the glass guide - mccoy's glass: leaders in...

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The Glass Guide South Africa’s first handbook on glass and aluminium THIRD EDITION AUGUST 2014

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TheGlassGuide

South Africa’sfirst handbookon glass andaluminium

THIR

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4

The glass guide

2

The Glass Guide, proudly brought to you by McCoy’s

- Leaders in Glass, is undoubtedly an industry

initiative that has helped the Glass Industry move

forward in leaps and bounds. Seen as the handbook of the

Glass Industry, The Glass Guide was developed by McCoy’s

because they listen carefully to the needs of their clients

and they always strive to pull out all the stops when it comes

to customer satisfaction. The first edition of The Glass

Guide, containing comprehensive information on Glass and

Aluminium products available in South Africa as well as

glazing regulations and recommended glass solutions, was

definitely an industry first. It was received with open arms,

has established itself in the glass industry and is renowned

across South Africa.

As industry leaders, always striving to bring the best that

the Glass Industry has to offer, McCoy’s decided to improve

on The Glass Guide. McCoy’s are proud to bring you this

third edition of The Glass Guide. As always, produced with

the aim to publish a handbook that provides the best, most

cutting-edge, consolidated and accurate information on all

the products the industry deems important, this third edition

of The Glass Guide is set to be received with the same

enthusiasm as the first edition.

Because McCoy’s are Leaders in Glass, they always aim to

make inroads in the Glass Industry and to go where no one

has ever gone before. The order glass online service, the

Glass Guide, and especially this third edition, is just a few

ways McCoy’s are trying to help you, as you help them, make

history in the Glass Industry.

Welcome to the third edition - including NEW products!

Contents

3

GLASS PRODUCTS

McCoy’s Glass Products ..................................................4

Standard Stock Sheets

Cut To Size

Processing Options

VALUE ADDED GLASS PRODUCTS

McCoy’s Glass Manufacturing ........................................18

Laminated Safety Glass

Toughened Safety Glass

Toughened Laminates

Double Glazed Units

CHOOSING THE RIGHT PRODUCTS

Performance Data On Glass Products .............................26

GLAZING REGULATIONS

South African Glass & Glazing Association (SAGGA) ........46

ALUMINIUM STANDARD PRODUCTS

McCoy’s Aluminium Products ........................................54

Standard Showers

Patio Doors

Windows

CALL CENTRE

McCoy’s Glass Solutions ................................................73

ORDER ONLINE

McCoy’s Order Glass Online Service ...............................75

Glass Products

4

Glass ProductsIt comes as no surprise that McCoy’s are seen as Leaders

in Glass and they will stop at nothing to make sure that they always bring the best that the Glass Industry has

to offer to their clients. Moreover, they make sure they do so first, repeatedly establishing themselves as industry pioneers. It is no different with the vast range of products that McCoy’s offer their clients – world class, because nothing else will do.

About usThe core of McCoy’s business is to supply building glass, including clear float glass, patterned glass, tinted glass, mirrors, laminated safety glass and toughened glass. They are leaders in the stock sheet market and are constantly setting new service levels in the cut to size market. McCoy’s are confident that they offer the most comprehensive range of stock sheet sizes and thicknesses available in South Africa and offer complete glass edge working facilities such as polishing, bevelling and drilling. As one of the largest independent glass companies in South

Africa, McCoy’s are passionate about glass and passionate about people. McCoy’s currently operate seven branches around South Africa. McCoy’s still do not, and will not, sell directly to the public as they feel it is unnecessary to compete with their customers.

McCoy’s supply a wide and diverse range of glass, from processed glass to bullet resistant glass, toughened laminates to double-glazed units. It is also important to note that the company’s McLam® PVB laminated safety glass holds a permit to apply the SABC certification mark of approval. It complies with SANS 1263: Part 1 ”Safety and Security glazing materials for buildings - safety performance of glazing materials under human impact.” and SANS 1263: Part 2 “Burglar resistant and vandal resistant glazing materials.” McCoy’s success can be accredited to their dedication to giving customers quality products, backed by professional service and competitive prices – whether you are ordering one piece of glass, or full containers of glass – they supply it all.

McCoys GG ads_A4 FP 8/20/10 3:35 PM Page 1

Composite

C M Y CM MY CY CMY K

Glass Products

6

McRange of glass products

Stock Sheets M2 Weight Ex Stock CTS McTough

2 mm McFLOAT - CLEAR 1830 x 1550 2.87 14.35 YES YES -3 mm McFLOAT - CLEAR 1750 x 900 1.58 11.85 • YES -3 mm McFLOAT - CLEAR 1830 x 900 1.67 12.53 YES YES -3 mm McFLOAT - CLEAR 1830 x 1070 1.99 14.93 YES YES -3 mm McFLOAT - CLEAR 1830 x 1220 2.27 17.03 YES YES -3 mm McFLOAT - CLEAR 2000 x 1605 3.25 24.38 YES YES -3 mm McFLOAT - CLEAR 2025 x 1350 2.73 20.48 YES YES -3 mm McFLOAT - CLEAR 2440 x 2000 4.90 36.75 YES YES -3 mm McFLOAT - CLEAR 2700 x 2025 5.47 41.03 YES YES -4 mm McFLOAT - CLEAR 1830 x 1220 2.27 22.70 YES YES YES4 mm McFLOAT - CLEAR 2440 x 1530 3.80 38.00 YES YES YES4 mm McFLOAT - CLEAR 2440 x 1830 4.53 45.30 YES YES YES4 mm McFLOAT - CLEAR 3210 x 1830 5.87 58.70 YES YES YES4 mm McFLOAT - CLEAR 3210 x 2250 7.26 72.60 YES YES YES4 mm McFLOAT - CLEAR 3660 x 2440 9.07 90.70 YES YES YES5 mm McFLOAT - CLEAR 2440 x 1830 4.53 56.63 YES YES YES5 mm McFLOAT - CLEAR 3210 x 2250 7.26 90.75 YES YES YES5 mm McFLOAT - CLEAR 3210 x 2440 7.90 98.76 YES YES YES6 mm McFLOAT - CLEAR 2440 x 1830 4.72 70.80 YES YES YES6 mm McFLOAT - CLEAR 2540 x 1998 5.10 76.50 • YES YES6 mm McFLOAT - CLEAR 3210 x 2250 7.26 108.90 YES YES YES8 mm McFLOAT - CLEAR 3210 x 2000 6.45 129.00 YES YES YES8 mm McFLOAT - CLEAR 3210 x 2250 7.26 142.00 YES YES YES8 mm McFLOAT - CLEAR 3210 x 2440 7.90 158.00 YES YES YES10 mm McFLOAT - CLEAR 3210 x 2250 7.26 177.50 YES YES YES10 mm McFLOAT - CLEAR 3210 x 2440 7.90 197.50 YES YES YES10 mm McFLOAT - CLEAR 3660 x 2134 7.90 197.50 YES YES YES12 mm McFLOAT - CLEAR 3210 x 2250 7.26 213.00 YES YES YES12 mm McFLOAT - CLEAR 3210 x 2440 7.90 237.00 YES YES YES15 mm McFLOAT - CLEAR 3210 x 2250 7.26 266.25 YES YES YES19 mm McFLOAT - CLEAR 3210 x 2250 7.26 344.85 YES YES YES

McFloat - Clear

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Glass Products

7

McRange of glass products

Stock Sheets M2 Weight Ex Stock CTS McTough4 mm McOBSCURE - STORMYVUE 2150 x 1400 3.01 30.10 YES YES YES4 mm McOBSCURE - COSMICVUE 2140 x 1400 3.01 30.10 YES YES -

McObscure - Amber

Stock Sheets M2 Weight Ex Stock CTS McTough

6 mm McOBSCURE - G.WIRE CAST 2200 x 1710 3.80 57.00 YES YES -

6 mm McOBSCURE - G.WIRE CAST 2500 x 1875 4.69 70.35 YES YES -

6 mm McOBSCURE - G.WIRE CAST 2500 x 2025 5.06 77.25 YES YES -

6 mm McOBSCURE - G.WIRE PLATE 2560 x 1980 5.15 75.90 YES YES -

McObscure-Imported

McObscure - ClearStock Sheets M2 Weight Ex Stock CTS McTough

2 mm McOBSCURE - CLEARSIGHT 1500 x 1320 1.99 9.95 YES YES -2 mm McOBSCURE - CLEARSIGHT 1820 x 1325 2.45 12.25 YES YES -3 mm McOBSCURE - OCEANVUE 2140 x 1350 2.90 21.75 YES YES -3 mm McOBSCURE - OCEANVUE 2140 x 1525 3.28 24.60 YES YES -3 mm McOBSCURE - FROSTYVUE 2140 x 1350 2.90 21.75 YES YES -4 mm McOBSCURE - WINTERVUE 2140 x 1400 3.01 30.10 YES YES YES4 mm McOBSCURE - OCEANVUE 2140 x 1525 3.28 32.80 YES YES YES4 mm McOBSCURE - FROSTYVUE 1750 x 1450 2.54 25.40 YES YES YES4 mm McOBSCURE - FROSTYVUE 2140 x 1325 2.85 28.50 YES YES YES4 mm McOBSCURE - RAINYVUE 2140 x 1525 3.28 32.80 YES YES YES4 mm McOBSCURE - SLENDERVUE 2140 x 1525 3.28 32.80 YES YES -4 mm McOBSCURE - HAZYVUE 2140 x 1325 2.85 28.50 YES YES YES4 mm McOBSCURE - GRANDVUE 2140 x 1325 2.85 28.50 YES YES YES

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Glass Products

8

McRange of glass products

Stock Sheets M2 Weight Ex Stock CTS McTough

4.38 mm McLam® CLEAR N.S. 1830 x 1550 2.87 31.43 YES YES -5.38 mm McLam® CLEAR N.S. 2000 x 1550 3.10 41.70 YES YES -6.38 mm McLam® CLEAR N.S. 2440 x 1830 4.53 67.95 YES YES -6.38 mm McLam® CLEAR N.S. 2440 x 2000 4.90 73.50 YES YES -6.38 mm McLam® CLEAR N.S. 2440 x 2134 5.27 79.05 YES YES -6.38 mm McLam® CLEAR N.S. 2700 x 2025 5.47 82.05 YES YES -6.38 mm McLam® CLEAR N.S. 3210 x 2250 7.26 108.90 YES YES -6.38 mm McLam® CLEAR N.S. 3210 x 2440 7.90 118.50 YES YES -6.38 mm McLam® CLEAR N.S. 3660 x 2440 8.93 142.88 YES YES -6.76 mm McLam® CLEAR N.S. 2440 x 2000 4.90 73.50 YES YES -6.76 mm McLam® CLEAR N.S. 3210 x 2440 7.90 158.00 YES YES -6.76 mm McLam® CLEAR N.S. 3660 x 2440 8.93 142.88 YES YES -7.52 mm McLam® CLEAR HI 3210 x 2440 7.90 138.25 • YES -8.38 mm McLam® CLEAR N.S. 3210 x 2250 7.26 145.20 YES YES -8.38 mm McLam® CLEAR N.S. 3210 x 2440 7.90 158.00 YES YES -8.38 mm McLam® CLEAR N.S. 3660 x 2440 9.07 181.40 YES YES -8.76 mm McLam® CLEAR HPR 3210 x 2250 7.26 158.99 • YES -8.76 mm McLam® CLEAR HPR 3210 x 2440 7.90 158.00 • YES -8.76 mm McLam® CLEAR HPR 3660 x 2440 9.07 181.40 • YES -9.52 mm McLam® CLEAR HI 2440 x 1830 4.53 107.59 • YES -9.52 mm McLam® CLEAR HI 3210 x 2250 7.26 172.43 • YES -9.52 mm McLam® CLEAR HI 3210 x 2440 7.90 187.63 • YES -9.52 mm McLam® CLEAR HI 3660 x 2440 9.07 215.41 • YES -10.38 mm McLam® CLEAR N.S. 3210 x 2250 7.26 181.50 YES YES -10.38 mm McLam® CLEAR N.S. 3210 x 2440 7.90 197.50 YES YES -10.38 mm McLam® CLEAR N.S. 3660 x 2440 9.07 235.37 • YES -10.76 mm McLam® CLEAR HPR 3210 x 2250 7.26 194.21 • YES -10.76 mm McLam® CLEAR HPR 3210 x 2440 7.90 211.33 • YES -11.52 mm McLam® CLEAR HI 3210 x 2250 7.26 208.73 • YES -11.52 mm McLam® CLEAR HI 3210 x 2440 7.90 227.13 • YES -12.38 mm McLam® CLEAR N.S. 3210 X 2250 7.26 217.80 YES YES -12.76 mm McLam® CLEAR HPR 3210 X 2250 7.26 230.51 • YES -13.52 mm McLam® CLEAR HI 3210 X 2250 7.26 245.03 • YES -

McLam® - Clear Laminates

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Glass Products

9

McRange of glass products

Stock Sheets M2 Weight Ex Stock CTS McTough

6.38 mm McLam® TINTS N.S 2440 x 2000 4.90 73.50 YES YES -6.38 mm McLam® TINTS N.S 3210 x 2250 7.26 108.90 YES YES -6.38 mm McLam® TINTS N.S 3210 x 2440 7.90 118.50 YES YES -6.38 mm McLam® TINTS N.S 3660 x 2440 8.93 142.88 YES YES -6.76 mm McLam® TINTS HPR 2440 x 2000 4.90 73.50 • YES -6.76 mm McLam® TINTS HPR 3210 x 2250 7.26 108.90 • YES -6.76 mm McLam® TINTS HPR 3210 x 2440 7.90 118.50 • YES -6.76 mm McLam® TINTS HPR 3660 x 2440 8.93 142.88 • YES -7.52 mm McLam® TINTS HI 3210 x 2250 7.26 127.05 • YES -7.52 mm McLam® TINTS HI 3210 x 2440 7.90 126.40 • YES -7.52 mm McLam® TINTS HI 3660 x 2440 8.93 160.74 • YES -8.38 mm McLam® TINTS N.S 3210 x 2250 7.26 152.10 • YES -8.38 mm McLam® TINTS N.S 3210 x 2440 7.90 158.00 • YES -8.38 mm McLam® TINTS N.S 3660 x 2440 9.00 188.55 • YES -8.76 mm McLam® TINTS HPR 3210 x 2250 7.26 158.99 • YES -8.76 mm McLam® TINTS HPR 3210 x 2440 7.90 171.83 • YES -8.76 mm McLam® TINTS HPR 3660 x 2440 9.07 197.10 • YES -9.52 mm McLam® TINTS HI 3210 x 2250 7.26 172.43 • YES -9.52 mm McLam® TINTS HI 3210 x 2440 7.90 187.63 • YES -10.38 mm McLam® TINTS N.S 3210 x 2250 7.26 181.50 • YES -10.76 mm McLam® TINTS HPR 3210 x 2250 7.26 194.20 • YES -11.52 mm McLam® TINTS HI 3210 x 2250 7.26 208.73 • YES -11.52 mm McLam® TINTS HI 3210 x 2440 7.90 227.13 • YES -12.52 mm McLam® TINTS HPR 3210 x 2250 7.26 226.88 • YES -13.52 mm McLam® TINTS HI 3210 x 2250 7.26 245.03 • YES -6.76 mm McLam® DEEP TINTS HPR 2440 x 2000 4.90 73.50 YES YES -6.76 mm McLam® DEEP TINTS HPR 3210 x 2250 7.26 108.90 YES YES -6.76 mm McLam® DEEP TINTS HPR 3210 x 2440 7.90 118.50 • YES -6.76 mm McLam® DEEP TINTS HPR 3660 x 2440 8.93 133.95 • YES -7.52 mm McLam® DEEP TINTS HI 3210 x 2250 7.26 127.05 • YES -8.76 mm McLam® DEEP TINTS HPR 3210 x 2250 7.26 158.99 • YES -8.76 mm McLam® DEEP TINTS HPR 3210 x 2440 7.90 158.00 • YES -8.76 mm McLam® DEEP TINTS HPR 3660 x 2440 9.07 197.10 • YES -9.52 mm McLam® DEEP TINTS HI 3210 x 2250 7.26 172.43 • YES -9.52 mm McLam® DEEP TINTS HI 3210 x 2440 7.90 187.63 • YES -10.76 mm McLam® DEEP TINTS HPR 3210 x 2250 7.26 194.21 • YES -11.52 mm McLam® DEEP TINTS HI 3210 x 2250 7.26 199.65 • YES -12.76 mm McLam® DEEP TINTS HPR 3210 x 2250 7.26 226.88 • YES -13.52 mm McLam® DEEP TINTS HI 3210 x 2250 7.26 245.03 • YES -

McLam®-TintedLaminates

Abovetintsareavailableinblue,grey,bronze,blue-green,royalblueandgreen

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Glass Products

10

McRange of glass products

Stock Sheets M2 Weight Ex Stock CTS McTough6.38 mm McLam® ARTIC SNOW N.S. 2440 x 2000 4.90 73.50 YES YES -6.38 mm McLam® ARTIC SNOW N.S. 3210 x 2250 7.26 115.80 YES YES -6.38 mm McLam® ARTIC SNOW N.S. 3210 x 2440 7.90 118.50 YES YES -6.38 mm McLam® ARTIC SNOW N.S. 3660 x 2440 8.93 133.95 • YES -6.76 mm McLam® ARTIC SNOW HPR 2440 x 2000 4.90 73.50 • YES -6.76 mm McLam® ARTIC SNOW HPR 3660 x 2440 8.93 133.95 • YES -7.52 mm McLam® ARTIC SNOW HI 3210 x 2250 7.26 127.05 • YES -8.38 mm McLam® ARTIC SNOW N.S. 3210 x 2440 7.90 158.00 • YES -8.76 mm McLam® ARTIC SNOW HPR 3210 x 2440 7.90 171.83 • YES -9.52 mm McLam® ARTIC SNOW HI 3210 x 2250 7.26 172.43 • YES -9.52 mm McLam® ARTIC SNOW HI 3210 x 2440 7.90 187.63 • YES -10.38 mm McLam® ARTIC SNOW N.S. 3210 x 2250 7.26 127.05 • YES -10.76 mm McLam® ARTIC SNOW N.S. 3210 x 2250 7.26 217.80 • YES -

McLam® - Translucent Laminates

Abovetranslucentsareavailableinwhite,blue,grey,bronze,blue-greenandroyalblue

• Madetoorder

Stock Sheets M2 Weight Ex Stock CTS McTough

6.76 mm McLam® DARK BROWN 10 HPR 2440 x 2000 4.90 73.50 • YES -6.76 mm McLam® DARK BROWN 10 HPR 3210 x 2440 7.90 132.33 • YES -6.76 mm McLam® DARK BROWN 10 HPR 3600 x 2440 8.93 133.95 • YES -8.76 mm McLam® DARK BROWN 10 HPR 3210 x 2440 7.90 158.00 • YES -10.76 mm McLam® DARK BROWN 10 HPR 3210 x 2250 7.26 127.05 • YES -6.38 mm McLam® MEDIUM BROWN 25 N.S. 2440 x 2000 4.90 73.50 YES YES -6.38 mm McLam® MEDIUM BROWN 25 N.S. 3210 x 2250 7.26 115.80 YES YES -6.38 mm McLam® MEDIUM BROWN 25 N.S. 3210 x 2440 7.90 118.50 YES YES -6.38 mm McLam® MEDIUM BROWN 25 N.S. 3600 x 2440 8.93 133.95 • YES -6.76 mm McLam® MEDIUM BROWN 25 HPR 2440 x 2000 4.90 73.50 • YES -8.38 mm McLam® MEDIUM BROWN 25 N.S. 3210 x 2250 7.26 152.10 • YES -8.38 mm McLam® MEDIUM BROWN 25 N.S. 3210 x 2440 7.90 158.00 • YES -8.76 mm McLam® MEDIUM BROWN 25 HPR 3210 x 2250 7.26 158.99 • YES -8.76 mm McLam® MEDIUM BROWN 25 HPR 3210 x 2440 7.90 171.83 • YES -10.38 mm McLam® MEDIUM BROWN 25 N.S. 3210 x 2250 7.26 127.05 • YES -10.76 mm McLam® MEDIUM BROWN 25 HPR 3210 x 2250 7.26 127.05 • YES -6.38 mm McLam® LIGHT BROWN 50 N.S. 2440 x 2000 4.90 73.50 • YES -6.38 mm McLam® LIGHT BROWN 50 N.S. 3210 x 2440 7.90 118.50 • YES -6.76 mm McLam® LIGHT BROWN 50 HPR 2440 x 2000 4.90 73.50 • YES -8.38 mm McLam® LIGHT BROWN 50 N.S. 3210 x 2440 7.90 158.00 • YES -8.76 mm McLam® LIGHT BROWN 50 HPR 3210 x 2440 7.90 171.83 • YES -10.38 mm McLam® LIGHT BROWN 50 N.S. 3210 x 2250 7.26 194.20 • YES -

McLam® - Brown

Glass Products

11

McRange of glass products

Stock Sheets M2 Weight Ex Stock CTS McTough

6.38 mm McLam® REF SILVER N.S. 2440 x 2000 4.90 73.50 YES YES -6.38 mm McLam® REF SILVER N.S. 3210 x 2250 7.26 108.90 YES YES -6.38 mm McLam® REF SILVER N.S. 3210 x 2440 7.90 118.50 YES YES -6.38 mm McLam® REF SILVER N.S. 3660 x 2440 8.93 133.95 • YES -6.76 mm McLam® REF SILVER HPR 2440 x 2000 4.90 73.50 • YES -6.76 mm McLam® REF SILVER HPR 3660 x 2440 8.93 133.95 • YES -7.52 mm McLam® REF SILVER HI 3210 x 2250 7.26 127.05 • YES -8.38 mm McLam® REF SILVER N.S. 3210 x 2440 7.90 158.00 • YES -8.76 mm McLam® REF SILVER HPR 3210 x 2440 7.90 171.83 • YES -10.38 mm McLam® REF SILVER N.S. 3210 x 2250 7.26 127.05 • YES -12.38 mm McLam® REF SILVER N.S. 3210 x 2250 7.26 217.80 • YES -6.38 mm McLam® REF TINTS N.S. 2440 x 2000 4.90 73.50 YES YES -6.38 mm McLam® REF TINTS N.S. 3210 x 2440 7.90 118.50 YES YES -6.38 mm McLam® REF TINTS N.S. 3660 x 2440 8.93 133.95 • YES -6.76 mm McLam® REF TINTS HPR 2440 x 2000 4.90 73.50 • YES -7.52 mm McLam® REF TINTS HI 3210 x 2250 7.26 127.05 • YES -7.52 mm McLam® REF TINTS HI 3660 x 2440 8.93 133.95 • YES -8.38 mm McLam® REF TINTS N.S. 3210 x 2440 7.90 158.00 • YES -8.76 mm McLam® REF TINTS HPR 3210 x 2440 7.90 171.83 • YES -10.38 mm McLam® REF TINTS N.S. 3210 x 2250 7.26 127.05 • YES -12.38 mm McLam® REF TINTS N.S. 3210 x 2250 7.26 217.80 • YES -

McLam® - Reflective Laminates

Abovereflectivelaminatesareavailableinblue,grey,bronze,blue-green,royalblueandgreen

Stock Sheets M2 Weight Ex Stock CTS McTough6.38 mm McLam® M/R NEUTRAL N.S. 2440 x 2000 4.90 73.50 YES YES -6.38 mm McLam® M/R NEUTRAL N.S. 3210 x 2440 7.90 118.50 YES YES -6.38 mm McLam® M/R NEUTRAL N.S. 3660 x 2440 8.93 133.95 • YES -6.76 mm McLam® M/R NEUTRAL HPR 2440 x 2000 4.90 73.50 • YES -6.76 mm McLam® M/R NEUTRAL HPR 3210 x 2440 7.90 118.50 • YES -6.76 mm McLam® M/R NEUTRAL HPR 3660 x 2440 8.93 133.95 • YES -7.52 mm McLam® M/R NEUTRAL HI 3210 x 2250 7.26 127.05 • YES -7.52 mm McLam® M/R NEUTRAL HI 3660 x 2440 8.93 133.95 • YES -8.38 mm McLam® M/R NEUTRAL N.S. 3210 x 2440 7.90 158.00 YES YES -8.38 mm McLam® M/R NEUTRAL N.S. 3660 x 2440 9.07 190.02 • YES -8.76 mm McLam® M/R NEUTRAL HPR 3210 x 2440 7.90 171.83 • YES -10.38 mm McLam® M/R NEUTRAL N.S. 3210 x 2250 7.26 127.05 • YES -10.76 mm McLam® M/R NEUTRAL HPR 3210 x 2250 7.26 127.05 • YES -6.38 mm McLam® M/R TINTED N.S. 2440 x 2000 4.90 73.50 • YES -6.38 mm McLam® M/R TINTED N.S. 3210 x 2440 7.90 118.50 • YES -6.38 mm McLam® M/R TINTED N.S. 3660 x 2440 8.93 133.95 • YES -6.76 mm McLam® M/R TINTED HPR 2440 x 2000 4.90 73.50 • YES -6.76 mm McLam® M/R TINTED HPR 3210 x 2440 7.90 118.50 • YES -6.76 mm McLam® M/R TINTED HPR 3660 x 2440 8.93 133.95 • YES -8.38 mm McLam® M/R TINTED N.S. 3210 x 2440 7.90 158.00 • YES -8.38 mm McLam® M/R TINTED N.S. 3660 x 2440 9.07 190.02 • YES -8.76 mm McLam® M/R TINTED HPR 3210 x 2440 7.90 171.83 • YES -

McLam®-MediumReflectiveLaminatesXHL,HL,SHL,MHL,UHL

AboveMediumreflective(M/R)Laminatesareavailableinblue,grey,bronze,blue-green,royalblueandgreen

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Glass Products

12

McRange of glass products

• Madetoorder

Stock Sheets M2 Weight Ex Stock CTS McTough

3 mm McMIRROR - SILVER 1830 x 1220 2.27 17.03 YES YES - 3 mm McMIRROR - SILVER 2440 x 1830 4.53 33.98 YES YES - 3 mm McMIRROR - SILVER 2440 x 2134 5.27 39.53 YES YES - 4 mm McMIRROR - SILVER 2440 x 1830 4.53 45.30 YES YES - 4 mm McMIRROR - SILVER 2440 x 2134 5.27 52.70 YES YES - 4 mm McMIRROR - SILVER 3210 x 2250 7.26 72.60 YES YES - 5 mm McMIRROR - SILVER 2440 x 1830 4.53 56.63 YES YES - 5 mm McMIRROR - SILVER 3210 x 2250 7.26 90.75 YES YES - 4 mm McMIRROR - BRONZE/GREY 3210 x 2250 7.26 90.75 YES YES - 4 mm McMIRROR - VENETIAN 2440 x 1830 4.53 45.30 YES YES -

Stock Sheets M2 Weight Ex Stock CTS McTough5 mm McTOUGH BLANKS 694 x 1974 1.38 17.25 YES - YES5 mm McTOUGH BLANKS 844 x 1974 1.68 21.00 YES - YES5 mm McTOUGH BLANKS 944 x 1974 1.88 23.50 YES - YES5 mm McTOUGH BLANKS 994 x 1974 1.98 24.75 YES - YES5 mm McTOUGH BLANKS 1144 X 1974 2.27 28.38 YES - YES5 mm McTOUGH BLANKS 1294 x 1974 2.57 32.13 YES - YES5 mm McTOUGH BLANKS 1444 x 1974 2.86 35.88 YES - YES

McMirror

Stock Sheets M2 Weight Ex Stock CTS McTough 4 mm McFLOAT - BRONZE/GREY 3210 x 2250 7.26 72.60 YES YES YES 5 mm McFLOAT - GREY 3210 x 2250 7.26 88.76 YES YES YES 6 mm McFLOAT - BRONZE/GREY 3210 x 2200 7.10 106.50 YES YES YES 10 mm McFLOAT - BRONZE/GREY 3210 x 2250 7.26 181.50 YES YES YES 4 mm McFLOAT - BRONZE STOPSOL 3210 x 2250 7.26 72.60 YES YES YES

McFloat-Tinted

McTough-StandardPatioBlanks

PLEASE NOTE: • OtherstocksheetsizesintheMcRangeofglassproducts are available on request.• Stocksheetsizessubjecttoavailability

Glass Products

13

McRange of glass products

Straight Bevel & Polish

Shape Bevel & Polish

Toughened & Toughened own

CNCWork

4-75 mmHoles

FingerGrooves

3 mm McFLOAT - CLEAR CTS N/A N/A N/A N/A N/A N/A4 mm McFLOAT - CLEAR CTS 3 3 3 N/A 3 3

5 mm McFLOAT - CLEAR CTS 3 3 3 3 3 3

6 mm McFLOAT - CLEAR CTS 3 3 3 3 3 3

8 mm McFLOAT - CLEAR CTS 3 3 3 3 3 3

10 mm McFLOAT - CLEAR CTS 3 3 3 3 3 3

12 mm McFLOAT - CLEAR CTS 3 3 3 3 3 3

15 mm McFLOAT - CLEAR CTS 3 3 3 3 3 3

19 mm McFLOAT - CLEAR CTS 3 3 3 3 3 3

4 mm McMIRROR - CTS 3 3 N/A N/A 3 3

5 mm McMIRROR - CTS 3 3 N/A N/A 3 3

4 mm McFLOAT TINT - CTS 3 3 3 N/A 3 3

6 mm McFLOAT TINT - CTS 3 3 3 3 3 3

10 mm McFLOAT TINT - CTS 3 3 3 3 3 3

6.38 mm McLam® - CTS 3 N/A N/A N/A 3 N/A

StandardProcessing

CTS & Matt Polish

CTS & Bright Polish

28.52 mm McBullet - CTS 3 3

38.9 mm McBullet - CTS 3 3

51.28 mm McBullet - CTS 3 3

53.28 mm McBullet - CTS 3 3

McBullet - Bullet Resistant Glass McSig™Units-DoubleGlazedUnits

CTS & Matt Polish

CTS & Bright Polish

11.38 mm McAQUA - CTS 3 3

20.76 mm McAQUA - CTS 3 3

31.52 mm McAQUA - CTS 3 3

42.28 mm McAQUA - CTS 3 3

53.04 mm McAQUA - CTS 3 3

63.8 mm McAQUA - CTS 3 3

CTS & Matt Pol-

ish

CTS & Bright Polish

9.76 mm McMULTILAM - CTS 3 3

12.76 mm McMULTILAM - CTS 3 3

15.76 mm McMULTILAM - CTS 3 3

18.76 mm McMULTILAM - CTS 3 3

McAqua-MultiLaminatedGlass McMulti-MultiLaminatedGlass

Pack Size Weight

40 kg - Bag 1 x 40 kg 40.0020 kg - Bag 1 x 20 kg 20.0010 kg - Bag 1 x 10 kg 10.005 kg - Box 4 x 5 kg 20.002 kg - Box 10 x 2 kg 20.001 kg - Box 20 x 1 kg 20.00500 g - Box 40 x 500 g 20.00

McPutty

• Madetoorder

PLEASE NOTE: • Otherstocksheet sizes in the McRange ofglassproducts are available on request.• Stocksheetsizes subjecttoavailability

Units are made to customer specification

Glass Products

14

Standard window sizes and McPutty required per frame

C1H (1.5 kg) C2H (3 kg) C4H (4.5 kg) C7H (3 kg)

A

B

A

2 x A (275 x 438 mm)1 x B (289 x 438 mm)

0.533m

0.94

9m

A

2 x A (275 x 438 mm)1 x B (289 x 438 mm)3 x C (289 x 464 mm)

1.100m

B

A C

C

C A

B

A

A

4 x A (275 x 438 mm)2 x B (289 x 438 mm)3 x C (289 x 464 mm)

1.511m

B

A C

C

C A

4 x A (275 x 438 mm)2 x B (289 x 438 mm)

1.022m

B

A

A

B

A

IH

1 x H (1149 x 438 mm)1 x I (1175 x 464 mm)

1.022m

1 x E (879 x 464 mm)1 x G (264 x 438 mm)1 x H (1149 x 438 mm)

1.022m

H

G

EH

2 x H (1149 x 438 mm)1 x I (1175 x 464 mm)

1.511m

H I

1 x E (879 x 464 mm)1 x G (264 x 438 mm)2 x H (1149 x 438 mm)

1.511m

1.24

5m

H HE

G

1.24

5m

1.24

5m

1.24

5m

�H

2 x H (1149 x 438 mm)1 x � (954 x 1175 mm)

2.000m

1 x � (879 x 953 mm)1 x � (264 x 927 mm)

2 x H (1149 x 438 mm)

2.000m

H

� H

2 x H (1149 x 438 mm)1 x � (1175 x 1141 mm)

2.489m

H �

2 x H (1149 x 438 mm)1 x � (879 x 1441 mm )2 x � (264 x 1416 mm)

2.489m

H H�

1.24

5m

1.24

5m

1.24

5m

1.24

5m

H H

��

1 x � (1444 x 438 mm)1 x � (1470 x 464 mm)

1.022m

1 x G (264 x 438 mm)1 x I (1175 x 464 mm)1 x � (1444 x 438 mm)

1.022m

G

I�

2 x � (1444 x 438 mm)1 x � (1470 x 464 mm)

1.511m

� �

1 x G (264 x 438 mm)1 x I (1175 x 464 mm)2 x � (1444 x 438 mm)

1.511m

� �I

G

1.54

0m

1.54

0m

1.54

0m

1.24

5m

0.94

9m

0.94

9m

0.94

9m

E�

1 x � (854 x 438 mm)1 x E (879 x 464 mm)

1.022m

1 x � (854 x 438 mm)1 x � (584 x 464 mm)1 x G (264 x 438 mm)

1.022m

G

��

2 x � (854 x 438 mm)1 x E (879 x 464 mm)

1.511m

� E

2 x � (854 x 438 mm)1 x � (584 x 464 mm)1 x G (264 x 438 mm)

1.511m

� ��

G

0.94

9m

0.94

9m

0.94

9m

0.94

9m

NC2 (2.5 kg) NC2F (2.5 kg) NC4 (3.5 kg) NC4F (3.5 kg)

ND2 (3 kg) ND2F (3.5 kg) ND41 (4.5 kg) ND4F (5 kg)

ND11 (6 kg) ND11F (6.5 kg) ND12 (6.5 kg) ND12F (7.5 kg)

ND52 (4 kg) ND52F (4 kg) ND54 (6 kg) ND54F (6 kg)

Glass Products

15

Standard window sizes and McPutty required per frame

RP

2 x P (1444 x 438 mm)1 x R (1470 x 953 mm)

2.000m

1 x J (954 x 1175 mm)1 x L (264 x 927 mm)

2 x P (1444 x 438 mm)

2.000m

P

L

J

1 x S (559 x 438 mm)

0.533m

S

1 x S (559 x 438 mm)1 x T (585 x 464 mm)

1.022m

ST

1.54

0m

1.54

0m

0.65

4m

0.65

4m

P P

T

S

2 x S (559 x 438 mm)1 x T (585 x 464 mm)

1.511m

2 x S (559 x 438 mm)1 x U (584 x 954 mm)

2.000m

S

U

2 x V (558 x 925 mm)

1.022m

V

2 x V (558 x 925 mm)1 x W (286 x 950 mm)

1.022m

V

0.65

4m

0.65

4m

1.26

4m

1.59

9mS S

V

V

W

3 x V (558 x 925 mm)

1.022m

V

1.87

3m V

V

2 x V (558 x 925 mm)1 x � (1192 x 464 mm)

1.500m

V

2 x V (558 x 925 mm)1 x � (1192 x 950 mm)

2.00m

V

1.26

4m

1.26

4m

VV� �

ND511 (7 kg) ND511F (8 kg) NE1 (1 kg) NE2 (2 kg)

NE4 (3 kg) NE11 (3.5 kg) TD7 (3 kg) TD57S (4 kg)

TD67 (4.5 kg) TD75 (4.5 kg) TD78 (6 kg)

PLEASE NOTE: KgamountinbracketsinMcPuttyrequiredperframe

Size (mm) Putty

Size Code A275 x 438 500 g

Size Code B289 x 438 500 g

Size Code C289 x 464 500 g

Size Code D854 x 438 1000 g

Size Code E879 x 464 1500 g

Size Code F584 x 464 1000 g

Size Code G264 x 438 500 g

Size (mm) Putty

Size Code H1149 x 438 1500 g

Size Code I1175 x 464 1500 g

Size Code J954 x 1175 3000 g

Size Code K879 x 953 2500 g

Size Code L264 x 927 1000 g

Size Code M1175 x 1141 3500 g

Size (mm) Putty

Size Code N879 x 1441 3500 g

Size Code O264 x 1416 1000 g

Size Code P1444 x 438 2000 g

Size Code Q1470 x 464 2000 g

Size Code R1470 x 953 3500 g

Size Code S559 x 438 1000 g

Size (mm) Putty

Size Code T585 x 464 1000 g

Size Code U584 x 954 1500 g

Size Code V558 x 925 1500 g

Size Code W286 x 950 1000 g

Size Code X1182 x 464 1500 g

Size Code Y1192 x 950 3000 g

BelowwindowpanesizeinlefthandcolumnandMcPuttyrequiredtoglazeinrighthandcolumn

Glass Products

16

Guidelines to ensure optimum results with McPutty

1. Ensure that the frame is clean and dry and that all rust

is removed.

2. Metal frames should be painted with a primer. Wooden

windows must be sealed with a suitable wood sealer.

Please ensure that all applications are left to dry ac-

cording to manufacturer’s specifications.

3. Please do not add any chemicals such as turpentine

or paraffin to the McPutty as the chemicals prevent it

from hardening and also cause cracking.

4. It is recommended that you use approximately 2kg of

McPutty per m2 of glass.

5. Open the bag of McPutty and knead the McPutty until

a uniform consistency is obtained.

6. Mix the McPutty with the catalyst (provided in the bag)

as recommended. Split bag into four sections and add

1/4 of the catalyst to each 1/4 of McPutty.

7. Thorougly knead the McPutty to ensure that the cata-

lyst is mixed in properly.

8. If not all the McPutty is required at once, split the

McPutty and catalyst proportionally into the required

amounts and mix according to the above instruc-

tions.

9. For back putty, do not add catalyst as the glass ex-

pands and contracts with heat and requires space to

move.

10. Apply the back putty evenly to the frame by hand, at a

recommended thickness of 3mm.

11. When placing the pane of glass, apply pressure to the

edges only. Please do not press in the centre.

12. The front holding putty is applied with a putty

knife and finished off at an approximate angle of 60

degrees.

13. Allow at least 7 - 10 days for drying before painting.

14. The glazed McPutty should not be left unpainted for

longer than 17 days, to prevent cracking.

Glass Products

17

PleasefollowthefollowingtipswheninstallingMcMirrors

Useful guide to the installation of McMirrors

Do ventilate room sufficiently prior

to and during installation

Do use an approved edge sealer on edges

of McMirror.

Do use only approved silicones and

mastics.

Do not secure the McMirror to an unpainted wall. Paint the

area behind the McMirror with a high gloss enamel

Do fit McMirror above the work surface around the baths or hand basins (not flush to

these areas), to avoid immer-sion of the edges in water.

Do allow for air circulation behind the McMirror

(6mm gap).

Do not seal the McMirror by tiling around it and

preventing air circulation behind the McMirror

Do paint the area behind the

McMirror with a high gloss enamel.

Do apply mastics (tape, glue) vertically,

to ensure moisture can escape freely.

Things to do when installing McMirrors

Things not to do when installing McMirrors

• Ensure that the correct fitment procedures have been followed.

• To clean the McMirror, we recommend using a chamois leather dipped in warm water and methylated spirits.

• Do not use acidic or alkaline (ammonia based) cleaners.

• Do not use an abrasive cleaner such as steel wool on the face or back of the mirror, as it will scratch the glass or protective

backing.

• Do not apply cleaning fluid directly onto the face of the mirror as it could spill over the edge and onto the back of the mirror.

Caringforyourmirror

Value-Added Glass Products

18

Value-Added Glass Products

In all aspects of their business, McCoy’s will not settle for second best, and of course, the same applies to McCoy’s Glass Manufacturing. Where the manufacturing of glass

products is concerned, McCoy’s Glass Manufacturing focuses on the highest quality Value-Added Glass Products currently available on the market, focussing on specifying performance glass products for Architects and other Professionals.

McCoy’s pride themselves on recommending the right glass for the right application. Their combined experience of more than 70 years in this market sector enables them to do just that, and furthermore, allows them to pass on their knowledge. They provide their customers, as well as professionals and specifiers within the Glass Industry with guidelines on the selection of the correct glass to use in each individual application.

In order to be the best, providing the best, McCoy’s expanded into the manufacturing of Value-Added Glass Products. This is, of course, an improved service, with the same shorter lead times, quality and professionalism that you can always expect from McCoy’s.

An example of a Value-Added Glass Product, is McCoy’s first PVB laminating line, which is primarily used to manufacture 6.38 McLam PVB – currently the only 6.38 Clear Laminate Glass in South Africa that carries a 20-year guarantee against manufacturing defects. That is how committed McCoy’s are to the quality of their products.

McCoy’s have commissioned three “nip roller” laminating lines to improve efficiency, add flexibility, expand product range and guarantee the highest level of service to our customers, which manufactures the entire range of Laminated Glass Products in South Africa. This includes: toughened laminates, multi laminates, bullet-resistant glass and performance laminates (stock sheets and cut to size).

In association with C&C Safety Glass, a sister company of McCoy’s, they make custom-made SIG units and they supply a complete range of toughened glass.

Yes, McCoy’s are Leaders in Glass. And that includes Value-Added Glass.

19

McCoys GG ads_A4 FP 8/20/10 3:36 PM Page 2

Composite

C M Y CM MY CY CMY K

Value-Added Glass Products

20

McLam® PVB Clear is currently the only laminated safety glass to carry a 20 year guarantee against manufacturing defects.

In addition to this product offering safety, it also provides protection against damaging ultra violet light , unwanted noise and protection against intruders.

Performance VariationsMcLam PVB Clear is available in three performance variations:1. Normal Strength (NS) - for human impact safety (0.38 mm PVB interlayer). Sans 1263 Part 1.2. High Penetration Resistant (HPR) - for additional security (0.76 mm PVB interlayer).3. High Impact (HI) - for security in high-risk applications (1.52 mm PVB interlayer). Sans 1263 Part 2.

McLam® PVB Clear

Additional standard stock sizes are available on request. Recommended maximum size will depend on application and design load.

Sizes

McLam Clear NS thickness (mm) 6.38 8.38 10.38 12.38

McLam Clear HPR thickness (mm) 6.76 8.76 10.76 12.76

McLam Clear HI thickness (mm) 7.52 9.52 11.52 13.52

Standard sizes (mm)

Elim

inat

ion

%

Performance Data Summary

6.38 NS 90 8 >95

6.76 HPR 90 8 >95

7.52 HI 90 8 >95

Nom

inal

Thi

ckne

ss(m

m)

Str

emgt

h

Tran

smis

sion

Refl

ecti

on

Pro

duct

Visi

ble

Ligh

t

UV

2440 x 20002440 x 21342440 x 18302700 x 20253210 x 22503210 x 2440 3660 x 2440

3210 x 22503210 x 24403660 x 2440

3210 x 22503210 x 24403660 x 2440

3210 x 2250

McCoy’s manufacturing

Value-Added Glass Products

21

McCoy’s manufacturing

McTough, toughened safety glass is ideal for bolted structural glazing and frameless applications. McTough has excellent resistance to thermal stress which makes it ideal to be used in applications such as refrigerator and oven doors, where ordinary annealed glass is likely to fracture.

McTough is available in a range of various thicknesses and colours. McTough meets the safety glass requirements of the South African National Building regulations.

ColoursColours available include Clear, Grey, Bronze and Green.

Patterned Glass McTough is available in selected McObscure patterns.

Sizes and ThicknessMcTough is available in thickness from 4 mm to 19 mm. The maximum parameters of a piece of McTough that can be processed is 4000 mm x 2440 mm. This is dependent on the thickness of the glass, application, raw glass sheet size available and Glazing Regulations.Different maximum sizes apply to various colours, thickness and patterns.Recommended maximum size will depend on application and design load.

McTough

McToughLam is a product which combines the strength and safety of McTough, toughened safety glass with the advantages of safety, sound control and solar control of McLam laminated safety glass.

McToughLam is manufactured by bonding polyvinyl butyral (PVB) interlayers between two pieces of McTough, toughened safety glass. This product is available in various thickness and colours.

McToughLam can be a sided product, meaning that its appearance may vary when viewed from different sides.

The maximum parameters of a piece of McToughLam that can be manufactured is 3600 x 2000 mm, but this is dependent on thickness of glass, application, raw glass sheet size availability and Glazing Regulations.

McToughLam

StandardThicknessAvailable

9.52

11.52

13.52

17.52

21.52

Value-Added Glass Products

22

McSIG™ double glazed units are manufactured from two or more panes of glass held apart by a metal spacer and bonded with a primary and secondary seal. Dehydrated air is trapped between the glass panes.

McSIG™ is available in glass combinations that offer a wide range of performance characteristics and appearances.

Clear McSIG™ is almost transparent to radiant solar heat, but solar control can be enhanced by replacing the outer glass with a suitable performance glass. McSIG™ units incorporating glass from the McE Range provide the best thermal insulation.

A thermal stress evaluation must be requested when heat absorbing glass is utilised in the unit. Temperature and atmospheric pressure fluctuations may cause distorted reflections when a reflective glass is incorporated in McSIG™.

Thickness and weight of units depends on thickness of glass used - maximum weight 280kg.

Spacer Bar(mm)

Maximum Short Dimension (mm)

6 1000

8 1200

10 1500

12 2000

16 2500

20 2500

Manufacturing tolerances

McCoy’s manufacturing

McSig™

Value-Added Glass Products

23

McTough design parameters & tolerances

Holes

• All glass thicknesses from 4 mm to 19 mm can be drilled and holes are available in diameters of up to 75 mm, but may not have a minimum diameter less than the thickness of the glass.

• It is also not recommended that holes smaller than 6 mm be specified, and enquiries for holes larger than 75mm should be submitted to McCoy’s.

• The proximity of holes to glass edges must not be less than indicated, where the distance is 1.5t and the distance y is 4t, where t = glass thickness.

• (See diagrams 1 and 2)• In the case of a rounded corner, the dimension y is

determined as shown and increased to 5t. In this instance, x must remain as no less than 1.5t but x shall be at least 1/3W where W = width of glass. (See diagram 3)

• Holes should be spaced to provide a minimum distance from each hole edge of 4t, where t = glass thickness. (See diagram 4)

• It is essential to ensure that all glass, including McTough toughened safety glass, is fully isolated from any metal, such as framing or bolts.

• In the case of bolting, the glass plate is secured by a clamping action opposed to the bolt itself. For this reason, isolation in the form of non-compressible fibre or similar grommets must be provided and this should be considered when finalising bolt sizes and hole diameters.

• The maximum number of holes per plate is 24 and only two different diameters can be drilled on the same plate.

Hole tolerances

• Positioning is subject to a tolerance of ± 1.0 mm. The tolerance on hole diameters up to 25 mm is -0 + 1.0 mm.

• Where more than one hole is to be positioned, the distance between holes is subject to a tolerance of ± 1.0 mm.

• All holes are suitably finished.

Notches

Many configurations of notches may be supplied, but due to the balanced stresses set up in McTough toughened glass, it is essential that design proposals be submitted to McCoy’s for technical assistance and to avoid possible failure in service.

The following guidelines should be considered when preparing design proposals:• Re-entrant corners of notches cannot be sharp and must

have a radius at least equal to the thickness of the glass, but generally not less than 10 mm. This requirement is subject to application and where a lesser radius is required, details should be discussed with McCoy’s.

• All other corners would be prepared as R1, R2 or R3 and the same minimum radius limitations would apply. (See diagram 1 below)

• The dimension Y should be 75 mm or greater. (See diagram 1)

• Special pay notches should have a minimum corner radius of 25 mm, including general tolerances. (See diagram 2)

• Speech apertures may be circular, semi-circular or rectangular.

• In the case of circles, standard diameters are 100 mm, 150 mm and 200 mm.

• In the case of semi-circles, extended semi-circles and rectangles, the dimension A must be a minimum of 50 mm for 6 mm thickness, and 75 mm for 10 mm and thicker substances. Radius corners must be no less than 12 mm. The semi-circle must have a radius of not less than 50 mm. (See diagram 3)

The information below details design parameters and tolerances applicable to McTough.

Diagram 3Diagram 2Diagram 1

R25R50 A R12

R2R3 R1

Y

x

Diagram 1

x

Y

Diagram 2

x

xw

Y

Diagram 3

x

Diagram 3

4 x tminimum

Value-Added Glass Products

24

McTough design parameters & tolerances

Notch tolerances

Generally tolerances vary with requirements and are subject to negotiation. However, the following may serve as a design guideline.Notch dimensional tolerances: + 1/-0 mmPosition of notch relative to true position: ± 1 mm

Interpretation

Method of measurement: Departure from flatness

Small glasses (largest dimension < 1.0 m)

• The glass shall be placed on a flat surface without any pressure other than light finger pressure to steady the glass.

• The maximum departure from the checking surface shall be measured using a wedge gauge passed between the glass and the checking surface.

• The nearest point of contact shall be determined by means of a 0.1 mm feeler gauge or similar.

The rate of departure from flatness must not exceed the amount stated in the specification for each thickness.

Thickness Float Glass (mm)

Patterned Glass (mm)

4 mm ± 0.2 mm ± 0.5 mm5 mm ± 0.2 mm ± 0.5 mm6 mm ± 0.2 mm ± 0.5 mm8 mm ± 0.3 mm - 1 + 0

10 mm ± 0.3 mm - 1 + 012 mm ± 0.3 mm 15 mm ± 0.5 mm 19 mm ± 1.0 mm

Departure from flatness Roller HearthOn thickness, nominal 4,5 and 6 mm 1 mm per 200 mmOn thickness, nominal 10 mm 1 mm per 300 mmOn thickness, nominal 12 mm and over 1 mm per 300 mm

Out of square

1. Up to and including 500 mm longest dimension 2,0 mm2. 501 to 1000 mm inclusive longest dimension 3,0 mm3. 1001 to 1500 mm inclusive longest dimension 4,0 mm4. 1501 to 2000 mm inclusive longest dimension 5,0 mmDiagonal difference to be increased by 1 mm for every 1000 mm or partthereof in addition to the first 2000 mm

Tolerances

Dimensions up to and including 500 mm+ 0 mm- 2 mm

Dimensions 501 mm to 1000 mm inclusive+ 0 mm

- 2.5 mm

Dimensions 1001 mm to 1500 mm inclusive+ 0 mm

- 3.0 mm

Dimensions exceeding 1500 mm+ 0 mm

- 4.0 mm

Thickness

Bow

Dimensions

The nature of the toughening process is such that perfectly flat glass cannot be produced. The deviation depends on thickness, size, aspect ratio and other factors. This feature is kept within commercially accepted limits. The following table sets out the re-quired manufacturing limits:

Value-Added Glass Products

25

McTough design parameters & tolerances

Edgework

ArrissedThis is the simplest type of edge finish and consists of removing the sharp edges of clean cut glass.

Standard Profile (Polished)In this form, the edge of the glass is machined to the shape shown. It is applied to glass thicknesses up to and including 6 mm.

Flatground (Polished)A machine edge of flat form as shown, which can either have a ground or bright polished finish.

Choosing the Right Products

26

Choosing the Right Products

Recommending the best-suited glass for the right

application is something that McCoy’s pride

themselves on. They have a combined experience

of over 70 years in the market sector and this gives them the

confidence to pass on their knowledge, helping their clients

to always make the best choice - first time around.

McCoy’s provide their customers, as well as professionals

and specifiers within the industry, with guidelines on the

selection of the correct glass to use in each individual

application – and this service sets them apart even more,

because where else would you find someone that is willing to

share all their knowledge with you? Only at McCoy’s.

Needless to say, the type of advice that McCoy’s give their

clients regarding what type of glass to use for a particular

application, is very much dependant on the intended use of

a given space. It’s McCoy’s business to know what type of

glass that is, and it is their pleasure to share this knowledge

with their clients.

McCoy’s are confident that in the pages that follow, you will

find all the information that you need. If not – feel free to call

McCoy’s to be professionally assisted.

Choosing the Right Products

27

Performance chart

Light Transmission & Solar Heat Gain Coefficient (SHGC)

Glass Selection

As different types of glass are better suited to different applications, the intended use of space must be taken into account when selecting glass. In assessing the performance and suitability of glass for a specific application, two key measures to consider are shading coefficient and visible light transmission.

Solar Heat Gain Coefficient (SHGC)

The fraction of incident solar radiation admitted through a window both directly transmitted and absorbed and subsequently released inward SHGC is expressed as a number between 0 and 1.

Visible Light Transmission

The percentage of visible light transmitted through the glass when the sun shines at right angles to the surface of the glass. Higher visible light transmission makes a building look more transparent from the outside, and makes the interior lighter and airier, increasing the productivity of retail and educational spaces. However, high light transmission may detract from the restfulness of a space and reduce office productivity by increasing glare on work surfaces and walls, and reducing visibility of computer and TV screens.

U Value

A measure of non-solar air to air heat flow through glass. The lower the figure, the better the performance.

McLam

Energy S

aving Glass

Security

McFloat C

lear

McO

bscure Clear

McLam

Obscure

McTough

McToughLam

McTough M

c E R

ange

McLam

Clear

McLam

Soundstop

McLam

Tints

McLam

Medium

Refl

ective

McLam

Refl

ective

McS

IG

McM

irror

Security

Safety

Solar Control

UV Protection

Sound Control

Decorative

Building Aesthetics

Energy Effi ciency

★ ✓

★★

PERFORMANCE = Excellent Good★ ✓

★ ★ ★

★★★★★★★

★ ✓ ✓ ✓ ★

★ ★★★★★★

★ ★ ★ ★ ★ ★ ★

★★★

✓ ✓

✓ ✓ ✓

★ ★

Choosing the Right Products

28

McLam® range

Light Transmission & Shading Coefficient

0%

5%

10

%1

5%

20

%2

5%

30

%3

5%

40

%4

5%

50

%5

5%

60

%6

5%

70

%7

5%

80

%8

5%

90

%m

ore

light

less

ligh

t

mor

e he

at

less

hea

t

0%

5%

10

%1

5%

20

%2

5%

30

%3

5%

40

%4

5%

50

%5

5%

60

%6

5%

70

%7

5%

80

%8

5%

90

%

0.9

50

.90

0.8

50

.80

0.7

50

.70

0.6

50

.60

0.5

50

.50

0.4

50

.40

0.3

50

.30

0.2

50

.20

0.1

50

.10

0.0

50

.00

0.9

50

.90

0.8

50

.80

0.7

50

.70

0.6

50

.60

0.5

50

.50

0.4

50

.40

0.3

50

.30

0.2

50

.20

0.1

50

.10

0.0

50

.00

L I G H T T R A N S M I S S I O N S H A D I N G C O E F F I C I E N T

Tinted Blue-GreenDeep Tinted Blue-Green

Refl ective Blue-Green M10Refl ective Blue-Green M20Refl ective Blue-Green M30

Medium Refl ective Blue-Green hlMedium Refl ective Blue-Green xhl

Tinted BlueDeep Tinted Blue

Refl ective Blue M10Refl ective Blue M20Refl ective Blue M30

Medium Refl ective Blue hlMedium Refl ective Blue xhl

Tinted BronzeDeep Tinted Bronze

Refl ective Bronze M10Refl ective Bronze M20Refl ective Bronze M30

Medium Refl ective Bronze hlMedium Refl ective Bronze xhl

McLam ClearTinted Green

Deep Tinted GreenRefl ective Green M10Refl ective Green M20Refl ective Green M30

Medium Refl ective Green hlMedium Refl ective Green xhl

Tinted GreyDeep Tinted Grey

Refl ective Grey M10Refl ective Grey M20Refl ective Grey M30

Medium Refl ective Grey hlMedium Refl ective Grey xhl

Medium Refl ective Neutral hlMedium Refl ective Neutral xhlMedium Refl ective Neutral shlMedium Refl ective Neutral mhl

Tinted Royal BlueDeep Tinted Royal Blue

Refl ective Royal Blue M10Refl ective Royal Blue M20Refl ective Royal Blue M30

Medium Refl ective Royal Blue hlMedium Refl ective Royal Blue xhl

Tinted Light Brown 50Tinted Medium Brown 25

Tinted Dark Brown 10Refl ective Silver M10Refl ective Silver M20Refl ective Silver M30Tinted Saphire BlueTinted Arctic Snow

Tinted Evening ShadowTinted Sahara Sun Yellow

Tinted Ruby RedTinted Coral Rose Red

Deep Tinted RedTinted True Blue

Translucent Blue-GreenTranslucent Blue

Translucent BronzeTranslucent GreenTranslucent Grey

Translucent Royal Blue

Choosing the Right Products

29

Performance data

Notes:The performance data in the above table is calculated in accordance with NFRC 100-2010, and given as an indication only.

U-values and SHGC quoted are “Centre of Glass”, and exclude any frame effects. SANS 204 should be consulted for total fenestration values.

Thermal safety warranties are available on application.

Sounds Transmission Loss (S.T.L.) values are mean, measured at the centre frequency of the 1/3 octave band, over the frequency range 100 to 5000Hz. centre of glass.

*IGDB: International Glass Data Base**SAGDB: South African Glass Data Base

Product

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McLam® ENERGY SAVING GLASS (ESG™)

tran

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rati

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(W/m

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K

STL

dB

McLam® ESG™ Clear 83 10 30 9 26 65 0.70 0.80 3.60 33

McLam® ESG™ Neutral 59 7 49 7 52 41 0.51 0.59 3.60 33

McLam® ESG™ Grey 40 6 50 7 52 41 0.50 0.59 3.60 33

McLam® ESG™ Green 71 9 50 7 52 41 0.50 0.59 3.60 33

SEE PAGE 45 FOR ADDITIONAL NOTES

Choosing the Right Products

30

Performance data

Product

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McLAM® TINTED

Laminated Safety Glass

IGD

B

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(w/m

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k

STL

dB

Blue-Green ZA100200 72 7 26 6 29 65 0.74 0.85 5.76

Blue ZA100201 72 7 27 6 30 64 0.73 0.84 5.76 33

Bronze ZA100202 53 6 34 6 41 53 0.66 0.75 5.76 33

Grey ZA100203 42 5 37 5 47 48 0.63 0.72 5.76 33

Royal Blue ZA100204 54 6 30 6 35 59 0.70 0.80 5.76 34

Dark Brown 10 ZA100205 9 4 58 4 80 16 0.42 0.48 5.70 34

Medium Brown 25 ZA100206 29 5 47 5 62 33 0.53 0.61 5.76 33

Light Brown 50 ZA100226 56 6 34 6 41 53 0.66 0.76 5.76 33

Green ZA100239 79 8 36 6 44 50 0.64 0.73 5.75 33

Deep Blue-Green ZA100228 59 6 32 6 38 56 0.68 0.78 5.70

Deep Blue ZA100229 60 6 33 6 39 55 0.67 0.77 5.70 34

Deep Bronze ZA100230 31 5 44 5 58 37 0.56 0.64 5.70 34

Deep Grey ZA100231 20 5 47 5 62 33 0.53 0.60 5.70 34

Deep Royal Blue ZA100232 34 5 38 5 47 48 0.62 0.72 5.70 34

Deep Green ZA100240 71 7 45 5 59 36 0.55 0.63 5.74 33

True Blue ZA100214 11 5 43 5 55 40 0.57 0.66 5.76 33

AquaBlue ZA100215 78 7 23 7 24 69 0.77 0.88 5.76 33

Tangerine ZA100216 40 6 35 6 42 52 0.65 0.75 5.76 33

Sahara Sun Yellow ZA100212 78 7 27 6 30 64 0.73 0.84 5.76 33

Smoke Grey ZA100218 78 7 24 7 25 68 0.76 0.87 5.76 33

Sapphire Blue ZA100213 52 6 32 6 38 56 0.68 0.78 5.76 33

Ruby Red ZA100211 48 6 27 6 31 63 0.73 0.84 5.76 33

Golden Light Yellow ZA100217 86 8 23 7 23 70 0.77 0.88 5.76 33

Evening Shadow ZA100210 50 6 37 5 46 49 0.63 0.73 5.76 33

Dark Red ZA100209 15 5 46 5 59 36 0.55 0.63 5.76 33

Cool White ZA100219 80 7 26 6 29 65 0.74 0.85 5.76 33

Coral Rose ZA100208 76 7 22 7 22 71 0.78 0.90 5.76 33

SEE PAGE 45 FOR ADDITIONAL NOTES

Notes:The performance data in the above table is calculated in accordance with NFRC 100-2010, and given as an indication only.

U-values and SHGC quoted are “Centre of Glass”, and exclude any frame effects. SANS 204 should be consulted for total fenestration values.

Thermal safety warranties are available on application.

Sounds Transmission Loss (S.T.L.) values are mean, measured at the centre frequency of the 1/3 octave band, over the frequency range 100 to 5000Hz. centre of glass.

*IGDB: International Glass Data Base**SAGDB: South African Glass Data Base

Choosing the Right Products

31

Performance data

Product

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McLAM® REFLECTIVE

Laminated Safety Glassra

nge

IGD

B

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SH

GC

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(W/m

2).

K

STL

dB

Silver

S10 16111 11 43 75 38 53 9 0.25 0.29 5.76 33

S20 16122 24 28 64 25 56 19 0.36 0.42 5.76 33

S30 16054 35 19 55 18 54 28 0.45 0.52 5.76 33

Blue-Green

S10 16112 9 29 72 28 64 8 0.28 0.32 5.76 33

S20 16118 20 20 63 21 62 17 0.37 0.42 5.76 33

S30 16045 32 13 54 13 60 27 0.46 0.53 5.76 33

Blue

S10 16022 10 29 72 30 62 8 0.28 0.32 5.76 33

S20 16034 19 22 64 22 62 16 0.36 0.41 5.76 33

S30 16115 30 15 55 15 59 26 0.45 0.51 5.76 33

Bronze

S10 16024 8 16 69 19 74 7 0.31 0.35 5.75 33

S20 16036 16 12 63 13 73 14 0.37 0.43 5.76 33

S30 16047 22 9 57 10 69 21 0.43 0.50 5.76 33

Grey

S10 16026 6 13 69 18 75 7 0.31 0.35 5.76 33

S20 16038 13 9 63 13 73 14 0.37 0.43 5.76 33

S30 16049 19 8 58 10 70 20 0.42 0.48 5.76 33

Royal Blue

S10 16028 9 20 71 25 67 8 0.30 0.34 5.75 33

S20 16040 15 15 65 19 67 14 0.35 0.40 5.76 33

S30 16051 24 11 57 13 64 23 0.43 0.50 5.75 33

Arctic Snow

S10 16110 10 28 71 25 66 8 0.29 0.34 5.76 33

S20 16119 25 22 61 20 60 20 0.39 0.45 5.76 33

S30 16120 34 17 55 15 57 27 0.45 0.52 5.76 33

Green

S10 16030 11 32 69 18 75 7 0.31 0.35 5.75 33

S20 16042 23 21 63 13 73 14 0.37 0.43 5.75 33

S30 16053 34 15 57 10 69 21 0.43 0.49 5.75 33

Notes:

The performance data in the above table is calculated in accordance with NFRC 100-2010, and given as an indication only.

U-values and SHGC quoted are “Centre of Glass”, and exclude any frame effects. SANS 204 should be consulted for total fenestration values.

Thermal safety warranties are available on application.

Sounds Transmission Loss (S.T.L.) values are mean, measured at the centre frequency of the 1/3 octave band, over the frequency range 100 to 5000Hz. centre of glass.

*IGDB: International Glass Data Base**SAGDB: South African Glass Data Base

SEE PAGE 45 FOR ADDITIONAL NOTES

Choosing the Right Products

32

Performance data

Product

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McLAM® MEDIUM REFLECTIVE

Laminated Safety GlassMedium Reflecive (M/R)

rang

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IGD

B

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(W/m

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K

STL

dB

Neutral

HL 16060 47 12 46 11 50 39 0.54 0.62 5.76 33XHL 16097 56 10 39 9 44 47 0.61 0.70 5.76 33SHL 16083 61 9 36 8 40 52 0.64 0.74 5.76 33MHL 16070 68 7 31 7 35 58 0.69 0.80 5.75 33

Blue-Green

HL 16103 39 10 48 10 56 34 0.52 0.59 5.76 33XHL 16089 48 8 42 8 50 42 0.58 0.66 5.76 33SHL 16075 49 8 41 7 48 44 0.60 0.68 5.76 33MHL 16063 57 7 35 7 41 52 0.65 0.75 5.76 33

Blue

HL 16117 41 10 46 10 53 37 0.54 0.62 5.76 33XHL 16091 47 8 42 8 50 42 0.58 0.67 5.76 33SHL 16077 55 7 36 6 43 50 0.64 0.73 5.76 33MHL 16005 64 7 30 6 35 59 0.70 0.80 5.73 33

Bronze

HL 16057 28 7 57 6 75 19 0.43 0.50 5.75 33XHL 16093 35 6 46 6 59 35 0.54 0.62 5.76 33SHL 16079 43 6 41 5 51 43 0.59 0.68 5.76 33MHL 16066 43 6 41 5 51 43 0.59 0.68 5.76 33

Grey

HL 16059 24 7 53 8 66 26 0.47 0.54 5.76 33XHL 16095 29 6 48 6 61 33 0.52 0.60 5.76 33SHL 16081 36 5 42 5 53 42 0.58 0.67 5.76 33MHL 16068 40 5 39 5 49 45 0.61 0.70 5.76 33

Royal Blue

HL 16061 33 8 49 9 58 33 0.51 0.59 5.75 33XHL 16099 39 7 43 7 53 40 0.57 0.65 5.75 33SHL 16085 47 6 38 6 46 48 0.62 0.72 5.75 33MHL 16006 53 6 33 6 39 55 0.67 0.77 5.75 33

Arctic Snow

HL 16116 33 16 54 13 59 28 0.47 0.53 5.75 33XHL 16106 41 13 48 11 54 35 0.52 0.60 5.76 33SHL 16108 57 9 38 8 43 49 0.63 0.72 5.76 33MHL 16107 67 8 31 7 35 58 0.69 0.79 5.75 33

Green

HL 16062 42 9 53 6 69 25 0.47 0.54 5.75 33XHL 16101 49 9 51 9 61 30 0.49 0.57 5.75 33SHL 16087 59 7 46 5 59 35 0.54 0.62 5.75 33MHL 16073 68 7 41 5 52 43 0.59 0.68 5.75 33

Notes:

The performance data in the above table is calculated in accordance with NFRC 100-2010, and given as an indication only.

U-values and SHGC quoted are “Centre of Glass”, and exclude any frame effects. SANS 204 should be consulted for total fenestration values.

Thermal safety warranties are available on application.

Sounds Transmission Loss (S.T.L.) values are mean, measured at the centre frequency of the 1/3 octave band, over the frequency range 100 to 5000Hz. centre of glass.

*IGDB: International Glass Data Base**SAGDB: South African Glass Data BaseSEE PAGE 45 FOR ADDITIONAL NOTES

Choosing the Right Products

33

Performance data

Product

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McLAM® TINTED LOW E RANGE

Laminated Safety Glass

IGD

B

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(W/m

2).

K

STL

dB

Blue-Green ZA100220 67 8 36 8 35 57 0.64 0.73 3.65 33

Blue ZA100221 67 9 37 8 35 57 0.63 0.73 3.65 33

Bronze ZA100222 49 7 45 7 47 46 0.55 0.63 3.65 33

Grey ZA100223 40 6 48 7 51 42 0.52 0.60 3.65 33

Regal Blue ZA100224 50 7 41 8 40 52 0.59 0.68 3.65 33

Dark Brown 10 ZA100227 9 4 70 5 82 13 0.30 0.34 3.62 33

Medium Brown 25 ZA100246 27 5 59 6 66 29 0.41 0.48 3.65 33

Light Brown 50 ZA100247 52 7 45 7 46 47 0.56 0.64 3.65 33

Green ZA100238 74 9 46 7 49 44 0.54 0.62 3.64 33

Deep Blue-Green ZA100237 55 7 42 7 43 50 0.58 0.67 3.62 33

Deep Blue ZA100236 56 7 43 7 44 49 0.57 0.66 3.62 33

Deep Bronze ZA100235 29 5 55 6 61 33 0.45 0.51 3.62 33

Deep Grey ZA100234 19 5 59 6 66 28 0.41 0.48 3.62 33

Deep Royal Blue ZA100233 32 5 48 7 51 42 0.52 0.60 3.62 33

Notes:

The performance data in the above table is calculated in accordance with NFRC 100-2010, and given as an indication only.

U-values and SHGC quoted are “Centre of Glass”, and exclude any frame effects. SANS 204 should be consulted for total fenestration values.

Thermal safety warranties are available on application.

Sounds Transmission Loss (S.T.L.) values are mean, measured at the centre frequency of the 1/3 octave band, over the frequency range 100 to 5000Hz. centre of glass.

*IGDB: International Glass Data Base**SAGDB: South African Glass Data BaseSEE PAGE 45 FOR ADDITIONAL NOTES

Choosing the Right Products

34

Product

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McLAM® TRANSLUCENT

ColourVueIG

DB

tran

smis

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refle

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abso

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SH

CG

rati

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(W/m

2).

K

STL

dB

Arctic Snow ZA100207 67 7 31 6 36 58 0.69 0.79 5.76 33

Blue-Green Translucent ZA100241 54 6 36 6 44 50 0.64 0.73 5.70 34

Blue Translucent ZA100242 54 6 37 5 46 49 0.63 0.73 5.70 34

Bronze Translucent ZA100244 40 5 42 5 55 40 0.58 0.66 5.70 34

Grey Translucent ZA100245 32 5 44 5 58 37 0.56 0.64 5.70 34

Royal Blue Translucent ZA100243 41 5 39 5 50 45 0.61 0.70 5.70 34

Green Translucent ZA100225 60 6 44 5 57 38 0.56 0.64 5.75 33

Performance data

Notes:

The performance data in the above table is calculated in accordance with NFRC 100-2010, and given as an indication only.

U-values and SHGC quoted are “Centre of Glass”, and exclude any frame effects. SANS 204 should be consulted for total fenestration values.

Thermal safety warranties are available on application.

Sounds Transmission Loss (S.T.L.) values are mean, measured at the centre frequency of the 1/3 octave band, over the frequency range 100 to 5000Hz. centre of glass.

*IGDB: International Glass Data Base**SAGDB: South African Glass Data BaseSEE PAGE 45 FOR ADDITIONAL NOTES

Choosing the Right Products

35

Product

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McLAM® MEDIUM REFLECTIVE LOW E

Laminated Safety Glass

rang

e

IGD

B

tran

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refle

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tota

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refle

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abso

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dire

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mis

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SH

CG

rati

o

(W/m

2).

K

STL

dB

Neutral

HL 16003 43 14 57 12 56 32 0.43 0.49 3.65 33

XHL 16098 54 10 49 9 49 42 0.51 0.59 3.65 33

SHL 16084 62 9 43 8 43 49 0.57 0.66 3.65 33

MHL 16071 66 10 41 8 41 51 0.59 0.68 3.65 33

Blue-Green

HL 16055 40 10 56 9 59 32 0.44 0.50 3.65 33

XHL 16090 44 9 54 8 57 35 0.46 0.53 3.65 33

SHL 16076 51 8 49 7 52 41 0.51 0.59 3.67 33

MHL 16064 55 8 45 7 46 46 0.55 0.64 3.66 33

Blue

HL 16056 30 8 60 9 64 27 0.40 0.46 3.65 33

XHL 16092 46 9 51 9 53 38 0.49 0.56 3.65 33

SHL 16078 54 8 45 8 46 46 0.55 0.63 3.65 33

MHL 16065 56 8 44 8 44 48 0.56 0.65 3.65 33

Bronze

HL 16058 26 8 64 8 69 23 0.36 0.42 3.65 33

XHL 16094 32 6 58 6 65 29 0.42 0.48 3.65 33

SHL 16080 40 6 52 6 58 36 0.48 0.55 3.65 33

MHL 16067 47 7 48 7 51 42 0.52 0.60 3.65 33

Grey

HL 16104 24 7 63 8 69 23 0.37 0.42 3.65 33

XHL 16096 28 6 59 6 66 28 0.41 0.47 3.65 33

SHL 16082 32 6 56 6 62 32 0.44 0.50 3.65 33

MHL 16069 41 6 49 6 53 41 0.51 0.58 3.65 33

Royal Blue

HL 16004 30 8 60 9 64 27 0.40 0.46 3.65 33

XHL 16100 34 7 57 8 61 31 0.43 0.50 3.65 33

SHL 16086 42 7 50 7 52 40 0.50 0.58 3.65 33

MHL 16072 48 7 45 8 47 46 0.55 0.63 3.65 33

Green

HL 16105 40 10 64 7 72 21 0.36 0.41 3.65 33

XHL 16102 46 9 60 7 66 27 0.40 0.46 3.65 33

SHL 16088 58 7 56 6 62 32 0.44 0.51 3.65 33

MHL 16074 62 8 52 6 57 37 0.48 0.55 3.65 33

Performance data

Notes:

The performance data in the above table is calculated in accordance with NFRC 100-2010, and given as an indication only.

U-values and SHGC quoted are “Centre of Glass”, and exclude any frame effects. SANS 204 should be consulted for total fenestration values.

Thermal safety warranties are available on application.

Sounds Transmission Loss (S.T.L.) values are mean, measured at the centre frequency of the 1/3 octave band, over the frequency range 100 to 5000Hz. centre of glass.

*IGDB: International Glass Data Base**SAGDB: South African Glass Data BaseSEE PAGE 45 FOR ADDITIONAL NOTES

Choosing the Right Products

36

Product

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McLAM® REFLECTIVE LOW E

Laminated Safety Glass

rang

e

IGD

B

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abso

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SH

CG

rati

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(W/m

2).

K

STL

dB

Silver Low E

S10 16032 9 39 81 35 58 7 0.19 0.21 3.65 33

S20 16044 24 27 71 23 60 17 0.29 0.33 3.66 33

S30 16002 34 17 63 17 57 26 0.37 0.43 3.65 33

Blue-Green Low E

S10 16021 8 27 81 28 66 6 0.19 0.22 3.65 33

S20 16033 19 19 72 19 66 15 0.28 0.32 3.65 33

S30 16046 28 14 66 13 65 22 0.34 0.40 3.65 33

Blue Low E

S10 16023 8 31 81 32 61 7 0.19 0.22 3.65 33

S20 16035 18 21 73 22 64 14 0.27 0.31 3.65 33

S30 16001 29 14 65 14 64 22 0.35 0.40 3.66 33

Bronze Low E

S10 16025 8 15 78 17 76 7 0.22 0.26 3.65 33

S20 16037 16 11 72 13 74 13 0.28 0.32 3.65 33

S30 16048 19 9 69 10 74 16 0.31 0.35 3.65 33

Grey Low E

S10 16027 5 14 80 20 75 5 0.20 0.23 3.65 33

S20 16039 13 9 73 12 76 12 0.27 0.31 3.65 33

S30 16050 18 8 69 10 74 16 0.31 0.36 3.65 33

Royal Blue Low E

S10 16029 8 20 80 24 69 7 0.20 0.23 3.65 33

S20 16041 15 14 73 17 70 13 0.27 0.31 3.65 33

S30 16052 23 10 67 12 68 20 0.33 0.38 3.65 33

Green Low E

S10 16031 9 33 80 17 78 5 0.20 0.23 3.66 33

S20 16043 22 20 73 13 75 12 0.27 0.31 3.65 33

S30 16121 33 17 64 16 60 24 0.36 0.42 3.64 33

Performance data

Notes:

The performance data in the above table is calculated in accordance with NFRC 100-2010, and given as an indication only.

U-values and SHGC quoted are “Centre of Glass”, and exclude any frame effects. SANS 204 should be consulted for total fenestration values.

Thermal safety warranties are available on application.

Sounds Transmission Loss (S.T.L.) values are mean, measured at the centre frequency of the 1/3 octave band, over the frequency range 100 to 5000Hz. centre of glass.

*IGDB: International Glass Data Base**SAGDB: South African Glass Data BaseSEE PAGE 45 FOR ADDITIONAL NOTES

Choosing the Right Products

37

Performance data

Product

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McSig™ ENERGY SAVING GLASS (ESG™)

McLam® EnergySaving Glass (ESG™)+12mm S BarMcFloat Clear tr

ansm

issi

on

refle

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ion

refle

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abso

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rati

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(W/m

2).

K

STL

dB

McLam® ESG™ Clear 74 15 38 12 36 52 0.62 0.71 1.90 34

McLam® ESG™ Neutral 52 10 57 8 58 34 0.43 0.49 1.90 34

McLam® ESG™ Grey 37 8 57 8 58 34 0.43 0.50 1.90 34

McLam® ESG™ Green 63 13 57 8 58 34 0.43 0.50 1.90 34

Product

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McSig™ ALL SEASONS GLASS™

tran

smis

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refle

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ion

SH

GC

rati

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(W/m

2).

K

STL

dB

23mm 64 26 60 0.40 0.46 1.66 36

26mm 63 25 62 0.38 0.44 1.66 36

Notes:

The performance data in the above table is calculated in accordance with NFRC 100-2010, and given as an indication only.

U-values and SHGC quoted are “Centre of Glass”, and exclude any frame effects. SANS 204 should be consulted for total fenestration values.

Thermal safety warranties are available on application.

Sounds Transmission Loss (S.T.L.) values are mean, measured at the centre frequency of the 1/3 octave band, over the frequency range 100 to 5000Hz. centre of glass.

*IGDB: International Glass Data Base**SAGDB: South African Glass Data BaseSEE PAGE 45 FOR ADDITIONAL NOTES

Choosing the Right Products

38

Performance data

Product

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McSIG™ TINTEDLOW E

McLam® Tinted +12mm S BarMcLam® Clear Low E

tran

smis

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refle

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refle

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abso

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CG

rati

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(W/m

2).

K

STL

dB

Blue-Green 60 13 42 11 45 44 0.58 0.67 1.90 34

Deep Blue-Green 48 10 48 10 52 38 0.52 0.60 1.90 35

Blue 59 13 42 11 45 44 0.58 0.66 1.90 34

Deep Blue 49 11 49 10 52 38 0.51 0.59 1.90 35

Bronze 43 9 51 9 56 35 0.49 0.56 1.90 34

Deep Bronze 26 6 62 7 68 25 0.38 0.44 1.90 35

Grey 35 7 54 8 60 32 0.46 0.53 1.90 34

Deep Grey 17 5 65 6 73 21 0.35 0.40 1.90 35

Coral Rose 62 14 37 13 38 49 0.63 0.72 1.90 34

Deep Red 12 5 63 7 70 23 0.37 0.42 1.90 34

Evening Shadow 41 9 54 8 59 33 0.46 0.53 1.90 34

Royal Blue 44 9 46 10 50 40 0.54 0.62 1.90 34

Deep Royal Blue 28 7 54 8 61 31 0.46 0.52 1.90 35

Ruby Red 40 9 43 11 46 43 0.57 0.65 1.90 34

Sahara Sun Yellow 64 15 42 12 44 44 0.58 0.66 1.90 34

Sapphire Blue 42 10 49 10 53 37 0.51 0.59 1.90 34

Light Brown 50 46 10 51 9 55 36 0.49 0.57 1.90 34

Medium Brown 25 23 6 65 6 72 22 0.35 0.40 1.90 34

Dark Brown 10 8 5 78 5 85 10 0.22 0.26 1.90 35

True Blue 9 5 61 8 68 24 0.39 0.45 1.90 34

Green 65 15 53 9 55 36 0.47 0.55 1.90 34

Deep Green 60 13 59 8 62 30 0.41 0.47 1.90 34

Notes:

The performance data in the above table is calculated in accordance with NFRC 100-2010, and given as an indication only.

U-values and SHGC quoted are “Centre of Glass”, and exclude any frame effects. SANS 204 should be consulted for total fenestration values.

Thermal safety warranties are available on application.

Sounds Transmission Loss (S.T.L.) values are mean, measured at the centre frequency of the 1/3 octave band, over the frequency range 100 to 5000Hz. centre of glass.

*IGDB: International Glass Data Base**SAGDB: South African Glass Data BaseSEE PAGE 45 FOR ADDITIONAL NOTES

Choosing the Right Products

39

Performance data

Product

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McSig™ TINTED

McLam® Tinted +12mm S BarMcFloat Clear

tran

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tota

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ion

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dire

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mis

sion

SH

CG

rati

o

(W/m

2).

K

STL

dB

Blue-Green 64 11 38 10 38 52 0.62 0.71 2.80 34

Deep Blue-Green 53 9 44 8 48 44 0.56 0.64 2.80 35

Blue 64 11 38 10 39 51 0.62 0.71 2.80 34

Deep Blue 53 9 45 8 48 44 0.55 0.64 2.80 35

Bronze 47 8 47 8 51 41 0.53 0.61 2.80 34

Deep Bronze 28 6 57 6 65 29 0.43 0.49 2.80 35

Grey 38 7 50 7 55 38 0.50 0.58 2.80 34

Deep Grey 18 5 61 6 69 25 0.39 0.45 2.80 35

Coral Rose 68 12 33 11 32 57 0.67 0.76 2.80 34

Dark Red 13 5 58 6 67 27 0.42 0.48 2.80 34

Evening Shadow 44 8 49 7 54 39 0.51 0.58 2.80 34

Royal Blue 48 8 42 9 45 46 0.58 0.67 2.80 34

Deep Royal Blue 30 6 50 7 56 37 0.50 0.57 2.80 35

Ruby Red 43 8 39 10 40 50 0.61 0.70 2.80 34

Sahara Sun Yellow 70 13 38 10 39 51 0.62 0.71 2.80 34

Sapphire Blue 46 9 44 9 47 44 0.56 0.64 2.80 34

Light Brown 50 50 8 46 8 50 42 0.54 0.62 2.80 34

Medium Brown 25 25 6 60 6 68 26 0.40 0.46 2.80 35

Dark Brown 10 8 5 72 5 83 12 0.28 0.32 2.80 35

True Blue 10 5 56 7 63 30 0.44 0.50 2.80 34

Green 70 13 48 8 51 41 0.52 0.60 2.80 34

Deep Green 65 11 54 7 59 34 0.46 0.53 2.80 34

Notes:

The performance data in the above table is calculated in accordance with NFRC 100-2010, and given as an indication only.

U-values and SHGC quoted are “Centre of Glass”, and exclude any frame effects. SANS 204 should be consulted for total fenestration values.

Thermal safety warranties are available on application.

Sounds Transmission Loss (S.T.L.) values are mean, measured at the centre frequency of the 1/3 octave band, over the frequency range 100 to 5000Hz. centre of glass.

*IGDB: International Glass Data Base**SAGDB: South African Glass Data BaseSEE PAGE 45 FOR ADDITIONAL NOTES

Choosing the Right Products

40

Performance data

Product

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McSig™ MEDIUM REFLECTIVE

McLam® Medium Reflective (M/R)+12mm S BarMcFloat Clear

rang

e

tran

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SH

GC

rati

o

(W/m

2).

K

STL

dB

Blue-GreenHL 35 11 60 11 62 27 0.40 0.46 2.80 36

XHL 43 10 54 9 57 34 0.46 0.53 2.80 36

BlueHL 37 11 58 11 60 29 0.42 0.48 2.80 36

XHL 42 10 54 9 57 34 0.46 0.53 2.80 36

BronzeHL 25 8 70 6 78 16 0.30 0.35 2.80 36

XHL 32 7 59 7 65 28 0.41 0.47 2.80 36

GreyHL 22 7 65 8 71 21 0.35 0.40 2.80 36

XHL 26 7 61 7 67 26 0.39 0.45 2.80 36

Royal BlueHL 30 9 61 10 64 26 0.39 0.45 2.80 36

XHL 35 8 55 8 60 32 0.45 0.51 2.80 36

Neutral

HL 42 14 57 13 56 31 0.43 0.49 2.80 36

XHL 50 12 50 10 52 38 0.50 0.57 2.80 36

SHL 55 11 47 9 49 42 0.53 0.61 2.80 36

MHL 61 11 42 9 44 47 0.58 0.66 2.80 36

GreenHL 38 10 66 7 72 21 0.34 0.39 2.80 36

XHL 44 11 62 8 67 25 0.38 0.43 2.80 36

Notes:

The performance data in the above table is calculated in accordance with NFRC 100-2010, and given as an indication only.

U-values and SHGC quoted are “Centre of Glass”, and exclude any frame effects. SANS 204 should be consulted for total fenestration values.

Thermal safety warranties are available on application.

Sounds Transmission Loss (S.T.L.) values are mean, measured at the centre frequency of the 1/3 octave band, over the frequency range 100 to 5000Hz. centre of glass.

*IGDB: International Glass Data Base**SAGDB: South African Glass Data BaseSEE PAGE 45 FOR ADDITIONAL NOTES

Choosing the Right Products

41

Performance data

Product

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light

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McSig™ MEDIUM REFLECTIVE LOW E

McLam® Medium Reflective (M/R) +12mm S BarMcLam Clear Low E

rang

e

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tota

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ion

refle

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abso

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SH

GC

rati

o

(W/m

2).

K

STL

dB

Blue-GreenHL 32 12 35 12 34 24 0.35 0.41 1.90 36

XHL 39 11 69 10 61 29 0.41 0.47 1.90 36

BlueHL 34 12 63 11 64 25 0.37 0.43 1.90 36

XHL 38 11 68 10 61 29 0.42 0.48 1.90 36

BronzeHL 23 8 75 6 80 14 0.25 0.29 1.90 36

XHL 0.29 8 64 8 68 24 0.6 0.42 1.90 36

GreyHL 20 7 70 9 73 18 0.30 0.34 1.90 36

XHL 24 7 65 7 71 22 0.35 0.40 1.90 36

Neutral

HL 39 14 61 13 60 27 0.39 0.44 1.90 36

XHL 46 13 55 11 56 33 0.45 0.52 1.90 36

SHL 50 13 51 11 53 36 0.49 0.56 1.90 36

MHL 56 13 47 11 48 41 0.53 0.61 1.90 36

Royal BlueHL 27 9 66 10 68 22 0.34 0.40 1.90 36

XHL 32 9 60 9 64 27 0.40 0.46 1.90 36

GreenHL 35 11 71 7 75 18 0.29 0.34 1.90 36

XHL 40 12 67 10 68 22 0.33 0.37 1.90 36

Notes:

The performance data in the above table is calculated in accordance with NFRC 100-2010, and given as an indication only.

U-values and SHGC quoted are “Centre of Glass”, and exclude any frame effects. SANS 204 should be consulted for total fenestration values.

Thermal safety warranties are available on application.

Sounds Transmission Loss (S.T.L.) values are mean, measured at the centre frequency of the 1/3 octave band, over the frequency range 100 to 5000Hz. centre of glass.

*IGDB: International Glass Data Base**SAGDB: South African Glass Data BaseSEE PAGE 45 FOR ADDITIONAL NOTES

Choosing the Right Products

42

Product

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McSig™ REFLECTIVE

McLam® Reflective +12mm S BarMcFloat Clear

rang

e

tran

smis

sion

refle

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tota

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ion

refle

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abso

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mis

sion

SH

GC

rati

o

(W/m

2).

K

STL

dB

Blue-Green

M10 9 29 82 28 66 6 0.18 0.21 2.80 36

M20 19 21 74 21 65 14 0.26 0.30 2.80 36

M30 29 14 65 13 65 22 0.35 0.40 2.80 36

Blue

M10 9 30 82 31 62 7 0.18 0.21 2.80 36

M20 18 22 75 23 64 13 0.25 0.29 2.80 36

M30 27 15 67 16 63 21 0.33 0.38 2.80 36

Bronze

M10 7 16 81 19 75 6 0.19 0.22 2.80 36

M20 14 12 75 14 74 12 0.25 0.29 2.80 36

M30 20 10 69 11 72 17 0.31 0.35 2.80 36

Grey

M10 6 13 81 17 76 6 0.19 0.22 2.80 36

M20 12 10 75 13 76 11 0.25 0.29 2.80 36

M30 17 8 70 10 74 16 0.30 0.34 2.80 36

Royal Blue

M10 8 20 81 25 68 7 0.19 0.22 2.80 36

M20 14 16 76 19 70 11 0.24 0.27 2.80 36

M30 22 11 68 13 69 18 0.32 0.36 2.80 36

Silver

M10 10 42 84 40 53 7 0.16 0.19 2.80 36

M20 22 27 74 26 59 15 0.26 0.30 2.80 36

M30 32 19 66 18 59 23 0.34 0.39 2.80 36

Green

M10 10 32 81 19 75 6 0.19 0.22 2.80 36

M20 21 22 75 13 75 12 0.25 0.29 2.80 36

M30 31 16 69 10 73 17 0.31 0.35 2.80 36

Performance data

Notes:

The performance data in the above table is calculated in accordance with NFRC 100-2010, and given as an indication only.

U-values and SHGC quoted are “Centre of Glass”, and exclude any frame effects. SANS 204 should be consulted for total fenestration values.

Thermal safety warranties are available on application.

Sounds Transmission Loss (S.T.L.) values are mean, measured at the centre frequency of the 1/3 octave band, over the frequency range 100 to 5000Hz. centre of glass.

*IGDB: International Glass Data Base**SAGDB: South African Glass Data BaseSEE PAGE 45 FOR ADDITIONAL NOTES

Choosing the Right Products

43

Performance data

Product

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McSig™ REFLECTIVE LOW E

McLam® Reflective +12mm S BarMcLam® Clear Low E

rang

e

tran

smis

sion

refle

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n

tota

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inat

ion

refle

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ce

abso

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dire

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SH

GC

rati

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(W/m

2).

K

STL

dB

Blue-Green

M10 8 40 87 37 57 6 0.13 0.15 1.90 36

M20 17 27 79 26 62 12 0.21 0.24 1.90 36

M30 27 16 70 15 66 19 0.30 0.34 1.90 36

Blue

M10 8 30 86 31 63 6 0.14 0.16 1.90 36

M20 16 22 79 23 65 12 0.21 0.24 1.90 36

M30 25 16 71 16 66 18 0.29 0.34 1.90 36

Bronze

M10 7 17 86 19 76 5 0.14 0.17 1.90 36

M20 13 12 79 14 76 10 0.21 0.24 1.90 36

M30 19 10 74 11 74 15 0.26 0.30 1.90 36

Grey

M10 6 13 86 18 77 5 0.14 0.17 1.90 36

M20 11 10 88 13 60 10 0.20 0.23 1.90 36

M30 15 8 75 10 77 13 0.25 0.28 1.90 36

Royal Blue

M10 7 20 85 25 69 6 0.15 0.17 1.90 36

M20 13 16 80 19 71 10 0.20 0.23 1.90 36

M30 20 12 73 14 70 16 0.27 0.31 1.90 36

Silver

M10 9 42 87 40 54 6 0.13 0.15 1.90 36

M20 20 27 77 26 60 14 0.23 0.26 1.90 36

M30 29 20 70 19 61 20 0.30 0.35 1.90 36

Green

M10 10 33 86 19 76 5 0.14 0.17 1.90 36

M20 28 16 74 10 75 15 0.26 0.29 1.90 36

M30 28 16 74 10 75 15 0.26 0.29 1.90 36

Notes:

The performance data in the above table is calculated in accordance with NFRC 100-2010, and given as an indication only.

U-values and SHGC quoted are “Centre of Glass”, and exclude any frame effects. SANS 204 should be consulted for total fenestration values.

Thermal safety warranties are available on application.

Sounds Transmission Loss (S.T.L.) values are mean, measured at the centre frequency of the 1/3 octave band, over the frequency range 100 to 5000Hz. centre of glass.

*IGDB: International Glass Data Base**SAGDB: South African Glass Data BaseSEE PAGE 45 FOR ADDITIONAL NOTES

Choosing the Right Products

44

Performance data

Product

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McSig™

Mc E Range & McFloat Clear

tran

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refle

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GC

rati

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(W/m

2).

K

STL

dB

TOUGHENED SAFETY GLASS

McTough Low E 72 16 46 16 37 47 64 0.73 2.1 32

McTough Solar E 54 9 57 7 59 34 43 0.50 2.1 32

LAMINATED SAFETY GLASS

McLam® Clear Low E 72 16 46 16 37 47 64 0.73 2.1 34

McLam® Clear Solar E 54 9 57 7 59 34 43 0.50 2.1 34

Notes:

The performance data in the above table is calculated in accordance with NFRC 100-2010, and given as an indication only.

U-values and SHGC quoted are “Centre of Glass”, and exclude any frame effects. SANS 204 should be consulted for total fenestration values.

Thermal safety warranties are available on application.

Sounds Transmission Loss (S.T.L.) values are mean, measured at the centre frequency of the 1/3 octave band, over the frequency range 100 to 5000Hz. centre of glass.

*IGDB: International Glass Data Base**SAGDB: South African Glass Data BaseSEE PAGE 45 FOR ADDITIONAL NOTES

Choosing the Right Products

45

Performance data

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COMPARISONTABLE

Clear Glazing

tran

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SH

GC

rati

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(W/m

2).

K

STL

dB

McLam® Clear NS 88 8 20 7 19 74 0.80 0.92 5.80 33

McSig™McLam® Clear + 12mm S Bar + McLam® Clear

78 15 32 11 31 58 0.68 0.79 2.80 36

SAFETY & SECURITY RATINGS: 1. Normal Strength (NS) for human impact safety (0.38mm PVB interlayer); 2. High Penetration Resistant (HPR) for additional security (0.76mm PVB interlayer); 3. High Impact (HI) for security in high-risk applications (1.52mm PVB interlayer). SANS 1263 Compliance: Ratings 1, 2 and 3: Compliant with SANS 1263-1. Rating 3: compliant with SANS 1263-2.

NOTES: 1. This data is based on tests conducted on 6.38mm thick laminated glass. 2. To avoid the possibility of thermal stress fracture, it is always advisable to request that a thermal stress evaluation be conducted by a competent person (Glazing). 3. All data is calculated in accordance with NFRC 100-2010. 4. All values are given as an indication only. Slight variations may occur due to the manufacturing tolerances.

Notes:

The performance data in the above table is calculated in accordance with NFRC 100-2010, and given as an indication only.

U-values and SHGC quoted are “Centre of Glass”, and exclude any frame effects. SANS 204 should be consulted for total fenestration values.

Thermal safety warranties are available on application.

Sounds Transmission Loss (S.T.L.) values are mean, measured at the centre frequency of the 1/3 octave band, over the frequency range 100 to 5000Hz. centre of glass.

*IGDB: International Glass Data Base**SAGDB: South African Glass Data Base

S A G G A

46

Glazing Regulations

As with any other business or industry, there are rules

and regulations that need to be followed. These

are primarily put in place to ensure that everyone,

especially the end user, is protected.

For example, there are stringent policies and procedures

to follow with regards to the way individual products are

installed, and the National Building Regulations determine

the way in which all reputable companies operating in the

building industry have to conduct their business. For safety’s

sake, products have to be durable enough and robust in

form to withstand and oppose certain pressures that are put

upon them. This is, however, all predetermined.

In most industries, an industry body exists to ensure that its

members adhere to industry best practices in terms of their

products and what the law stipulates. McCoy’s are accountable

to SAGGA: The South African Glass and Glazing Association.

McCoy’s is a proud and committed corporate member of

SAGGA and industry-leading standards are maintained in

their products and services. They know that to be Leaders

in Glass, you have to be accountable to the best body that

currently exists in the Glass Industry.

SAGGA can be contacted on (011) 805 5002.

In this Guide we have included the latest abridged guidelines

published by AAAMSA and SAGGA on SANS 10400-N: 2010

Edition 3 Glazing.

The comprehensive regulations that follow should prove self-

explanatory and comprehensive, but if you have any queries

in this regard, please do not hesitate to contact McCoy’s.

S A G G A

47

Glazing regulations

Balustrading

B) Vertically pivoted(hung off-centre)

SB over pivot

A) Fixed Light C) Vertically pivoted(hung centrally)

SB over pivot

D) Top hung E) Bottom hung

F) Side hung or door G) Horizontally pivotedand reversible

LB at pivots

H) Horizontally slidingsix blocks to each pane

I) Veritally sliding

Before placing the glazing pane in the surround, where necessary push setting blocks into position (when applicable, in the glazing compound) on the rebate platform. With the exception of panes of area not exceeding 0.3m2, rest the glazing pane on setting blocks to centralise it within the surround. Use blocks of length 25 mm to 75 mm, except at the bottom bar of vertically pivoted windows, where a single

block of length at least 150 mm is sufficient. Use location blocks also in opeanable windows to prevent distortion of the frame. Position setting and location blocks for glazing as shown in Figure 8. Setting and location blocks should be of a material that is compatible with the glazing materials and sealants used and should be of hardness 500 to 900 Shore A durometer.

Note: Timber and masonite setting blocks are unnacceptable as they are not compatible with glazing material. They are not of a suitable shore hardness, they rot, swell and can be eaten by insects.

The following are AAAMSA/SAGGA recommendations for the application of safety glazing materials in balustrading. It is mandatory that any balustrade design is confirmed through testing, or is structurally designed by a competent person, structural engineer having the appropriate professional indemnity insurance for compliance with the structural requirements of SANS 10160.

A balustrade guarding the edge of any balcony, bridge, flat roof or similar place more than 1m above the adjacent

ground or floor level shall not be less than 1m in height and shall not have any opening that permits the passage of a 100 mm diameter ball. These requirements also apply to any interior balcony or any mezzanine floor (SANS 10400 - Part D).

Balustrading guarding a swimming pool or swimming bath shall not be less that 1,2m high measured from the ground level, and shall not contain any opening which will permit the passage of a 100 mm diameter ball (SANS 10400 - Part D).

Approximate positions of setting blocks and location blocks

Setting and Location Blocks

S A G G A

48

Glazing regulations

Maximum pane area, m2

Nominal glass thickness in mm 3 4 5 6 8 10 12

Monolithic Annealed Glass 0.75 1.5 2.1 3.2 4.6 6.0 6.0

Patterned Annealed & Wired Glass - 0.75 1.2 1.9 2.6 3.4 -

Laminated Annealed Safety Glass - - - 2.9 4.3 5.7 5.7

Toughened Safety Glass - 1.9 3.0 4.5 8.0 8.0 8.0

Dimensions for vertical glass supported in a frame on all sides in external walls in buildings where the height measured from the ground to the top of such wall does not exceed 10m.

Dimensions for vertical glass supported by a frame on all sides in internal walls.

Dimensions for vertical glass supported by a frame on two opposite sides in external walls in buildings where the height measured from the ground to the top of such wall does not exceed 10m.

Dimensions for vertical glass supported by a frame on two opposite sides in internal walls.

Table 1.

Table 2.

Table 3.

Table 4.

Maximum pane sizes in m2

Nominal glass thickness in mm 3 4 5 6 8 10 12

Monolithic Annealed Glass 0.75 1.5 2.1 3.2 4.6 6.0 6.0

Patterned Annealed & Wired Glass - 0.75 1.2 1.9 2.6 3.4 -

Laminated Annealed Safety Glass - - - 4.1 6.0 7.2 7.2

Toughened Safety Glass - 3.0 4.2 6.4 9.2 9.2 9.2

Maximum span between support in m

Nominal glass thickness in mm 3 4 5 6 8 10 12

Monolithic Annealed Glass - 0.4 0.5 0.6 0.85 1.0 1.3

Patterned Annealed & Wired Glass - 0.25 0.3 0.35 0.5 0.6 -

Laminated Annealed Safety Glass - - - 0.55 0.8 0.95 1.2

Toughened Safety Glass - 0.55 0.7 0.85 1.15 1.3 1.8

Maximum span between support in m

Nominal glass thickness in mm 3 4 5 6 8 10 12

Monolithic Annealed Glass - 0.65 0.8 0.95 1.3 1.55 2.0

Patterned Annealed & Wired Glass - 0.4 0.48 0.57 0.78 0.9 -

Laminated Annealed Safety Glass - - - 0.9 1.25 1.5 1.95

Toughened Safety Glass - 0.9 1.1 1.3 1.75 2.0 2.7

Any deviation from tables 1 to 5 shall be approved in writing by a Competent Person (Glazing). All special applications of glass such as, but not limited to, underwater viewing panels, glass floors, blass balustades, stair treads, frameless

entrances and bolted assemblies require the written approval of a competent person (Glazing). Such written approval shall be included with the glazing certificates issued to the building inspector for the relevant contract.

South African Glass Instutute

S A G G A

49

Glazing regulations

Width

Thickness

GlassFin

Silicone Sealant

3mm

Silicone Sealant

Glass Pane Glass Pane

3mm

Gla

ss F

in

Gla

ss F

in

Allowed finssecured tostructure

Not allowed finsNOT securedto structure

Notes: The above has been based on SANS 10400-N:2010 Edition 3 for a fin height/main pane width ratio of 1.0 or less.1. A minimum windloading of 600 Pa is used for the determination of glass fin dimensions for internal and external applications.2. A minimum glass fin width of 150 mm.3. Glass fin thickness of 12, 15, 19 or 25mm.4. Glass fins must be of safety glass ie. toughened, laminated or multilaminated.Any deviations from the above are to be approved in terms of SANS 10400 by a duly appointed competent person (glazing) in writing for each individual contract / application.

Figure 1. Detail of Fin assembly

S A G G A

50

Glazing regulations

Fin heightm

Pane Area

Internal applications mm x mm

External applicationsmm x mm

1,5 150 x 12 150 x 15

2 150 x 12 150 x 19

2,5 150 x 12 175 x 19

3 175 x 15 200 x 25

3,5 225 x 15 275 x 25

4 275 x 15 300 x 25

Minimum glass fin dimensionsTable 5.

S A G G A

51

Safety glazing between brokenlines as marked with ‘S’

Safety glazing between brokenlines as marked with ‘S’

S18

00

mm

18

00

mm

18

00

mm

Balustrade to stairway,ramp, landing or balcony

Windows around stairway, ramp or landing

18

00

mm

18

00

mm

S

S

S

S

S

S

S

S

Safety glazing throughoutirrespective of pane sizes

Shopfrontsdisplay windows

Shopfrontsdisplay

windows

Safety glazing throughoutirrespective of dimensions

21

00

mm

Shopfronts

Safety glazing up to 2100mm from FFL.Not required for panes above 2100mm from FFL.

Shopfronts

Safety glazing throughout inc.Glass fins where applicable (monolithic

annealed glass should not be used)

21

00

mm

Doors/entrances

Safety glazingthroughout

Windows

Safety glazingnot required

Casement windows

Safety glazingin panes A, B & C

A B C

Safety glazingthroughout

Patio door and sidelight

Safety glazingthroughout

Cottage panedoors/entrances

Safety glazing up to 2100mm from FFL.Not required for toplight

Patio door & toplight

WHITE AREAS DO NOTREQUIRE SAFETY GLASS

Fins

50

0m

m5

00

mm

Safety glazing throughoutirrespective of pane sizes

Safety glazing examples

Transparent glazing

Energy usage in building - SANS 204

Glazing regulations

Where transparent glazing is used and is not likely to be apparent to, or suspected by any person approaching it, such glazing shall bear markings that shall render it apparent to such a person.

In the event that the individual fenestration manufacturer has not tested his product at the Rotatable Guarded Hot Box the following default U-values and solar heat gain coefficients (SHGC) shall apply:

Performance values

Glass TypeAluminium / Steel Framing

Timber / PVCu / Aluminium thermal break framing

U Value SHGC U Value SHGC

Single - clear 7,9 0,81 5,6 0,77

single - tinted 7,9 0,69 5,6 0,65

Clear double (3/6/3) 4,23 0,72 3,0 0,68

Figure 2.

Figure 3.

Figure 4.

S A G G A

52

National building regulations

Part N: Glazing

N I Type and Fixing of Glazing

1. Any material used in the glazing of any building shall be of a secure and durable type and shall be fixed in a manner and position that will ensure that it will -

(a) safely sustain any wind actions which can reasonably be expected; (b) not allow penetration of water to the interior of the building; and (c) be apparent, in the case of clear glazing, to any person approaching the glazing.

2. Glass, plastics and organic coated glass shall be selected in order to provide, in the case of human impact, a degree of safety appropriate in relation to - (a) the position of the glazed area; and (b) the number and likely behaviour patterns of persons expected to be in close proximity to such a glazed area.

3. The requirement of sub-regulations (1) and (2) shall be deemed to be satisfied where the glazing material is selected, fixed and marked in accordance with SANS 10400-N.

Glazing installations

4. Glazing materials shall comprise either glass that complies with the requirements of parts 1 to 5 of SANS 50572, or polycarbonate sheeting.

5. Frames to receive glazing material shall either comply with the requirements of SANS 727 or SANS 1553-2, or be capable of withstanding the wind and impact loads determined in accordance with the require- ments of SANS 10400-B without deflecting more than 1/175th of their span.

6. The thickness of panes of glass and flat solid polycarbonate sheeting, other than in lifts, shall a) be not less than that given in tables 1 to 6, or b) be determined by a competent person (glazing) in accordance with the requirements of SANS 10137, or c) be based on wind loads determined in accor- dance with the requirements of SANS 10400-B.

Note: SANS 10400-B requires that wind loads be determined by a competent person (structures).

7. The top and bottom of glass fins (see figure 1) installed at butt joints of glass panes shall be fully fixed to the supporting structure and have overall dimensions as given in table 7. Silicone sealant that has a tensile strength of at least 1 MPa shall be used.

Note: A butt joint is assumed to have no structural strength. Therefore panels which incorporate a butt joint are not con-sidered to be supported on all sides. A glass fin is neces-sary to provide the support at the joint so that the pane can be considered to be supported on four sides or on two opposite sides.

Glass Code 1 - Human Impact Glass Code 2 - Burglary & Vandalism Glass Code 3 - Armed Attack

Types of glazing materials

NS PVB LaminateHPR PVB Laminate

Resin LaminateToughened Safety Glass

Any other glazing materials complying with the requirements of SANS 1263 Part I

HI PVB Laminate

Any other glazing materials complying with the requirements of SANS 1263 Part II

Multi Laminate BulletResisting Glass of PVB and/or Resin

Laminates

Any other glazing materials complying with the requirements of SANS 1263 Part III

Permanent Markings On Safety Glass Materials

NOTE: Toughened safety glass must be permanently marked by the relevant manufacturer.NOTE: Laminated glass is marked by etching, engraving or sand blasting. The mark consists of the glaziers name or initials together with the relevant glass code.

1 2 3

S A G G A

53

National building regulations

Safety Glazing

1. The panes of all safety glazing material shall be permanently marked by the installer in such a manner that the markings are visible in individual panes after installation.

2. Safety glazing material that complies with the requirements of SANS 1263-1 shall be used where (see figures 2 to 4 on page 47)

a) the occupancy or building classification is A3 (place of instruction), E1 (place of detention), E2 (hospital) and E3 (other institutional (residential) buildings) and H2 (dormitory) (see SANS .........10400-A);

b) doors and sidelights form part of any entrance up to 2100 mm from finished floor level; c) a window has a sill height of less than 500 mm from the floor; d) a window has a sill height of less than 800 mm from the floor without any permanent barrier that prevents persons from coming into contact with the glass panel, and is so placed that persons are likely, on normal traffic routes, to move directly towards such a window; Note: A barrier could be any feature, ie. A heavy bar across a window, or a flower box placed in front of the window, that will provide a physical or visual barrier between the glass and a person. e) a bath enclosure or shower cubicle is glazed or where glazing occurs immediately above a bath;

f) glazing is used in any shop front or display window within 2100 mm from the finished floor level g) glazing is used in any wall or balustrade to a stairway, ramp, landing or balcony; h) glazing is used within 1800 mm of the pitch line of a stairway or the surface of a ramp, landing or balcony; i) glazing applications are sloped or horizontal; j) a mirror is installed as a facing to a cupboard door less than 800 mm above floor level and there is no solid backing; k) glazing is used around areas such as swimming pools and ice rinks; and l) glazing is used in internal partitions, which are within 2100 mm of floor level .

3. Glass in balustrades shall be toughened safety glass unless rigidly supported on all sided.

4. Glass in horizontal or sloping applications shall be laminated or toughened safety glass. Toughened safety glass shall only be used where individual panes are framed on all sides.

5. Wired glass that has two-edged support may be used in vertical glazing in sawtooth roofs.

6. The thicknesses and maximum panel dimensions of frameless bath and shower enclosures shall be given in table 10.

Toughened safety glass thickness mm

Maximum panel size m2

Doors and panels supporting doors Fixed panels

6 1,6 2,1

8 2,0 3,3

10 2,2 4,0

NOTE: This table does not apply to curved glass

Dimensions for flat frameless glass shower enclosuresTable 8.

Aluminium Standard Products

54

Aluminium Standard Products

McCoy’s Glass are Leaders in Glass, but are not

limited in any way to glass only, as they realise that

standard aluminium finished products are starting

to play a bigger role in their business. They are and do remain

a glass company focussed primarily on glass, but wish to offer

their clients a full spectrum of Glass Industry related products.

This is just another way that McCoy’s make the lives of their

customers simpler and more convenient.

As part of their commitment to bring clients the best that the

Glass Industry has to offer in its entirety, McCoy’s developed

the McCoy’s Aluminium Products offering, supplying the

already well-known McDoor aluminium finished products to

the Glass Industry.

As with glass, McCoy’s key business goal is to deliver quality

aluminium products, on time (every time), together with

your glass. In that regard, McCoy’s are also wholesalers of

aluminium-finished goods such as standard showers, patio

doors and windows.

McCoy’s are firm believers that new product innovations will

drive their Aluminium Standard Products range even further

forward and they are always expecting further expansions to

happen in the future – watch this space!

Just like their glass philosophy, McCoy’s commitment and goal

is to meet their customer’s aluminium needs and to provide

standard products in the shortest time, with the greatest

efficiency.

You can view a comprehensive list of McCoy’s Standard

Aluminium Products on the following pages.

Remember, if you want quality products at a competitive

price, delivered timeously with your glass order, you know

who to contact.

Aluminium Standard Products

55

McDoor Windows & Doors

Features

• All doors & windows weatherproofed with quality vinylseals and woolpile.

• Generally4mmor5mmfloatglass isusedforwindows.When required by legislation, safety glass will be sup-plied.

• Safetyglassisthestandardinstallationusedfordoors.• AllglassproductscomplywithNationalBuildingRegula-

tionsPart“N”Glazingandhavepassedtheminimumper-formance requirement as published by AAAMSA. Should documentation of test certificates be requested, these will be supplied.

• AccordingtoSANS10400andSANS10137itiscompul-soryfordeflectionsinframing(forglazing)toberestrictedto1/175thof thespanofmullionsand transomsunderwind loading.

General Information

• Because“X”indicatesaslidingleaf,alwaysremembertostate whether the sliding doors, kits or patio door plus are tobe“XO”or“OX”whenviewedfromtheoutside.

• Wheninvestinginpatiodoors,aluminiumdoorsandwin-dows,the1/175thSpanruleshouldalwaysbetopofmind.Thisrulegovernstheflexibilityofanaluminiumwindow,patio door, shop front, etc., and states that all aluminium productsmustbedesignedtoensurethatthedeflection,positive or negative perpendular to the pane of glass is nevertoexceed1/175thofthelengthoftheglassedge.

• It isimportanttokeepinmindthatifflyscreensarere-quired, these will be supplied with the correct frame head andcill,asflyscreensdonotgenerallyfitstandardpatioheads and cill frames.

• Customsizeddoorsandburglarbarscanbesuppliedonrequest.

• Products and technical specifications are subject tochange without prior notice.

ABBREVIATIONS• TSG=ToughenedSafetyGlass.• AAAMSAAssociationofArchitecturalAluminium Manufacturers of South Africa.

McDoor Elite Sliding Door conforms toAAAMSA A3 Rating

Aluminium Standard Products

56

McDoor Windows & Doors

890 1190 1490 1790 2090 2390

590

890

1190

590

Available in natural & powder coated: Bronze/white/othercolours

Available in natural & powder coated: Bronze/white/othercolours

30.5mm McDoor Casement Window Project Out

30.5mm McDoor Casement Window Side Hung

McDoor Toplights Patio Door

Available in natural & powder coated: Bronze/white/othercolours

OX TWO PANE McDoor PATIO DOOR

OXXO FOUR PANE McDoor PATIO DOOR

Aluminium Standard Products

57

McDoor Windows & Doors

Available in natural & powder coated: Bronze/white/othercolours

Available in natural & powder coated: Bronze/white/othercolours

Available in natural & powder coated: Bronze/white/othercolours

With hook lock

McDoor Elite Horizontal Sliding Window

McDoor Patio Door

McDoor Patio Door Plus

when ordering patio door plus, state if it is to be XO, or OX as viewed from the outside - “X” indicates sliding leaf

KITS AVAILABLE

width (mm)

width (mm)

Aluminium Standard Products

58

McDoor Windows & Doors

McDoor Elite Sliding Door

McDoor

McDoor Entrance Door Hinged

McDoor Vista Sliding Folding Door

Available in natural & powder coated: Bronze/white/othercolours

Available in natural & powder coated: Bronze/white/othercolours

Available in natural & powder coated: Bronze/white/othercolours

Aluminium Standard Products

59

McDoor Showers & Enclosures

Powder coated: White&silvergrey

2000 mm High

1800 mm High

2000 mm High

1800 mm High

Jamb (Sides) Extensions & Accessories

McDoor Side Return Panels

McDoor NEW PIVOT DOOR

McDoor SIDE RETURN PANELS AND INLINE KITS

McDoor NEW PIVOT DOOR

McDoor TRI GLIDE

McDoor TRI GLIDE

McDoor MULTI CORNER

McDoor Inline Bi Fold(Standard 900)

McDoor Inline Tri Glide(Standard 900)

• Toselectyourenclosure,decidewhetheryouneedtoscreen one, two or three sides of your shower.

• Iftheshoweristobesetintoarecess,simplymatchthedoorstyleofyourchoicetothesizeofyourshow-er.

• Forwideropenings,up to1500mm,simplyaddaninline panel.

• If youplan tobuild yourenclosure intoacorneroragainst a wall, create a cubicle by adding one or two panels to your choice of door.

All shower doors available with either clear or stippolite toughened glass.

General Information

Powder coated: White&silvergrey

Powder coated: White&silvergrey

1800 mm High

1800 mm High

2000 mm High

Aluminium Standard Products

60

McDoor Showers & Enclosures

McDoor Single Pivot

McDoor Inline Single Pivot (Standard 900) Powder coated: White&silvergrey

Powder coated: White&silvergrey

McDoor Bath Screen McDoor Bath Enclosure

CODE WIDTH (MM)

BS 800

Powder coated: White&silvergrey

Powder coated: White&silvergrey

1400 mm High 1400 mm High

1800 mm High 2000 mm High

1800 mm High

2000 mm High

All McDoor showers can go to 2000 mm height

Aluminium Standard Products

61

McDoor Showers & Enclosures

McDoor Bi Glide McDoor Tri Glide

Powder coated: White&silvergrey

Powder coated: White&silvergrey

1800 mm High 1800 mm High

McDoor Corner Entry McDoor Bi-Fold

McDoor Pentagonal Single with Side Panels at 450

CODE WIDTH (MM)

ACCESSORIES

PEN464 420 X 665 X 420 PENTAGONAL

FITS STANDARD SHOWER TRAY

PEN474 400 X 705 X 400 PENTAGON

FITS STANDARD SHOWER TRAY

PEN1200K SIDE RETURN Panel Kit - Per Pair

CODE WIDTH (MM)

ACCESSORIES

PEN464-20 420 X 665 X 420 PENTAGONAL

FITS SHOWER TRAY

PEN474-20 400 X 705 X 400 PENTAGON

FITS SHOWER TRAY

PEN1200K-20 SIDE RETURN Panel Kit - Per Pair

Powder coated: White&silvergrey

1800 mm High 2000 mm High

Powder coated: White&silvergrey

1800 mm High1800 mm High

2000 mm High

Aluminium Standard Products

62

Extra jamb extensions to give a further 15mm extension to each side are available (at an extra) to complete the range in sizes. i.e. CG 880 + 15mm will give a max size of 895mm.

Fitting of standard McDoor products

4 3 56

17

7 7

78

8

2 3 2

4

56

ASSEMBLY PREPARATIONS1. Check shower enclosure for damage during transportation since

we can accept no liability for parts which have been installed.2. Tools required: Drill, masonry drill bit Ø 6mm, metal drill bit Ø

3mm,Phillipsscrewdriver,spiritlevel,tapemeasureandpencil.3. Tiles and edges of the shower tub must be free of dirt and

grease.4. Look out for electricity cables and water pipes when drilling.

CONTENTS OF CORNER ENTRY PACKAGING Pos.1 Glidecornerentry 2pcePos. 2 Jamb compensating channel 2 pcePos.3 Panheadtappingscrew4.2x38 8pcePos.4 DowelØ6mm 8pcePos.5 Selftappingscrews3.9x9.5 4pcePos.6 Capsforscrews 10pcePos.7 Headandcillframecovers 4pcePos.8 Headandcillframe 2pce Corner joining memberPos.9 Cillframepackings 8pce

2 x 15mm Jamb frame extension profiles are supplied loose. Refer diagram no 8.

Standard McDoor Glide Corner Entry

13

4

Ø 6mm2

min. 10 mm min. 10 mm

3

parallel parallel

Remove wall compensating profiles Pos. 2 from the glide door frame - set in correct posi-tions and align as shown in sketch, mark and drill holes (Ø 6mm), insert dowels and screw to wall. Ensure compensating channels are verti-cally plumb.

Assemble the two sides by sliding the frame corner jointing member into the head and cill frame, but first apply silicon onto the parts of the jointing member that slide into the frame and clean off surplus silicon after member has been fully inserted.Carefully lift assembled frame into position and push and slide frame onto fixed wall compensatingprofiles(2).Alignshowerframeparalleltotheedgeofupstand.Note:Sliding leaves slid on the inside of the showerCILLFRAMEMUSTBEPERFECTLYLEVEL.To assist in ensuring the cill frame is perfectly level we have supplied packings. If required these must be positioned under the cill frame at positions marked thus on above diagram.

3 4

1

2

Aluminium Standard Products

63

Fitting of standard McDoor products

1

56

2

ca. 6

0mm

3mm

A

fit cap overscrew heads

inside

fixedleaf

outside

3

4

Ø 6mm

frame jambextensionchannel

frame jambcompensatingchannel (item 2)

glide showerframe (item 1)

Ensure glide door frames are vertically plumb. Drill 2 holes from inside glide door side frame with wall compensating profile (Pos. 2) asshowninsketch.Screwtogetherusing3.9x9.5screwsandfitcaps over head of screw.A=insideviewTOACHIEVECORRECTALIGNMENTOFTHELEAVESTHEFRAMEMUSTBEINSTALLEDPERFECTLYPLUMB.

Seal all joints between the wall, upstand and profiles with an ap-proved anti-fungus silicon sealant.Leave the shower enclosure for 24 hours before using. Use onlyrecommend cleaning agents (no abrasives or solvents) for cleaning purposes.

Aftercompletingitem5,fitcapcoverstoscrewheadswhichsecurefixed leaf to shower frame at wall - six caps.

Theglidecornerentryallowsfor15mmadjustmentateachwallcom-pensatingchannel-if16mmto30mmadjustmentisrequired.The15mm frame jamb extension channel must be used as indicatedabove two extension channels are supplied loose with shower unit.

5

7

6

8

Standard McDoor Glide Corner Entry

Aluminium Standard Products

64

Fitting of standard McDoor products

1

11

16

63

7

7

8

9

10

4

3

5

3

27

5

ASSEMBLY PREPARATIONS1. Check shower enclosure for damage during transportation

since we can accept no liability for parts which have been in-stalled.

2. Tools required: Drill, masonry drill bit Ø 6mm, metal drill bit Ø 3mm, Phillips screwdriver, spirit level, tape measure andpencil.

3. Tiles and edges of the shower tub must be free of dirt and grease.

4. Look out for electricity cables and water pipes when drilling.

Screw on knob handles fitting through hole in glass. After knob is securely fitted, fit knob covers.

CONTENTS OF PIVOT DOOR PACKAGING Pos.1 Pivotdoor 1pcePos. 2 Pentagonal side panel 2pcePos.3 Wallconnectingprofile 2pcePos.4 Pan-headtappingscrew3,5x38 8pcePos.5 DowelØ6mm 8pcePos.6 Screws3,5x9,5 8pcePos.7 Capsforscrews 8pcePos.8 Knobhandles 2pcePos.9 Knobcover 2pcePos.10 No8x50selftappingscrew 1pcePos.11 Waterstop 1pce

Standard McDoor Pentagonal & Pentagon - Single Pivot & Two Side Panels at 450

Our units will �t both of the abovestandard size shower trays

PENTAGONAL PENTAGON

900

900

420

665

130

900

900

400

705

130

420 400

1

32

Aluminium Standard Products

65

Fitting of standard McDoor products

3

Ø 6mm2

min. 10 mm min. 10 mm

45

3

adjustable

para

llel

parallel

Ø 3,0mm

7

766

ca. 6

0mm ca. 60m

m

Ø 3,0mm

view fr om inside of shower

B

A

Removewallconnectingprofiles(3) fromsidepanels(2).Drillasshown in sketch and screw into place.

Measure length of water stop and cut to size. Remove film fromadhesive surface and stick to inside of pivot door, sloping down to-wards the pivot. The pivot door can be aligned parallel to the door frame if necessary by loosening the pivot screws and re-tighten when door and frame are parallel.

Pushthetwosidepanels(2)intotheU-shapedsectionofthepivotdoorframe(1).Positiontheassembledshowerenclosureontotheshower upstand or standard shower tray. Push into the wall con-nectingchannel(3)andadjustthepanelsandpivotshowerframetosuit the shower upstand or tray layout. Drill and screw the side panel topivotdoorframeasper“A”insketch.Alignwithspiritlevelanddrill through wall connection channel into jamb frame of side panel asper“B”insketch.Screwintoplace.

Seal all joints between the wall, shower upstand and profiles on the outside of the unit and in the area of the fixed glass panels from inside too, using an approved anti-fungus silicon sealant. The seal-ing joints can be smoothed more easily by wetting your finger with detergent.Leavetheshowerenclosurefor24hoursbeforeusing.Useonlyrecommendedcleaningagents(noabrasivesorsolvents)for cleaning purposes.

Standard McDoor Pentagonal & Pentagon - Single Pivot & Two Side Panels at 450

4

6

5

7

Aluminium Standard Products

66

Fitting of standard McDoor products

ASSEMBLY PREPARATIONS1. Check shower enclosure for damage during transportation since

we can accept no liability for parts which have been installed.2. Tools required: Drill, masonry drill bit Ø 6mm, metal drill bit Ø

3mm,Phillipsscrewdriver,spiritlevel,tapemeasureandpencil.3. Tiles and edges of the shower tub must be free of dirt and

grease.4. Look out for electricity cables and water pipes when drilling.

Jamb Extensions of 15mm are available to complete a range size of 770mm to 1010mm for the Pivot Door. i.e. PD 860 + one jamb extension of 15mm will permit a maximum width of 875mm. Two jamb extensions of 15mm will permit a maximum width of 890mm. *Will fit standard 900 x 900 shower tray.

CONTENTS OF CORNER ENTRY PACKAGING Pos.1 Pivotdoor 1pcePos. 2 Wall connecting profile 2pcePos.3 Caps 4pcePos.4 Panheadtappingscrew4.2x38 8pcePos.5 DowelØ6mm 8pcePos.6 Selftappingscrews3.9x9.5 4pcePos.7 Capsforscrews 4pcePos.8 KnobHandles 2pcePos.9 No.8x50selftappingscrews 1pcePos.10 Knobcover 2pce

CONTENTS OF SIDE PANEL PACKAGINGPos.12 Sidepanel 1pcePos.13 Wallconnectingprofile 1pcePos.4 Panheadtappingscrew4.2x38 forSPfromaccessoriesPD 4pcePos.5 DowelØ6mmforSPfromaccessoriesPD4pcePos.6 Selftappingscrews3.9x9.5 6pcePos.7 Capsforscrews 2pcePos.8 Adjustablecornerpost 1pce

Standard McDoor Pivot and Side Panels

Remove wall compensating profiles Pos. 2 from the glide door frame - set in correct posi-tions and align as shown in sketch, mark and drill holes (Ø 6mm), insert dowels and screw to wall. Ensure compensating channels are verti-cally plumb.

Remove compensating channel from pivot door frame and fit to panel adjusting corner post(Pos.8),markbackanddrillasshowninabovesketchandscrewthecompensat-ing channel to the corner post.NOTEDeterminetheselectedinstallationpositionofthesidepanelbeforefurtheras-sembly. The side panel here is shown on the right.

1

3

2

4

Aluminium Standard Products

67

Standard McDoor Pivot and Side Panels

Fitting of standard McDoor products

parallel parallel

view from inside of shower

Remove the other compensating channel (Pos. 2) from the pivot door frame jamb and the panel wall compensating channel (Pos.13). Align as shown in sketch, markwall tiles and drill 6mm Ø holes, insert fixing plugs and screw channels to wall.

The pivot door can be aligned parallel to the door frame if necessary by loosening the pivot screws and re-tighten when door and frameareparallel(16).

Refit compensating channel with panel cor-ner post back into pivot door jamb frame. Pushpivotdoor(Pos.1)andsidepanelontoand into their respective channels that have been fixed to walls - slide the pivot door frame with corner post over and onto the panel. Align and adjust the units to their required positions. Ensure they are parallel and vertically square as well as parallel to the edge of the upstand.

Seal all joints between the wall, upstand and profiles with an approved anti-fungus silicon sealant.Leave the shower enclosure for 24 hours before using. Use only recommend clean-ing agents (no abrasives or solvents) for cleaning purposes.

Drill 2 holes from inside in pivot door side frame with wall connecting profile (Pos. 2), side panel with pivot door side frame and side panel with connecting profile (Pos.13)as shown in sketch and screw together, us-ing3.9x9.5mmsteppedheadscrewsandfit cover caps over the heads of screws. Cover holesinsideframeprofilewithcaps(Pos.3).

Installation in AlcovesRemove door leaf by unscrewing the pivot holders from the frame. Pull out both wall compensating channels (Pos. 2) from frame and jambs. Align the compensating chan-nels into their required positions on the wall ensuring they are vertically plumb. Mark the wallsanddrill4x6mmØholesintothewalls.Insert plugs and screw the (handle) side wall channel to the wall, slide the other com-pensating channel back into the pivot jamb framethathasthe4xholes.Slidethedooronto and over the channel fixed to the wall - then position the frame and fix the other compensating channel through the holes in thedoorframe,usingthe3.2x38mmlongscrews(Pos.4).Refixthedoorbyscrewingon pivot housings. Position frame centrally and vertically onto the wall compensating channelsandcontinueasfig6to9above.

8. 9.

7.5

8

6

9

7

10

Aluminium Standard Products

68

Fitting of standard McDoor products

4 3 56

2

5

2

12

3 13

4

56

7

7

ASSEMBLY PREPARATIONS1. Check shower enclosure for damage during transportation since

we can accept no liability for parts which have been installed.2. Tools required: Drill, masonry drill bit Ø 6mm, metal drill bit Ø

3mm,Phillipsscrewdriver,spiritlevel,tapemeasureandpencil.3. Tiles and edges of the shower tub must be free of dirt and

grease.4. Look out for electricity cables and water pipes when drilling.

Jamb Extensions of 15mm are available to complete a range size of 770mm to 1010mm for the Glide Door. i.e. GD 860 + one jamb extension of 15mm will permit a maximum width of 875mm. Two jamb extensions of 15mm will permit a maximum width of 890mm.*Will fit standard 900 x 900 shower tray.

CONTENTS OF CORNER ENTRY PACKAGING Pos.1 Glidedoor 1pcePos. 2 Wall connecting profile 2pcePos.3 Panheadtappingscrew4.2x38 8pcePos.4 DowelØ6mm 8pcePos.5 Selftappingscrews3.9x9.5 6pcePos. 6 Caps for screws 6pcePos.7 Headandcillframecovers 2pce

CONTENTS OF SIDE PANEL PACKAGINGPos.12 Sidepanel 1pcePos.13 Wallconnectingprofile 1pcePos.3 Panheadtappingscrew4.2x38 forSPfromaccessoriesGD 4pcePos.4 DowelØ6mm forSPfromaccessoriesGD 4pcePos.5 Selftappingscrews3.9x9.5 6pcePos. 6 Caps for screws 2 pce

Standard McDoor Tri-glide door and side panels

Ø 3mm

2

6

12

13

4

Ø 6mm2

min. 10 mm min. 10 mm

3

Drill 4 holes in wall compensating profile(Pos. 2) from the glide door frame as shown insketchandscrewtosidepanel(12)(leftorright).ATTENTION:Determinetheselectedin-stallation position of the side panel before fur-ther assembly. The side panel here is shown on the right.

Remove wall compensating pro-files Pos. 2 from the glide door and Pos.13fromthesidepanel,alignas shown in sketch, mark and drill holes (Ø 6mm), insert dowels and screw to wall.

1

3

2

4

Aluminium Standard Products

69

Standard McDoor Tri-glide and side panels

Fitting of standard McDoor products

parallel parallel

1

56

2

ca. 6

0mm

3mm

A

FIX

ED L

EAF

SLID

ING

LEA

F

Pushglidedoor(Pos.1)andsidepanel(Pos.12)ontodoweledwallcompensatingprofile(2+13),insertsidepanelandattachedwallconnectingprofile(Pos.2)referitem3,intoglide door jamb frame. Align shower enclo-sure parallel to the edge of the upstand and must be vertically square.Note:Slidingleavesslideontheinsideoftheshower!

Seal all joints between the wall, upstand and profiles with an approved anti-fungus silicon sealant.Leavetheshowerenclosurefor24hoursbe-foreusing.Useonlyrecommendedcleaningagents (no abrasives or solvents) for clean-ing purposes.

Ensure glide door frame is vertically plumb, then drill 2 holes inside in glide door side frame with wall compensating profile (Pos. 2), side panel with glide door side frame and sidepanelwithconnectingprofile(Pos.13)as shown in sketch and screw together, us-ing3.9x9.5screwsandfitcapsoverheadof screws.A=insideviewTO ACHIEVE CORRECT ALIGNMENT OFTHELEAVESTHEFRAMEMUSTBEINSTALLEDVERTICALLYPLUMB.

Installation in AlcovesInstallation into alcoves:Remove both wall compensating chan-nels (Pos. 2) from the glide door frame, align them vertically at a distance of 10mmminimumfromtheoutsideedgeof the upstand, mark the holes for dow-els, and drill with 6mm masonry drill bit. Screw the sliding leaf side compensating channel into place on the wall. Slide the side of the frame over the compensat-ing channel fixed to wall only after slid-ing the unfixed compensating channel intotheothersideoftheframe.Fixthesecond compensating channel to the wall through holes in that side frame, using4.2x38mmscrews(Pos.3)Posi-tion frame centrally and vertically plumb onto the compensating channels and continueasFig.6to8above.

5

8

6

screw fixed leafto frame

inside

fixedleaf

outside

400

FIX

ED L

EAF

400

7

After glide frame is securely fixed into position, slide the fixed leaf hard against the frame and drill for2x3.9x9.5selftappingscrewsandscrewfixedleaftoframeandfitcapoverscrewhead.Clip top and bottom covers into position into the frame.

7

10

Aluminium Standard Products

70

Fitting of standard McDoor products

1.Assembleframe(firststrippaperoffcornersealingpads)using2no.8x25mmlongscrewspercorner.Theholesinjambframesdetermine location and assembly arrangement of frames.

ImportantNote:Thejambframehavingwoolpileintheoutsidelegmust be on the side that the sliding leaf will lock into. The jamb frame having woolpile in the inside leg must be on the side of the fixedleaf.Foranoxxotypedoorbothframeswillhavewoolpileinthe inside legs.

To assist in the fixing, use packing shims under each fixing screw if necessary to ensure frames are level and straight. Screws to cill frame must be set in silicon and after fixing the heads of the screws must be well sealed over with silicon to prevent water leakage.

3.Positionfixedpanelintoframebyliftingupintoinnerchannelofhead frame and allowing panel to drop into locating nibs at rear of cill (refer assembly configuration). Push panel either to the left or right as required and into jamb frame.

2.Checktheopeningsizetodeterminethattheframewillfitcor-rectly. Drill 6mm diameter fixing holes in the inner channel of the jambs,headandcill - referdetails.Fixingholes tobe150mmfromeachcornerandnotmorethan600mmcentresthereafter.Position frame into the opening and ensure it is square, vertical and level before marking and drilling holes in the structure for the fixing screws and plugs. Important to note that the cill frame must be perfectly level and straight to obtain the best results and sliding action.

4.Fitrollersintocill-railofslidingleafandlocatingintotheverticalmembers of the panel. Lift panel into front channel of head frame and drop onto the cill ensuring the rollers locate correctly on the track upstand.

5.Positionthejambadaptortotheinnerchannelofjambtoslidingpanelandclipitintothejambframe.Fitthelockstrikebyplac-ing into the machined slot of jamb adaptor and drilling the jamb frame through holes in the strike. Pop rivet the lock strike into position(poprivetsprovided)Referstep4.

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6. Clip the head liner and threshold into the head and cill frame respectively ensuring they are positioned firmly against the jamb adaptor.Referstep5.

7.Slidetheslidingpanelintotheclosedposition.Adjusttherollerat the interlocker (by using a phillips screwdriver) to plumb and align the sliding panel.

8.Pushthefixedpanelhardagainsttheheadlinerandthresholdand pop rivet into that position through the head frame into the interlocking vertical member (not into the vertical member locat-ed in jamb frame) Ensure that the interlocker lines up perfectly with the interlocker of the sliding panel.

9.Fitthehandletotheslidingleafandbeforescrewingtightensurethe anti-lift tongue and hook both fit and locate correctly into the keep.

10.Fitheadstopperby locating intohead frameandclip thecillstopper over the track upstand. Refer step 6.

11. For the type oxxo patio doors the inserting, adjustment etcof the panels will be similar to type ox or xo doors, but there will be no jamb adaptor and the handles must be fitted to the meeting stiles.

12. Lubricaterollerswithasiliconspray.

13. When installation and perimeter sealing is complete the aluminium framing can be cleaned with soap or a mild deter- gent and smooth cloth and then washed off with clear water.

14.Ifthereisasidelightrequiredwiththedoor,thismustbeclippedto the jamb of the assembled frame prior to inserting into the opening. The sidelight should be fitted to the jamb of the fixed panel of door for added security.

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