the benchmark for perfect concrete paving in the 9-m class ... · machine concept telescoping...

The benchmark for perfect concrete paving in the 9-m class.

Slipform Pavers SP 92 | SP 92 i | SP 94 | SP 94 i

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At a glance: outstanding features of the SP 92 / SP 92 iMachine concept

1 | FULLY MODULAR MACHINE LAYOUT

The paver’s fully modular design is synonymous with flexible modification, easy retrofitting of optional equip-ment features and application-specific adjustment to site conditions.

2 | INTELLIGENT TRANSPORT CONCEPT

Compact dimensions and the two-track design of the SP 92 / SP 92 i ensure ease of transport as well as quick setup and operational readiness. Oscillating beam, super smoother and concrete spreading equipment can remain mounted on the machine during transport.

Concrete equipment

3 | EXCEPTIONAL FLEXIBILITY IN CONCRETE PAVING

The slipform paver achieves perfection in the highly precise paving of standard concrete slabs at widths ranging from 3.5 m to 9.5 m and layer thicknesses of up to 450 mm.

4 | PROVEN SLAB PAVING MOULD

Customers can choose between 910 m series or 910 wm series metric inset slab paving moulds. The 910 wm series mould comes with wearing pan as standard and crown as an optional feature.

5 | MACHINE-INTEGRATED INSERTION OF STEEL REINFORCEMENT

Tie bar inserter(s) in front of the slab paving mould and side tie bar inserter(s) are available in accordance with customer requirements.

6 | ALTERNATIVE COMPACTION TECHNOLOGY

The machine can be equipped with a hydraulic or electric vibrator drive to comply with site requirements. It comes with 12 hydraulic connectors in standard design (optional-ly 18 or 24) but can optionally be fitted with 12, 20 or 28 electric connectors.

Engine technology and operation

7 | EFFICIENT ENGINE MANAGEMENT

The ECO mode feature automatically adjusts the engine out-put to current performance requirements, thus ensuring diesel efficiency and low noise emissions.

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> Economical two-tracked paver for a wide variety of road-paving applications at working widths of up to 9.5 m

> Easy modification for transport and quick availability on site

> Exceptionally low machine ground pressure

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8 | STATE-OF-THE-ART ENGINE TECHNOLOGY

The SP 92 features state-of-the-art, high-performance engine technology (max. 224 kW / 300 HP / 304 PS) complying with exhaust emission standards EU Stage IIIa / US Tier 3. The SP 92 i features state-of-the-art, high-performance engine technology (max. 231 kW / 310 HP / 314 PS) complying with exhaust emission standards EU Stage IV / US Tier 4f.

9 | PERFECTION IN ERGONOMIC DESIGN AND HANDLING

Relaxed working is ensured by the ergonomically designed work-place offering perfect visibility and an intuitive operating concept standardized for all SP model ranges.

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Machine control and steering

10 | HIGH-PRECISION STEERING AND DRIVE SYSTEMS

Intelligent control systems for exceedingly smooth operation and the highly responsive skid steering system ensure precision in concrete paving.

11 | MACHINE CONTROL SYSTEMS WITH ADVANCED INTELLIGENCE

The efficient WIRTGEN WITOS FleetView telematics system supports fleet management, machine position and status monitoring, as well as maintenance and diagnostic procedures.

12 | FIELD-PROVEN 3D INTERFACE

The field-proven interface guarantees tested compatibility with the 3D control systems of leading suppliers.

WISH TO LEARN MORE?

See our product animations.

At a glance: outstanding features of the SP 94 / SP 94 iMachine concept

1 | HEAVY-DUTY MACHINE DESIGN

The heavy-duty machine design guarantees consistently high performance rates in concrete paving as well as precise paving results even in difficult site conditions.

2 | FULLY MODULAR MACHINE LAYOUT

The paver’s fully modular design is synonymous with flexible modification, easy retrofitting of optional equip-ment features and application-specific adjustment to site conditions.

3 | INTELLIGENT TRANSPORT CONCEPT

Compact dimensions and minimum modification requirements ensure ease of loading and cost-effective transport. Depending on the paver’s configuration, the dowel bar inserter or oscillating beam, super smoother and concrete spreading equipment can remain mounted on the machine during transport.

Concrete equipment

4 | EXCEPTIONAL FLEXIBILITY IN CONCRETE PAVING

The slipform paver achieves perfection in the highly precise paving of standard concrete slabs at widths ranging from 3.5 m to 9.5 m and layer thicknesses of up to 450 mm.

5 | PROVEN SLAB PAVING MOULD

Customers can choose between 910 m series or 910 wm series metric inset slab paving moulds. The 910 wm series mould comes with wearing pan as standard and crown as an optional feature.

6 | MACHINE-INTEGRATED INSERTION OF STEEL REINFORCEMENT

A self-loading dowel bar inserter, tie bar inserter(s) and side tie bar inserter(s) are available in accordance with customer requirements.

7 | ALTERNATIVE COMPACTION TECHNOLOGY

The machine can be equipped with a hydraulic or electric vibrator drive to comply with site requirements. It comes with 12 hydraulic connectors in standard design (option-ally 18 or 24) but can optionally be fitted with 12, 20 or 28 electric connectors.

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8 | EFFICIENT ENGINE MANAGEMENT

The ECO mode feature automatically adjusts the engine out-put to current performance requirements, thus ensuring diesel efficiency and low noise emissions.

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> Heavy-duty four-tracked paver offering a tremendous variety of applications in road and airport construction at working widths of up to 9.5 m

> Highly precise insertion of dowel bars and tie bars

> Highest quality standards in surface evenness

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11 | HIGH-PRECISION STEERING AND DRIVE SYSTEMS

Intelligent steering and control systems for exceedingly smooth operation even in narrow bends ensure precision in concrete paving.

12 | STEERING FEATURES INCREASING PRODUCTIVITY

Numerous optional and standard steering features such as the hydraulic pivoting legs and innovative hydraulic rotational drives significantly increase productivity on the construction site.

13 | MACHINE CONTROL SYSTEMS WITH ADVANCED INTELLIGENCE

The efficient WIRTGEN WITO FleetView telematics system supports fleet management, machine position and status moni-toring, as well as maintenance and diagnostic procedures.

14 | FIELD-PROVEN 3D INTERFACE

The field-proven interface guarantees tested compatibility with the 3D control systems of leading suppliers.


9 | STATE-OF-THE-ART ENGINE TECHNOLOGY

The SP 94 features state-of-the-art, high-performance engine technology (max. 224 kW / 300 HP / 304 PS) complying with exhaust emission standards EU Stage IIIa / US Tier 3. The SP 94 i features state-of-the-art, high-performance engine technology (max. 231 kW / 310 HP / 314 PS) complying with exhaust emission standards EU Stage IV / US Tier 4f.

10 | PERFECTION IN ERGONOMIC DESIGN AND HANDLING

Relaxed working is ensured by the ergonomically designed work-place offering perfect visibility and an intuitive operating concept standardized for all SP model ranges.

WISH TO LEARN MORE?

See our product animations.

Machine concept

TELESCOPING MACHINE FRAME The machine frame can be telescoped in

longitudinal and transverse direction to allow full adjustment to site conditions.

RETROFITTING MADE EASY Standard interfaces allow

easy retrofitting of individual customer options.

FULLY MODULAR MACHINE LAYOUT The paver’s fully modular design caters to a wide variety of inset paving applications.

PIVOTING TRACK UNITS (SP 94 / SP 94 i ONLY)

Track units with large pivoting angles ensure full adjustment to site conditions.

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EASE OF MODIFICATIONEase of modification and the

effortless addition of complemen-tary features cater to complex

customer-specific applications.

HEAVY-DUTY DESIGNThe paver’s main frame, track units and pivoting legs are exceptionally robust in design to allow precise paving results at high daily performance rates.

HIGH MACHINE WEIGHTThe machine’s high weight optimizes the paving process especially when operating at larger paving widths.

GETTING READY FOR TRANSPORT QUICKLYThe minimum effort required to modify the machine for transport reduces operating costs.

EASE OF TRANSPORTExcellent manoeuvrability and compact machine design maximize ease of transport.

ADAPTABLE TO SITE CONDITIONS The machine has been engineered to ensure reliable adaptability to site conditions, thus increasing both productivity and the range of applications.

SP 92 / SP 92 i in two-track design.

Concrete equipment

CONCRETE SLABS WITH CROWNConcrete slabs can be produced

with a crown of up to 3%.

SUPER SMOOTHER The oscillating super smoother manufactured from high-quality material ensures a perfect surface finish.

OSCILLATING BEAM The eccentrically driven

heavy-duty oscillating beam with automatic lifting feature

in case of machine stoppages removes any irregularities in

the concrete surface.

METRIC SLAB PAVING MOULDSConcrete of stiff consistency can be paved to precision using metric inset slab paving moulds of type 910 m or 910 wm with wearing pan.

SPREADING PLOUGH OR SPREADING AUGEREven spreading of the concrete deposited in front of the paving mould is achieved by means of a spreading plough or spreading auger.

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HYDRAULIC VIBRATORSThe paver comes with 12 hydraulic connectors (optional 18 or 24) for hydraulic vibrator drive in the standard equipment package.

ELECTRIC VIBRATORSThe machine can optionally be equipped with 12, 20 or 28 electric connec-tors for electric vibrator drive in accordance with customer requirements.

SEPARATE SIDE TIE BAR INSERTERSSide tie bars are inserted to allow the paving of adjacent concrete slabs.

AUTOMATIC LONGITUDINAL JOINT TIE BAR INSERTERLongitudinal joint tie bars are inserted in an automated process to prevent concrete slabs from drifting apart at the longitudinal joints.

CONTROL CONSOLE FOR LONGITUDINAL JOINT TIE BAR INSERTERA separate control console for each longitudinal joint tie bar inserter permits adjustments to be made on the construction site.

CONCRETE SLABS FROM 3.5 M TO 9.5 M

IN WIDTHHigh-precision,

high-quality paving of concrete slabs at widths

ranging from 3.5 m to 9.5 m.

LAYER THICKNESS OF UP TO 450 MM Standard paving at layer thicknesses of up to 450 mm – higher thicknesses can be realized in accordance with customer requirements.

Separate side tie bar inserter.

Longitudinal joint tie bar inserter with control console.

Concrete equipmentSP 94 | SP 94 i

EFFECTIVE DOWEL BAR INSERTERDowel bars are used to maintain the surface level of adjacent concrete slabs while at the same time ensur-ing the transmission of shear forces from one slab to the next.

OPTIMIZED DOWEL BAR INSERTION PROCESS

Hydraulic cylinders with integrated path meas-uring system are combined with proportional

valves to optimize the process of dowel bar insertion and the precise, correct positioning

of the dowel bars in the previously compacted concrete. Paving concrete slabs without rebar

cages simplifies site logistics, thus contribut-ing to a significant reduction in material and

process costs.

AUTOMATED DOWEL BAR INSERTIONAfter manual loading of the dowel bar

dispenser car, the dowel bars are distribut-ed automatically and then inserted in a fully

automated process at the mere push of a button.

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INTEGRATED PATH MEASURING SYSTEM FOR DISTANCE MEASUREMENTSensors integrated into the track units establish the distance travelled, which is then used by specialized software to determine the position of the next row of dowel bars or the next tie bar in the concrete.

FULLY INTEGRATED CONTROL SYSTEMThe control system of the dowel bar inserter is fully integrated into the slip-form paver’s CAN-bus system which offers flexible expansion options.

SEPARATE CONTROL PANEL FOR BAR INSERTERS The control panel with innovative software and standardized operating con-cept for all SP model ranges is fully integrated into the paver’s control sys-tem. It allows free positioning and the quick and easy input of the dowel bar schedule and insertion parameters for the dowel bar and tie bar inserters.

SELF-LOADING DOWEL BAR INSERTER The innovative self-loading feature permits ease of transport and quick setup on site without the need for expensive loading cranes. The heavy-duty hydraulic cylinders remain mounted on the machine both during transport and during operation of the dowel bar inserter.

Self-loading dowel bar inserter.

MINIMUM EFFORT IN CASE OF VARYING DOWEL BAR SCHEDULE The modular design of the dowel bar inserter permits ad-justments to be made with only little modification effort in case of changes to the dowel bar sched-ule (number, spacing, length or diameter of the dowel bars).


STATE-OF-THE-ART CONTROL PANEL The control panel with state-of-the-art screen and clear, language-independent labelling promotes productive operation.

ERGONOMIC DESIGN The ergonomically designed operator’s platform improves operator performance and therefore increases the machine’s overall productivity.

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PERFORMANCE-OPTIMIZED ECO MODE ENGINE

MANAGEMENTAutomatic adjustment of the

engine output to performance requirements ensures highest en-gine efficiency, fuel economy and

low noise emission levels. The ECO mode feature detects the

current paving situation without the need for manual intervention,

thus relieving the operator of a part of his workload.

ENGINE TECHNOLOGY COMPLYING WITH EU STAGE IIIa / US TIER 3 The powerful diesel engine installed in the SP 92 / SP 94 complies with exhaust emission standards EU Stage IIIa / US Tier 3.

ENGINE TECHNOLOGY COMPLYING WITH EU STAGE IV / US TIER 4fThe powerful diesel engine installed in the SP 92 i / SP 94 i complies with the strict specifications of exhaust emission standards EU Stage IV / US Tier 4f.

HIGH ENGINE POWERThe high-powered engine ensures effective concrete paving in the opti-mum performance and torque ranges.

PERFECT VISIBILITYThe spacious operator’s platform provides a perfect view of the paving process.

TELESCOPING WEATHER CANOPYThe weather canopy can be telescoped electrohydraulically even with the engine switched off and allows paving to continue regardless of weather conditions.

EASE OF MAINTENANCEReady access to all maintenance and monitoring points minimizes mainte-nance requirements.

STANDARDIZED OPERATING CONCEPT

The standardized, self- explanatory operating

concept in line with the current SP model

ranges offers additional synergistic effects.

Ergonomically optimized, clearly structured operating concept.

ADJUSTMENT OF STEERING ANGLE POSITION / TRIED-AND-TESTED SKID STEERING SYSTEM

Driving precision of the SP 94 / SP 94 i, and there-fore its precision in concrete paving, is optimized

by adjusting the steering angle position of all four track units in a fully automated process. The high-ly responsive skid steering system installed in the SP 92 / SP 92 i ensures high driving precision and

highest concrete quality when paving in bends.


HIGH-PRECISION DRIVE MOTOR

CONTROL High-precision drive mo-

tor control guarantees smooth machine travel

even when operating at extremely low speeds.

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FOUR STEERING MODES (SP 94 / SP 94 i)Four different steering modes allow effortless turning and manoeuvring.

HIGH-QUALITY MACHINE CONTROL SYSTEM The high-quality machine control system includes software developed in-house and increases the slipform paver’s operational reliability and range of applications.

SERVICE DIAGNOSTIC SYSTEM The WIDIAG service diagnostic system with standardized interface ensures quick, specific diagnostics right on site.

EXPANDABLE CAN-BUS SYSTEM The existing CAN-bus system can be easily expanded to include customer specifications.

EFFICIENT WITOS TELEMATICS SYSTEMThe WIRTGEN WITOS FleetView telematics system supports fleet manage-ment, machine position and status monitoring, as well as maintenance and diagnostic procedures.

STANDARDIZED OPTIONAL INTERFACE FOR 3D CONTROL SYSTEMSThe integrated standard interface creates ideal conditions for the use of state-of-the-art 3D systems in concrete paving. Thorough acceptance procedures verifying compatibility with the 3D control systems of leading suppliers ensure safety of use.

Different steering modes demonstrated by the SP 94 / SP 94 i.

SPEED ADJUSTMENT Computer-controlled speed

adjustment of each track unit allows specifications to

be adhered to with pinpoint precision even when paving

in bends.

REAR STEERING ONLY / FRONT STEERING ONLY

LATERAL REPOSITIONING

COORDINATED STEERING ROTATE

TURNING ON ITS OWN AXISThe two track units of the SP 92 / SP 92 i rotate in opposite directions at the push of a button, enabling the slipform paver to turn on its own axis for maximum manoeuvrability.

Machine control and steeringSP 94 | SP 94 i

INNOVATIVE HYDRAULIC ROTATIONAL DRIVESTrack steering angles of up to 100° to the left and 160° to the right increase flexibility and make easy work of driving up to obstacles especially on construction sites offering limited space.

LATERAL REPOSITIONING AT 90-DEGREE STEERING ANGLEHydraulic rotational drives enable the machine to be repositioned to the left or right by setting a steer-ing angle of 90°. This feature also minimizes time- consuming manual construction at the end of the paved track which is normally required in restricted space conditions.

TURNING ON ITS OWN AXIS The track units feature large pivoting angles which allow the paver to rotate on its own axis, thus dispensing with time-consuming turning manoeuvres on construction sites offering limited space.

PAVING PLUS PACKAGEMachine control is optimized by a system of sensors which can be additionally integrated into the pivoting legs.

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Slab 2

Obstacle

End of paving Slab 1

Lateral repositioning

Hydraulic pivoting legs for easy transport and exceptional flexibility on site.

Hydraulic rotational drive set to a steering angle of 90°.

HYDRAULICALLY ADJUSTABLE PIVOTING LEGS ENSURE EASE OF TRANSPORTThe pivoting legs are switched from transport position to operating posi-tion and back in mere minutes, mak-ing easy work of machine transport.

HYDRAULICALLY ADJUSTABLE PIVOTING LEGS FOR IMPROVED ERGONOMICSHydraulic adjustment of the piv-oting legs requires little effort and enhances both ergonomics and user-friendliness.

Paving Slab 3

180-degree rotation

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Technical specificationSP 92 | SP 92 i

SP 92 SP 92 i

Range of applications

Slab paving application without crownPaving width: 2.00 m to 9.50 m *1 Layer thickness: up to 450 mm *1

Slab paving application with crownPaving width: 3.50 m to 9.50 m *1 Layer thickness: up to 450 mm *1

Concrete spreading equipment

Spreading augerSingle-piece auger, modular extension to up to 9.50 m

Two-piece auger, modular extension to up to 9.50 m

Spreading plough Modular extension to up to 9.50 m

Slab paving equipment

Slab paving mould type 910 m (without wearing pan, without crown feature)

Modular extension to up to 9.50 m

Slab paving mould type 910 wm (with wearing pan, with or without crown feature)


Oscillating beam Modular extension to up to 9.50 m

Super smoother Modular extension to up to 9.50 m

Vibrators and circuits

Hydraulic vibration 12 connectors (optional: 18 or 24 connectors)

Electric vibration 12 connectors (optional: 20 or 28 connectors)

Hydraulically driven vibrators Curved (D66)

Electrically driven vibrators Curved (D76)

Engine

Engine manufacturer Cummins Cummins

Type QSC8.3 C-300 QSL9 C-310

Cooling Water Water

Number of cylinders 6 6

Rated power at 2,100 rpm 224 kW / 300 HP / 305 PS 231 kW / 310 HP / 314 PS

Displacement 8,300 cm3 8,900 cm3

Fuel consumption, full load 61.8 l / h 62.5 l / h

Fuel consumption, 2/3 load 41.2 l / h 41.7 l / h

Exhaust emission standards EU Stage IIIa / US Tier 3 EU Stage IV / US Tier 4f

Electrical system

Voltage supply 24 V DC

Electric vibration 110 V AC 3~ / 200 Hz

*1 = Please consult factory for special paving widths, layer thicknesses and optional equipment features*2 = AdBlue® is a registered trademark of the Association of the Automotive Industry (Verband der Automobilindustrie e. V.; VDA)*3 = Values within standard transport height; please consult factory for special dimensions *4 = Weight of machine, half weight of all operating materials, on-board tools, machine operator (75 kg), no optional equipment features*5 = Weights depend on the paver’s range of equipment and paving width

SP 92 SP 92 i

Filling capacities

Fuel 500 l 500 l

AdBlue® / DEF *2 – 57 l

Hydraulic oil, electric vibration 250 l 250 l

Hydraulic oil, hydraulic vibration 380 l 380 l

Water 800 l 800 l

Driving performance

Paving speed 0 to 5 m / min

Travel speed 0 to 20 m / min

Track units

Number 2

Type B4: Dimensions (L x W x H) 3,380 x 350 x 765 mm

Height adjustment

Hydraulic 1,000 mm

Mechanical (hole pattern) 470 mm

Crown

Variable adjustment rangeFor paving widths from 3.50 m to 8.00 m: max. 3 % *3

For paving widths from 8.00 m to 9.50 m: max. 2 % *3

Transport dimensions (L x W x H)

Paving width 4.00 m: Machine with slab paving mould type 910 m / type 910 wm, including spreading plough, oscillating beam and super smoother

5,750 x 3,500 x 3,100 mm

Paving width 9.50 m:Machine with slab paving mould type 910 m / type 910 wm, including spreading plough, oscillating beam and super smoother

11,250 x 3,500 x 3,100 mm

Machine weights

Operating weight, CE*4 (with slab paving mould type 910 m), 3.50 m 24,380 kg

Machine weight *5 24,000 to 45,000 kg

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DimensionsSP 92 | SP 92 i

Paving situation: Slipform paver SP 92 / SP 92 i equipped with spreading auger or spreading plough, slab paving mould type 910 m / type 910 wm, oscillating beam and super smoother

Dimensions in mm

Minimum space required for track units at paving widths ≥ 4.00 m

125

335

685

790

860

350

6,950

1,956

3,380

Option: Spreading auger

Oscillating beam

Super smoother

Trailing side header and trailing side header extension

Option: Spreading plough

Slab paving mouldtype 910 m / type 910 wm

Pavi

ng w

idth

Pavi

ng w

idth

+ 1

,400

350

Laye

r th

ickn

ess

+ 4

,100

Laye

r th

ickn

ess

+ 3

,100

1,00

0

748

Weather canopy

Concrete slab

Slab paving mould

Subgrade level

Direction of operation

Dimensions in mm

Super smoother carriage

3,10

0

Transport situation: Slipform paver SP 92 / SP 92 i equipped with spreading auger or spreading plough, slab paving mould type 910 m / type 910 wm, oscillating beam and super smoother

Tran

spo

rt le

ngth

= p

avin

g w

idth

+ 1

,750

3,750 with super smoother carriage

3,500 without super smoother carriage

To be removed:- Trailing side header and

trailing side header extension

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Standard equipment featuresSP 92 | SP 92 i

SP 92 SP 92 i

Basic machine

Fuel tank, 500 l

Electrical system (24 V)

Cooling system with temperature-controlled fan speed

Hydraulic system including an adequately sized hydraulic oil tank and a pump transfer gearbox with 4 output shafts and the pumps required for the machine’s basic equipment package

Main frame and height adjustment

Heavy-duty steel frame telescoping in increments on both sides by a total of 2.75 m

The machine frame is pre-fitted with multiple mounting points for the modular addition of a variety of equipment features

Concrete equipment ranging from 2.00 m to 6.25 m in width can be connected to the machine frame; optional extension to working widths of up to 9.50 m

Four hydraulic levelling cylinders with a stroke of 1.00 m

Frame elements for mechanical telescoping in increments to working widths of up to 6.25 m

Chassis and chassis linkage

Model with two B4 track units adjustable in height by 1,000 mm, 350 mm wide

Machine control, levelling and steering

WI-CONTROL – high-quality control system ensuring perfect interaction between all machine features

Error messages are displayed on the machine’s control screen

The existing CAN-bus system can be expanded to customer specifications

ECO mode: performance-optimized engine management system for reduced diesel consumption and low noise emissions

Proportional electrohydraulic levelling and steering by means of a PLC system including four levelling sensors and two steering sensors

Sensor mounting brackets, adjustable in height and range

Vibration

Hydraulic vibrator drive for max. 12 vibrators

10 curved vibrators D66, hydraulically driven

= Standard equipment = Standard equipment, replaceable with optional equipment = Optional equipment


SP 92 SP 92 i

Concrete equipment for slab paving

Slab paving mould 910 m, basic width 3.50 m (min. 2.00 m), without crown, with trailing side header and trailing side header extension, 260 mm, including crosslink

Single-piece sideplate for slab paving mould series 910 m / 910 wm

Operator’s platform

Ergonomically designed operator’s platform providing a perfect view of the paving process

Three control panels with clear, language-independent labelling for ergonomic operation

Control panel 1 for machine setup according to site requirements

Control panel 2 with multifunctional control screen providing the operator with all relevant machine parameters and allowing settings to be made via a menu

The control panel can be adjusted to all directions of travel and paving configurations

Control panel 3 for controlling the concrete equipment

Two control panels can be stored in the engine compartment; the third control panel can be protected against vandalism and weather by means of a lockable cover

Automatic recognition of each machine configuration provides easy orientation for the machine operator

Miscellaneous

Comprehensive toolkit in lockable toolbox

Comprehensive safety package with EMERGENCY STOP switches

Pre-fitting for installing the WITOS FleetView control unit

Filling of the machine’s hydraulic system with mineral hydraulic oil

Standard painting in RAL 9001 (cream)

WITOS FleetView – professional telematics solution to optimize machine use and servicing

Lighting system including 4 halogen working lights, 24 V

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Optional equipment featuresSP 92 | SP 92 i


SP 92 SP 92 i




Frame elements for continuous hydraulic telescoping to working widths of up to 6.25 m, including extension elements

Frame elements for continuous hydraulic telescoping to working widths of up to 8.00 m



Cross-slope sensor for machine

Two slab tracers

Four slab tracers

Control console for manual track unit steering

Pre-fitting for 3D levelling

Concrete spreading equipment for slab paving

Spreading auger without crown – basic width 3.50 m (reversible to 2.00 m)

Split spreading auger with / without crown – basic width 3.50 m

Spreading auger – extension element 0.25 m, right-hand pitch






Spreading auger – extension element 0.25 m, left-hand pitch





Spreading plough – basic width 3.50 m

Spreading plough – extension element 0.25 m

SP 92 SP 92 i






Vibration



Curved vibrator D66, hydraulically driven

Curved vibrator D76, electrically driven

Electric vibrator drive with 60-kVA generator for max. 12 vibrators



10 curved vibrators D76, electrically driven


Metering gate for slab paving mould without crown – basic width 3.50 m (reversible to 2.00 m)

Split metering gate for slab paving mould with / without crown – basic width 3.50 m

Automatic metering gate control for concrete slab paving mould

Metering gate – extension element 0.25 m






Slab paving mould 910 wm, basic width 3.50 m (min. 2.00 m), without crown, with trailing side header and trailing side header extension, 260 mm, including crosslink

Slab paving mould 910 wm, basic width 3.50 m (min. 2.00 m), with / without crown, with trailing side header and trailing side header extension, 260 mm, including crosslink

Two-piece sideplate for slab paving mould series 910 m / 910 wm for the production of construction joints


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SP 92 SP 92 i


Slab paving mould series 910 wm – extension element 0.25 m






Slab paving mould series 910 m – extension element 0.25 m





Oscillating beam without crown – basic width 3.50 m (reversible to 2.00 m)

Oscillating beam with / without crown – basic width 3.50 m

Oscillating beam – extension element 0.25 m






Super smoother – basic width 3.50 m (reversible to 2.00 m)

Super smoother – extension element 0.25 m






Additional trailing side header extension as per customer specification


SP 92 SP 92 i


Weather canopy for operator’s platform, hydraulically telescoping in height

Weather canopy for operator’s platform, hydraulically telescoping in height, with LED lighting

Miscellaneous

Painting in one special colour (RAL)

Painting in two special colours (RAL)

Painting in max. two special colours with the lower part of the machine painted in special colour (RAL)

High-performance lighting system including 8 LED working lights, 24 V

Hydraulic high-pressure water cleaning system with one 800-l plastic tank

Additional electrical water pump, 24 V, with 10-m hose and spray gun with handle

Self-levelling feature for transport mode

Rotating beacon, halogen 24 V, with magnetic base

Two flashing beacons, 24 V, with magnetic base

Automatic crown adjustment

Two LED floodlights including power generator (230 V)

Two LED floodlights including power generator (110 V)

High-performance lighting system including 4 LED working lights, 24 V, for illuminating the compaction compartment

Wire tensioning system, complete with 1,000 m steel wire rope

Second tensioning winch for levelling the machine using two steel wire ropes

Wire tensioning system, complete with 4 x 300 m nylon rope

Machine commissioning (day rate)

Export packaging


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SP 94 SP 94 i

Range of applications

Slab paving application without crownPaving width: 2.00 m to 9.50 m *1 Layer thickness: up to 450 mm *1

Slab paving application with crownPaving width: 3.50 m to 9.50 m *1 Layer thickness: up to 450 mm *1

Concrete spreading equipment

Spreading augerSingle-piece auger, modular extension to up to 9.50 m

Two-piece auger, modular extension to up to 9.50 m

Spreading plough Modular extension to up to 9.50 m

Slab paving equipment

Slab paving mould type 910 m (without wearing pan, without crown feature)


Slab paving mould type 910 wm (with wearing pan, with or without crown feature)


Dowel bar inserter (DBI) Modular extension to up to 9.50 m

Oscillating beam Modular extension to up to 9.50 m

Super smoother Modular extension to up to 9.50 m

Longitudinal joint tie bar inserter 1 or 2

Side tie bar inserter Right and / or left

Vibrators and circuits

Hydraulic vibration 12 connectors (optional: 18 or 24 connectors)

Electric vibration 12 connectors (optional: 20 or 28 connectors)

Hydraulically driven vibrators Curved (D66)

Electrically driven vibrators Curved (D76)

Engine

Engine manufacturer Cummins Cummins

Type QSC8.3 C-300 QSL9 C-310

Cooling Water Water

Number of cylinders 6 6

Rated power at 2,100 rpm 224 kW / 300 HP / 305 PS 231 kW / 310 HP / 314 PS

Displacement 8,300 cm3 8,900 cm3

Fuel consumption, full load 61.8 l / h 62.5 l / h

Fuel consumption, 2/3 load 41.2 l / h 41.7 l / h

Exhaust emission standards EU Stage IIIa / US Tier 3 EU Stage IV / US Tier 4f

Technical specificationSP 94 | SP 94 i

*1 = Please consult factory for special paving widths, layer thicknesses and optional equipment features*2 = AdBlue® is a registered trademark of the Association of the Automotive Industry (Verband der Automobilindustrie e. V.; VDA)*3 = Values within standard transport height; please consult factory for special dimensions*4 = Weight of machine, half weight of all operating materials, on-board tools, machine operator (75 kg), no optional equipment features*5 = Weights depend on the paver’s range of equipment and paving width

SP 94 SP 94 i

Electrical system

Voltage supply 24 V DC

Electric vibration 110 V AC 3~ / 200 Hz

Filling capacities

Fuel 500 l 500 l

AdBlue® / DEF *2 – 57 l

Hydraulic oil, electric vibration 250 l 250 l

Hydraulic oil, hydraulic vibration 380 l 380 l

Water 550 l + 550 l 550 l + 550 l

Driving performance

Paving speed 0 to 7 m / min

Travel speed 0 to 22 m / min

Track units

Number 4

Type B4: Dimensions (L x W x H) 2,090 x 350 x 726 mm

Height adjustment

Hydraulic 1,000 mm

Mechanical 153 mm

Crown

Variable adjustment rangeFor paving widths from 3.50 m to 8.00 m: max. 3 % *3

For paving widths from 8.00 m to 9.50 m: max. 2 % *3

Transport dimensions (L x W x H)


9,200 x 3,000 x 3,100 mm


15,200 x 3,000 x 3,100 mm

Machine weights

Operating weight, CE*4 (with slab paving mould type 910 m), 3.50 m 26,020 kg

Machine weight *5 24,000 to 65,000 kg

30 31

350


Paving situation: Slipform paver SP 94 / SP 94 i equipped with spreading auger or spreading plough, slab paving mould type 910 m / type 910 wm, oscillating beam and super smoother

2,090 2,090

8,450 (without longitudinal joint tie bar inserter) *1

9,150 (with longitudinal joint tie bar inserter) *1

1,00

045

0

Laye

r th

ickn

ess

+ 4

,100

Laye

r th

ickn

ess

+ 3

,100

1,00

0

712

712

Minimum space required for B4 track units at paving widths ≥ 3.00 m (without side tie bar inserter)

125

225

700

770

575

350


Oscillating beam

Super smoother



Trailing side header and trailing side header extension

Pavi

ng w

idth

+ 5

10

Pavi

ng w

idth

Weather canopyConcrete slabSlab paving mould

Subgrade level


Dimensions in mm*1 = Longitudinal joint tie bar inserter (pivotable) and side tie bar inserter not shown

Transport situation: Slipform paver SP 94 / SP 94 i equipped with spreading auger or spreading plough, slab paving mould type 910 m / type 910 wm, oscillating beam and super smoother

Tran

spo

rt le

ngth

= p

avin

g w

idth

+ 5

,700

Tran

spo

rt le

ngth

= p

avin

g w

idth

+ 5

,700

3,000

Variant A *2: Variant B *2:

3,500

1,900 1,900

To be removed *3:- Trailing side header and trailing side header

extension- Super smoother carriage- Linkage of hydraulic pivoting legs, front

Transport height: 3,100 Transport height: 3,100

To be removed *3:- Screed plate of super smoother - Trailing side header and trailing side header

extension

Dimensions in mm*2 = Longitudinal joint tie bar inserter not included*3 = Removal of additional components may be required depending on machine configuration

32 33


Paving situation: Slipform paver SP 94 / SP 94 i equipped with spreading auger or spreading plough, slab paving mould type 910 m / type 910 wm, dowel bar inserter (DBI), oscillating beam and super smoother

10,500 *1


Dowel bar inserter (DBI)


Pavi

ng w

idth

+ 4

50 (B

1)

Pavi

ng w

idth

+ 5

10 (B

4)

Pavi

ng w

idth

Laye

r th

ickn

ess

+ 4

,100

Laye

r th

ickn

ess

+ 3

,100

1,00

0

Side tie bar inserter not included in illustration

2,090 2,090

712

712

Oscillating beam

Super smoother

Longitudinal joint tie bar inserter

Weather canopy


Dimensions in mm*1 = Applies to standard longitudinal joint tie bar inserter (non-pivotable)


Dowel bar inserter (DBI) (optional equipment feature)

Vibrating frame

Base plates

Dowel bar200 – 350 *

Ø 20 – 40 *2

450

– 600

*2

Walkway for dowel bar inserter (DBI)

Control panel

Dowel bar dispenser car

3,000 – 9,500 * (without crown)4,000 – 9,500 * (with crown)

Dimensions in mm*2 = Applicable for the range of dowel bar dimensions specified; for other dimensions, please consult factory; the dowel bar inserters will be customized in

accordance with pre-selected customer requirements

Dire

ctio

n o

f op

erat

ion

34 35


Transport situation: Slipform paver SP 94 / SP 94 i equipped with spreading auger or spreading plough, slab paving mould type 910 m / type 910 wm, dowel bar inserter (DBI), oscillating beam and super smoother

Tran

spo

rt le

ngth

= p

avin

g w

idth

+ 5

,700

Tran

spo

rt le

ngth

= p

avin

g w

idth

+ 1

,050

3,000

1,900

3,000

+

Variant A *1:

Transport unit comprising *2:- Dowel bar inserter (DBI) - Oscillating beam - Super smoother

Transport unit comprising *2:- Machine tractor - Slab paving mould - Concrete spreading equipment

Transport height: 2,550


Dimensions in mm*1 = Longitudinal joint tie bar inserter not included (additional transport unit)*2 = Removal of additional components may be required depending on machine configuration

Transport situation: Slipform paver SP 94 / SP 94 i equipped with spreading auger or spreading plough, slab paving mould type 910 m / type 910 wm, dowel bar inserter (DBI) (3,500 mm), oscillating beam and super smoother

Tran

spo

rt le

ngth

= p

avin

g w

idth

+ 3

50

Tran

spo

rt le

ngth

= p

avin

g w

idth

Tran

spo

rt le

ngth

= p

avin

g w

idth

+ 5

,700

3,500

2,150

1,200

+ +

Variant B *1:

Transport unit comprising:- Oscillating beam - Super smoother

Transport unit comprising *2:- Machine tractor - Slab paving mould - Dowel bar inserter (DBI)

Transport unit comprising:- Concrete spreading equipment

450

Transport height: 1,300 Transport height: 800


Dimensions in mm

36 37

Standard equipment featuresSP 94 | SP 94 i

SP 94 SP 94 i

Basic machine

Fuel tank, 500 l

Electrical system (24 V)

Cooling system with temperature-controlled fan speed

Hydraulic system including an adequately sized hydraulic oil tank and a pump transfer gearbox with 4 output shafts and the pumps required for the machine’s basic equipment package


Heavy-duty steel frame telescoping in increments on both sides by a total of 2.75 m

The machine frame is pre-fitted with multiple mounting points for the modular addition of a variety of equipment features

Concrete equipment ranging from 2.00 m to 6.25 m in width can be connected to the machine frame; optional extension to working widths of up to 9.50 m

Four hydraulic levelling cylinders with a stroke of 1.00 m



Four height-adjustable B4 track units, 350 mm wide, including cylinder drives


WI-CONTROL – high-quality control system ensuring perfect interaction between all machine features

Error messages are displayed on the machine’s control screen

The existing CAN-bus system can be expanded to customer specifications

ECO mode: performance-optimized engine management system for reduced diesel consumption and low noise emissions

Proportional electrohydraulic levelling and steering by means of a PLC system including four levelling sensors and two steering sensors

Sensor mounting brackets, adjustable in height and range

Vibration


10 curved vibrators D66, hydraulically driven



SP 94 SP 94 i


Slab paving mould 910 m, basic width 3.50 m (min. 2.00 m), without crown, with trailing side header and trailing side header extension, 260 mm, including crosslink

Single-piece sideplate for slab paving mould series 910 m / 910 wm


Ergonomically designed operator’s platform providing a perfect view of the paving process

Three control panels with clear, language-independent labelling for ergonomic operation

Control panel 1 for machine setup according to site requirements

Control panel 2 with multifunctional control screen providing the operator with all relevant machine parameters and allowing settings to be made via a menu

The control panel can be adjusted to all directions of travel and paving configurations

Control panel 3 for controlling the concrete equipment

Two control panels can be stored in the engine compartment; the third control panel can be protected against vandalism and weather by means of a lockable cover

Automatic recognition of each machine configuration provides easy orientation for the machine operator

Miscellaneous

Comprehensive toolkit in lockable toolbox

Comprehensive safety package with EMERGENCY STOP switches

Filling of the machine’s hydraulic system with mineral hydraulic oil

Pre-fitting for installing the WITOS FleetView control unit

Standard painting in RAL 9001 (cream)

WITOS FleetView – professional telematics solution to optimize machine use and servicing

Lighting system including 4 halogen working lights, 24 V

38 39



SP 94 SP 94 i




Frame elements for continuous hydraulic telescoping to working widths of up to 6.25 m, including extension elements




Four height-adjustable B4 track units, 350 mm wide, including hydraulic rotational drives


Cross-slope sensor for machine

Additional control console for track unit adjustment

Two slab tracers

Four slab tracers

Control console for manual track unit steering

Pre-fitting for 3D levelling


Spreading auger without crown – basic width 3.50 m (reversible to 2.00 m)

Split spreading auger with / without crown – basic width 3.50 m













SP 94 SP 94 i


Spreading plough – basic width 3.50 m






Vibration



Curved vibrator D66, hydraulically driven

Curved vibrator D76, electrically driven




10 curved vibrators D76, electrically driven


Metering gate for slab paving mould without crown – basic width 3.50 m (reversible to 2.00 m)

Split metering gate for slab paving mould with / without crown – basic width 3.50 m

Automatic metering gate control for concrete slab paving mould







40 41



SP 94 SP 94 i


Slab paving mould 910 wm, basic width 3.50 m (min. 2.00 m), without crown, with trailing side header and trailing side header extension, 260 mm, including crosslink

Slab paving mould 910 wm, basic width 3.50 m (min. 2.00 m), with / without crown, with trailing side header and trailing side header extension, 260 mm, including crosslink

Two-piece sideplate for slab paving mould series 910 m / 910 wm for the production of construction joints












Automatic dowel bar inserter (DBI) for use without crown – basic width 3.50 m

Automatic dowel bar inserter (DBI) for use with crown – basic width 4.00 m

Base group for dowel bar inserter (DBI) for paving widths of up to 3.50 m








Dowel bar inserter (DBI) – extension element 0.25 m




SP 94 SP 94 i





Eye bolts as modification aid for altering the width of the dowel bar inserter (DBI)

DBI self-loading device including diesel-powered hydraulic unit

One longitudinal joint tie bar inserter with path measuring system for tie bars ø 12 – 25 mm, length 400 – 800 mm

Two longitudinal joint tie bar inserters with path measuring system for tie bars ø 12 – 25 mm, length 400 – 800 mm

One longitudinal joint tie bar inserter with path measuring system for tie bars ø 12 – 25 mm, length 800 – 1,200 mm

Two longitudinal joint tie bar inserters with path measuring system for tie bars ø 12 – 25 mm, length 800 – 1,200 mm

Model with mounting components for mounting one longitudinal joint tie bar inserter to the slab paving mould

Model with mounting components for mounting two longitudinal joint tie bar inserters to the slab paving mould

Model with mounting components for mounting one longitudinal joint tie bar inserter to the dowel bar inserter

Model with mounting components for mounting two longitudinal joint tie bar inserters to the dowel bar inserter

Model with mounting components for mounting one longitudinal joint tie bar inserter either to the slab paving mould or to the dowel bar inserter

Model with mounting components for mounting two longitudinal joint tie bar inserters either to the slab paving mould or to the dowel bar inserter

Frame extension + electrical control system for dowel bar inserter (DBI)

Frame extension + electrical control system for dowel bar inserter (DBI) and longitudinal joint tie bar inserter

Oscillating beam without crown – basic width 3.50 m (reversible to 2.00 m)

Oscillating beam with / without crown – basic width 3.50 m







Super smoother – basic width 3.50 m (reversible to 2.00 m)



42 43



SP 94 SP 94 i






One side tie bar inserter for straight tie bars, max. ø 20 mm, length 800 mm

Two side tie bar inserters for straight tie bars, max. ø 20 mm, length 800 mm

Transport frame for oscillating beam and super smoother as transport unit

Additional trailing side header extension as per customer specification


Weather canopy for operator’s platform, hydraulically telescoping in height

Weather canopy for operator’s platform, hydraulically telescoping in height, with LED lighting

Extension of walkway allowing the operator to pass from one side of the machine to the other

Miscellaneous

Painting in one special colour (RAL)

Painting in two special colours (RAL)

Painting in max. two special colours with the lower part of the machine painted in special colour (RAL)

High-performance lighting system including 8 LED working lights, 24 V

One hydraulic high-pressure water cleaning system with one 550-l plastic tank

SP 94 SP 94 i

Miscellaneous

Two hydraulic high-pressure water cleaning systems with two 550-l plastic tanks

Additional electrical water pump, 24 V, with 10-m hose and spray gun with handle

Additional plastic water tank, 550 l

Self-levelling feature for transport mode

Rotating beacon, halogen 24 V, with magnetic base

Two flashing beacons, 24 V, with magnetic base

Automatic crown adjustment

Paving Plus package

Two lighting balloons, 230 V, including power generator

Two lighting balloons, 110 V, including power generator

High-performance lighting system including 4 LED working lights, 24 V, for illuminating the compaction compartment

Crane system for dowel bar packs, driven by means of a chain hoist

Hydraulically driven crane system

Wire tensioning system, complete with 1,000 m steel wire rope

Second tensioning winch for levelling the machine using two steel wire ropes

Wire tensioning system, complete with 4 x 300 m nylon rope

Machine commissioning (day rate)

Export packaging


All specifications, illustrations and texts are non-binding and may include optional equipment features. Technical details are subject to change without notice. Actual performance may vary depending on operating conditions. © WIRTGEN GmbH 2019. Printed in Germany. No. 2728551 EN-03/19 – V1

WIRTGEN GmbHReinhard-Wirtgen-Str. 2 · 53578 Windhagen · Germany

Phone: +49 (0) 26 45 / 131-0 · Fax: +49 (0) 26 45 / 131-392Internet: www.wirtgen.com · E-Mail: [email protected]

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