the case presentation of managerial accounting. members of group #6 drazen – m9770204 natko –...
TRANSCRIPT
Members of Group #6
Drazen – M9770204
Natko – M977Z205
Cindy - M9770234
Jay - M977Z250
Alan - M977Z227
Fah - M977Z223
Tomi – M977Z206
Candace - M9770233
May - M977Z262
Background In 1992, Allied Office Products was a
corporation with annual sales of $900 million
Since 1988, the company had expanded into business forms inventory management services.
Allied embarked on a campaign to enroll its corporate client in a “TFC (Total Forms Control)” program.
Annual TFC sales of $60 million in 1992.
Forms manufacturing Business forms Specialty paper products, such as writing
paper, envelopes, note cards, and greeting cards.
Background (cont’d) Business forms inventory management
services – Total Forms Control (TFC) Warehousing Inventory financing Forms usage reporting Inventory control Distribution (pick pack and desk top
delivery)
Allied’s philosophy is “we know what you need…the right product at the right place at the right time.” a well run warehousing & distribution network
TFC inventory storage 10 distribution centers
Background (cont’d)
Current pricing model Clients charged flat fee on product cost, plus 32.2% of
product cost to cover warehousing, distribution, cost of capital for inventory, and freight expense
Sales margin Sales force charges average of 20% of product and
services Individual accounts can vary from standard formula as
shown in Exhibits 4 and 5.
TFC projected ROI 6% (1992), down from ROI 20% (1988)
BackgroundThe Value Chain Concept – TFC
Trees Pulp PaperFormsMfg.
FormsSales TFC
CustomerPurchasingManager
CustomerReceiving
FormsUser
Storage &InventoryFinancing
RequisitioningStock
Selection &Pick Pack
OrderEntry &Billing
Desk TopDelivery
Freight
The TFC Chain
The Industry Chain
Distribution Center Activity Analysis
Identified and reviewed six primary activities across five distribution centers
Interviews with key staff Site Manager Warehouse Supervisor Data Entry Operator
Conducted activity cost analysis Identify cost drivers
Storage and Inventory Financing Activity Analysis
Storage and inventory management of business form cartons
Current cost - $1.55M Inventory obsolescence Excess inventory
Current inventory – 350,000 cartons Cost of capital – 13%
Customer does not pay for inventory until requisition submission
“Don’t you think we should do something to get that old inventory moving?” - Tim, Kansas City, MO Distribution Facility
Requisitioning Activity Analysis
Processing of orders according to customer request
Current cost - $1.801M 310,000 requisitions per year Each requisition averages 2.5 lines
Stock Selection / Pick Pack Activity Analysis
Process of selecting cartons and partial cartons to meet customer orders
Current combined cost - $1.495M Stock selection - $0.761M Pick pack - $0.734M
90% of all orders are pick pack
“Almost everything is pick pack nowadays. No one seems to order a carton of 500 items anymore.” – Rick Fosmire, Warehouse Supervisor
Order Entry and Billing Activity Analysis
Entry of customer order information into computer system
Current cost - $0.612M Labor intensive with all manual entry Requisitions submitted line by line
“I’ve gotten to the point where I know the customers so well, that all the order information is easy. The only thing that really matters I how many lines I have to enter.” - Hazel Nutley, Data Entry Operator
Desk Top Delivery Activity Analysis
Specialized delivery of orders to specific areas of customer’s location
Current cost - $0.250M Premium service with no additional fees Average time to complete – 1.5 to 2
hours 8500 requests completed per year
Freight Activity Analysis Cost of shipping orders to customer Current cost for 1990 - $1.684M Charges based on a percentage of
product cost, not actual utilization New computer system coming online to
track individual freight charges
Exhibit 3: TFC Net Sales, 1991
3.6%
48.0%
4.8%
19.0%
7.8%
15.0%13.0% 11.0%
70.7%
7.0%
0%
10%
20%
30%
40%
50%
60%
70%
80%
>$300,000 >$150,000 >$75,000 >$30,000 >$0
% of Accounts % of TFC Net Sales
Question 1:1) Using the information in the text and in Exhibit 2, calculate “ABC” based services costs for the TFC business.
Breakdown of Expenses Activity Allocation
Cost Pools Value %
Storage Expense $ 1,550,000 27.2%
Requisition Handling Expense $ 1,801,000 31.6%
Warehouse Activity $1,745,000
Basic Warehouse Stock Selections (44%) $ 761,000 13.3%
"Pick-Pack" Activity (42%) $ 734,000 12.9%
Desk Top Delivery (14%) $ 250,000 4.4%
Data Processing Expense $ 612,000 10.7%
Total $ 5,708,000 100.0%
Activity Based Cost AnalysisCost Drivers
Activity Cost Driver Units
Storage Number of Cartons 350,000
Requisition Handling Number of Requisitions 310,000
Basic Warehouse Stock Delivery Number of Requisition Lines 775,000
Pick Pack Number of Pick and Requisition Lines 697,500
Data Entry Number of Requisition Lines 775,000
Desk Top Delivery Number of Desktop Deliveries 8500
Note:
* Number of Requisition Lines = Number of Requisition x Requisition Average (2.5 lines)
* Pick Pack Units = 90% x Number of Requisition Lines
Activity Based Cost AnalysisAllocation
Activity Total CostTotal Cost
Driver UnitsOverhead Allocation
Storage $1,550,000 350,000 $4.43
Requisition Handling $1,801,000 310,000 $5.81
Basic Warehouse Stock Delivery $761,000 775,000 $0.98
Pick Pack $734,000 697,500 $1.05
Data Entry $612,000 775,000 $0.79
Desk Top Delivery $250,000 8500 $29.41
Total $5,708,000
Note:
* Overhead Allocation = Total Cost / Total Cost Driver Units
Question 2:2) Using your new costing system,
calculate distribution service costs for “Customer A” and “Customer B.”
Activity Based Cost Analysis
Activity Cost Driver Customer A Customer B
Storage Number of Cartons 350 700
Requisition Handling Number of Requisitions 364 790
Basic Warehouse Stock Delivery Number of Requisition Lines 910 2500
Pick Pack Number of Pick and Req. Lines 910 2500
Data Entry Number of Requisition Lines 910 2500
Desk Top Delivery Number of Desktop Deliveries 0 26
Activity Based Cost Analysis
Activity CurrentActivity Based
Customer A
Activity Based
Customer BStorage $1,550.50 $3,101.00
Requisition Handling $2,114.84 $4,589.90
Basic Warehouse Stock Delivery $891.80 $2,450.00
Pick Pack $955.50 $2,625.00
Data Entry $718.90 $1,975.00
Desk Top Delivery $0.00 $764.66
Subtotal ABC $10,250 $6,231.54 $15,505.56
Freight $3,500 $2,250 $7,500
Cost of Capital $2,350 $1,950 $6,500
Total $16,100 $10,432 $29,506
Note: * Activity Based Customer = Customer Cost x Overhead Allocation
• Cost of Capital = 13% x Customer’s Average monthly inventory balance
• Current Subtotal ABC = 20.5% x Product Cost
• Current Freight = 7% x Product Cost Current Cost of Capital = 4.7% x Product Cost
Activity Based Cost Analysis
Activity Current Customer A Customer B
Sales $79,320 $79,320 $79,320
Product Cost $50,000 $50,000 $50,000
Distribution/Services (32.2%) $16,100 ---- ----
ABC ---- $10,432 $29,506
Return on Sales ($) $13,220 $18,888 ($186)
Return on Sales (%) 16.7% 23.8% -0.23%
Return on sales to customer A equals 18,888$ = 23,8 % Customer B equals - 186$ = -0,23%
For the Allied Office Products it is much more profitable to work with customer A, because with the B customer, they are actually realizing loss This couldn’t been seen through the current
accounting system When ABC was implemented, the costs for
every customer can be known separately
Service based pricing should be implemented Every customer can be charged exactly
for what they purchase Customers will be more satisfied with
the service The company will know exactly what are
the costs for every customer
Question 5:5) What managerial advice do you have for
Allied about the Total Forms Control (TFC) business? How does Exhibit 6 relate to this question?
Company Optimization Centralize data entry into single location Build a staffing model designed to reduce headcount,
possibly by consolidating warehouses Modify compensation plan to help encourage sales
behavior focused on growing customer revenue and profitability
Implement Customer Profiling Program Initiate Just In Time Inventory (JIT) System with Allied
(for 179 customers that represent 72% of sales) Incorporate purchase history into requisition process
and establish autofill order process Introduce customer needs assessment and cross-sell
initiative Reduce pick-pack orders: work with Allied to reconfigure
cartons to meet top 40 accounts’ buying patterns