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The concept and application of PROFIBUS profiles Steffen Ochsenreither Endress+Hauser

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The concept

and application

of PROFIBUS

profiles

Steffen OchsenreitherEndress+Hauser

Profiles

PA Profile 3.02

2

Steffen Ochsenreither, Endress+Hauser

Why Profiles

PROFIBUS installations are inhomogeneousDifferent ApplicationsDifferent DevicesDifferent Manufacturers

All PROFIBUS devices need to have a sub-set of common functionalities

This sub-set is called Profile

Profiles

PA Profile 3.02

A Profile defines functionalities and services a device has to be able to deliver and perform

Common Application ProfilesSpecific Application Profiles

3

Steffen Ochsenreither, Endress+Hauser

Why Profiles

Specific Application Profiles

CommonApplicationProfiles

CommunicationTechnology

TransmissionTechnology

WirelessOptical

Glass, PCF, Plastic

Wired

RS485 / RS 485-IS MBP / MBP-IS

PROFIBUS DP (DP-V0, -V1, -V2)

PROFIsafe, I&M, iPar-Server, Time Stamp, Redundancy,…

Inte

grat

ion

Tech

nolo

gies

(GSD

, ED

D, F

DT

/ DTM

, TC

I)

PR

OFI

driv

e

PA

Dev

ices

Enco

der

Wei

ghin

g &

D

osin

g

XY…

Lab-

Auto

mat

ion

HA

RT

on

PR

OFI

BU

S

Iden

t S

yste

ms

Profiles

PA Profile 3.02

Various combinations for each application

Steffen Ochsenreither, Endress+Hauser

Market

PROFIBUSsolutions

Application profile

Communication Technology

Transmission Technology

Process automation (Ex/non-Ex areas)

PROFIBUS PA

PA Profile

PROFIBUS DP

MBP / MBP-ISRS485 /

RS485-IS

Factory automation

PROFIBUS DP

E.g.: Ident Systems

PROFIBUS DP

RS485

Motion Control

PROFIBUS DP

PROFIdrive

PROFIBUS DP

RS485

Safety

Safety

PROFIsafe

PROFIBUS DP

RS485MBP-IS

Why Profiles4

Profiles

PA Profile 3.02

Application profiles areUnifiedVendor-neutral

Definitions, to establish a common behavior General, device exceeding behavior (e.g. safety applications)

Special, device specific behavior (e.g. process automation, drives)

Specific, industry dependent behavior (e.g.: laboratory devices)

Profiles are defined by PI17 different profiles are existing currently

Steffen Ochsenreither, Endress+Hauser

5Why Profiles

Profiles

PA Profile 3.02

Common behavior of different devices

Steffen Ochsenreither, Endress+Hauser

Device AManufacturer A

Device BManufacturer B

Device CManufacturer C

PROFIBUS

6Why Profiles

Profiles

PA Profile 3.02

Device Integration7

Steffen Ochsenreither, Endress+Hauser

Devices need to be integrated into the PLC/DCS

Integration is done by device drivers

G S D = General Station Description

GSD describes device functionality:

• Supported AI/AO/DI/DO• Type of Data• Device Type• Diagnostics• …

Device

PLC

Manufacturer GSD

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Steffen Ochsenreither, Endress+Hauser

Available types of GSD files:

Device Integration

Profile GSD

Manufacturer GSD describes complete device functionality:

• All supported AI/AO/DI/DO• Type of Data• Specific Device Diagnostics• …

Profile GSD describes basic device functionality:

• Supported AI/AO/DI/DO*• Type of Data• Basic Diagnostics• …

*depending on the Profile GSD used

Profile GSDMaintained by PIBasic device description

Advantage:No need for specific GSDDevices can be changed regardless of device version (device replacement is easy)

Disadvantage:Specific device features are not accessibleFull potential of devices is not reached

Manufacturer GSDMaintained by the manufacturerDetailed device description

Advantage:Full potential of the device is unlocked (diagnostics, all supported PV…)Device is not a “grey box”

Disadvantage:Correct GSD to corresponding device is needed (device replacement is tricky)

9

Steffen Ochsenreither, Endress+Hauser

Device Integration

PA Profile 3.02 is closing this gap!

CLOSER LOOK ON PA PROFILE 3.02

10

Profiles

PA Profile 3.02

Market statements based on experience

“Diagnostics are very helpful!” But: Too much (unfiltered) diagnostics Confusing!

“PROFIBUS offers great opportunities!” But: Device replacement too difficult unwanted shutdown!

“We can access the devices via PROFIBUS!” But: Parameter Up/Download is too slow Annoying!

11

Steffen Ochsenreither, Endress+Hauser

Clear Diagnostic messages!

Easy device replacement!

Faster Up/Download!

Profiles

PA Profile 3.02

12

Steffen Ochsenreither, Endress+Hauser

History of the PA Profile

1999V3.0Devices of Process Automation Industry

PROFIsafefor PA

Safety in PAAmendments

V3.01 2004/2005

Market requirements Solution

Up/Download

Version Handling

Life Cycle Management

Fast Parameter Transaction

V3.02 2009

Unified Diagnostics(NE107)

Unified Device Identification

CondensedStatus

I&MFunctions

Profiles

PA Profile 3.02

GSD

old

GSD

new

1 2 3 4 5

Offline work at engineering station

13

VersionHandling

Device replacement

Device fails

Successor device is built in

GSD file needs to be exchanged

Download and Start-

Up

Work at engineering

station

Process Value is not

available

Maintenance personal doesn’t have access to

PLC/DCS

Engineering personal has to come on

site

Load of configuration

often results in restart of the

PLC/DCS

Steffen Ochsenreither, Endress+Hauser

Profiles

PA Profile 3.02

Device replacement

Identical device replacement

Physical

device replacement

GSD File151C

Ident.-Number: 151C

14

VersionHandling

Ident.-Number: 151C

Steffen Ochsenreither, Endress+Hauser

Profiles

PA Profile 3.02

Device replacement

Device replacement with successor

Physical

device replacementSupported Ident Numbers:

1553, 151C, 9700

GSD File151C

151C

1553

Ident.-Number: 151C

15

VersionHandling

Well, actually I’m Mr. 1553.But I know Mr. 151C very well...

Steffen Ochsenreither, Endress+Hauser

Profiles

PA Profile 3.02

16

VersionHandling

Device replacement

Device fails

Successor device is built in

Download and Start-

Up

Work at engineering

station

Device is adapting

itself

No need for changing the GSD file

During next maintenance cycle, GSD file can be changed

Process Value is available from the moment of the physical device exchange

GSD

old

GSD

new

. . .1 2 3 4

Offline work at engineering station

Steffen Ochsenreither, Endress+Hauser

Profiles

PA Profile 3.02

Device replacement

Life Cycle Management

Device replacement without touching the PLC/DCS

Implementation of new GSD files (and therefore new functionalities) during next maintenance cycle

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VersionHandling

Easy device replacement!

Steffen Ochsenreither, Endress+Hauser

Profiles

PA Profile 3.02

Easy Diagnostics with PA Profile 3.02

NAMUR recommendation NE107 is implemented

Introducing four categories:FailureMaintenance requiredOut of SpecificationFunction check

Detailed diagnostics are still available for in-depth troubleshooting

Self-Monitoring and

Diagnosis of Field Devices

Diagnostic categories are according to:

CondensedStatus

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Steffen Ochsenreither, Endress+Hauser

Profiles

PA Profile 3.02

Diagnosis without PA Profile 3.02

e.g. Process Control, Maintenance, Condition Monitoring

PROFIBUS

Field Devices

Detailed Diagnostics Events

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Steffen Ochsenreither, Endress+Hauser

Profiles

PA Profile 3.02

Diagnosis with PA Profile 3.02

e.g. Process Control, Maintenance, Condition Monitoring

PROFIBUS

Field Devices

Detailed Diagnostics Events

Maintenance

RequiredFailure

Functional

Check

Out of

Specification

20

CondensedStatus

Steffen Ochsenreither, Endress+Hauser

Profiles

PA Profile 3.02

21

Maintenance

RequiredFailure

Functional

Check

Out of

Specification

Diagnosis 1Diagnosis 2Diagnosis 3

… … …… … …… … …

PROFIBUS PA

… … …… … …… … …… … …… … …

Maintenance Operator

… … …… … …… … …… … …… … …

Diagnosis with PA Profile 3.02

CondensedStatus

Steffen Ochsenreither, Endress+Hauser

Profiles

PA Profile 3.02

Faster parameter transaction

Optimized grouping of parameter

Fastest times in process automation (up to 5-10 times!)

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Steffen Ochsenreither, Endress+Hauser

Parameter Up-/Download:

Commissioning

Maintenance

Device ExchangeMaintenance

PROFIBUS

Single ParameterSingle Parameter

Single ParameterSingle Parameter

Group of parameters

Maintenance

PROFIBUS

PA P

rofil

e 3.

02

PA P

rofil

e 3.

0

Profiles

PA Profile 3.02

Summary PA Profile 3.02

Condensed Status & Diagnostic Messages

Automatic Ident Number Adaption

Faster Parameter Transmission

Device Identification in non-powered state

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Steffen Ochsenreither, Endress+Hauser

Profiles

PA Profile 3.02

Summary

PROFIBUS profiles ensure common behavior of different devices in various environments

Profiles are independent from the used protocol (e.g.: PROFIBUS, PROFINET…)

Future adaptions of existing profiles into other communications in progress(e.g.: PA Profile for PROFINET)

Profiles unlock the full potential of PI technologies

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Steffen Ochsenreither, Endress+Hauser