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The Jamnagar Gasification Project

by

Dr. Partha Maitra and Antony FrancisReliance Industries, India

26 - 29th October, 2014 Washington DC, USA

Gasification Technologies Conference 2014

2

Index

• Reliance Jamnagar

• Drivers

• Integration

• Gasification

• Status

• Conclusion

3

Reliance Jamnagar

Performance; FY14 $bn

Revenue/turnover 67.0

Exports 46.0

Earnings, EBDIT 6.6

Cash profit 5.1

Net profit 3.7

Net worth 32.9

Assets 61.4

⇒⇒⇒⇒World’s largest refinery

• The world’s largest refinery complex

• 1.8% of global refining

• Integrated with petrochemicals

• 6.4 mmt/yr petcoke production

• Captive power + steam + desal. water

• 3.4 bcm/yr LNG import

• Captive ports & terminals

• #114 in Fortune Global 500 (2014)

4

Gasification drivers

⇒⇒⇒⇒ Boost refinery margin

� Feed :

:

Refinery residue, lowest cost hydrocarbon

Captive petcoke at 66%

■ Product :

:

:

100% captive syngas consumption

Competitive H2 + utilities to refinery

Enable C2 + C2= recovery for petchem

■ Capex :

:

:

:

Large 1150 MWth gasifiers for economies of scale

10 gasifiers for min spare capex

Modular design, 2 gasifiers per module

Largest ASU, 1 ASU for 2 gasifiers

■ Opex :

:

Energy efficient, integrated, “pinch” design

NH3 recovery from gasification waste water

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Refinery – gasification integration

⇒⇒⇒⇒ Leverage gasification to reduce refinery opex

6

Gasification – petchem integration

⇒⇒⇒⇒ Gasification unlocks value addition to petchem

Olefins

Aromatics

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Product profile

Syngas bcm/yr % Consumption

Cogen fuel 4.3 51 Power & steam

H2 2.0 23 Refinery clean fuels

SNG 1.4 16 Existing process heaters

Heater fuel 0.8 10 New process heaters

Total 8.5 100

⇒⇒⇒⇒ 100% captive consumption

Gasification : Supply H2 to refinery

: Supply cogen fuel to refinery + petchem

: Supply feed to petchem

: Supply heater fuel to refinery + petchem

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Gasification partners

Contractor: Licensor:

PMC Fluor Gasification CB&I Lummus

EPCM Fluor Open art Fluor

O&U Bechtel AGR Linde

Construction L&T SNG JM Davy

Package suppliers:

ASU Linde

PSA Linde

SRU/TGT Worley Parsons

SFU Enersul

GTG/GTG Mods GE

⇒⇒⇒⇒ Partners for success

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Project status

Progress % completion

Engineering > 90%

Procurement > 90%

Construction ~ 20%

Engineering Scope

PFD 115

P&ID 1690

Piping isometrics 43,300

Construction Scope

Concrete, kt 950

Structural steel, kt 140

Piping (AG+ UG) , million in. m 13

Electrical cable, km 3800

Instrumentation cable, km 6300

⇒⇒⇒⇒ Mega project

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Gasification

⇒⇒⇒⇒ Gasification

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Gasifier superstructure

⇒⇒⇒⇒ Gasification superstructure

12

Air separation unit

⇒⇒⇒⇒World’s largest ASU

13

Acid gas removal

⇒⇒⇒⇒ AGR

14

Gasifier erection

⇒⇒⇒⇒World’s largest gasifier

15

Dome storage

⇒⇒⇒⇒ Petcoke storage with stacker + reclaimer

16

Conclusions

● Make vs buy:

− Petcoke gasification (make) beats LNG import (buy) in India/Asia

● “Bottomless” refinery:

− Zero petcoke, lowest price refinery product

− Superior refinery margins

● Utilities:

− Repower captive cogen power plant with syngas

− Recover H2 from syngas, for refinery clean fuels

− Utilize SNG + syngas as process heater fuel

− Minimize refinery opex

● Petchem:

− Recover C2 + C2= for petchem feed with SNG substitution in RFG

− Supply utilities to new petchem projects

− Maximize refinery value addition to petchem

⇒⇒⇒⇒ Create a global landmark in gasification

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