the clever modems for any plc - steel s.a · pdf fileand date stamp in the power fail save...

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Tixi understands your PLC Tixi Alarm Modems can “talk” with any PLC. The protocols of leading PLC manufacturers (see box left) are already installed. This enables Tixi to read and write PLC variables and ports directly, without having to load a special driver or function block into the PLC. Device manufacturers (OEM) with special controllers have two simple options. They can either implement the optimized TixiBus protocol or the standard Modbus in their devices, or Tixi.Com will install its protocol in the Tixi Alarm Modems. Have you heard of this? 100 devices have to be maintained by three technicians with different service schedules. This means that the destination addresses of the alarms have to be switched according to the currently valid service schedule. This isn't a problem for the Tixi Alarm Modem – thanks to the Tixi Scheduler. Web Server Alarming Telecontrol Remote Maintenance Data Logging OEM Models Tixi Modems have open interfaces in terms of hardware, firmware and software so that custom adaptations to Tixi Modems are possible at little expense. The entire functionality of Tixi can thus be made available for any open-loop or closed-loop controller within a short space of time. OEMs can integrate their own functions in C/C++, FORTH or TiXML into a Tixi Modem, such as the use of floating point operations for calculating the content of a spherical tank from the level. Data Logging for the PLC Logging of any PLC data (variables, ports) and system data with time and date stamp in the power fail save Flash memory (2 MB) and additionally on SD-Card (1 GB). Freely configurable scan cycle and logged data volume. Sending of the logged data by e - mail or Express E- Mail cyclically or event-triggered as an XML text message, in compressed binary file format or as a data record in another format. Different log files with a freely definable size (ring buffer) can be stored. Telecontrol by SMS+e-mail A short command via SMS, e-mail or Express E-Mail can switch the optional outputs of the Tixi Alarm Modem and a connected PLC or write PLC variables. The execution of the command can also be acknowledged. 100 SMS switch commands with up to 6 parameters each can be defined as required. PLC variables can be queried simply and quickly by SMS command without the need for a PC. Alarming with acknowledgement Report faults to any recipient via SMS, fax, e-mail or Express E-Mail. Initiate messages triggered by PLC variables, input ports on the Tixi Modem or the Tixi Scheduler. The message texts can contain many actual values from the PLC and can be of any required length when using fax and e-mail. Main features: 100 addresses in the address book 100 predefined messages 100 PLC variables can be queried 100 definable alarms Alarm cascading: You can set up freely definable alarm levels (see box) if you wish to acknowledge messages. Web Server in Tixi Modem The web server inside the Tixi Alarm Modem allows system states and logged data to be visualized and modified using a browser from any Internet computer in the world. Web Portal with machine and data administration Web DB (database) is able to manage thousands of remote PLCs or equipments over the internet. The data logged by Tixi can be stored, analyzed and visualized here. Access to data is only allowed to authorized useres. The system can be customized and designed to OEM - customer whishes. Communication computers Tixi Modems are intelligent communication computers with 32-bit power CPU, large data memory, future-oriented XML database architecture and Internet technology. The ability of Tixi Modems to be connected directly to virtually any large or small PLC heralds a new era of simple and affordable remote maintenance solutions for industrial applications. The 2 MB data memory is power fail save and can be extended up to 1 GB with an SD-Card. It offers enough space for your data requirements – today and tomorrow. TILA – Tixi Alarm Editor for easy entry How does Tixi create the address books of up to 100 SMS, e-mail and fax addresses? How are the PLC variables defined with which Tixi is required to communicate? How are the message texts created and linked with PLC variables and destination addresses in order to generate alarms? Very simply with TILA, the Tixi Alarm Editor. All entries are stored in a project file (XML) which is loaded into the Tixi Alarm Modem via an Internet connection or locally. These configuration files can be stored on the web portal for every single Tixi Modem in the machine logbook. Tixi “talks” to your PLC: Mitsubishi Alpha XL, FX1, FX2, Q-Series, Inverter Moeller EASY 400 - 800, MFD, PS 4 Siemens S7- 200, S7-300/400 ABB AC10, AC31, Frequency Inverter VIPA 100V, 200V, 300V Saia Burgess PCD, PCS Allen Bradley Pico Fieldbus systems: CAN-Bus Modbus M-Bus Tixi-Bus OEM bus systems Functions: Fault indication Remote maintenance Telecontrol Data logging Web server PLC functions OEM functions programmable in C/C++ Tixi Modems send + receive: SMS E-mail Express E- Mail Fax (send only) Interfaces: RS 232 (1- 4) RS 422/485 up to 128 I /Os Ethernet/WLAN S0- impulse interface for current meters OEM hardware interfaces and OEM protocols Normal operation Alarm level 1 1. Fault indication SMS to service technician A Alarm level 2 1. SMS to service technician B 2. E-mail to owner 3. Fax to service center 4. E-mail to the archive Alarm level 3 1. Express E-Mail to control center 2. Fax for the archive 3. Fax to owner 4. Activation of the warning beacon PLC the Clever Modems for Any PLC Alarm cascading – the multi-level alarm plan PASSWORD * * * * * * RESERVE PUMP ON -> OK Remote Maintenance A Tixi Modem can be used to handle the remote maintenance of several controllers via a telephone line or via the Internet. This is usually possible with the programming software in place. The variables and I/O ports of the PLC can also be read or written remotely online with the TILA Tixi Alarm Editor. The entire configuration of the Tixi Alarm Modem can be carried out by remote dial-in and the logged data can be read manually. SECURITY is given top priority since unauthorized dial-in attempts are prevented by means of a login procedure with user name and password and/or call number identification (all remote dial-ins and dial-in attempts are logged). PUMP 1 FAILED TEMP. 68 °C ACKNOWLEDGE MESSAGE 1 The Tixi Alarm Modem (TAM) can monitor the variables and ports in TAM and in one or several PLCs on the bus. In the event of a fault being detected, TAM sends an SMS to service technician A. If this person acknowledges receipt within a defined time, TAM resets the alarm. If TAM doesn't receive the acknowledgment within the defined time, it starts alarm level 2 and sends several messages: An SMS to service technician B, a fax to the service center and an e-mail to the owner of the installation and to the electronic installation archive on the Internet. If technician B does not acknowledge receipt within a defined time, TAM initiates alarm level 3. Internet Telephone network, analog/ISDN Mobile phone network GSM/GPRS Ethernet/WLAN

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Tixi understandsyour PLCTixi Alarm Modems can “talk” withany PLC. The protocols of leadingPLC manufacturers (see box left) arealready installed. This enables Tixi toread and write PLC variables and portsdirectly, without having to load a specialdriver or function block into the PLC. Devicemanufacturers (OEM) with special controllers havetwo simple options. They can either implement the optimizedTixiBus protocol or the standard Modbus in their devices, or Tixi.Comwill install its protocol in the Tixi Alarm Modems.

Have you heard of this?100 devices have to be maintained by three technicians

with different service schedules. This meansthat the destination addresses of the

alarms have to be switchedaccording to the currently

valid service schedule. Thisisn't a problem for the

Tixi Alarm Modem –thanks to theTixi Scheduler.

Web Server

AlarmingTelecontrol

Remote Maintenance

Data Logging

OEM ModelsTixi Modems have open interfaces in terms of hardware, firmwareand software so that custom adaptations to Tixi Modems are possibleat little expense. The entire functionality of Tixi can thus be madeavailable for any open- loop or closed- loop controller within a shortspace of time. OEMs can integrate their own functions in C/C++,FORTH or TiXML into a Tixi Modem, such as the use of floating pointoperations for calculating the content of a spherical tank from thelevel.

Data Logging for the PLC

Logging of any PLC data (variables, ports) and system data with timeand date stamp in the power fail save Flash memory (2 MB) and additionallyon SD-Card (1 GB). Freelyconfigurable scan cycle and loggeddata volume. Sending of the loggeddata by e - mail or Express E- Mailcyclically or event-triggered as an XML text message, in compressed binaryfile format or as a data record in another format. Different log files witha freely definable size (ring buffer) can be stored.

Telecontrol by SMS + e-mail

A short command via SMS, e -mail or Express E -Mail can switch theoptional outputs of the Tixi Alarm Modem and a connectedPLC or write PLC variables. The execution of the commandcan also be acknowledged. 100 SMS switch commandswith up to 6 parameters each can be defined asrequired. PLC variables can be queried simply andquickly by SMS command without the need for a PC.

Alarming with acknowledgement

Report faults to any recipient via SMS, fax, e -mail or Express E -Mail.Initiate messages triggered by PLC variables, input ports on the Tixi Modemor the Tixi Scheduler. The message texts can contain many actual valuesfrom the PLC and can be of any required length when using fax and e-mail.

Main features:100 addresses in the address book100 predefined messages100 PLC variables can be queried100 definable alarms

Alarm cascading:You can set up freely definable alarm levels(see box) if you wish to acknowledge messages.

Web Server in Tixi ModemThe web server inside the Tixi Alarm Modem allowssystem states and logged data to be visualized andmodified using a browser from any Internet computerin the world.

Web Portalwith machine and data administrationWeb DB (database) is able to manage thousands of remote PLCs or equipmentsover the internet. The data logged by Tixi can be stored, analyzed andvisualized here. Access to data is only allowed to authorized useres. Thesystem can be customized and designed to OEM - customer whishes.

Communication computersTixi Modems are intelligent communication computers with32-bit power CPU, large data memory, future-orientedXML database architecture and Internet technology.

The ability of Tixi Modems to be connected directly tovirtually any large or small PLC heralds a new era of simpleand affordable remote maintenance solutions for industrialapplications. The 2 MB data memory is power fail saveand can be extended up to 1 GB with an SD-Card. Itoffers enough space for your data requirements – todayand tomorrow.

TILA – Tixi Alarm Editor for easy entryHow does Tixi create the address books of up to 100 SMS, e-mailand fax addresses? How are the PLC variables defined with whichTixi is required to communicate? How are the message texts created

and linked with PLC variablesand destination addresses inorder to generate alarms?

Very simply with TILA,the Tixi Alarm Editor.

All entries are stored in aproject file (XML) which is

loaded into the Tixi Alarm Modem via an Internet connection orlocally. These configuration files can be stored on the web portalfor every single Tixi Modem in the machine logbook.

Tixi “talks” to your PLC:Mitsubishi Alpha XL, FX1, FX2, Q-Series, InverterMoeller EASY 400 - 800, MFD, PS4Siemens S7- 200, S7-300/400ABB AC10, AC31, Frequency InverterVIPA 100V, 200V, 300VSaia Burgess PCD, PCSAllen Bradley Pico

Fieldbus systems:CAN-BusModbusM -Bus

Tixi - BusOEM bus systems

Functions:Fault indicationRemote maintenanceTelecontrolData logging

Web serverPLC functionsOEM functionsprogrammable in C/C++

Tixi Modemssend + receive:

SMSE-mailExpress E - MailFax (send only)

Interfaces:RS 232 (1- 4)RS 422/485up to 128 I/OsEthernet/WLANS0- impulse interfacefor current metersOEM hardware interfacesand OEM protocols

Normal operation

Alarm level 11. Fault indication SMS to service technician A

Alarm level 21. SMS to service technician B2. E -mail to owner3. Fax to service center4. E -mail to the archiveAlarm level 31. Express E -Mail to control center2. Fax for the archive3. Fax to owner4. Activation of the warning beacon

PLC

the Clever Modems for Any PLC

Alarm cascading – the multi-level alarm plan

PASSWORD* * * * * * RESERVEPUMP ON

-> OK

Remote MaintenanceA Tixi Modem can be used to handle the remotemaintenance of several controllers via a telephone lineor via the Internet. This is usually possible with theprogramming software in place. The variables and I/O

ports of the PLC can also be read or written remotely online with the TILATixi Alarm Editor.

The entire configuration of the Tixi Alarm Modem can be carried out byremote dial-in and the logged data can be read manually.

SECURITY is given top priority since unauthorized dial-in attempts areprevented by means of a login procedure with user name and passwordand/or call number identification (all remote dial - ins and dial - in attemptsare logged).

PUMP 1FAILED

TEMP. 68 °CACKNOWLEDGEMESSAGE 1

The Tixi Alarm Modem (TAM) can monitor the variables and ports in TAMand in one or several PLCs on the bus.

In the event of a fault being detected, TAM sends an SMS to service technician A.If this person acknowledges receipt within a defined time, TAM resets thealarm.

If TAM doesn't receive the acknowledgment within the defined time, it startsalarm level 2 and sends several messages:An SMS to service technician B, a fax to the service center and an e -mailto the owner of the installation and to the electronic installation archiveon the Internet.

If technician B does not acknowledge receipt within a defined time, TAMinitiates alarm level 3.

Internet

Telephonenetwork,

analog/ ISDN

Mobilephone network

GSM/GPRS

Ethernet/WLAN

Fault Messaging

Remote Maintenance

Data Logging

Web Server/Web DB

56k/ISDN/GSM/GPRS/Ethernet/WLAN

OEM Models

The Intelligent Modems for Any PLC

including:

No More AT Commands – XML Modems for the Future!

Today's “dumb” modems are still controlled by the same primitive ATcommands that were used 20 years ago! This has been a tremendousobstacle to telecommunication and Internet communication in industrialelectronics.

The Tixi Modem System is based on a powerful 32-bit RISC CPU (ARM7)and the TECom high-level remote communication system, which is configuredusing state -of - the -art XML technology.

<AddressBook><Meyer>

<EMail _="[email protected]"/><SMS_No _="+49-174-1234567"/><SMS_Provider _="D2"/><Fax _="+49-89-1234567"/><Express _="Meyer+49-89-1234580"/>

</Meyer><Schneider>

<SMS_No _="+49-171-9876541"/><SMS_Provider _="D1"/>

</Schneider></AddressBook>

Example of address book entries:<MessageJobTemplates>

<EmailAlarm30 _="SMTP"><Recipient _="/D/AddressBook/Meyer"/><Subject _="Room temperature over 30 °C !"/><Body _="/UserTemplates/AlertMsg30"/><ToDo _="Check installation within 30 min.!"/>

</EmailAlarm30><SMSAlarm30 _="SMS">

<Recipient _="/D/AddressBook/Meyer"/><Subject _="Room temperature over 30 °C!

Reichstag, R. 2001, Berlin"/></SMSAlarm30>

</MessageJobTemplates>

Definition of the message:<UserTemplates>

<AlarmMsg30><L _="Room temperature too high."/><L _="Act. Temp.: {Temperature} °C"/><Include ="/D/UserTemplates/SiteInfo"/>

</AlarmMsg30><SiteInfo>

<L _="Installation: Super AC type 13"/><L _="Building: Reichstag,R.2001"/><L _="Site: Berlin, Germany"/>

</SiteInfo></UserTemplates>

Message template with variableinstallation and site information:

© T

ixi.C

om E

.12.

2006

V3.

1

The Tixi TECom System was developed completely independently ofany hardware or operating system and can now run on Windows 2000and the MQX RTOS on the ARM7 of the Tixi Modem. Porting to othersystems is easy to implement (e.g. Linux). OEM functions and protocolscan be implemented in C/C++, FORTH or TiXML.

Aluminumhousing

Top-hat railhousing

Type Use

Basic model with1x RS232

Model with 2ndserial interface

Model with additionalRS 485/422and up to 128 I/Os

For local useat the PLC

Test andcommissioningwith the PLC

For devices at theRS 485 bus, fortesting and operation RS485

ControllerPLC

RS232 PC/Laptop

PC/Laptop

RS232PLC Tixi

1 x RS232

Tixi Alarm Modems for Analog, ISDN or GSM

TixiRS232+485

The message definition contains references for the recipient in the addressbook, and to a template in the text database (UserTemplates) for the messagetext. This template in turn contains a reference to particular site information.

This example shows the highly flexible and future-oriented approach thatXML offers for configuring Tixi Alarm Modems. It can also be used for thelater configuration of alarm devices via the Internet (just imagine what thistask would be like using AT commands!).

Tixi Modems communicate with any PLC

Tixi.Com GmbH www.Tixi.Com e-mail: [email protected] Tel.: + 49-30-406 08-300, Fax: - 400

Tixi system partner:

Telecontrol via e -mail?Impossible, as the runtime of e-mails is completely uncertain if the recipientdoes not have a dedicated Internet line. However, Tixi Alarm Modemscan always be reached via Express E-Mail. Although similar to Internete-mails, their destination address consists of a name and the internationaltelephone number. Communicate with a point - to-point connection directlyvia the telephone network quickly, securely and reliably.

Telecontrol via Express E -Mail

RS232PLC Tixi

2 x RS232

PC/Laptop

Tixi Embedded Communications System (TECom)

TiXML HTTP PLC

SMS Pager Custom

Fax

SMTP POP3

Custom

TCP/IP Telnet FTP

Protocol StackDefinition

Hardware OS+Drivers Protocol Stack Job System Custom Modules

Express E-Mail

Custom

ProcessMapping

EventHandler

JobGenerator

TextGenerator

Custom

Custom

Web server

XMLDatabase

AlarmMessaging

Custom

Datalogging

FORTH+Floating point

Custom

RTOS Abstraction Layer

Hardware Definition Layer

Modem56K

ISDN GPS EthernetFlashDisk

HMI CustomGSM /GPRS

I2CI/O

Ports

Custom DriverRTOS Device Driver Flash File System

Function Modules

Siemens Moeller

ABB Mitsubishi

SaiaVipa