n Special concept for strip brushesn Very high tufting speed coupled with impeccable brush quality n Particularly cost-effective and user-friendly

The last word in strip brush production

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Z.Hornet 4

Sealing, guiding, positioning, transporting, protecting and shielding, edging and closing of openings, stripping, wiping and cleaning – the range of applications for strip brushes in the industry and private homes is simply massive. the Z.Hornet family will give you the perfect set-up. Fully automatable top technology from ZAHorAnSKY that will significantly increase your production efficiency.

Natural fiber or nylon, with strip cutting or continuouson a Z.Hornet, strip brushes are produced from materials ranging from nylon to natural fiber. Continuous production is possible, or strips can be cut to size. there is even a solution for particularly dense hole fields. A few examples:

3.5 km

In 8 hours, Z.Hornet produces up to

of strip brushes

Filament box Handle transport tufting

Z.Hornet The gold standard for the manufacturing of strip brushes

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For SIngle- And multIPle- row StrIP bruSHeS

n tufting module in horizontal set-upn drilling and tufting up to 800 tufts / minute with tool

sizes from 1.5 to 5.0 mm n For natural fibers and nylon filaments up to 160 mm n Fully automatic production is possiblen Continuous workingn Stepless speed control up to 800 rpm depending

on filament and tool sizen noise insulation with interior lightingn Can optionally be linked to a filament robot and

trimming machine for fully automated productionn Prepared for offline programming

tool stroke: 40 mm

tool size: up to 5.0 mm

Clamping devices: 1

drilling machines: 1

tufting tools: 1

Axes: 2

For continuous products: Yes

Conversion to other hole approx. 10 tofields/samples: 15 minutes

Z.Hornet 1

It will be our pleasure to support you. Why not give us a call?

Handle feederFilament feeder

tufts brushes up to 80 mm wide

output of continuous strips; trimming is possible

tool stroke: 70 or 100 mm

tool size: up to 6.5 mm

Clamping devices: 1

drilling machines: 1

tufting tools: 1

Axes: 4

For continuous products: Yes

Changeover to other hole approx. 5 tofields/samples: 10 minutes

Z.Hornet 4

For ContInuouS StrIPS And StrIPS Cut to SIZe

n tufting module in vertical set-upn Produces up to 7 m strip brush / minute

(3.5 km in 8 hours) n drills and tufts up to 700 tufts / minuten Fully automated production with modern

4-axis CnC controln Strip frame driven on the siden unfolded filament lengths up to 320 mm n electronic tuft angle positioning with up to

20° crosswise anglen optional double or triple filament boxn low noise and user-friendly

Z.Hornet Three solutions to choose from

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For SmAll Hole dIAmeterS And delICAte bruSHeS

n tufting module in horizontal set-upn For continuous strip brushes and strip sections n drilling and tufting up to 800 tufts / minute with a hole

diameter from 1.5 to 4.2 mm n For natural fibers and nylon filaments, optionally up to

150 mm longn Fully automatic production with continuous operationn Stepless speed control up to 800 tufts per minute

depending on filament and tool sizen Can optionally be linked to a filament robot and

trimming machine for fully automated productionn mechanical setting of lengthwise bristle tufts up to

max. 25°

tool stroke: 35 mm

tool size: up to 4.0 mm

Clamping devices: 1

drilling machines: 1

tufting tools: 1

Axes: 2

For continuous products: Yes

Conversion to other hole approx. 10 tofields/samples: 15 minutes

Z.Hornet 2

the benefits at a glance

Highest brush qualityn Various types of material can

be processed (nylon, plastic, natural fiber)

n Also suitable for very small hole diameters

n Even suitable for multi-row strip brushes

Fully automatic productionn Can be extended to a fully

automated production line

n Hole field programming using 3D Brush Designer software

n Flexible, fast changeover to different samples and hole fields

Turbo for productionn Very high tufting speed:

Up to 700 or 800 tufts / minute (depending on the tool size and hole field steps)

n And all this with a low power consumption

Simple and user-friendly hole field programming

the ZAHorAnSKY brush designer cuts the cost of producing hole fields for your brushes. the software is intuitive to use and requires no programming knowledge. You will be producing new hole fields very quickly.

brush pattern designmade easy

mechanical adjustment of the longitudinal inclination

Fast tufting

ZAHORANSKY AGAnton-Zahoransky-Strasse 179674 todtnau-geschwendtel. +49 7671 997-0germany

www.zahoransky.com

german engineering with Passion & Perfectionmore than a century ago, Anton Zahoransky marked the start of a new era in brush production when he developed the first drilling and tufting machine for brushes. the company has grown into an international business offering complete solutions in the field of machine building and automation technology. It now has four divisions: mold making, Systems technology, Packaging machines and brush machines.

the driving force is and always has been more than just solid “german engineering” and concentrated innovative strength. It is the unbroken spirit of “Passion & Perfection”: lifeblood, persistence and an absolute desire to develop solutions that deliver exactly what they promise.

ZAHORANSKY – PERFECTlY DiFFERENT

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