the in-salah ccs experience sonatrach, algeria the in-salah ccs

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1 1 / 34 The In-Salah CCS experience Sonatrach, Algeria The In-Salah CCS experience Sonatrach, Algeria Redouane HADDADJI Sonatrach, Algeria Redouane HADDADJI Sonatrach, Algeria The First International Conference on the Clean The First International Conference on the Clean Development Mechanism Development Mechanism Riyadh, Saudi Arabia (The Intercontinental Hotel) Riyadh, Saudi Arabia (The Intercontinental Hotel) 26 26 - - 28 Shaaban, 1427, 19 28 Shaaban, 1427, 19 - - 21 September 2006 21 September 2006 EU EU - - OPEC Roundtable on Carbon Dioxide Capture & Storage OPEC Roundtable on Carbon Dioxide Capture & Storage . . Session 2: Prospects of CCS in OPEC Member Countries and the EU Session 2: Prospects of CCS in OPEC Member Countries and the EU . .

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Page 1: The In-Salah CCS experience Sonatrach, Algeria The In-Salah CCS

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The In-Salah CCS experience Sonatrach, Algeria

The In-Salah CCS experience Sonatrach, Algeria

Redouane HADDADJI

Sonatrach, Algeria

Redouane HADDADJI

Sonatrach, Algeria

The First International Conference on the Clean The First International Conference on the Clean Development MechanismDevelopment Mechanism

Riyadh, Saudi Arabia (The Intercontinental Hotel)Riyadh, Saudi Arabia (The Intercontinental Hotel)2626--28 Shaaban, 1427, 1928 Shaaban, 1427, 19--21 September 200621 September 2006

EUEU--OPEC Roundtable on Carbon Dioxide Capture & StorageOPEC Roundtable on Carbon Dioxide Capture & Storage. . Session 2: Prospects of CCS in OPEC Member Countries and the EUSession 2: Prospects of CCS in OPEC Member Countries and the EU..

Page 2: The In-Salah CCS experience Sonatrach, Algeria The In-Salah CCS

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Sonatrach & Climate Change

Sonatrach & Climate Change

Page 3: The In-Salah CCS experience Sonatrach, Algeria The In-Salah CCS

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Who is Sonatrach ?Who is Sonatrach ?

Created in 1963

232 Million TOE produced in 2005.

Processing Capacity

Liquefaction of NG : 45 Mm3/year

LPG Separation : 9.1 MT/year

Refining : 21.3 MT/year

Transportation Network

14 500 Km of oil, gas LPG and condensate pipelines

In Salah

Page 4: The In-Salah CCS experience Sonatrach, Algeria The In-Salah CCS

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Sonatrach is the Algerian National Oil & Gas company

11th largest oil company

1st African company

3rd largest NG exporter

1st largest LNG exporter

Who is Sonatrach ?Who is Sonatrach ?

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Environmental protection at SonatrachEnvironmental protection at Sonatrach

Sonatrach adopted few years ago; an ambitious Heath, Safety & Environmental (HSE) Policy.

It shows a strong commitment to protect the Environment and to contribute to the sustainable development effort of the country.

One of the main environmental objectives of Sonatrach is reducing atmospheric pollution including greenhouse gases

Page 6: The In-Salah CCS experience Sonatrach, Algeria The In-Salah CCS

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Sonatrach’s efforts to tackle climate change Sonatrach’s efforts to tackle climate change

Flaring rates of associated gas 1995 - 2005

7%9%

11%13%13%

17%

20%23%

29%31%

33%

0%

5%

10%

15%

20%

25%

30%

35%

1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005

Associated gas flaring reduction program

Voluntary efforts since 1970

GGFR member (CDM project)

Carbon Capture & Storage projectsVoluntary projects

First experience: In Salah gas ProjectSecond experience: Gassi -Touil Integrated Project

Page 7: The In-Salah CCS experience Sonatrach, Algeria The In-Salah CCS

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In Salah Gas ProjectIn Salah Gas Project

Page 8: The In-Salah CCS experience Sonatrach, Algeria The In-Salah CCS

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In Salah Gas ProjectIn Salah Gas Project

In Salah Gas (ISG) is a Joint

Venture between :

Sonatrach (35%),

BP (33%)

Statoil (32%).

ISG Project involves the

development of seven natural

dry gas fields in the southern

central part of Algeria (Sahara

desert).

Page 9: The In-Salah CCS experience Sonatrach, Algeria The In-Salah CCS

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Project locationProject location

Gour Mahmoud

Hassi R’Mel

Hassi Moumene

Krechba

Teguentour (Teg)

Reg

Garet elBefinat

In Salah

48”/455 km

10”/21 km

30”/37 km

24”/62 km

32”/36 km

24”/13km

32”/83 km

38”/60 km

32”/39 km

38”/5 km

Compression Station

Phas

e 1

Phas

e 2

• 1st Phase : Started in 2001, first gas produced in 2004)

• 2nd Phase : after 2011

Page 10: The In-Salah CCS experience Sonatrach, Algeria The In-Salah CCS

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In Salah Gas ProjectIn Salah Gas Project

The objectives of this JV are: Exploration, Appraisal, Development and Joint

Marketing of natural gas produced.

First treated gas in July 2004,

Estimated gas reserves : 340 bcm (230 bcm recoverable).

Dry Gas production plateau : 9 bcm/yr for about 13 to 16 years

Contract duration : until 2027.

The global investment is around 2.7 billion US$ (1.7 billion US$ for

Phase I).

Page 11: The In-Salah CCS experience Sonatrach, Algeria The In-Salah CCS

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Gas Dehydration

Gas Dehydration

Reg

Teg

Krechba CO2removal

CO2removal

Gas Dehydration

Gas Dehydration

CO2Compression

Natural GasCompression

Export to Hassi R’mel

(455 km)

CO2Reinjection

wells

In Salah Gas Processing PlantIn Salah Gas Processing Plant

Page 12: The In-Salah CCS experience Sonatrach, Algeria The In-Salah CCS

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Krechba Processing PlantKrechba Processing Plant

CO2 Removal & Dehydration

CO2 Re-injection

Page 13: The In-Salah CCS experience Sonatrach, Algeria The In-Salah CCS

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In Salah Gas CO2 emissions by sourceIn Salah Gas CO2 emissions by source

1

1

1

1

1

CO2 from produced gas

CO2 heat and power generation

Only the separated CO2 (yellow) will be stored – the combustion CO2(blue) will be vented

Source : Iain Wright (CO2Project Manager, BP Group Technology) SBSTA Meeting Bonn May 20th 2006

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In Salah CCS projectIn Salah CCS project

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CO2 content for each reservoirCO2 content for each reservoir

494Devonian Gour MahmoudGour Mahmoud

494Devonian In SalahIn Salah

494EmsianHassi MoumeneHassi Moumene

2 to 494EmsianGaret el BefinatGaret el Befinat

2 to 494DevonianRegReg

8 to 1090DevonianTeguentour (Teg)Teguentour (Teg)

9 to 1089Gedinian (Devonian)

191Tournaisian (Carboniferous)KrechbaKrechba

COCO22 (%)(%)CHCH44 (%)(%)ReservoirsReservoirsFieldsFields

Page 16: The In-Salah CCS experience Sonatrach, Algeria The In-Salah CCS

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Why we remove CO2 from Natural GasWhy we remove CO2 from Natural Gas

The carbon content in the natural gas produced from the In Salah project

ranges between 4 – 9%.

The target market for the Algerian natural gas is Europe, where the

market requires incoming natural gas to contain no more than 0.3 %

CO2.

So, ISG is required to separate the carbon before export natural gas.

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CCS, an alternative option to CO2 ventingCCS, an alternative option to CO2 venting

The industry business as usual practice is to first separate CO2 from the

natural gas and then vent it into the atmosphere.

A commitment by the shareholders to manage down the emissions

footprint of the project and not to employ atmospheric venting of the CO2

stream resulted in a need to an alternative solution to be identified.

So, rather than venting CO2, the project compresses it and injects it into

a large underground aquifer lower than the gas reservoir at 1,800 metres

depth.

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In Salah Gas CCS project – Key informationIn Salah Gas CCS project – Key information

ISG-CCS is an Industrial-scale demonstration of CO2 geological storage

1 million tons per year of CO2 will be geologically stored :

About 17 million tons of CO2 will be re-injected during the whole life of

the project

CCS reduce GHG emissions of the project by 60%. This is equivalent to :

To take 250 000 cars off road

Or, 200 km2 of forests

Project cost : 100 million US$

CO2 capture & storage cost : $6 per tonne

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The overall objectives of In Salah Gas CCS project

The overall objectives of In Salah Gas CCS project

First, to demonstrate to stakeholders that industrial-scale geological

storage of CO2 is a viable greenhouse gas (GHG) mitigation option.

Second, to assure people that secure geological storage of CO2 can

be cost-effectively verified and that long-term assurance can be

provided by short-term monitoring;

and third, to set precedents for regulating and verifying geological

storage of CO2 - ultimately to allow eligibility for Clean Development

Mechanism (CDM).

Page 20: The In-Salah CCS experience Sonatrach, Algeria The In-Salah CCS

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CO2 Removal and Compression

(CO2 Capture)

CO2 Removal and Compression

(CO2 Capture)

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Evaporation Pond

Power generation

Field separation & gas conditioning

CO2 Removal & Dehydration

CO2 Re-injection

Krechba Processing PlantKrechba Processing Plant

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For carbon removal purpose, two trains has been built,

CO2 is extracted by absorption using chemical solvent (Ethanol - Amino solution) .

The solvent is then regenerated and CO2

recovered.

NG is then dehydrated by Glycol absorption

CO2 Removal from natural gasCO2 Removal from natural gas

Krechba

Teg & RegTo Amine recupe.

Glycol Regen

Glycol Dehydrator

CO 2Absorber

Train 2Extract / Regen. CO2

Gas Dehyd.

Water contentCO2 content

Export Pipeline

CO2

AmineRegen.

FuelGas

Krechba

Teg & RegTo Amine recupe.

Glycol Regen

Glycol Dehydrator

CO 2Absorber

Train 2Extract / Regen. CO2

Gas Dehyd.

Water contentCO2 content

Export Pipeline

CO2

AmineRegen.

FuelGas

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The CO2 is compressed through 04 compression steps up to a max of 200 bars

Glycoltower

QR

Water dew point

Glycol Regeneration

ASCASCASC

ASC

M

MOV

From 2nd train

To 2nd train

To venting drum

PC

PC

4th stage

From CO2 removal

To CO2injector

wells

3rd stage2nd stage1st stage

Suction drum

Glycoltower

QR

Water dew point

Glycol Regeneration

ASCASCASC

ASC

M

MOV

From 2nd train

To 2nd train

To venting drum

PC

PC

4th stage

From CO2 removal

To CO2injector

wells

3rd stage2nd stage1st stage

Suction drum

After the 3rd

phase of compression, CO2 is dehydrated by absorption using tri-ethylene glycol (TEG).

CO2 compression & dehydrationCO2 compression & dehydration

CO2 is cooled after each compression stage and before re-injection.

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CO2 Geological StorageCO2 Geological Storage

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Injection site choice criteriaInjection site choice criteria

The selection criteria considered to choose the injection site are :

A robust sub-surface storage sites close to the planned In Salah Gas

process facilities.

A demonstrated reservoir cap seal integrity,

The availability of sufficient storage capacity to meet the predicted

CO2 volumes estimated at ~ 12 Standard Bcm,

A moderate to good storage reservoir properties (porosity,

permeability…)

A reservoir pressure below 6000 psi.

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Krechba, best optionKrechba, best option

Several opportunities for storage were evaluated during the design stage and ranged from distributed storage at each field location, to a single centralised facility and storage site.

The high cost and increased system complexity associated with distributed storage, primarily around the need to employ multiple CO2

stripping units, precluded this as an option.

So, a single facility was one preferred and Krechba field was selected to be the location.

Gour Mahmoud

Hassi R’Mel

Hassi Moumene

Krechba

Teguentour (Teg)

Reg

Garet elBefinat

In Salah

48”/455 km

10”/21 km

30”/37 km

24”/62 km

32”/36 km

24”/13km

32”/83 km

38”/60 km

32”/39 km

38”/5 km

Compression Station

Gour Mahmoud

Hassi R’Mel

Hassi Moumene

Krechba

Teguentour (Teg)

Reg

Garet elBefinat

In Salah

48”/455 km

10”/21 km

30”/37 km

24”/62 km

32”/36 km

24”/13km

32”/83 km

38”/60 km

32”/39 km

38”/5 km

Compression Station

Page 27: The In-Salah CCS experience Sonatrach, Algeria The In-Salah CCS

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The need therefore was to identify subsurface CO2 storage locations proximal to the Krechba field area.

A number of reservoir options for the CO2 storage were investigated close to Krechba, taking in consideration both the shallow Carboniferous and the deep Devonian structures.

Why Krechba ?All Processing facilities are located in one site,

Seismic data available,

Existence of exploration and appraisal wells,

The shallowness of the Carboniferous structure,

The reservoir has a big storage capacity with a good insulation.

Why Krechba reservoir ?Why Krechba reservoir ?

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CO2 injectionCO2 injection

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CO2 injection wells locationCO2 injection wells location

1

23

3 peripheral injection

wells were required to

ensure that CO2 is

retained within the

aquifer zone and does

not enter the main

field area until after it

has been depleted

and abandoned (after

25 to 30 years of

production).

Page 30: The In-Salah CCS experience Sonatrach, Algeria The In-Salah CCS

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Krechba 501

1250 metre Horizontal Section

Injector well : Kb-501Injector well : Kb-501

Page 31: The In-Salah CCS experience Sonatrach, Algeria The In-Salah CCS

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The studies demonstrated that the CO2 stream injected into the aquifer zone of Krechba Carboniferous reservoir will over time migrate back towards the main Hydrocarbon accumulation and into structural trap.

It is predicted that during the early years of injection (up to 10 years), the CO2 will be retained within the aquifer zone near the injector locations.

However, over the long term, as volumes build in the reservoir, the CO2will slowly migrate up-dip towards the structural crest of the main gas accumulation, moving into the main field area only after the field is depleted and abandoned.

Prediction of the injected CO2 behavior has been modeled both analytically as well as by numerical simulation.

The results confirmed that CO2 breakthrough into the main field area would not occur until after field abandonment (after 25 years ofproduction)

Future CO2 behaviourFuture CO2 behaviour

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5 years 15 years

Future CO2 behaviour simulationFuture CO2 behaviour simulation

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ConclusionConclusion

In Salah gas project is one of the largest CCS schemes in the world.

The project demonstrated that complexity and project size are not blockers to achieving the extraordinary outcome , with large scale atmospheric disposal of CO2 no longer seen as an acceptable option.

ISG CCS project is expected to lead in setting precedents for monitoring, regulation and verification of geological CO2 storage and establish CCS as eligible for Kyoto Protocol Clean Development Mechanism.

The eligibility for CDM is very important to promote CCS in developing countries such as Algeria and OPEC members.

Carbon Credits will enhance the project economy and help to achieve GHG mitigation at lower costs.

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Thank youThank you

[email protected]

www.sonatrach-dz.com

[email protected]

www.sonatrach-dz.com