the effect of dispersion on long-range inspection using ultrasonic guided waves

9
The effect of dispersion on long-range inspection using ultrasonic guided waves P. Wilcox * , M. Lowe, P. Cawley NDT Laboratory, Department of Mechanical Engineering, Imperial College, Exhibition Road, London SW7 2BX, UK Received 31 January 2000; received in revised form 31 March 2000; accepted 3 April 2000 Abstract The dispersion of ultrasonic guided waves causes wave-packets to spread out in space and time as they propagate through a structure. This limits the resolution that can be obtained in a long-range guided wave inspection system. A technique is presented for quickly predicting the rate of spreading of a dispersive wave-packet as it propagates. It is shown that the duration of a wave-packet increases linearly with propagation distance. It is also shown that the duration of a wave-packet after a given propagation distance can be minimised by optimising the input signal. A dimensionless parameter called minimum resolvable distance (MRD) is defined that enables a direct comparison to be made between the resolution attainable at different operating points. Some conclusions are made concerning the resolution of various operating points for the case of Lamb waves in an aluminium plate. q 2001 Elsevier Science Ltd. All rights reserved. Keywords: Dispersion; Guided waves; Lamb waves; Long-range testing 1. Background 1.1. Guided waves and non-destructive inspection Much work has been published on the use of Lamb waves and other guided waves for inspection purposes and a comprehensive review of applications may be found in Ref. [1]. Very broadly speaking, the use of guided waves for non-destructive inspection purposes falls into two cat- egories depending on the distance of propagation. Firstly, there are short-range applications, where guided waves are used to obtain information about a specimen that cannot be readily obtained by more conventional means. These areas include the determination of the elastic properties of ma- terials [2,3], the detection of defects near to interfaces such as in the inspection of adhesive joints [4] and air coupled ultrasonic inspection of thin specimens [5]. In these cases, sensitivity is of key importance and generally this is the main criterion for selecting a suitable guided wave mode. The effect of dispersion is relatively unimportant as the propagation distances are small. This paper is concerned with the second area of guided wave applications where the propagation distance is large. These include the detection of delaminations in rolled steel [6,7] and composites [8], pipeline [9–11] and plate [12] inspection. In long-range applications, the aim is to inspect large areas of a structure rapidly. 1.2. Long-range inspection using guided waves In long-range guided wave testing applications, the guided waves are excited by a short burst of energy (the input signal) applied by a suitable transducer at one location on a structure. The excitation causes a packet of guided waves (the wave-packet) to propagate away from the trans- ducer into the surrounding structure. Then either the same transducer or a second transducer is used to detect signals caused by reflections of energy in the wave-packet from surrounding structural features or defects. The problems associated with the use guided waves for inspection purposes are well documented [13]. In summary, multiple modes of guided wave propagation are possible in most structures and these modes are generally dispersive (i.e. their velocities are frequency-dependent). In order to obtain useful data from a guided wave inspection system, it is necessary to selectively excite and detect a single guided wave mode while suppressing coherent noise due to other modes of guided wave propagation. For this reason, the design of the transducer and the input signal are tailored so that the excitation energy is targeted at a single point on a suitable guided wave mode at a suitable frequency. This point is called the operating point. NDT&E International 34 (2001) 1–9 0963-8695/01/$ - see front matter q 2001 Elsevier Science Ltd. All rights reserved. PII: S0963-8695(00)00024-4 www.elsevier.com/locate/ndteint * Corresponding author. Tel.: 144-0171-594-7227; fax: 144-0171-580- 1560. E-mail address: [email protected] (P. Wilcox).

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The effect of dispersion on long-range inspection using ultrasonic guided waves

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  • The effect of dispersion on long-range inspectionusing ultrasonic guided waves

    P. Wilcox*, M. Lowe, P. Cawley

    NDT Laboratory, Department of Mechanical Engineering, Imperial College, Exhibition Road, London SW7 2BX, UK

    Received 31 January 2000; received in revised form 31 March 2000; accepted 3 April 2000

    Abstract

    The dispersion of ultrasonic guided waves causes wave-packets to spread out in space and time as they propagate through a structure. This

    limits the resolution that can be obtained in a long-range guided wave inspection system. A technique is presented for quickly predicting the

    rate of spreading of a dispersive wave-packet as it propagates. It is shown that the duration of a wave-packet increases linearly with

    propagation distance. It is also shown that the duration of a wave-packet after a given propagation distance can be minimised by optimising

    the input signal. A dimensionless parameter called minimum resolvable distance (MRD) is dened that enables a direct comparison to be

    made between the resolution attainable at different operating points. Some conclusions are made concerning the resolution of various

    operating points for the case of Lamb waves in an aluminium plate. q 2001 Elsevier Science Ltd. All rights reserved.

    Keywords: Dispersion; Guided waves; Lamb waves; Long-range testing

    1. Background

    1.1. Guided waves and non-destructive inspection

    Much work has been published on the use of Lamb waves

    and other guided waves for inspection purposes and a

    comprehensive review of applications may be found in

    Ref. [1]. Very broadly speaking, the use of guided waves

    for non-destructive inspection purposes falls into two cat-

    egories depending on the distance of propagation. Firstly,

    there are short-range applications, where guided waves are

    used to obtain information about a specimen that cannot be

    readily obtained by more conventional means. These areas

    include the determination of the elastic properties of ma-

    terials [2,3], the detection of defects near to interfaces such

    as in the inspection of adhesive joints [4] and air coupled

    ultrasonic inspection of thin specimens [5]. In these cases,

    sensitivity is of key importance and generally this is the

    main criterion for selecting a suitable guided wave mode.

    The effect of dispersion is relatively unimportant as the

    propagation distances are small.

    This paper is concerned with the second area of guided

    wave applications where the propagation distance is large.

    These include the detection of delaminations in rolled steel

    [6,7] and composites [8], pipeline [911] and plate [12]

    inspection. In long-range applications, the aim is to inspect

    large areas of a structure rapidly.

    1.2. Long-range inspection using guided waves

    In long-range guided wave testing applications, the

    guided waves are excited by a short burst of energy (the

    input signal) applied by a suitable transducer at one location

    on a structure. The excitation causes a packet of guided

    waves (the wave-packet) to propagate away from the trans-

    ducer into the surrounding structure. Then either the same

    transducer or a second transducer is used to detect signals

    caused by reections of energy in the wave-packet from

    surrounding structural features or defects.

    The problems associated with the use guided waves for

    inspection purposes are well documented [13]. In summary,

    multiple modes of guided wave propagation are possible in

    most structures and these modes are generally dispersive

    (i.e. their velocities are frequency-dependent). In order to

    obtain useful data from a guided wave inspection system, it

    is necessary to selectively excite and detect a single guided

    wave mode while suppressing coherent noise due to other

    modes of guided wave propagation. For this reason, the

    design of the transducer and the input signal are tailored

    so that the excitation energy is targeted at a single point

    on a suitable guided wave mode at a suitable frequency.

    This point is called the operating point.

    NDT&E International 34 (2001) 19

    0963-8695/01/$ - see front matter q 2001 Elsevier Science Ltd. All rights reserved.

    PII: S0963-8695(00)00024-4

    www.elsevier.com/locate/ndteint

    * Corresponding author. Tel.: 144-0171-594-7227; fax: 144-0171-580-

    1560.

    E-mail address: [email protected] (P. Wilcox).

  • Examples of transducers that may be used to excite

    and detect guided waves include inter-digital or comb

    transducers that operate by either piezoelectric [14,15]

    or electromagnetic mechanisms [16,17]. Alternatively,

    conventional plane bulk wave transducers may be used

    in conjunction with a coupling wedge in the angle inci-

    dence conguration [18,19]. Suitable input signals are

    windowed tonebursts with a precise centre frequency

    and a limited bandwidth. The reason for using a limited

    bandwidth input signal is twofold. Firstly, it helps to

    prevent the excitation of undesired modes at other

    frequencies and secondly it reduces the effect of disper-

    sion on the propagation of the desired mode [13]. The

    studies presented here are concerned solely with the

    effect of dispersion. For this reason, it is implicitly

    assumed throughout that a suitable transducer can be

    designed so that single mode excitation can be attained

    at any operating point on any guided wave mode. The

    practicalities of actually achieving this are beyond the

    scope of this paper.

    1.3. Manifestation of dispersion effects

    The effect of dispersion is that the energy in a wave-

    packet propagates at different speeds depending on its

    frequency. This manifests itself as a spreading of the

    wave-packet in space and time as it propagates through a

    structure. This is illustrated in Fig. 1(a), which shows the

    propagation of the S0 Lamb wave mode in a 1 mm thick

    aluminium plate after excitation with a 5-cycle Hanning

    windowed toneburst with a centre frequency of 2 MHz.

    This type of graphical representation of dispersion will be

    referred to as a spacetime map and the means by which it is

    calculated is summarised in the following section. The x-

    axis on the spacetime map represents time measured from

    the moment the excitation signal starts and the y-axis is the

    distance of propagation measured from the excitation loca-

    tion. The greyscale level indicates the value of a suitable

    quantity that is affected by the passage of the guided wave.

    In this case the quantity used is the out-of-plane displace-

    ment of the surface of the plate. The propagation and

    P. Wilcox et al. / NDT&E International 34 (2001) 192

    Fig. 1. (a) Numerical simulation of the spacetime map illustrating the dispersive propagation of the S0 mode in a 1-mm thick aluminium plate when the input

    signal is a 5-cycle Hanning windowed toneburst with a centre frequency of 2 MHz. Below are numerical predictions from the same model that show the time-

    traces that would be received, (b) close to the source, (c) 50 mm from the source and (d) 100 mm from the source.

  • spreading of the wave-packet in space and time can be

    clearly seen on the spacetime map. The striped effect

    within the area of the wave-packet is due to the displace-

    ments from individual wave peaks and troughs. The points

    at which its envelope amplitude falls below a certain thresh-

    old level dene the boundaries of the wave-packet, and any

    points outside this are coloured white in the spacetime

    map. The denition of this threshold level will be discussed

    later.

    A propagating wave-packet is detected by a transducer

    that is able to monitor a suitable quantity associated with the

    wave-packet, such as the out-of-plane surface displacement,

    as a function of time (a time-trace). A time-trace is a cross-

    section parallel to the time axis through the spacetime map

    of that parameter. Example time-traces that would be

    measured after propagation distances of 0.1, 50 and

    100 mm are shown in Fig. 1(b), (c) and (d). In these time-

    traces, the effect of dispersion appears as an increase in the

    duration of the wave-packet in time and a decrease in its

    amplitude.

    1.4. Why dispersion is undesirable

    The effects of increasing wave-packet duration and

    decreasing amplitude due to dispersion are both undesirable

    in long range guided wave testing.

    The spreading of a wave-packet in space and time reduces

    the resolution that can be obtained. This problem is

    frequently encountered when attempting to detect defects

    in close proximity to structural features, such as welds. In

    such a case, the defect can only be reliably detected if its

    reection can be resolved from that due to the feature.

    The reduction in amplitude of a dispersive wave-packet

    reduces the sensitivity of the testing system. Although, the

    studies presented here are primarily concerned with the

    increase in temporal duration of a wave-packet, the decrease

    in wave-packet amplitude can be estimated by using energy

    conservation. On this basis and neglecting other losses, it

    can be assumed to a rst approximation that the amplitude

    of a wave-packet will decrease in proportion to the square

    root of the increase in its duration.

    1.5. Overview

    The rst part of this paper describes a simple method for

    quantitatively predicting the rate of wave-packet spreading

    due to dispersion at any operating point on the dispersion

    curves for a particular structure. The second part of the

    paper explains how the practical effect of dispersion at

    different operating points can be compared.

    The procedures described in this paper may be used for

    any structure to which long-range guided wave inspection

    techniques can be applied. The list includes metallic plate-

    like structures such as pressure vessels, multi-layered struc-

    tures such as adhesive joints and cylindrical systems such as

    pipes. The only requirement is that the dispersion curve data

    (phase and group velocity) is available for the mode or

    modes over the frequency range of interest. For the purposes

    of illustrating the techniques proposed in this paper, the

    simple case of Lamb waves in a 1-mm thick aluminium

    plate in vacuum will be used as an example. On occa-

    sions where it is necessary to consider a single operat-

    ing point, the S0 Lamb wave mode at a frequency of

    2 MHz will be used.

    2. Modelling dispersive propagation

    2.1. Numerical prediction of dispersive propagation using

    Fourier decomposition

    In order to make quantitative measurements of dispersive

    wave propagation, it is necessary to be able to model how a

    guided wave-packet excited by an arbitrary input signal

    propagates when dispersion is present. In particular, it is

    desirable to be able to predict the rate at which the packet

    spreads out with propagation distance. An obvious way to

    do this is to make use of the phase velocity (or wavenumber)

    dispersion data available for the structure and then to use a

    Fourier decomposition technique to make an exact numer-

    ical prediction of the propagation. This technique was used

    to generate the spacetime map and the time-traces shown

    in Fig. 1 and it is summarised below.

    Consider the case when a suitable guided wave transducer

    (e.g. an angle incidence device or an inter-digital transdu-

    cer) is used to excite guided waves in a structure. For the

    purposes of this study, it is assumed that the transducer is

    ideal, in that it excites only one guided wave mode and in

    only one direction. Cartesian axes are dened using the

    same convention as Viktorov [18] for straight crested

    waves with wave propagation in the positive x-direction

    and the z-axis normal to the plane of the structure. The

    wave-crests are orientated parallel to the y-axis and these,

    as well as the structure and the transducer, are assumed to

    extend indenitely in the y-direction. The origin of the x-

    axis is dened so that the front edge of the transducer is

    located at x 0:The transducer is supplied with an electrical signal of

    nite duration V(t), which is converted into acoustic energy.

    This energy propagates away from the transducer in the

    positive x-direction as a single guided wave mode. It is

    assumed that at the transducer position, x 0; the variationof a parameter in the plate, such as out-of-plane surface

    displacement u with time t is directly proportional to V(t).

    Although this assumption is not strictly true, it is the only

    reasonable approximation that can be made without knowl-

    edge of the transducer characteristics and the excitability

    function [20] of the guided wave mode.

    The known function u(t) can be considered as being a

    `slice' taken at x 0 through the spacetime map of thefunction u(x,t), which describes the propagation of the

    guided wave mode in space x and time t. If the phase vel-

    ocity dispersion curve data for the system is available, then

    P. Wilcox et al. / NDT&E International 34 (2001) 19 3

  • u(x, t) can be calculated at any other point in time and space

    in the manner described below.

    First u(t) is Fourier transformed to obtain its frequency

    spectrum:

    Uv 12p

    Z12 1

    ut e2iax dt 1

    where v is angular frequency. The value of u(x,t) associatedwith an individual spectral component of U(v )is given bythe wave equation:

    Uv eikvx2vt 2where k(v ) is the circular wavenumber that may be obtainedfrom the phase velocity n ph(v ) dispersion curve data by:

    kv vnphv 3

    The overall value of u(x, t) due to the propagation of the

    input wave-packet u(t) is given by the integration of the

    contributions from all the spectral components of U(v ).To perform this integration, use is made of the fact that

    because u(t) was real, U2v Upv: Hence the integra-tion over the negative frequency range is equal to that over

    the positive frequency range and the expression for u(x, t)

    may be written:

    ux; t 2 ReZ1

    0Uv eikvx2vt dv

    4

    Hence the time signal that would be obtained if u(x, t) was

    measured at any location can be computed. The Fourier

    decomposition method was used to predict the spacetime

    map and the time-traces shown in Fig. 1.

    For the purposes of predicting the boundaries of the

    wave-packet, it is more convenient to work with its envel-

    ope and this can be readily computed using the Hilbert

    transform method, whereby Eq. (4) is replaced by:

    Envelopeux; t 2Z1

    0Uv eikvx2vt dv

    5

    The boundaries of the wave-packet can then be computed

    using one of the denitions given below.

    2.2. Denition of the duration of a wave-packet

    To quantify dispersion, it is necessary to be able to

    measure the duration of a wave-packet and this requires a

    means of dening whereabouts in time a wave-packet

    begins and ends. The easiest way in which to do this is to

    dene the duration by the points in time at which the envel-

    ope of the wave-packet falls below a particular reference

    level. The problem that then arises is how to dene the

    reference level and the two spacetime maps that are

    plotted in Fig. 2 illustrate this. These are both for the

    same example as that used in Fig. 1, except that in this gure

    the greyscale indicates the amplitude of the signal envelope

    rather than the individual wave peaks and troughs.

    In the spacetime map shown in Fig. 2(a), the amplitude

    over the entire spacetime map is referenced to a xed

    value, and this value (i.e. 0 dB) is taken as being the peak

    level of the wave-packet envelope at the source. If the dura-

    tion of a wave-packet is dened in this manner then

    although it initially increases, it will, after a sufcient propa-

    gation distance, begin to decrease and will ultimately reach

    zero. This can be seen in Fig. 2(a), where the contours of the

    greyscale form closed lobes. The reason for this is that the

    increase in wave-packet duration must be accompanied by a

    decrease in its amplitude as noted earlier. For the purposes

    of predicting the rate of wave-packet spreading due to

    dispersion, this denition is clearly not suitable since the

    rate will be dependent on the distance of propagation.

    A more suitable denition of the reference level yields the

    spacetime map shown in Fig. 2(b). Here the amplitude at a

    particular propagation distance is referenced to the peak

    value of the wave-packet envelope at that distance. In this

    way, the measured duration of the dispersive wave-packet

    monotonically increases as it propagates. It can be seen from

    Fig. 2(b) that this increase is actually a linear function of the

    propagation distance. This is a useful fact and forms the

    basis of the technique described below for predicting disper-

    sive propagation.

    2.3. Prediction of dispersive propagation using group

    velocity dispersion curves

    The Fourier decomposition procedure described

    previously is an inefcient and time-consuming method of

    obtaining the rate of spread of the wave-packet and it is not

    suitable for the type of iterative calculation that will be

    described later in this paper. This problem motivated the

    development of an alternative technique for predicting the

    duration of a received wave-packet after an arbitrary

    propagation distance. It was shown above that a dispersive

    wave-packet spreads out linearly in space and time as it

    propagates if a suitable denition for the boundary of the

    wave-packet is used. This means that the ends of the

    envelope of the dispersive wave-packet can be regarded as

    P. Wilcox et al. / NDT&E International 34 (2001) 194

    Fig. 2. The relative envelope amplitude of the wave-packet from the space

    time map in Fig. 1(a) plotted using two different denitions for the refer-

    ence level: (a) reference (0 dB level) is the peak amplitude of the signal at

    distance equal to zero; (b) reference is re-calculated at each distance as the

    peak amplitude of the wave-packet at that distance.

  • propagating with two different velocities, and it is this

    difference in velocities that causes the envelope to become

    longer. If these two velocities and the duration of the wave-

    packet at one point in space are known then the duration of

    the wave-packet at any other point in space can be calcu-

    lated. The method described here takes the values for these

    two velocities from the group velocity dispersion curve for

    the guided wave mode.

    Consider a wave-packet as it passes a point in a structure.

    At this point, a signal due to the wave-packet is recorded as

    a function of time. It is found that the wave-packet begins to

    pass the point at time t1 and nishes passing the point at the

    later time t2. The same wave-packet is then recorded as it

    passes a second point a distance l beyond the rst point. The

    wave-packet starts to pass the second point at time t3 and

    nishes passing at time t4. If the packet of guided waves

    contains waves with a range of group velocities from nmin tonmax, then the temporal limits of the wave-packet as it passesthe second point may be expressed in terms of these vel-

    ocities. The time t3, when the wave-packet rst reaches the

    second point cannot be earlier than the time taken for waves

    propagating at the maximum velocity nmax to travel thedistance l starting at time t1. Similarly, the time t4 at

    which the wave-packet nishes passing the second point

    cannot be later than the time taken for waves propagating

    with the minimum velocity nmin to travel the distance lstarting at time t2. Hence the start and end of the wave-

    packet after it has propagated a distance l are:

    t3 t1 1 lnmax t4 t2 1l

    nmin6

    Again the example of the propagation of the S0 mode in a

    1 mm thick aluminium plate after excitation with a 5-cycle

    Hanning windowed toneburst at a centre frequency of

    2 MHz is considered. The bandwidth of such a signal is

    obtained by nding the frequencies at which the spectral

    amplitude falls a certain number of decibels below its maxi-

    mum value at the centre frequency. The choice of this value

    is somewhat arbitrary but in this case a value of 20 dB is

    used which yields a frequency range from 1.32 to 2.68 MHz.

    The group velocity dispersion curves for a 1-mm thick

    aluminium plate are shown in Fig. 3. These were obtained

    using the software suite Disperse [21]. The bandwidth ofthe input signal is indicated and the dispersion curve for the

    S0 mode is emboldened in this region. The group velocity

    over this region ranges from a minimum of 1.791 mm/ms atthe dip in the curve at 2.48 MHz to a maximum of 4.827

    mm/ms at the lower limit of the bandwidth at 1.32 MHz andthese are the values used for nmin and nmax. If t1 is set equal tozero, then t2 is the initial wave-packet duration of 2.5 ms (i.e.ve times the period of one cycle). With this information

    and the velocity limits just calculated, a spacetime map

    showing just the boundary of the propagating wave-packet

    can be plotted as shown by the dotted lines in Fig. 4. For

    comparison, the signal envelope amplitude predicted using

    the Fourier decomposition method that was shown in Fig.

    2(b) is also plotted in Fig. 4. It can be seen that boundaries of

    the wave-packet that are predicted by the two methods are in

    reasonably good agreement.

    It is important to stress that the benets of the group

    velocity technique are its speed and simplicity and its use

    is for making comparative measurements of wave-packet

    spreading. It is not suitable for making absolute predictions

    because it is highly sensitive to the denition of the band-

    width of the input signal. This is a shortcoming that the

    P. Wilcox et al. / NDT&E International 34 (2001) 19 5

    Fig. 3. Group velocity dispersion curves for a 1-mm thick aluminium plate

    in vacua. The vertical lines represent the bandwidth (based on the 220 dB

    points of the spectrum) of a 5-cycle Hanning windowed toneburst with a

    centre frequency of 2 MHz. The portion of the S0 mode that falls within this

    bandwidth is emboldened and the extrema of its group velocity are indi-

    cated.

    Fig. 4. Comparison between group velocity and Fourier decomposition

    methods for predicting the boundary of the wave-packet when the S0Lamb wave mode is excited in a 1-mm thick aluminium plate by a 5-

    cycle Hanning windowed toneburst with a centre frequency of 2 MHz.

  • Fourier decomposition technique does not suffer from, as

    that technique uses contributions from all the spectral

    components of the input signal with their appropriate ampli-

    tudes.

    However, it should be stressed that neither of the techni-

    ques that have been described makes a perfectly accurate

    prediction of the wave-packet duration since they are both

    subject to the same initial approximation. This is the

    assumption that the spectrum of the excited wave-packet

    in the structure is the same as that of the input signal

    supplied to the transducer. This is not true due to the char-

    acteristics of the transducer itself and the excitability of a

    guided wave mode. Both of these are functions of frequency

    that cause the spectrum of the wave-packet to be distorted

    compared to the spectrum of the input signal. The justica-

    tion is that over a limited bandwidth these factors are suf-

    ciently slowly varying functions of frequency for their

    effects to be ignored. For the reasons mentioned earlier,

    the input signals used in long range guided wave testing

    are usually of limited bandwidth, so this approximation is

    reasonable.

    3. Quantication of dispersive propagation

    3.1. Resolvable distance

    Having developed a tool for predicting the rate of wave-

    packet spreading and therefore the duration of a received

    wave-packet, the next stage is to obtain a useful quantity by

    which to make comparative measurements of the dispersion

    at different operating points on the dispersion curves for a

    particular system. An obvious quantity to compare is the

    rate of wave-packet spreading with propagation distance.

    However, this can only be computed if the input signal is

    specied, which leads to the problem of how to dene a

    standard input signal at different frequencies. One possi-

    bility is to dene the standard input signal as being a wind-

    owed toneburst containing a xed number of cycles at all

    frequencies. From this denition, it is straightforward to

    calculate the rate of wave-packet spreading at every point

    on the dispersion curves for a particular system using the

    technique described above. A second possibility is to dene

    the standard input signal as a windowed toneburst contain-

    ing a number of cycles proportional to the centre frequency

    so that its duration is constant at all frequencies. From this

    denition, a second set of values for the rate of wave-packet

    spreading could be calculated for every point on the disper-

    sion curves of a system. Unfortunately, the results obtained

    using these two denitions of input signal are signicantly

    different. Because of the ambiguity in how to specify the

    input signal, the rate of wave-packet spreading alone is not a

    suitable quantity for comparing different operating points.

    This motivated the development of the alternative procedure

    to compare different operating points described below.

    Instead of considering the rate of signal spreading at a

    particular operating point, the best resolution that can be

    obtained is examined. If the initial temporal duration of a

    wave-packet is Tin then after propagating a distance l the

    new temporal duration, Tout, will be:

    Tout Tdisp 1 Tin 7where Tdisp is the increase in wave-packet duration due to

    dispersion. Using the technique for predicting dispersion

    based on group velocity described previously, this can be

    written as:

    Tdisp l1=nmin 2 1=nmax 8In order to obtain a measure of the spatial resolution asso-

    ciated with the wave-packet, its temporal duration Tout is

    multiplied by a nominal group velocity n 0. For the purposesof this study, n 0 is dened as the group velocity at the centrefrequency of the wave-packet, since in practice this is vel-

    ocity that is used when converting the arrival times of

    signals to propagation distances. In order to make the spatial

    resolution dimensionless, it is divided by a characteristic

    thickness dimension d of the system to give what will be

    dened as the resolvable distance:

    Resolvable distance Toutn0d

    n0dl1=nmin 2 1=nmax1 Tin 9

    3.2. Minimum resolvable distance and optimised input

    signal

    It can be seen from Eqs. (7) and (9) that the duration of a

    wave-packet and hence the resolvable distance is governed

    by two terms, the rst term being due to the increase in

    P. Wilcox et al. / NDT&E International 34 (2001) 196

    Fig. 5. Example, in this case for the S0 mode at 2 MHz in a 1-mm thick

    aluminium plate, showing the variation of the duration of the received

    signal with the number of cycles in the input signal (a Hanning windowed

    toneburst) for various propagation distances.

  • wave-packet length due to dispersion and the second term

    being the length of the input signal. At a particular

    frequency and with a small number of cycles in the input

    signal, Tin will be small, but its bandwidth will be large and

    dispersion effects will therefore be signicant. As the

    number of cycles in the input signal is increased, its band-

    width decreases and the size of the dispersion term in Eq. (9)

    also decreases. However, the Tin term will increase. At some

    point, an optimum input signal will be found that minimises

    the duration of the wave-packet and therefore the resolvable

    distance.

    To illustrate this, the example of the S0 Lamb wave mode

    in a 1 mm thick aluminium plate around a centre frequency

    of 2 MHz will again be considered. Fig. 5 shows a graph of

    the duration of wave-packet vs. number of cycles in the

    input signal for various distances of propagation. In all

    cases, the input signal is assumed to be a Hanning win-

    dowed toneburst. It can be seen that the curve for each

    propagation distance has a characteristic `tick' shape. The

    minimum of each curve represents the number of cycles in

    the optimum input signal for that propagation distance. It

    can be seen that as the propagation distance is increased, so

    does the number of cycles in the optimum input signal and

    the associated minimum duration of the wave-packet. The

    locus of this minimum is indicated by the dotted line.

    Although this line appears to be approximately straight,

    there is no reason why it should be since the group velocity

    curves are not linear functions of frequency. The minimum

    duration of wave-packet that can be achieved at an operating

    point for a given propagation distance denes the minimum

    resolvable distance (MRD):

    MRD n0dl1=nmin 2 1=nmax1 Tinumin 10

    The MRD curves for Lamb waves in the example structure

    can now be calculated and the results for a propagation

    distance of 1000 mm are shown in Fig. 6(a). The procedure

    used to calculate the value of MRD at each point on these

    curves is an iterative one whereby the number of cycles in

    the input signal is optimised to minimise the duration of the

    wave-packet after a propagation distance of 1000 mm. A

    side product of the calculation of MRD is the optimum

    number of cycles in the input signal. Hence a second set

    of curves showing the optimum number of cycles in the

    input signal may be obtained. These are plotted for the

    example structure in Fig. 6(b).

    3.3. Discussion of results for Lamb waves in a 1-mm thick

    aluminium plate in vacuum

    For a long-range guided wave inspection system, it is

    desirable to operate at a point where the MRD is as low

    as possible. It can be seen from the curves shown in Fig.

    6(a) that as the frequency is increased the MRD for each

    Lamb wave mode passes through an initial minimum

    followed by a number of further maxima and minima before

    eventually decreasing monotonically. This last portion

    occurs as the velocity of each Lamb wave mode tends to a

    constant value (equal to the Rayleigh wave velocity for the

    fundamental modes and the bulk shear wave velocity for

    P. Wilcox et al. / NDT&E International 34 (2001) 19 7

    Fig. 6. (a) MRD curves for Lamb waves in a 1-mm thick aluminium plate and a propagation distance of 1000 mm and (b) the associated curves illustrating the

    optimum number of cycles required in the input signals in order to attain the MRD at each point. The circles indicate points of maximum group velocity.

  • higher order modes) at high frequencies. From the point of

    view of long-range guided wave testing, the region of inter-

    est on each mode is at lower frequencies. For this reason, it

    is desirable that such testing takes place at an operating

    point on or close to one of the minima on the MRD curve

    for a particular mode. It is also generally preferable to oper-

    ate at a point where the group velocity is a maximum rather

    than a minimum. Reference to the group velocity dispersion

    curves for a 1-mm thick aluminium plate will indicate that

    the maximum in group velocity for a mode corresponds to the

    lowest frequency minimum in MRD for that mode. For the rst

    six Lamb wave modes, these points are indicated by circles in

    Fig. 6(a) and (b), and they are tabulated in Table 1. It is

    interesting to observe that the MRD at these points does not

    exhibit any signicant upward or downward trend with

    frequency. This is not the same as conventional bulk wave

    ultrasonic testing where high frequencies are associated

    with short wavelengths and high resolutions. In long-range

    guided wave testing, the resolution is determined by the

    length of the wave-packet and not by the wavelength of

    individual waves. The exception to this is at frequencies

    below the rst minimum in MRD on the S0 mode. Here

    the group velocity is almost constant with frequency and

    hence dispersion is negligible. For this reason, the optimum

    input signal is made as short as possible, which is toneburst

    containing a single cycle. Hence in this low frequency

    region on this mode, the MRD tends to a value equal to

    one wavelength.

    The conclusion from this study is that there is no benet

    (in terms of resolution) in using higher order Lamb wave

    modes for long-range testing. An operating point on one of

    the fundamental modes below the cut-off frequency of the

    A1 mode is attractive in practice, since only the two funda-

    mental Lamb wave modes can propagate. Furthermore, the

    fundamental modes are well separated in phase velocity in

    this frequency region. Both of these factors make the design

    of modally selective transducers considerably easier.

    For a long-range testing application, the operating point

    at the minimum in MRD on the A0 mode at 1.47 MHz is

    especially attractive since the mode at that point is very

    easily excitable and detectable by any transduction method

    that couples to out-of-plane surface displacement [20]. The

    only problem with the A0 mode is that it is highly attenuated

    if the plate is immersed in a liquid. This is because the out-

    of-plane component of the displacement at the surface of the

    plate couples to the surrounding liquid and causes energy to

    be radiated away from the plate in the form of bulk compres-

    sion waves. For this reason, the A0 mode is not suitable for

    the inspection of structures such as liquid-lled tanks and

    pressure vessels. In these situations, it is desirable to operate

    at a point where the attenuation of a guided wave mode due

    to leakage is small. Although several of the operating points

    in Table 1 can be shown to satisfy this requirement [20],

    there is no benet from the point of view of obtaining good

    resolution at operating at any point other than that on the S0mode at 0.15 MHz. Here, the mode is again well separated

    from other modes in phase velocity, so the suppression of

    unwanted modes is straightforward.

    It should be stressed that all the results presented here

    relate purely to the propagation of guided waves and do

    not take any account of how a mode interacts with a par-

    ticular feature or defect. For this reason, it should not be

    assumed that a point of good resolution on a mode is

    necessarily a point of high sensitivity to the defects it is

    desired to detect.

    4. Conclusion

    A simple technique has been presented for predicting the

    spreading of a dispersive packet of guided waves as it propa-

    gates through a structure. If an appropriate denition for the

    duration of a wave-packet is made, then it has been shown

    that the spreading of a wave-packet is linear with propaga-

    tion distance. A parameter called minimum resolvable

    distance (MRD) has been introduced that enables a compar-

    ison to be made between the effect of dispersion at different

    operating points. In the case of a 1-mm thick aluminium

    plate in vacuum, the MRD has been used to show that the

    best operating point in terms of resolution is at 1.47 MHz on

    the fundamental anti-symmetric mode A0. It has also been

    shown that there is no benet in terms of resolution from

    operating on a higher order mode at higher frequency.

    Resolution, attenuation and defect sensitivity are three of

    the criteria that make up a general rationalised strategy

    developed by the authors for selecting the operating point

    for a guided wave inspection system for a particular struc-

    ture [20].

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    Table 1

    Centre frequency, MRD and number of cycles required in optimum input signal at various points of low MRD on the rst six Lamb wave modes in a 1-mm

    thick aluminium plate. A propagation distance of 1000 mm is assumed

    Mode A0 S0 A1 S1 A2 S2

    Frequency (MHz) 1.47 0.15 2.67 4.05 6.27 6.78

    Optimum cycles in input signal 8 1 27 41 69 52

    MRD 26 51 56 65 53 48

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