
36 34.41 34.41 82.01 82.01 60.83 34.25 37.40 29297
900 874 874 2083 2083 1545 870 950 13289
40 38.43 38.43 85.43 85.43 64.96 36.22 38.78 40430
1000 976 976 2170 2170 1650 920 985 18339
42 40.16 40.16 85.63 85.63 70.87 39.37 43.90 47088
1050 1020 1020 2175 2175 1800 1000 1115 21359
48 45.91 45.91 95.87 95.87 81.89 44.88 50.39 70549
1200 1166 1166 2435 2435 2080 1140 1280 32001
56 53.54 53.54 106.69 106.69 94.29 50.98 57.28 104694
1400 1360 1360 2710 2710 2395 1295 1455 47489
ASME #600 R. B. SPLIT BODY - SIDE ENTRY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 x 1 1/2 1.93 1.50 11.50 11.50 6.50 3.74 3.94 71
50 x 40 49 38 292 292 165 95 100 32
3 x 2 2.91 2.91 14.02 14.02 8.46 4.13 3.94 90
80 x 50 74 49 356 356 215 105 100 41
4 x 3 3.94 3.94 17.01 17.01 14.76 6.69 5.12 179
100 x 80 100 74 432 432 375 170 130 81
6 x 4 5.91 5.91 22.01 22.01 13.98 8.46 6.50 337
150 x 100 150 100 559 559 355 215 165 153
8 x 6 7.91 7.91 25.98 25.98 16.54 10.04 8.07 655
200 x 150 201 150 660 660 420 255 205 297
10 x 8 9.92 9.92 30.98 30.98 20.28 11.42 10.24 1219
250 x 200 252 201 787 787 515 290 260 553
12 x 10 11.93 11.93 32.99 32.99 22.24 13.19 12.20 1792
300 x 250 303 252 838 838 565 335 310 813
14 x 12 13.15 13.15 35.00 35.00 24.02 14.96 13.78 2529
350 x 300 334 303 889 889 610 380 350 1147
16 x 12 15.16 15.16 39.02 39.02 26.97 14.96 13.78 2978
400 x 300 385 303 991 991 685 380 350 1351
18 x 16 17.17 17.17 42.99 42.99 29.53 17.13 16.34 3724
450 x 400 436 385 1092 1092 750 435 415 1689
20 x 16 19.17 19.17 47.01 47.01 32.28 17.13 16.34 4575
500 x 400 487 385 1194 1194 820 435 415 2075
24 x 20 23.19 23.19 55.00 55.00 37.20 19.88 19.49 7167
600 x 500 589 487 1397 1397 945 505 495 3251
30 x 24 28.94 28.94 66.30 66.30 44.69 23.43 22.64 12784
750 x 600 735 589 1684 1684 1135 595 575 5799
36 x 30 34.41 34.41 82.01 82.01 51.97 27.95 29.65 22881
900 x 750 874 735 2083 2083 1320 710 753 10379
8
FORGED STEEL BALL VALVES Split Body - Side Entry ASME Class 600 Lbs API 6D
> Lever Op. up to 4” / 6 x 4” - Over Gear Op. > Bore size acc. to API 6D > Flanges acc. to ASME B16.5 & B16.47 > End to End acc. to API 6D & ASME B16.10
-
ASME #900 F. B. SPLIT BODY - SIDE ENTRY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 1.93 1.93 14.49 14.49 8.46 4.13 4.13 112
50 49 49 368 368 215 105 105 51
3 2.91 2.91 15.00 15.00 9.65 6.50 5.31 126
80 74 74 381 381 245 165 135 57
4 3.94 3.94 17.99 17.99 11.61 8.46 6.69 324
100 100 100 457 457 295 215 170 147
6 5.91 5.91 24.02 24.02 15.16 10.24 8.46 798
150 150 150 610 610 385 260 215 362
8 7.91 7.91 29.02 29.02 18.70 11.81 10.43 1283
200 201 201 737 737 475 300 265 582
10 9.92 9.92 32.99 32.99 21.65 13.58 13.19 2231
250 252 252 838 838 550 345 335 1012
12 11.93 11.93 37.99 37.99 24.21 15.16 14.96 3333
300 303 303 965 965 615 385 380 1512
14 12.68 12.68 40.51 40.51 25.39 15.75 14.57 3422
350 322 322 1029 1029 645 400 370 1552
16 14.69 14.69 44.49 44.49 28.15 17.32 17.32 4773
400 373 373 1130 1130 715 440 440 2165
18 16.65 16.65 47.99 47.99 31.69 19.29 19.69 6230
450 423 423 1219 1219 805 490 500 2826
20 18.54 18.54 52.01 52.01 35.24 21.06 19.88 9277
500 471 471 1321 1321 895 535 505 4208
24 22.44 22.44 60.98 60.98 41.73 24.21 25.00 15004
600 570 570 1549 1549 1060 615 635 6806
28 26.18 26.18 69.02 69.02 48.62 26.57 27.76 21847
700 665 665 1753 1753 1235 675 705 9910
30 28.03 28.03 74.02 74.02 51.38 28.54 30.51 26863
750 712 712 1880 1880 1305 725 775 12185
32 29.92 29.92 80.00 80.00 53.54 30.91 31.89 28263
800 760 760 2032 2032 1360 785 810 12820
34 31.81 31.81 85.00 85.00 57.87 31.89 33.66 37930
850 808 808 2159 2159 1470 810 855 17205
36 33.66 33.66 90.00 90.00 60.43 33.46 35.43 41671
900 855 855 2286 2286 1535 850 900 18902
ASME #900 R. B. SPLIT BODY - SIDE ENTRY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 x 1 1/2 1.93 1.50 14.49 14.49 8.46 4.13 4.13 95
50 x 40 49 38 368 368 215 105 105 43
3 x 2 2.91 2.91 15.00 15.00 9.65 4.13 4.13 121
80 x 50 74 49 381 381 245 105 105 55
4 x 3 3.94 3.94 17.99 17.99 11.61 6.69 5.12 214
100 x 80 100 74 457 457 295 170 130 97
6 x 4 5.91 5.91 24.02 24.02 15.16 8.27 6.50 454
150 x 100 150 100 610 610 385 210 165 206
8 x 6 7.91 7.91 29.02 29.02 18.70 10.43 8.46 974
200 x 150 201 150 737 737 475 265 215 442
10 x 8 9.92 9.92 32.99 32.99 21.65 11.61 10.63 1541
250 x 200 252 201 838 838 550 295 270 699
12 x 10 11.93 11.93 37.99 37.99 24.21 13.78 12.99 2549
300 x 250 303 252 965 965 615 350 330 1156
14 x 12 12.68 12.68 40.51 40.51 25.39 15.94 15.16 3613
350 x 300 322 303 1029 1029 645 405 385 1639
16 x 12 14.69 14.69 44.49 44.49 27.95 15.94 15.16 3818
400 x 300 373 303 1130 1130 710 405 385 1732
18 x 16 16.65 16.65 47.99 47.99 31.30 17.32 17.52 5388
450 x 400 423 373 1219 1219 795 440 445 2444
20 x 16 18.54 18.54 52.01 52.01 31.30 17.32 17.52 6347
500 x 400 471 373 1321 1321 795 440 445 2879
24 x 20 22.44 22.44 60.98 60.98 41.14 21.06 19.88 11909
600 x 500 570 471 1549 1549 1045 535 505 5402
30 x 24 28.03 28.03 74.02 74.02 48.62 24.02 25.00 19193
750 x 600 712 570 1880 1880 1235 610 635 8706
36 x 30 33.66 33.66 90.00 90.00 57.68 28.74 30.91 33865
900 x 750 855 712 2286 2286 1465 730 785 15361
9
FORGED STEEL BALL VALVES Split Body - Side Entry ASME Class 900 Lbs API 6D
> Lever Op. up to 4” / 6 x 4” - Over Gear Op. > Bore size acc. to API 6D > Flanges acc. to ASME B16.5 & B16.47 > End to End acc. to API 6D & ASME B16.10
-
ASME #1500 F. B. SPLIT BODY - SIDE ENTRY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 1.93 1.93 14.49 14.49 8.46 4.13 4.13 115
50 49 49 368 368 215 105 105 52
3 2.91 2.91 18.50 18.50 10.43 6.50 5.12 218
80 74 74 470 470 265 165 130 99
4 3.94 3.94 21.50 21.50 12.40 1.18 6.89 441
100 100 100 546 546 315 30 175 200
6 5.67 5.67 27.76 27.76 15.55 10.43 9.25 1063
150 144 144 705 705 395 265 235 482
8 7.56 7.56 32.76 32.76 19.09 12.01 11.61 1814
200 192 192 832 832 485 305 295 823
10 9.41 9.41 39.02 39.02 23.03 14.37 13.98 3313
250 239 239 991 991 585 365 355 1503
12 11.30 11.30 44.49 44.49 27.95 16.54 16.93 4967
300 287 287 1130 1130 710 420 430 2253
14 12.40 12.40 49.49 49.49 30.12 17.13 16.73 6299
350 315 315 1257 1257 765 435 425 2857
16 14.17 14.17 54.49 54.49 33.46 18.90 19.49 8977
400 360 360 1384 1384 850 480 495 4072
ASME #2500 F. B. SPLIT BODY - SIDE ENTRY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 1.65 1.65 17.76 17.76 9.45 4.92 5.12 196
50 42 42 451 451 240 125 130 89
3 2.44 2.44 22.76 22.76 12.20 6.89 7.68 417
80 62 62 578 578 310 175 195 189
4 3.43 3.43 26.50 26.50 13.98 8.86 9.25 844
100 87 87 673 673 355 225 235 383
6 5.16 5.16 35.98 35.98 19.09 10.43 10.04 1704
150 131 131 914 914 485 265 255 773
8 7.05 7.05 40.24 40.24 24.61 15.16 13.39 2996
200 179 179 1022 1022 625 385 340 1359
10 8.78 8.78 50.00 50.00 29.53 17.91 16.73 4636
250 223 223 1270 1270 750 455 425 2103
12 10.43 10.43 55.98 55.98 34.45 20.67 19.09 7083
300 265 265 1422 1422 875 525 485 3213
10
FORGED STEEL BALL VALVES Split Body - Side Entry ASME Class 1500/2500 Lbs API 6D
> Lever Op. up to 3” / 4 x 3” - Over Gear Op. > Bore size acc. to API 6D > Flanges acc. to ASME B16.5 & B16.47 > End to End acc. to API 6D & ASME B16.10
ASME #1500 R. B. SPLIT BODY - SIDE ENTRY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 x 1 1/2 1.93 1.50 14.49 14.49 8.46 4.13 4.13 95
50 x 40 49 38 368 368 215 105 105 43
3 x 2 2.91 2.91 18.50 18.50 10.43 4.13 4.13 152
80 x 50 74 49 470 470 265 105 105 69
4 x 3 3.94 3.94 21.50 21.50 12.40 6.50 5.12 276
100 x 80 100 74 546 546 315 165 130 125
6 x 4 5.67 5.67 27.76 27.76 15.55 8.46 6.69 633
150 x 100 144 100 705 705 395 215 170 287
8 x 6 7.56 7.56 32.76 32.76 19.09 10.43 9.06 1252
200 x 150 192 144 832 832 485 265 230 568
10 x 8 9.41 9.41 39.02 39.02 23.23 11.61 11.22 2255
250 x 200 239 192 991 991 590 295 285 1023
12 x 10 11.30 11.30 44.49 44.49 26.57 14.37 13.78 3887
300 x 250 287 239 1130 1130 675 365 350 1763
14 x 12 12.40 12.40 49.49 49.49 29.72 16.73 16.73 5518
350 x 300 315 287 1257 1257 755 425 425 2503
16 x 12 14.17 14.17 54.49 54.49 32.87 16.73 16.73 6197
400 x 300 360 287 1384 1384 835 425 425 2811
ASME #2500 R. B. SPLIT BODY - SIDE ENTRY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 x 1 1/2 1.65 1.50 17.76 17.76 9.45 4.92 5.12 148
50 x 40 42 38 451 451 240 125 130 67
3 x 2 2.44 2.44 22.76 22.76 12.20 4.92 5.12 346
80 x 50 62 42 578 578 310 125 130 157
4 x 3 3.43 3.43 26.50 26.50 13.98 6.89 7.87 589
100 x 80 87 62 673 673 355 175 200 267
6 x 4 5.16 5.16 35.98 35.98 19.09 8.86 9.25 1131
150 x 100 131 87 914 914 485 225 235 513
8 x 6 7.05 7.05 40.24 40.24 21.85 10.43 10.04 2410
200 x 150 179 131 1022 1022 555 265 255 1093
10 x 8 8.78 8.78 50.00 50.00 26.77 15.16 13.39 3675
250 x 200 223 179 1270 1270 680 385 340 1667
12 x 10 10.43 10.43 55.98 55.98 29.92 20.67 19.09 5642
300 x 250 265 223 1422 1422 760 525 485 2559
-
FULLY WELDED BALL VALVES
-
ASME #150 F. B. FULLY WELDED BODY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 1.93 1.93 7.01 8.50 6.10 4.13 4.13 59
50 49 49 178 216 155 105 105 27
3 2.91 2.91 7.99 11.14 7.68 6.10 4.92 115
80 74 74 203 283 195 155 125 52
4 3.94 3.94 9.02 12.01 9.25 7.68 6.50 184
100 100 100 229 305 235 195 165 84
6 5.91 5.91 15.51 17.99 12.01 9.65 7.28 339
150 150 150 394 457 305 245 185 154
8 7.91 7.91 17.99 20.51 15.55 11.02 8.86 534
200 201 201 457 521 395 280 225 242
10 9.92 9.92 20.98 22.01 18.31 12.60 10.83 806
250 252 252 533 559 465 320 275 366
12 11.93 11.93 24.02 25.00 21.46 13.19 12.01 1171
300 303 303 610 635 545 335 305 531
14 13.15 13.15 27.01 30.00 23.82 14.76 13.19 1602
350 334 334 686 762 605 375 335 727
16 15.16 15.16 30.00 32.99 26.57 15.94 13.98 2147
400 385 385 762 838 675 405 355 974
18 17.17 17.17 34.02 35.98 25.00 17.32 15.55 2555
450 436 436 864 914 635 440 395 1159
20 19.17 19.17 35.98 39.02 33.46 19.49 17.13 3759
500 487 487 914 991 850 495 435 1705
22 21.18 21.18 39.02 42.99 36.81 20.67 18.70 4943
550 538 538 991 1092 935 525 475 2242
24 23.19 23.19 42.01 45.00 39.76 23.03 20.67 6503
600 589 589 1067 1143 1010 585 525 2950
26 24.92 24.92 45.00 49.02 41.93 24.61 22.24 7739
650 633 633 1143 1245 1065 625 565 3510
28 26.93 26.93 48.98 53.03 44.69 25.59 26.18 9414
700 684 684 1244 1347 1135 650 665 4270
30 28.94 28.94 50.98 55.00 38.98 27.36 27.76 10933
750 735 735 1295 1397 990 695 705 4959
32 30.67 30.67 53.98 60.00 51.38 29.33 29.53 14231
800 779 779 1371 1524 1305 745 750 6455
34 32.68 32.68 57.99 64.02 54.13 29.92 30.51 16744
850 830 830 1473 1626 1375 760 775 7595
36 34.41 34.41 60.00 68.03 56.50 31.89 31.89 18420
900 874 874 1524 1728 1435 810 810 8355
40 38.43 38.43 69.02 77.01 62.80 35.63 35.63 26284
1000 976 976 1753 1956 1595 905 905 11923
42 40.16 40.16 73.03 82.01 65.35 37.01 36.61 29886
1050 1020 1020 1855 2083 1660 940 930 13557
48 45.91 45.91 84.02 94.02 75.79 43.11 41.93 45845
1200 1166 1166 2134 2388 1925 1095 1065 20796
56 53.54 53.54 97.99 97.99 89.17 51.38 49.41 71397
1400 1360 1360 2489 2489 2265 1305 1255 32386
ASME #150 R. B. FULLY WELDED BODY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 x 1 1/2 1.93 1.50 7.01 8.50 6.10 3.74 3.94 57
50 x 40 49 38 178 216 155 95 100 26
3 x 2 2.91 2.91 7.99 11.14 7.68 4.13 4.13 67
80 x 50 74 49 203 283 195 105 105 30
4 x 3 3.94 3.94 9.02 12.01 9.06 6.10 5.12 130
100 x 80 100 74 229 305 230 155 130 59
6 x 4 5.91 5.91 15.51 17.99 11.02 7.87 6.50 212
150 x 100 150 100 394 457 280 200 165 96
8 x 6 7.91 7.91 17.99 20.51 13.58 10.04 7.28 390
200 x 150 201 150 457 521 345 255 185 177
10 x 8 9.92 9.92 20.98 22.01 15.94 11.22 8.86 614
250 x 200 252 201 533 559 405 285 225 278
12 x 10 11.93 11.93 24.02 25.00 19.09 12.80 11.22 974
300 x 250 303 252 610 635 485 325 285 442
14 x 12 13.15 13.15 27.01 30.00 21.06 13.58 11.81 1288
350 x 300 334 303 686 762 535 345 300 584
16 x 12 15.16 15.16 30.00 32.99 23.62 13.58 12.01 1464
400 x 300 385 303 762 838 600 345 305 664
18 x 16 17.17 17.17 34.02 35.98 25.00 16.54 13.78 2226
450 x 400 436 385 864 914 635 420 350 1010
20 x 16 19.17 19.17 35.98 39.02 27.76 16.34 13.98 2327
500 x 400 487 385 914 991 705 415 355 1055
24 x 20 23.19 23.19 42.01 45.00 32.09 19.49 17.13 4130
600 x 500 589 487 1067 1143 815 495 435 1873
30 x 24 28.94 28.94 50.98 55.00 38.78 23.03 20.28 6805
750 x 600 735 589 1295 1397 985 585 515 3087
36 x 30 34.41 34.41 60.00 68.03 46.26 27.36 27.76 13226
900 x 750 874 735 1524 1728 1175 695 705 5999
12
FORGED STEEL BALL VALVES Fully Welded Body ASME Class 150 Lbs API 6D
> Lever Op. up to 6” / 8 x 6” - Over Gear Op. > Bore size acc. to API 6D > Flanges acc. to ASME B16.5 & B16.47 > End to End acc. to API 6D & ASME B16.10
-
ASME #300 F. B. FULLY WELDED BODY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 1.93 1.93 8.50 8.50 6.50 4.33 3.74 59
50 49 49 216 216 165 110 95 27
3 2.91 2.91 11.14 11.14 8.07 6.10 4.92 115
80 74 74 283 283 205 155 125 52
4 3.94 3.94 12.01 12.01 10.04 8.07 6.50 195
100 100 100 305 305 255 205 165 88
6 5.91 5.91 15.87 17.99 12.60 9.65 8.07 383
150 150 150 403 457 320 245 205 174
8 7.91 7.91 19.76 20.51 15.16 11.02 8.86 586
200 201 201 502 521 385 280 225 266
10 9.92 9.92 22.36 22.01 18.31 12.60 11.61 1051
250 252 252 568 559 465 320 295 477
12 11.93 11.93 25.51 25.00 21.46 14.17 13.19 1539
300 303 303 648 635 545 360 335 698
14 13.15 13.15 30.00 30.00 25.00 15.55 13.58 2157
350 334 334 762 762 635 395 345 979
16 15.16 15.16 32.99 32.99 27.36 17.13 15.55 2972
400 385 385 838 838 695 435 395 1348
18 17.17 17.17 35.98 35.98 30.51 18.11 16.34 3338
450 436 436 914 914 775 460 415 1514
20 19.17 19.17 39.02 39.02 33.66 19.88 18.50 4603
500 487 487 991 991 855 505 470 2088
22 21.18 21.18 42.99 42.99 37.20 20.87 19.09 5845
550 538 538 1092 1092 945 530 485 2651
24 23.19 23.19 45.00 45.00 40.35 23.43 21.65 7251
600 589 589 1143 1143 1025 595 550 3289
26 24.92 24.92 49.02 49.02 42.72 25.00 23.03 9779
650 633 633 1245 1245 1085 635 585 4436
28 26.93 26.93 52.99 52.99 45.47 25.39 25.98 12080
700 684 684 1346 1346 1155 645 660 5480
30 28.94 28.94 55.00 55.00 48.82 27.76 29.13 13812
750 735 735 1397 1397 1240 705 740 6265
32 30.67 30.67 60.00 60.00 52.17 29.72 30.31 16627
800 779 779 1524 1524 1325 755 770 7542
34 32.68 32.68 64.02 64.02 54.92 30.12 31.69 18943
850 830 830 1626 1626 1395 765 805 8593
36 34.41 34.41 67.99 67.99 57.09 31.89 32.68 21147
900 874 874 1727 1727 1450 810 830 9592
40 38.43 38.43 77.01 77.01 63.98 35.63 36.42 28854
1000 976 976 1956 1956 1625 905 925 13088
42 40.16 40.16 82.01 82.01 66.54 37.99 37.60 33738
1050 1020 1020 2083 2083 1690 965 955 15304
48 45.91 45.91 85.43 85.43 57.68 43.50 43.50 50380
1200 1166 1166 2170 2170 1465 1105 1105 22852
56 53.54 53.54 107.99 107.99 89.96 50.98 50.20 79910
1400 1360 1360 2743 2743 2285 1295 1275 36247
ASME #300 R. B. FULLY WELDED BODY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 x 1 1/2 1.93 1.50 8.50 8.50 6.50 3.74 3.94 57
50 x 40 49 38 216 216 165 95 100 26
3 x 2 2.91 2.91 11.14 11.14 8.07 4.13 3.74 69
80 x 50 74 49 283 283 205 105 95 31
4 x 3 3.94 3.94 12.01 12.01 10.04 6.10 4.92 132
100 x 80 100 74 305 305 255 155 125 60
6 x 4 5.91 5.91 17.99 17.99 12.40 8.07 6.50 239
150 x 100 150 100 457 457 315 205 165 108
8 x 6 7.91 7.91 20.51 20.51 14.96 9.45 8.07 457
200 x 150 201 150 521 521 380 240 205 207
10 x 8 9.92 9.92 22.01 22.01 17.72 11.02 9.25 614
250 x 200 252 201 559 559 450 280 235 278
12 x 10 11.93 11.93 25.51 25.00 20.67 12.80 11.61 1246
300 x 250 303 252 648 635 525 325 295 565
14 x 12 13.15 13.15 30.00 30.00 23.23 14.17 13.19 1707
350 x 300 334 303 762 762 590 360 335 774
16 x 12 15.16 15.16 32.99 32.99 25.79 14.17 13.19 2025
400 x 300 385 303 838 838 655 360 335 919
18 x 16 17.17 17.17 35.98 35.98 28.15 16.73 15.55 3332
450 x 400 436 385 914 914 715 425 395 1511
20 x 16 19.17 19.17 39.02 39.02 30.31 16.73 15.55 3479
500 x 400 487 385 991 991 770 425 395 1578
24 x 20 23.19 23.19 45.00 45.00 36.22 19.88 18.50 5584
600 x 500 589 487 1143 1143 920 505 470 2533
30 x 24 28.94 28.94 55.00 55.00 43.11 23.43 21.65 9385
750 x 600 735 589 1397 1397 1095 595 550 4257
36 x 30 34.41 34.41 67.99 67.99 50.20 27.76 28.94 17134
900 x 750 874 735 1727 1727 1275 705 735 7772
13
FORGED STEEL BALL VALVES Fully Welded Body ASME Class 300 Lbs API 6D
> Lever Op. up to 6” / 8 x 6” - Over Gear Op. > Bore size acc. to API 6D > Flanges acc. to ASME B16.5 & B16.47 > End to End acc. to API 6D & ASME B16.10
-
ASME #600 F. B. FULLY WELDED BODY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 1.93 1.93 11.50 11.50 6.50 4.13 3.94 69
50 49 49 292 292 165 105 100 31
3 2.91 2.91 14.02 14.02 8.46 6.69 5.12 134
80 74 74 356 356 215 170 130 61
4 3.94 3.94 17.01 17.01 10.83 8.46 6.50 241
100 100 100 432 432 275 215 165 109
6 5.91 5.91 22.01 22.01 14.17 10.04 8.07 534
150 150 150 559 559 360 255 205 242
8 7.91 7.91 25.98 25.98 16.54 11.42 10.24 1022
200 201 201 660 660 420 290 260 464
10 9.92 9.92 30.98 30.98 20.28 13.19 12.20 1592
250 252 252 787 787 515 335 310 722
12 11.93 11.93 32.99 32.99 22.83 14.96 13.78 2239
300 303 303 838 838 580 380 350 1016
14 13.15 13.15 35.00 35.00 24.80 15.55 14.37 2272
350 334 334 889 889 630 395 365 1031
16 15.16 15.16 39.02 39.02 27.76 17.13 16.34 3196
400 385 385 991 991 705 435 415 1450
18 17.17 17.17 42.99 42.99 30.51 18.50 17.13 4396
450 436 436 1092 1092 775 470 435 1994
20 19.17 19.17 47.01 47.01 34.25 19.88 19.49 5527
500 487 487 1194 1194 870 505 495 2507
22 21.18 21.18 51.02 51.02 37.60 37.60 20.08 7929
550 538 538 1296 1296 955 955 510 3597
24 23.19 23.19 55.00 55.00 40.55 23.43 22.64 9921
600 589 589 1397 1397 1030 595 575 4500
26 24.92 24.92 57.01 57.01 40.16 25.00 24.41 11823
650 633 633 1448 1448 1020 635 620 5363
28 26.93 26.93 60.98 60.98 46.26 26.38 27.36 14156
700 684 684 1549 1549 1175 670 695 6421
30 28.94 28.94 66.30 66.30 50.98 29.33 31.69 17549
750 735 735 1684 1684 1295 745 805 7960
32 30.67 30.67 70.00 70.00 52.56 29.92 31.69 20397
800 779 779 1778 1778 1335 760 805 9252
34 32.68 32.68 75.98 75.98 55.31 30.91 32.28 23748
850 830 830 1930 1930 1405 785 820 10772
36 34.41 34.41 82.01 82.01 60.83 34.25 37.40 27832
900 874 874 2083 2083 1545 870 950 12625
40 38.43 38.43 85.43 85.43 64.96 36.22 38.78 38408
1000 976 976 2170 2170 1650 920 985 17422
42 40.16 40.16 85.63 85.63 70.87 39.37 43.90 44733
1050 1020 1020 2175 2175 1800 1000 1115 20291
48 45.91 45.91 95.87 95.87 81.89 44.88 50.39 67021
1200 1166 1166 2435 2435 2080 1140 1280 30401
56 53.54 53.54 106.69 106.69 94.29 50.98 57.28 99459
1400 1360 1360 2710 2710 2395 1295 1455 45115
ASME #600 R. B. FULLY WELDED BODY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 x 1 1/2 1.93 1.50 11.50 11.50 6.50 3.74 3.94 67
50 x 40 49 38 292 292 165 95 100 30
3 x 2 2.91 2.91 14.02 14.02 8.46 4.13 3.94 86
80 x 50 74 49 356 356 215 105 100 39
4 x 3 3.94 3.94 17.01 17.01 14.76 6.69 5.12 170
100 x 80 100 74 432 432 375 170 130 77
6 x 4 5.91 5.91 22.01 22.01 13.98 8.46 6.50 320
150 x 100 150 100 559 559 355 215 165 145
8 x 6 7.91 7.91 25.98 25.98 16.54 10.04 8.07 622
200 x 150 201 150 660 660 420 255 205 282
10 x 8 9.92 9.92 30.98 30.98 20.28 11.42 10.24 1158
250 x 200 252 201 787 787 515 290 260 525
12 x 10 11.93 11.93 32.99 32.99 22.24 13.19 12.20 1703
300 x 250 303 252 838 838 565 335 310 772
14 x 12 13.15 13.15 35.00 35.00 24.02 14.96 13.78 2402
350 x 300 334 303 889 889 610 380 350 1090
16 x 12 15.16 15.16 39.02 39.02 26.97 14.96 13.78 2829
400 x 300 385 303 991 991 685 380 350 1283
18 x 16 17.17 17.17 42.99 42.99 29.53 17.13 16.34 3537
450 x 400 436 385 1092 1092 750 435 415 1605
20 x 16 19.17 19.17 47.01 47.01 32.28 17.13 16.34 4346
500 x 400 487 385 1194 1194 820 435 415 1971
24 x 20 23.19 23.19 55.00 55.00 37.20 19.88 19.49 6809
600 x 500 589 487 1397 1397 945 505 495 3088
30 x 24 28.94 28.94 66.30 66.30 44.69 23.43 22.64 12145
750 x 600 735 589 1684 1684 1135 595 575 5509
36 x 30 34.41 34.41 82.01 82.01 51.97 27.95 29.65 21737
900 x 750 874 735 2083 2083 1320 710 753 9860
14
FORGED STEEL BALL VALVES Fully Welded Body ASME Class 600 Lbs API 6D
> Lever Op. up to 4” / 6 x 4” - Over Gear Op. > Bore size acc. to API 6D > Flanges acc. to ASME B16.5 & B16.47 > End to End acc. to API 6D & ASME B16.10
-
ASME #900 F. B. FULLY WELDED BODY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 1.93 1.93 14.49 14.49 8.46 4.13 4.13 107
50 49 49 368 368 215 105 105 48
3 2.91 2.91 15.00 15.00 9.65 6.50 5.31 119
80 74 74 381 381 245 165 135 54
4 3.94 3.94 17.99 17.99 11.61 8.46 6.69 308
100 100 100 457 457 295 215 170 140
6 5.91 5.91 24.02 24.02 15.16 10.24 8.46 758
150 150 150 610 610 385 260 215 344
8 7.91 7.91 29.02 29.02 18.70 11.81 10.43 1219
200 201 201 737 737 475 300 265 553
10 9.92 9.92 32.99 32.99 21.65 13.58 13.19 2119
250 252 252 838 838 550 345 335 961
12 11.93 11.93 37.99 37.99 24.21 15.16 14.96 3167
300 303 303 965 965 615 385 380 1436
14 12.68 12.68 40.51 40.51 25.39 15.75 14.57 3250
350 322 322 1029 1029 645 400 370 1474
16 14.69 14.69 44.49 44.49 28.15 17.32 17.32 4534
400 373 373 1130 1130 715 440 440 2057
18 16.65 16.65 47.99 47.99 31.69 19.29 19.69 5919
450 423 423 1219 1219 805 490 500 2685
20 18.54 18.54 52.01 52.01 35.24 21.06 19.88 8813
500 471 471 1321 1321 895 535 505 3998
24 22.44 22.44 60.98 60.98 41.73 24.21 25.00 14254
600 570 570 1549 1549 1060 615 635 6466
28 26.18 26.18 69.02 69.02 48.62 26.57 27.76 20755
700 665 665 1753 1753 1235 675 705 9415
30 28.03 28.03 74.02 74.02 51.38 28.54 30.51 25520
750 712 712 1880 1880 1305 725 775 11576
32 29.92 29.92 80.00 80.00 53.54 30.91 31.89 26850
800 760 760 2032 2032 1360 785 810 12179
34 31.81 31.81 85.00 85.00 57.87 31.89 33.66 36033
850 808 808 2159 2159 1470 810 855 16345
36 33.66 33.66 90.00 90.00 60.43 33.46 35.43 39588
900 855 855 2286 2286 1535 850 900 17957
ASME #900 R. B. FULLY WELDED BODY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 x 1 1/2 1.93 1.50 14.49 14.49 8.46 4.13 4.13 90
50 x 40 49 38 368 368 215 105 105 41
3 x 2 2.91 2.91 15.00 15.00 9.65 4.13 4.13 115
80 x 50 74 49 381 381 245 105 105 52
4 x 3 3.94 3.94 17.99 17.99 11.61 6.69 5.12 203
100 x 80 100 74 457 457 295 170 130 92
6 x 4 5.91 5.91 24.02 24.02 15.16 8.27 6.50 431
150 x 100 150 100 610 610 385 210 165 196
8 x 6 7.91 7.91 29.02 29.02 18.70 10.43 8.46 926
200 x 150 201 150 737 737 475 265 215 420
10 x 8 9.92 9.92 32.99 32.99 21.65 11.61 10.63 1464
250 x 200 252 201 838 838 550 295 270 664
12 x 10 11.93 11.93 37.99 37.99 24.21 13.78 12.99 2421
300 x 250 303 252 965 965 615 350 330 1098
14 x 12 12.68 12.68 40.51 40.51 25.39 15.94 15.16 3433
350 x 300 322 303 1029 1029 645 405 385 1557
16 x 12 14.69 14.69 44.49 44.49 27.95 15.94 15.16 3627
400 x 300 373 303 1130 1130 710 405 385 1645
18 x 16 16.65 16.65 47.99 47.99 31.30 17.32 17.52 5119
450 x 400 423 373 1219 1219 795 440 445 2322
20 x 16 18.54 18.54 52.01 52.01 31.30 17.32 17.52 6030
500 x 400 471 373 1321 1321 795 440 445 2735
24 x 20 22.44 22.44 60.98 60.98 41.14 21.06 19.88 11314
600 x 500 570 471 1549 1549 1045 535 505 5132
30 x 24 28.03 28.03 74.02 74.02 48.62 24.02 25.00 18233
750 x 600 712 570 1880 1880 1235 610 635 8271
36 x 30 33.66 33.66 90.00 90.00 57.68 28.74 30.91 32171
900 x 750 855 712 2286 2286 1465 730 785 14593
15
FORGED STEEL BALL VALVES Fully Welded Body ASME Class 900 Lbs API 6D
> Lever Op. up to 4” / 6 x 4” - Over Gear Op. > Bore size acc. to API 6D > Flanges acc. to ASME B16.5 & B16.47 > End to End acc. to API 6D & ASME B16.10
-
ASME #1500 F. B. FULLY WELDED BODY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 1.93 1.93 14.49 14.49 8.46 4.13 4.13 109
50 49 49 368 368 215 105 105 49
3 2.91 2.91 18.50 18.50 10.43 6.50 5.12 207
80 74 74 470 470 265 165 130 94
4 3.94 3.94 21.50 21.50 12.40 1.18 6.89 419
100 100 100 546 546 315 30 175 190
6 5.67 5.67 27.76 27.76 15.55 10.43 9.25 1009
150 144 144 705 705 395 265 235 458
8 7.56 7.56 32.76 32.76 19.09 12.01 11.61 1724
200 192 192 832 832 485 305 295 782
10 9.41 9.41 39.02 39.02 23.03 14.37 13.98 3148
250 239 239 991 991 585 365 355 1428
12 11.30 11.30 44.49 44.49 27.95 16.54 16.93 4719
300 287 287 1130 1130 710 420 430 2140
14 12.40 12.40 49.49 49.49 30.12 17.13 16.73 5984
350 315 315 1257 1257 765 435 425 2714
16 14.17 14.17 54.49 54.49 33.46 18.90 19.49 8528
400 360 360 1384 1384 850 480 495 3868
ASME #2500 F. B. FULLY WELDED BODY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 1.65 1.65 17.76 17.76 9.45 4.92 5.12 186
50 42 42 451 451 240 125 130 85
3 2.44 2.44 22.76 22.76 12.20 6.89 7.68 396
80 62 62 578 578 310 175 195 180
4 3.43 3.43 26.50 26.50 13.98 8.86 9.25 802
100 87 87 673 673 355 225 235 364
6 5.16 5.16 35.98 35.98 19.09 10.43 10.04 1619
150 131 131 914 914 485 265 255 734
8 7.05 7.05 40.24 40.24 24.61 15.16 13.39 2846
200 179 179 1022 1022 625 385 340 1291
10 8.78 8.78 50.00 50.00 29.53 17.91 16.73 4404
250 223 223 1270 1270 750 455 425 1998
12 10.43 10.43 55.98 55.98 34.45 20.67 19.09 6729
300 265 265 1422 1422 875 525 485 3052
16
FORGED STEEL BALL VALVES Fully Welded Body ASME Class 1500/2500 Lbs API 6D
> Lever Op. up to 3” / 4 x 3” - Over Gear Op. > Bore size acc. to API 6D > Flanges acc. to ASME B16.5 & B16.47 > End to End acc. to API 6D & ASME B16.10
ASME #1500 R. B. FULLY WELDED BODY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 x 1 1/2 1.93 1.50 14.49 14.49 8.46 4.13 4.13 90
50 x 40 49 38 368 368 215 105 105 41
3 x 2 2.91 2.91 18.50 18.50 10.43 4.13 4.13 145
80 x 50 74 49 470 470 265 105 105 66
4 x 3 3.94 3.94 21.50 21.50 12.40 6.50 5.12 262
100 x 80 100 74 546 546 315 165 130 119
6 x 4 5.67 5.67 27.76 27.76 15.55 8.46 6.69 601
150 x 100 144 100 705 705 395 215 170 273
8 x 6 7.56 7.56 32.76 32.76 19.09 10.43 9.06 1190
200 x 150 192 144 832 832 485 265 230 540
10 x 8 9.41 9.41 39.02 39.02 23.23 11.61 11.22 2143
250 x 200 239 192 991 991 590 295 285 972
12 x 10 11.30 11.30 44.49 44.49 26.57 14.37 13.78 3692
300 x 250 287 239 1130 1130 675 365 350 1675
14 x 12 12.40 12.40 49.49 49.49 29.72 16.73 16.73 5242
350 x 300 315 287 1257 1257 755 425 425 2378
16 x 12 14.17 14.17 54.49 54.49 32.87 16.73 16.73 5887
400 x 300 360 287 1384 1384 835 425 425 2670
ASME #2500 R. B. FULLY WELDED BODY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 x 1 1/2 1.65 1.50 17.76 17.76 9.45 4.92 5.12 140
50 x 40 42 38 451 451 240 125 130 64
3 x 2 2.44 2.44 22.76 22.76 12.20 4.92 5.12 329
80 x 50 62 42 578 578 310 125 130 149
4 x 3 3.43 3.43 26.50 26.50 13.98 6.89 7.87 559
100 x 80 87 62 673 673 355 175 200 254
6 x 4 5.16 5.16 35.98 35.98 19.09 8.86 9.25 1074
150 x 100 131 87 914 914 485 225 235 487
8 x 6 7.05 7.05 40.24 40.24 21.85 10.43 10.04 2289
200 x 150 179 131 1022 1022 555 265 255 1038
10 x 8 8.78 8.78 50.00 50.00 26.77 15.16 13.39 3491
250 x 200 223 179 1270 1270 680 385 340 1584
12 x 10 10.43 10.43 55.98 55.98 29.92 20.67 19.09 5359
300 x 250 265 223 1422 1422 760 525 485 2431
-
TOP ENTRY BALL VALVES
-
ASME #150 F. B. TOP ENTRY BODY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 1.93 1.93 7.01 8.50 7.28 8.07 3.54 68
50 49 49 178 216 185 205 90 31
3 2.91 2.91 7.99 11.14 9.25 8.86 4.53 130
80 74 74 203 283 235 225 115 59
4 3.94 3.94 9.02 12.01 11.22 11.22 5.71 231
100 100 100 229 305 285 285 145 105
6 5.91 5.91 15.51 17.99 12.80 11.02 8.66 485
150 150 150 394 457 325 280 220 220
8 7.91 7.91 17.99 20.51 16.14 12.80 10.63 893
200 201 201 457 521 410 325 270 405
10 9.92 9.92 20.98 22.01 19.49 13.98 12.40 1246
250 252 252 533 559 495 355 315 565
12 11.93 11.93 24.02 25.00 22.44 18.70 16.14 1576
300 303 303 610 635 570 475 410 715
14 13.15 13.15 27.01 30.00 26.18 18.11 17.13 1687
350 334 334 686 762 665 460 435 765
16 15.16 15.16 30.00 32.99 27.76 18.31 17.91 2436
400 385 385 762 838 705 465 455 1105
18 17.17 17.17 34.02 35.98 29.33 19.88 18.70 3340
450 436 436 864 914 745 505 475 1515
20 19.17 19.17 35.98 39.02 33.46 22.24 22.24 4266
500 487 487 914 991 850 565 565 1935
22 21.18 21.18 39.02 42.99 37.01 22.44 23.43 6085
550 538 538 991 1092 940 570 595 2760
24 23.19 23.19 42.01 45.00 39.76 24.21 23.82 7077
600 589 589 1067 1143 1010 615 605 3210
26 24.92 24.92 45.00 49.02 41.93 26.57 25.00 8399
650 633 633 1143 1245 1065 675 635 3810
28 26.93 26.93 48.98 53.03 44.69 28.94 28.15 10163
700 684 684 1244 1347 1135 735 715 4610
30 28.94 28.94 50.98 55.00 49.61 31.89 31.10 12423
750 735 735 1295 1397 1260 810 790 5635
32 30.67 30.67 53.98 60.00 51.57 33.27 32.68 15631
800 779 779 1371 1524 1310 845 830 7090
34 32.68 32.68 57.99 64.02 55.51 34.45 34.84 17218
850 830 830 1473 1626 1410 875 885 7810
36 34.41 34.41 60.00 68.03 56.50 37.01 36.81 20084
900 874 874 1524 1728 1435 940 935 9110
40 38.43 38.43 69.02 77.01 65.16 39.96 40.75 28208
1000 976 976 1753 1956 1655 1015 1035 12795
42 40.16 40.16 73.03 82.01 67.32 42.32 42.13 33466
1050 1020 1020 1855 2083 1710 1075 1070 15180
48 45.91 45.91 84.02 94.02 76.97 47.05 48.62 49835
1200 1166 1166 2134 2388 1955 1195 1235 22605
56 53.54 53.54 *** *** *** *** *** ***
1400 1360 1360 *** *** *** *** *** ***
ASME #150 R. B. TOP ENTRY BODY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 x 1 1/2 1.93 1.50 7.01 8.50 6.89 8.07 3.54 57
50 x 40 49 38 178 216 175 205 90 26
3 x 2 2.91 2.91 7.99 11.14 7.68 8.46 3.35 77
80 x 50 74 49 203 283 195 215 85 35
4 x 3 3.94 3.94 9.02 12.01 9.25 8.86 4.53 159
100 x 80 100 74 229 305 235 225 115 72
6 x 4 5.91 5.91 15.51 17.99 11.02 10.83 5.71 291
150 x 100 150 100 394 457 280 275 145 132
8 x 6 7.91 7.91 17.99 20.51 13.58 11.02 8.46 547
200 x 150 201 150 457 521 345 280 215 248
10 x 8 9.92 9.92 20.98 22.01 15.94 12.80 10.43 999
250 x 200 252 201 533 559 405 325 265 453
12 x 10 11.93 11.93 24.02 25.00 18.90 13.98 12.40 1056
300 x 250 303 252 610 635 480 355 315 479
14 x 12 13.15 13.15 27.01 30.00 20.87 18.70 15.75 1737
350 x 300 334 303 686 762 530 475 400 788
16 x 12 15.16 15.16 30.00 32.99 23.43 18.70 15.75 2068
400 x 300 385 303 762 838 595 475 400 938
18 x 16 17.17 17.17 34.02 35.98 27.36 17.91 17.52 2747
450 x 400 436 385 864 914 695 455 445 1246
20 x 16 19.17 19.17 35.98 39.02 27.36 17.91 17.52 3393
500 x 400 487 385 914 991 695 455 445 1539
24 x 20 23.19 23.19 42.01 45.00 34.45 21.85 23.03 5227
600 x 500 589 487 1067 1143 875 555 585 2371
30 x 24 28.94 28.94 50.98 55.00 39.96 23.43 23.43 8825
750 x 600 735 589 1295 1397 1015 595 595 4003
36 x 30 34.41 34.41 60.00 68.03 49.41 31.10 29.92 15525
900 x 750 874 735 1524 1728 1255 790 760 7042
18
CAST & FORGED STEEL BALL VALVES Top Entry Body ASME Class 150 Lbs API 6D
> Lever Op. up to 6” / 8 x 6” - Over Gear Op. > Bore size acc. to API 6D > Flanges acc. to ASME B16.5 & B16.47 > End to End acc. to API 6D & ASME B16.10
-
ASME #300 F. B. TOP ENTRY BODY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 1.93 1.93 8.50 8.50 7.28 8.46 3.74 84
50 49 49 216 216 185 215 95 38
3 2.91 2.91 11.14 11.14 9.45 8.86 4.72 141
80 74 74 283 283 240 225 120 64
4 3.94 3.94 12.01 12.01 11.22 11.22 5.71 238
100 100 100 305 305 285 285 145 108
6 5.91 5.91 15.87 17.99 12.80 11.02 8.66 489
150 150 150 403 457 325 280 220 222
8 7.91 7.91 19.76 20.51 16.34 12.99 10.83 915
200 201 201 502 521 415 330 275 415
10 9.92 9.92 22.36 22.01 19.49 13.98 12.40 1246
250 252 252 568 559 495 355 315 565
12 11.93 11.93 25.51 25.00 22.44 18.70 16.14 1576
300 303 303 648 635 570 475 410 715
14 13.15 13.15 30.00 30.00 26.18 18.11 17.13 1687
350 334 334 762 762 665 460 435 765
16 15.16 15.16 32.99 32.99 27.76 18.31 17.91 2436
400 385 385 838 838 705 465 455 1105
18 17.17 17.17 35.98 35.98 29.53 20.08 18.70 3340
450 436 436 914 914 750 510 475 1515
20 19.17 19.17 39.02 39.02 33.46 22.24 22.24 4266
500 487 487 991 991 850 565 565 1935
22 21.18 21.18 42.99 42.99 37.01 22.44 23.43 6085
550 538 538 1092 1092 940 570 595 2760
24 23.19 23.19 45.00 45.00 39.76 24.21 23.82 7077
600 589 589 1143 1143 1010 615 605 3210
26 24.92 24.92 49.02 49.02 41.93 26.57 25.00 8399
650 633 633 1245 1245 1065 675 635 3810
28 26.93 26.93 52.99 52.99 44.69 28.94 28.15 10163
700 684 684 1346 1346 1135 735 715 4610
30 28.94 28.94 55.00 55.00 49.61 31.89 31.10 12423
750 735 735 1397 1397 1260 810 790 5635
32 30.67 30.67 60.00 60.00 51.57 33.27 32.68 15631
800 779 779 1524 1524 1310 845 830 7090
34 32.68 32.68 64.02 64.02 55.51 34.45 34.84 17218
850 830 830 1626 1626 1410 875 885 7810
36 34.41 34.41 67.99 67.99 56.50 37.01 36.81 20084
900 874 874 1727 1727 1435 940 935 9110
40 38.43 38.43 77.01 77.01 65.16 39.96 40.75 28208
1000 976 976 1956 1956 1655 1015 1035 12795
42 40.16 40.16 82.01 82.01 67.32 42.32 42.13 33466
1050 1020 1020 2083 2083 1710 1075 1070 15180
48 45.91 45.91 85.43 85.43 76.97 47.05 48.62 49835
1200 1166 1166 2170 2170 1955 1195 1235 22605
56 53.54 53.54 *** *** *** *** *** ***
1400 1360 1360 *** *** *** *** *** ***
ASME #300 R. B. TOP ENTRY BODY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 x 1 1/2 1.93 1.50 8.50 8.50 6.89 8.07 3.35 60
50 x 40 49 38 216 216 175 205 85 27
3 x 2 2.91 2.91 11.14 11.14 8.07 8.07 3.35 95
80 x 50 74 49 283 283 205 205 85 43
4 x 3 3.94 3.94 12.01 12.01 10.04 8.86 4.72 183
100 x 80 100 74 305 305 255 225 120 83
6 x 4 5.91 5.91 17.99 17.99 12.60 11.42 5.91 362
150 x 100 150 100 457 457 320 290 150 164
8 x 6 7.91 7.91 20.51 20.51 15.16 11.22 8.86 631
200 x 150 201 150 521 521 385 285 225 286
10 x 8 9.92 9.92 22.01 22.01 17.72 12.80 10.83 1184
250 x 200 252 201 559 559 450 325 275 537
12 x 10 11.93 11.93 25.51 25.00 20.67 14.37 12.80 1265
300 x 250 303 252 648 635 525 365 325 574
14 x 12 13.15 13.15 30.00 30.00 23.23 18.90 16.34 2026
350 x 300 334 303 762 762 590 480 415 919
16 x 12 15.16 15.16 32.99 32.99 25.79 18.90 16.34 2414
400 x 300 385 303 838 838 655 480 415 1095
18 x 16 17.17 17.17 35.98 35.98 28.15 18.50 18.11 3230
450 x 400 436 385 914 914 715 470 460 1465
20 x 16 19.17 19.17 39.02 39.02 30.71 18.50 18.11 4006
500 x 400 487 385 991 991 780 470 460 1817
24 x 20 23.19 23.19 45.00 45.00 36.22 22.44 22.44 6122
600 x 500 589 487 1143 1143 920 570 570 2777
30 x 24 28.94 28.94 55.00 55.00 43.11 24.21 24.02 10287
750 x 600 735 589 1397 1397 1095 615 610 4666
36 x 30 34.41 34.41 67.99 67.99 50.20 32.09 31.10 18278
900 x 750 874 735 1727 1727 1275 815 790 8291
19
CAST & FORGED STEEL BALL VALVES Top Entry Body ASME Class 300 Lbs API 6D
> Lever Op. up to 6” / 8 x 6” - Over Gear Op. > Bore size acc. to API 6D > Flanges acc. to ASME B16.5 & B16.47 > End to End acc. to API 6D & ASME B16.10
-
ASME #600 F. B. TOP ENTRY BODY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 1.93 1.93 11.50 11.50 7.68 8.66 3.94 95
50 49 49 292 292 195 220 100 43
3 2.91 2.91 14.02 14.02 9.65 9.25 4.92 152
80 74 74 356 356 245 235 125 69
4 3.94 3.94 17.01 17.01 11.61 11.61 6.10 247
100 100 100 432 432 295 295 155 112
6 5.91 5.91 22.01 22.01 13.39 11.42 5.12 503
150 150 150 559 559 340 290 130 228
8 7.91 7.91 25.98 25.98 16.54 12.80 11.02 924
200 201 201 660 660 420 325 280 419
10 9.92 9.92 30.98 30.98 20.08 14.57 12.99 1261
250 252 252 787 787 510 370 330 572
12 11.93 11.93 32.99 32.99 22.83 19.09 16.54 1594
300 303 303 838 838 580 485 420 723
14 13.15 13.15 35.00 35.00 26.57 18.39 17.48 1713
350 334 334 889 889 675 467 444 777
16 15.16 15.16 39.02 39.02 28.15 18.70 18.31 2449
400 385 385 991 991 715 475 465 1111
18 17.17 17.17 42.99 42.99 29.92 20.28 19.09 3362
450 436 436 1092 1092 760 515 485 1525
20 19.17 19.17 47.01 47.01 34.06 22.64 22.64 4295
500 487 487 1194 1194 865 575 575 1948
22 21.18 21.18 51.02 51.02 37.40 22.05 24.02 6091
550 538 538 1296 1296 950 560 610 2763
24 23.19 23.19 55.00 55.00 40.16 24.61 24.21 7092
600 589 589 1397 1397 1020 625 615 3217
26 24.92 24.92 57.01 57.01 42.52 26.97 25.39 8410
650 633 633 1448 1448 1080 685 645 3815
28 26.93 26.93 60.98 60.98 45.28 29.33 28.54 10174
700 684 684 1549 1549 1150 745 725 4615
30 28.94 28.94 66.30 66.30 50.20 32.28 31.69 12440
750 735 735 1684 1684 1275 820 805 5643
32 30.67 30.67 70.00 70.00 51.97 33.86 33.27 15668
800 779 779 1778 1778 1320 860 845 7107
34 32.68 32.68 75.98 75.98 56.10 35.24 35.24 17249
850 830 830 1930 1930 1425 895 895 7824
36 34.41 34.41 82.01 82.01 57.28 37.40 37.20 20108
900 874 874 2083 2083 1455 950 945 9121
40 38.43 38.43 85.43 85.43 65.75 40.55 41.14 28234
1000 976 976 2170 2170 1670 1030 1045 12807
42 40.16 40.16 85.63 85.63 67.91 42.72 42.13 33333
1050 1020 1020 2175 2175 1725 1085 1070 15120
48 45.91 45.91 95.87 95.87 77.76 59.25 49.02 49883
1200 1166 1166 2435 2435 1975 1505 1245 22627
56 53.54 53.54 *** *** *** *** *** ***
1400 1360 1360 *** *** *** *** *** ***
ASME #600 R. B. TOP ENTRY BODY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 x 1 1/2 1.93 1.50 11.50 11.50 7.09 8.46 3.54 77
50 x 40 49 38 292 292 180 215 90 35
3 x 2 2.91 2.91 14.02 14.02 8.46 8.66 3.94 106
80 x 50 74 49 356 356 215 220 100 48
4 x 3 3.94 3.94 17.01 17.01 10.83 9.25 4.92 209
100 x 80 100 74 432 432 275 235 125 95
6 x 4 5.91 5.91 22.01 22.01 13.98 11.61 6.10 408
150 x 100 150 100 559 559 355 295 155 185
8 x 6 7.91 7.91 25.98 25.98 16.54 11.22 5.12 708
200 x 150 201 150 660 660 420 285 130 321
10 x 8 9.92 9.92 30.98 30.98 20.28 12.80 11.02 1329
250 x 200 252 201 787 787 515 325 280 603
12 x 10 11.93 11.93 32.99 32.99 22.24 14.57 12.99 1594
300 x 250 303 252 838 838 565 370 330 723
14 x 12 13.15 13.15 35.00 35.00 24.02 19.09 16.54 2630
350 x 300 334 303 889 889 610 485 420 1193
16 x 12 15.16 15.16 39.02 39.02 27.17 19.09 16.54 3117
400 x 300 385 303 991 991 690 485 420 1414
18 x 16 17.17 17.17 42.99 42.99 29.53 18.70 18.31 4098
450 x 400 436 385 1092 1092 750 475 465 1859
20 x 16 19.17 19.17 47.01 47.01 32.28 18.70 18.31 6391
500 x 400 487 385 1194 1194 820 475 465 2899
24 x 20 23.19 23.19 55.00 55.00 37.20 22.64 22.64 7762
600 x 500 589 487 1397 1397 945 575 575 3521
30 x 24 28.94 28.94 66.30 66.30 44.69 24.61 24.21 13166
750 x 600 735 589 1684 1684 1135 625 615 5972
36 x 30 34.41 34.41 82.01 82.01 51.97 32.28 31.89 23313
900 x 750 874 735 2083 2083 1320 820 810 10575
20
CAST & FORGED STEEL BALL VALVES Top Entry Body ASME Class 600 Lbs API 6D
> Lever Op. up to 4” / 6 x 4” - Over Gear Op. > Bore size acc. to API 6D > Flanges acc. to ASME B16.5 & B16.47 > End to End acc. to API 6D & ASME B16.10
-
ASME #900 F. B. TOP ENTRY BODY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 1.93 1.93 14.49 14.49 8.46 8.46 3.35 129
50 49 49 368 368 215 215 85 59
3 2.91 2.91 15.00 15.00 9.65 9.06 4.53 145
80 74 74 381 381 245 230 115 66
4 3.94 3.94 17.99 17.99 11.61 11.02 5.71 373
100 100 100 457 457 295 280 145 169
6 5.91 5.91 24.02 24.02 15.16 11.22 13.19 918
150 150 150 610 610 385 285 335 416
8 7.91 7.91 29.02 29.02 18.70 13.19 10.83 1476
200 201 201 737 737 475 335 275 669
10 9.92 9.92 32.99 32.99 21.65 15.16 12.80 2566
250 252 252 838 838 550 385 325 1164
12 11.93 11.93 37.99 37.99 24.21 20.08 16.54 3833
300 303 303 965 965 615 510 420 1739
14 12.68 12.68 40.51 40.51 25.39 20.67 17.52 3935
350 322 322 1029 1029 645 525 445 1785
16 14.69 14.69 44.49 44.49 28.15 21.26 18.31 5489
400 373 373 1130 1130 715 540 465 2490
18 16.65 16.65 47.99 47.99 31.69 23.03 19.29 7165
450 423 423 1219 1219 805 585 490 3250
20 18.54 18.54 52.01 52.01 35.24 24.80 24.02 10668
500 471 471 1321 1321 895 630 610 4839
24 22.44 22.44 60.98 60.98 41.73 27.36 24.80 17255
600 570 570 1549 1549 1060 695 630 7827
28 26.18 26.18 69.02 69.02 48.62 32.48 28.54 25125
700 665 665 1753 1753 1235 825 725 11397
30 28.03 28.03 74.02 74.02 51.38 34.84 31.69 30892
750 712 712 1880 1880 1305 885 805 14013
32 29.92 29.92 80.00 80.00 53.54 37.20 34.45 32502
800 760 760 2032 2032 1360 945 875 14743
34 31.81 31.81 85.00 85.00 57.87 38.78 36.42 43619
850 808 808 2159 2159 1470 985 925 19786
36 33.66 33.66 90.00 90.00 60.43 41.54 39.17 47922
900 855 855 2286 2286 1535 1055 995 21737
ASME #900 R. B. TOP ENTRY BODY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 x 1 1/2 1.93 1.50 14.49 14.49 8.46 8.46 3.35 115
50 x 40 49 38 368 368 215 215 85 52
3 x 2 2.91 2.91 15.00 15.00 9.65 8.46 3.35 170
80 x 50 74 49 381 381 245 215 85 77
4 x 3 3.94 3.94 17.99 17.99 11.61 9.06 4.33 313
100 x 80 100 74 457 457 295 230 110 142
6 x 4 5.91 5.91 24.02 24.02 15.16 11.02 5.91 611
150 x 100 150 100 610 610 385 280 150 277
8 x 6 7.91 7.91 29.02 29.02 18.70 11.22 8.86 1215
200 x 150 201 150 737 737 475 285 225 551
10 x 8 9.92 9.92 32.99 32.99 21.65 13.39 10.83 2004
250 x 200 252 201 838 838 550 340 275 909
12 x 10 11.93 11.93 37.99 37.99 24.21 15.16 12.80 2414
300 x 250 303 252 965 965 615 385 325 1095
14 x 12 12.68 12.68 40.51 40.51 25.39 20.47 16.34 3975
350 x 300 322 303 1029 1029 645 520 415 1803
16 x 12 14.69 14.69 44.49 44.49 27.95 20.47 16.34 4643
400 x 300 373 303 1130 1130 710 520 415 2106
18 x 16 16.65 16.65 47.99 47.99 31.10 21.06 18.31 6259
450 x 400 423 373 1219 1219 790 535 465 2839
20 x 16 18.54 18.54 52.01 52.01 33.86 21.06 18.31 7758
500 x 400 471 373 1321 1321 860 535 465 3519
24 x 20 22.44 22.44 60.98 60.98 41.14 24.80 23.82 11903
600 x 500 570 471 1549 1549 1045 630 605 5399
30 x 24 28.03 28.03 74.02 74.02 48.62 25.39 26.38 19866
750 x 600 712 570 1880 1880 1235 645 670 9011
36 x 30 33.66 33.66 90.00 90.00 57.68 30.51 31.50 33596
900 x 750 855 712 2286 2286 1465 775 800 15239
21
CAST & FORGED STEEL BALL VALVES Top Entry Body ASME Class 900 Lbs API 6D
> Lever Op. up to 4” / 6 x 4” - Over Gear Op. > Bore size acc. to API 6D > Flanges acc. to ASME B16.5 & B16.47 > End to End acc. to API 6D & ASME B16.10
-
ASME #1500 F. B. TOP ENTRY BODY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 1.93 1.93 14.49 14.49 8.46 8.46 3.35 126
50 49 49 368 368 215 215 85 57
3 2.91 2.91 18.50 18.50 10.43 9.25 4.92 344
80 74 74 470 470 265 235 125 156
4 3.94 3.94 21.50 21.50 12.40 11.61 6.10 619
100 100 100 546 546 315 295 155 281
6 5.67 5.67 27.76 27.76 15.75 12.01 9.25 1329
150 144 144 705 705 400 305 235 603
8 7.56 7.56 32.76 32.76 19.09 13.98 11.22 2445
200 192 192 832 832 485 355 285 1109
10 9.41 9.41 39.02 39.02 23.03 15.75 13.19 3177
250 239 239 991 991 585 400 335 1441
12 11.30 11.30 44.49 44.49 27.95 20.67 16.93 4451
300 287 287 1130 1130 710 525 430 2019
14 12.40 12.40 49.49 49.49 30.12 21.85 17.91 5769
350 315 315 1257 1257 765 555 455 2617
16 14.17 14.17 54.49 54.49 33.46 22.44 19.29 8596
400 360 360 1384 1384 850 570 490 3899
ASME #2500 F. B. TOP ENTRY BODY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 1.65 1.65 17.76 17.76 9.25 8.46 3.94 271
50 42 42 451 451 235 215 100 123
3 2.44 2.44 22.76 22.76 12.60 9.65 4.92 549
80 62 62 578 578 320 245 125 249
4 3.43 3.43 26.50 26.50 14.37 11.81 6.50 1043
100 87 87 673 673 365 300 165 473
6 5.16 5.16 35.98 35.98 19.09 14.17 9.65 2070
150 131 131 914 914 485 360 245 939
8 7.05 7.05 40.24 40.24 21.85 16.73 11.61 3115
200 179 179 1022 1022 555 425 295 1413
10 8.78 8.78 50.00 50.00 26.57 19.88 13.98 5761
250 223 223 1270 1270 675 505 355 2613
12 10.43 10.43 55.98 55.98 30.12 23.23 17.13 9261
300 265 265 1422 1422 765 590 435 4201
22
CAST & FORGED STEEL BALL VALVES Top Entry Body ASME Class 1500/2500 Lbs API 6D
> Lever Op. up to 3” / 4 x 3” - Over Gear Op. > Bore size acc. to API 6D > Flanges acc. to ASME B16.5 & B16.47 > End to End acc. to API 6D & ASME B16.10
ASME #1500 R. B. TOP ENTRY BODY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 x 1 1/2 1.93 1.50 14.49 14.49 8.46 8.46 3.35 115
50 x 40 49 38 368 368 215 215 85 52
3 x 2 2.91 2.91 18.50 18.50 10.43 8.46 3.35 223
80 x 50 74 49 470 470 265 215 85 101
4 x 3 3.94 3.94 21.50 21.50 12.40 9.25 4.72 456
100 x 80 100 74 546 546 315 235 120 207
6 x 4 5.67 5.67 27.76 27.76 15.75 11.42 6.10 836
150 x 100 144 100 705 705 400 290 155 379
8 x 6 7.56 7.56 32.76 32.76 19.09 12.01 9.25 1563
200 x 150 192 144 832 832 485 305 235 709
10 x 8 9.41 9.41 39.02 39.02 23.23 13.78 11.42 2820
250 x 200 239 192 991 991 590 350 290 1279
12 x 10 11.30 11.30 44.49 44.49 26.77 15.94 13.19 3388
300 x 250 287 239 1130 1130 680 405 335 1537
14 x 12 12.40 12.40 49.49 49.49 29.72 21.06 16.73 5941
350 x 300 315 287 1257 1257 755 535 425 2695
16 x 12 14.17 14.17 54.49 54.49 32.68 21.06 16.73 7068
400 x 300 360 287 1384 1384 830 535 425 3206
ASME #2500 R. B. TOP ENTRY BODY
Size inch/mm
I-d O-d L - Rf L - Bw W H K Weight
lb/kg
2 x 1 1/2 1.65 1.50 17.76 17.76 9.65 8.46 3.94 183
50 x 40 42 38 451 451 245 215 100 83
3 x 2 2.44 2.44 22.76 22.76 12.20 8.46 3.94 357
80 x 50 62 42 578 578 310 215 100 162
4 x 3 3.43 3.43 26.50 26.50 13.98 9.65 4.92 666
100 x 80 87 62 673 673 355 245 125 302
6 x 4 5.16 5.16 35.98 35.98 19.09 11.81 6.50 1486
150 x 100 131 87 914 914 485 300 165 674
8 x 6 7.05 7.05 40.24 40.24 21.85 14.17 9.65 2546
200 x 150 179 131 1022 1022 555 360 245 1155
10 x 8 8.78 8.78 50.00 50.00 26.77 16.73 11.61 4636
250 x 200 223 179 1270 1270 680 425 295 2103
12 x 10 10.43 10.43 55.98 55.98 30.12 19.88 13.98 7343
300 x 250 265 223 1422 1422 765 505 355 3331
-
TYPICAL TRUNNION MOUNTED BALL VALVE ASSEMBLY
MAIN COMPONENTS
❶ > > > BODY
❷ > > > CLOSURES
❸ > > > BALL
❹ > > > STEM
❺ > > > SEATS - INSERTS
❻ > > > STUDS & NUTS
❼ > > > SUPPORT PLATES
DESIGN - VALVE ASSEMBLY
❶
❷ ❹
❻
❸
❺ ❼
23
-
❶ SEAT
❷ SEAT INSERT
❸ SEAT SPRING
❹ SPACER
❺ SPACER PIN
❻ BALL THRUST WASHER
❼ BALL
❽ SEAT FIRE SAFE
❾ SEAT O-RING
❿ SEAT BACK-UP**
⓫ GREASING CIRCUIT
⓬ GREASE O-RING
⓭ GREASE BACK-UP**
On request the seat rings de-sign may be modified to per-form a ‘double piston’ action. During service the fluid pres-sure, both upstream and downstream, as well as in the body cavity, creates a resul-tant thrust that pushes the seat rings against the ball, creating a ‘ double-piston ef-fect’. Valves with double-piston seat assembly may re-quire a relief valve in order to reduce the build-up of over-pressure in the body cavity. §§§§§ ** Back-up rings are available on request for ASME #150 , #300, #600 and #900 ; stan-dard solution for ASME #1500 and #2500.
Standard design for NSSL trunnion mounted ball valves : each seat rings per-form a ‘single piston’ action. During service, the fluid pres-sure, both upstream and downstream, creates a resul-tant thrust that pushes the seat rings against the ball ; at the same time the fluid pres-sure acting in the body cavity creates an opposite thrust that pushes the seat rings away from the ball. The ‘single-piston’ design permits the automatic release of any overpressure in the body cav-ity when the valve is in the fully open or fully closed posi-tion, which makes the seat assembly ‘self-relieving’.
Soft Seat Assembly Metal Seat Assembly
Soft Seat Assembly w/Greasing System Metal Seat Assembly w/Greasing System
Soft Seat Assembly w/Greasing System
Metal Seat Assembly
DESIGN - SEAT FEATURES
SINGLE-PISTON EFFECT
DOUBLE-PISTON EFFECT
24
-
VALVE BODY MATERIALS The choice of material is usually based upon requirements for pressure, temperature, resistance to corrosion, abrasion and method of manufacture. A material which is resistant to abrasion may have little resistance to cor-rosion for a particular fluid. Some fluids necessitate the use of special, costly materials or materials which pose manufacturing difficulties in order to prevent severe corrosion damage to the valve. The majority of process flu-ids do not impose excessive requirements with regard to pressure, temperature and corrosion, which is why cast iron and cast carbon steel are the most common materials used. When specifying materials it is always advisable to quote a well known standard designation. In the tables below are reported the common materials used for valve body. The UNS and ASTM designations are quoted for each material.
MATERIALS
CARBON AND STAINLESS STEEL
Group Material Generic Name Major chemical
constituents UNS spec.
Forging spec. (ASTM)
Casting spec. (ASTM)
Carbon steel CS C-Mn-Fe K03504 A105/A105N A216 WCB
Low tempera-ture carbon steel
LTCS C-Mn-Fe K03011 A350 LF2 A352 LCA A352 LCB A352 LCC
Stainless steel
Austenitic St. St. 300 series
316 13Cr-12Ni-2Mo
S31600 A182 F316 A351 CF8M
316L 13Cr-12Ni-2Mo
S31603 A182 F316L A351 CF3M
Duplex 2205 22Cr-5Ni-3Mo-N S31803 A182 F51 A890-J92205
Super Duplex 2507
25Cr-7Ni-4Mo-N S32750 A182 F53 A351-CD4MCu A890 5A
Super Austenitic 6Mo
20Cr-18Ni-6Mo S31254 A182 F44 A182-F44 A351-CK3MCuN
SPECIAL AND EXOTIC MATERIALS
Group Material Generic Name Major chemical
constituents UNS spec.
Forging spec. (ASTM)
Casting spec. (ASTM)
Nickel-Iron Alloy
Incoloy 800 33Ni-42F e 21 Cr N08800 B564-N08800 -
Incoloy 825 42Ni-21.5Cr-3Mo-2.3Cu
N08825 B564-N08825 A494-CU5MCuC
Nickel Nickel 99/95Ni N02200 B160-N02200 A94-Cz-100
Nickel-Copper Monel 400 N04400 B564-N04400 A94-M35-1
67Ni-30Cu Monel 500 N05500 B564-N05500 -
Nickel Superalloys
Inconel 600 72Ni-15Cr-8Fe N06600 B564-N06600 A94-CY40
Inconel 625 60Ni-22Cr-9Mo-.5Cb
N06625 B564-N06625 A94-CW-6MC
Hastelloy C-276 54Ni-15Cr-16Mo N10276 B564-N10276 A94-CW-2M
Titanium Titanium 98Ti R50400 B381-GR2 B367-C2
Ti6-4 90Ti 4÷6Al R56400 B381-GR5 -
25
-
VALVE TRIM MATERIALS When selecting materials, always keep within the temperature limitations specified and make sure that the ma-terial combinations are suitable. Because the material for the valve trim is often selected with regard to its resis-tance to abrasion or cavitation, it is essential that the material combination is compatible, i.e. they resist wear and galling in combination. The process fluid may, or may not, possess lubricating qualities which can assist with both wear and galling. Lube oil or ethylene glycol will assist some combinations whereas steam or paraffin will have little effect. 304 and 316 stainless steel can be surface treated to increase the hardness to about 1100 Hv. The treatment does not impair the corrosion resistance. The ability to improve the hardness dramatically means both materials can be used as trim and self-mated without the associated risks of galling. Soft, non-metallic materials are used for valve seats or seat inserts when it is necessary to have a completely leak-free valve. Choice of the correct material requires detailed knowledge of the process fluid and conditions.
MATERIALS
TRIM MATERIALS
Group Material Generic Name Major chemical con-
stituents UNS spec.
Forging spec. (ASTM)
Carbon Steel CS + E.N.P. C-Mn-Fe + E.N.P. Electroless Nickel Plating 75 µ to ASTM B 733
Low Temperature Carbon Steel
LTCS + E.N.P. C-Mn-Fe + E.N.P. Electroless Nickel Plating 75 µ to ASTM B 733
Nickel-Iron Alloy
Incoloy 800 33Ni-42F e 21 Cr N08800 B564-N08800
Incoloy 825 42Ni-21.5Cr-3Mo-2.3Cu N08825 B564-N08825
Nickel Nickel 99/95Ni N02200 B160-N02200
Nickel-Copper Monel 400
67Ni-30Cu N04400 B56-N04400
Monel 500 N05500 B564-N05500
Nickel Superalloys
Inconel 600 72Ni-15Cr-8Fe N06600 B564-N06600
Inconel 625 60Ni-22Cr-9Mo-.5Cb N06625 B564-N06625
Hastelloy C-276 54Ni-15Cr-16Mo N10276 B564-N10276
Titanium 98Ti R50400 B381-GR2 Titanium
Ti6-4 90Ti 4÷6Al R56400 B381-GR5
Alloy steel 4140 1Cr0,25Mo0,40C0,81Mn UNS G41400 AISI 4140
26
-
SEAL MATERIALS The choice of seal material is critical to the ultimate success of any sealing system. The "valve normal" operating conditions are usually well-established and can be used for seal selection. However, operation through process upsets is often forgotten; how much do pressure and temperature change? How quickly and for how long? If a sealing system is intended to survive a short upset excursion and remain effective, the conditions must be evalu-ated during initial selection. Other non-operational conditions may have a dramatic effect on seal life : 1st cleaning with steam 2nd cleaning with chemicals 3rd sterilizing The valve seal does not differentiate between operational and non-operational conditions. It is exposed to tem-perature, pressure, fluid and spindle/stem movement, or the lack of movement. The correct material selection can only be made after the valve "life style" has been thoroughly examined. Failure to consider any aspect of "life style" can result in unscheduled stops for maintenance, loss of production and high costs for spare parts. Standard seal material options as follows :
GENERAL
MATERIALS
GENERAL ( SEALING )
Generic Name
DESIGNATION SERVICE TEM-
PERATURE APPLICATION
Graphite
Graphite can be produced as plain fibre and braided to form a self-lubricating high temperature packing, up to 340 °C for ge-neral applications. In an inert environment, ambient air exclu-ded,temperatures up to 500 °C are possible. Graphite can be braided with PTFE fibres and lubricated for medium pressure universal applications up to 260°C Pressures up to 400 barg over the full pH range are possible. Typical applications include high pressure steam valves.
Metallic
Spiral wound Stainless steel 316 with graphite filler
Ring Joint
NSSL can provide RJ in any material designation
27
-
ELASTOMERS
- Designations as per ISO 1629 / ASTM D 1418
MATERIALS
ELASTOMER ( SEALING )
Generic Name
DESIGNATION SERVICE TEM-
PERATURE APPLICATION
NItrile rubber
N.B.R.
0° to + 80°[C]
Also known as acrylonitrile rubber, nitrile content can vary from18% to 50%. Higher nitrile content rubbers are suitable for petrol and petroleum products. An oil-resistant synthetic rub-ber produced from a copolymer of acrylonitrile and butadiene. Its main applications are in fuel hoses, gaskets, rollers, and other products in which oil resistance is required.
Hydrogenated
Nitirl H.N.B.R. -40° to + 150°[C]
HNBR has also been widely employed in industrial sealing for oil field exploration and processing, as well as rolls for steel and paper mills. HNBR fulfill “Explosive decompression Applica-tion” requirements.
Viton® F.K.M (F.P.M.) -40° to + 150°[C]
Compounds with excellent resistance to petroleum products, acids, alkalies and many solvents . Viton is generally compati-ble with hydrocarbon compatible with Ketones such as ace-tone and organic such as acetic acid. O-rings made of Viton are typically color coded as black, but new gaskets, seals and O-rings should be green FKM or black FKM, but with a green mark on the outer edge. The name is a registered trademark of DuPont Performance Elastomers L.L.C.
Chemraz® Karlez®
F.F.K.M. -20° to + 220°[C] Fluoroelastomers are more expensive than neoprene or nitrile rubber elastomers partly because they provide additional heat and chemical resistance.
28
-
THERMOPLASTICS
- Designations as per ISO 1043.1 / ASTM D 1600
MATERIALS
THERMOPLASTIC ( SEALING )
NSSL DESIGNATION SERVICE
TEMPERATURE APPLICATION
P.T.F.E Polytetrafluoroethylene -100° to + 180÷220°[C]
Attacked by molten alkaline metals, such as so-dium, and some halogenated compounds. Cannot be moulded, with the exception of some of its very similar alloys. Seals are machined from solid. its unsurpassed lubricating qualities assist with dry operation. PTFE has poor resilience but excel-lent chemical resistance. The resilience problem can be overcome by applying a PTFE coating to a more elastic core, such as graphite, natural or synthetic rubber, silicone rubber or Viton®.
R.P.T.F.E./glass Polytetrafloroethylene. glass filled
-100° to + 180÷250°[C] Reinforced PTFE seats are made with glass fi lled PTFE (20%). They are harder than virgin PTFE. White in colour with green or blue speckles.
R.P.T.F.E. /carbon graphite
Polytetrafl uoroethylene carbon-graphite fi lled
-100° to + 180÷250°[C] Reinforced PTFE with 20% carbon and 5% Graphite. These seats are black in colour
POM (Delrin®)
Polyoxymethylene acetal resin
-57° to + 85°[C]
Delrin® bridges the gap between metals and ordi-nary plastics with a unique combination of creep resistance, strength, stiffness, hardness, dimen-sional stability, toughness, fatigue resistance, solvent and fuel resistance, abrasion resistance, low wear and low friction. No oxygen service.
Nylon 12G Polyamide -50° to + 120°[C] Limited in temperature service, Nylon G12 is suggested for high pressure instead of PTFE
Devlon® Polyamide -100° to + 150°[C]
At high temperature material with good abrasion resistance andlow coefficient of friction. Good resistance to hydrocarbon products. Similar to Nylon 12G but with a wide range of temperature.
Vespel® Sp21 15% Graphite Filled Polyimide
-100° to + 340°[C]
Low wear at high bearing, low coefficient of fric-tion, long term thermal stability, outstanding performance with or without lubrication, good strength.
PEEK Polyetheretherketone -100° to + 260°[C]
PEEK is a semicrystalline thermoplastic with ex-cellent mechanical and chemical resistance prop-erties that are retained to high temperatures. The Young’s modulus is 3.9 GPa and its tensile strength 90 to 100 MPa. PEEK is used to fabricate items used in demanding applications, including bearings piston parts, valves and pumps.
PCTFE (Kel-F®) Polyclorotrifluoroethilene -250° to + 150°[C] Recommended for cryogenic services.
UHMWPE Ultra High Molecular Weight Polyethylene
-200° to + 80°[C]
Outstanding abrasion resistance, superior impact resistance, non-sticking and self-lubricating prop-erties and excellent mechanical properties, even in cryogenic conditions
29
-
ABOUT CORROSION The name NACE (originally known as the National Association of Corrosion Engineers) has become synonymous with the requirement to combat Sulphide Stress Cracking, SSC, even though NACE produces more information on all forms of corrosion. The NACE Standard MR-01-75 is applied to equipment which is exposed to hydrogen sulphide. In very broad terms, sulphide stress cracking is a problem for materials which have been hardened and tempered to increase strength. The main thrust of the NACE requirements is to limit material hardness. In oilfield applications, fluids are divided into two major groups:
1. sweet 2. sour
Sweet fluids contain no hydrogen sulphide. Sour fluids contain hydrogen sulphide, usually as a trace element. The percentage of hydrogen sulphide and the partial pressure are important factors in the probability of SSC. NACE excludes the use of cast iron for pressure containment as well as the use of free-machining variety of steels. For carbon steels, the hardness is restricted to 22 HRc, which is approximately 238 BHN. Welded compo-nents must be stress relieved to ensure the heat-affected-zone (HAZ), meets the hardness limit. Alternatively, the carbon content can be restricted to less than 0.18% which effectively removes the gardening possibility. With carbon steels, compliance with NACE does not create problems. Major problems are present with alloy steels. Consider bolting : AISI 4140, ASTM A193 B7 is the most popular bolt/stud material. NACE limits the hard-ness to 22 HRc when the normal hardness would be 24 to 32 HRC. The reduction in hardness produces a reduc-tion in strength; the ultimate strength will be reduced from 850/1000 MPa to about 770 MPa maximum. This means a bolted connection will only have approximately 90% of the strength. Equipment working close to the pressure limit may require alternative, better materials. The austenitic stainless steels cannot be work hardened to increase the strength. Again, this can be a major problem for bolting and similar bar components. SSC is gen-erally a problem experienced by materials in tension. Valve seats, pressed into the body, will be in compression and should not be susceptible to SSC. When NACE requirements are applied to a valve the design must be checked, not just the materials. Changing from B7 studs to B7M studs may create new problems while eliminating the SSC issue. A list of some popular materials with their respective h