the first step of adding intelligence to your facility · 2018-10-03 · facility fault detection...
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© Copyright 2018 OSIsoft, LLC 1
The First Step of Adding Intelligence to your Facility
© Copyright 2018 OSIsoft, LLC
Introductions and Agenda
Derek Drayer
Managing Partner,
RoviSys Building
Technologies
Scott Smith
Industry Principal,
OSIsoft Facilities
Brian Polaski
RoviSys,
Facility Information
Management Systems
Learning Objectives
• How to protect control systems from cyber
threats & achieve value from the separated data
• How to use IoT-based devices to reduce
deployment cost & increase available data
• Understand the importance of pooling data +
power of SPOG
• Understand the difference between Energy
Dashboarding & FDD
© Copyright 2018 OSIsoft, LLC
Who Are We
© Copyright 2018 OSIsoft, LLC
OSIsoft PI - Proven Data Infrastructure Approach
Automation/Control
Systems New Sensor
Technology
Remote and Mobile
Assets
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Operations
Infrastructure
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1.5+ Billion
Sensors
Licensed 19,000+ sites
1600+ Case
Studies 125+
countries 450 +
connections
+
© Copyright 2018 OSIsoft, LLC
The PI System: Insight on Demand
5
The Right Data to the Right People, at the Right Time in the Right Format
© Copyright 2018 OSIsoft, LLC
600+EMPLOYEES
Less than 5% Attrition
GLOBALLY LOCATED
US | Europe | Asia
INDUSTRY EXPERTISE
Power & Energy Consumer Goods
Data Centers
Food & Beverage
Glass
Life Sciences
Metals
Oil & Gas
Paper & Wood
Chemicals Water/Wastewater
SYSTEM INTEGRATION
Industry Leader Since 1989
Facilities
FACILITY INTELLIGENT MONITORING EXPERTISE
Datacenters Manufacturing Facilities
Life Sciences
Automotive
Commercial Facilities
Sports Complexes
Hospitals & Schools
© Copyright 2018 OSIsoft, LLC
RoviSys OSIsoft Experience
130,000 hours of PI System work in 2017
Have implemented over 500+ PI systems
1st OSIsoft Select Partner
90+ OSIsoft PI Resources – 18 accredited
OEM product offering & PI connector development
specialist
Complete OSIsoft product knowledge
AF, Analytics, EF, Notifications, PI Vision, and more
RoviSys has been implementing OSIsoft system for over 25 years
© Copyright 2018 OSIsoft, LLC
Essentials
© Copyright 2018 OSIsoft, LLC
fa·cil·i·ty /fəˈsilədē/
(1) a place, that provides particular purpose such as an office, store or school
(2) Mission Critical Infrastructure, where the availability has a direct impact on the mission. The mission may
vary from a hospital who has a life saving mission, a corporate campus who has a mission to support the
core business operations to a government installation that provides either financial, security or social
services.
Requirements of a Facility
Reliability Scalability
Redefine the Facility?
Availability
Sustainability
Efficiency
Connectivity
Security
Simplicity
© Copyright 2018 OSIsoft, LLC
• Metering
• Measurement
• Energy Usage
• Reporting
• Asset Operations and
Maintenance
• Power Generation
• Outsource Contract
Management
• Central Plant Operations
• Renewable Energy
• Microgrid
• Energy Storage
• Fault Detection and Diagnostics
• Building Automation
System Management
Facil
ity O
pera
tio
ns L
an
dsc
ap
e
• New Technology
• Disparate Systems
• IOT Sensors
• Specialized Load
• Data Centers/Medical/etc
• Performance Monitoring
Center of all process
design, system
integration, and
automation is
SECURITY
Ongoing success of
SECURITY is measured
by your Situational
Awareness of change
© Copyright 2018 OSIsoft, LLC
Security is Foundational
Internet Risk Remote Access Best Practice
Situational Awareness
Shodan.io - Shodan is the
world's first search engine for
Internet-connected devices
In less than 5 minutes had log in
screens for multiple building
management systems
“How a fish tank helped hack
a casino”
Industry Trends
Outsourcing
Remote Commissioning
Lack of Security Experience
“HVAC vendor eyed as entry
point for Target breach”
“The only time most people even think about the
building systems are when they are not
comfortable”
More times than not your own security team may
have no knowledge or awareness of these
control systems.
How do you know if you have
been hacked if you do not have
your foundational information
and if you do not have ongoing
measurement, validation and
notifications.
© Copyright 2018 OSIsoft, LLC
Growing Complexity of Data
The challenge of data capture, alignment and analytics
0 … 100 Data Streams 1000’s Data Streams 1,000,000’s Data Streams
The data can be a 100 points for a small building, 20,000 for an office building or
hundreds of thousands for an enterprise facility/campus.
The real challenge is the intersection of data
• Disparate Systems
• Variable Frequency of Data Intervals and
Collections Times
• 1 to 5 Seconds
• 10 to 60 Hertz
• 5 to 60 Minutes
• Independent Sensors
• 3rd Party Interfaces (Weather, Utility(s), IOT
Sensors, Work Management, Geo-Spatial)
• Contextual Data Alignment
• Analytics and Alarms
• Alignment across disparate processes
• Comfort and Control, Maintenance, FDD,
Situational Awareness, Cyber Security
© Copyright 2018 OSIsoft, LLC
The Disparate Challenge
• Lighting Systems
• Utility Meter Data
• Electric Distribution
• EV Chargers
• Diesel/Backup Power
• New Technologies
© Copyright 2018 OSIsoft, LLC
Building
Management
Systems
Renewable
Power
Health and
Safety
Systems
Smart Building
Systems
Grid
Interaction
Enterprise Level Monitoring
Engineering & Planning
Reporting Applications
KPIs, Dashboards
Benchmarking, Mobility
Analytics 3rd Party Services
Enterprise Operations Infrastructure
Fault Detection, Alarms and Notifications
ERP, Outage Management, GIS,
Work & Asset Management
ISOLATED CONTROL NETWORKS
Central Utility
Plant
Systems
• Power Generation
• Steam/Boilers
• Hot Water
• Domestic Water
• Chilled Water
• Waste Water
• Electric Distribution
• Security
• Fire
• Elevator
• Laboratory Controls
• Backup Generation
• Campus Lighting
• HVAC
• Primary BMS
• Lighting
• Light Harvesting
• Window Tinting
• Load Reduction
• Solar
• Storage
• Wind
• BioMass
Start with a Secure System Architecture
• MicroGrid
• Dispatch
• Frequency
Modulation
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Chiller Boiler
Pumps
BMS
Cooling Towers
AHU(s)
Data Collection Interfaces
Water
Gas
Electric
VAV Units
Meters
• Dashboards
• Energy Analytics
• Fault Identification
• Fault Prioritization
Cloud Solution
FDD and Single Pane of Glass
© Copyright 2018 OSIsoft, LLC
Control & Optimization
Deeper Insights
Analytics
Descriptive
HMI Visualization and Supervisory Control
Data Sources External
Level 0/1 Connected Equipment Enterprise
Data Lake (Big Data) Raw Data
Raw Data
Diagnostic Predictive Prescriptive
Raw Data Basic Insights
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Facility Fault Detection & Analytics
Flexible Rules Cost Calculations
FDD Does 3 Simple Things
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Facility Fault Detection & Analytics
1. Leverage Existing Process and BMS Controls
2. Add meters and sensors as required to collect the necessary data
3. Deploy analytics using open protocol software from OSIsoft
Electric Meters
Gas Meters
Vibration
Sensors
Electric Meters
Gas Meters
Vibration
Sensors
RoviSys Facility Analytics
© Copyright 2018 OSIsoft, LLC
Facility Fault Detection & Analytics
1. Simultaneous heating and cooling in a single unit or across groups, short cycling, lack of diversity control
2. Deviation of energy intensity (kw/sq ft/degree day) from benchmarks, baselines, goals along with time, duration and cost
3. Degradation of cooling or heating performance (i.e., unit runs but does not deliver expected cooling/heating)
4. Non-functioning sensors (temp, kW, etc)
5. Set points overridden and not changing with schedules as expected
6. Outside Air Damper Stuck open/closed
7. Economizer Optimization
Sample Facility Faults
© Copyright 2018 OSIsoft, LLC
- Leverage Existing Process and BMS Controls
- Add meters and sensors as required to collect the necessary data - Deploy analytics using open
protocol software from OSIsoft - Add instrumentation and connect to manufacturing systems
Electric Meters
Gas Meters
Vibration
Sensors
Electric Meters
Gas Meters
Vibration
Sensors
Option – Expand to Operations
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• Cold Rooms and Freezers store the most valuable finished products
• Monitoring of Equipment is Limited • Remote Temp Logging
• Local trouble alarm
• Failures occur without warning …or do they?
Option - Cold Room & Freezer Application
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Retro vs. Continuous Commissioning B
uil
din
g E
ffic
ien
cy (
%)
Time
Periodic retro-commissioning
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Bu
ild
ing
Eff
icie
ncy (
%)
Time
Retro vs. Continuous Commissioning
Automates visibility to ALL equipment!
© Copyright 2018 OSIsoft, LLC
Fault Detection
• Diagnostics used to detect & predict
operational faults
• Monetizes fault situations
• Deployed on top of traditional BMS
• Best suited for large facilities and
campuses
© Copyright 2018 OSIsoft, LLC
Energy Management
• Water, Air, Gas, Electricity & Steam Monitoring
• Correlate energy costs to equipment using the energy
• Identify capital improvement projects
Energy Use Intensity
Utility Usage Charts
© Copyright 2018 OSIsoft, LLC
Buildings Waste 30% of Energy
Save 6-15% of Energy by Leveraging Real-Time Data
Integration of Disparate BAS and Energy Systems
Islands of Information Managed by Different Vendors
No Single View of Building Portfolio
Scattered Information Limits Visibility of Patterns
Solutions need to be more Secure & IT Friendly
Systems are Inefficient
Retro Commissioning Infrequent and Incomplete
30% Energy Wasted
© Copyright 2018 OSIsoft, LLC
Summary
• The data has value for more than one process and an architecture should be
built to address not just short term initiatives but long term goals.
• The foundation of the architecture should be based on:
• Security
• Flexibility to Support Change
• Data Ownership
• The execution is simple
• Map the solution to your requirements, do not map your
requirements to a solution.
© Copyright 2018 OSIsoft, LLC