the luse companies pipe repair service
DESCRIPTION
Pipe repairTRANSCRIPT
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A family of companies serving America since 1923A family of companies serving America since 1923
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Degraded & Leaking Pipes
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Composites & Clamps are used in a variety of industries
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What are my on-line leak repair What are my on-line leak repair options?options?
Photos used are courtesy of AirLogistics, Luse Thermal, & PowerWrap LP
1.Composite fiber for pipes with exterior nicks, dents, corrosion, and other degradation causing wall mass loss
2.Composite fiber for pipes with interior wall mass loss up to 80%; typically caused by corrosion. Leaking may or may not be present.
3. Mechanical clamps for leaking pipes or to shut off two ends to replace middle section of pipe
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The Luse Companies The Luse Companies
Pipe Repair ServicePipe Repair Service
Photos used are courtesy of AirLogistics, Luse Thermal, & PowerWrap LP
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When the customer can’t shut down and the best
option is live repair using 100% USA made products, installed by certified technicians, and backed by a full
warranty
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Composite Repair Systems
•Cost effective engineered repairs for external/internal corrosion or erosion
•Mechanical or structural strength restored to original design
•Repairs performed on-line avoiding lost production
•Installed by certified trained technicians to validate high quality
•Meets ASME PCC-2 Article 4.1 and ISO TS24817 standards
•Cost savings over traditional repair methods
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AirLogistics CompositesAirLogistics Composites
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How strong are Aqua-Wrap & PowerSleeve composites ?
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Unreinforced Burst Test
P burst = 1,408 psi (unreinforced)
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Reinforced Burst Test
Pburst = 4,008 psi (reinforced)
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Luse/Air Logistics provides an engineered system composed of:
1.Form used to gather all the information related to the problem at hand
2. Recommended repair design
3.Calculation details supporting the repair design
4.Materials to be used
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Some Examples of Some Examples of Applications where Applications where
Aqua-Wrap® Aqua-Wrap® can provide solutions can provide solutions
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Aqua-Wrap® products and services: Aqua-Wrap® products and services: ““On-Line” pipe repair of rusted, pitted, thinning wall On-Line” pipe repair of rusted, pitted, thinning wall thickness even while the piping is under pressure in thickness even while the piping is under pressure in some cases. Product used should conform to ASME some cases. Product used should conform to ASME PCC-2, DOT, ASME B31.4 and API 570 ensuring pipe line PCC-2, DOT, ASME B31.4 and API 570 ensuring pipe line integrity.integrity.
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Duct tape does have 1,000 uses !!!
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A water line in a pit.A water line in a pit.
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Fire water line with thin wallFire water line with thin wallThe line will be reinforced and brought back to its The line will be reinforced and brought back to its
original strength while in service.original strength while in service.
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Drain Line with paper thin wallDrain Line with paper thin wall
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Cooling Water line RepairCooling Water line Repair
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The clamp can stay in place. We will entomb it with our composite fiber system.
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8” Stainless Steel Repair Clamp
To provide a more permanent repair, bolt-on repair clamps can be encapsulated with composite. Restores strength and integrity to the pipe.
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Coal Dust Line RepairCoal Dust Line Repair
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16” Casing for a High Power Electric Line.16” Casing for a High Power Electric Line.
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Electric Transmission LineElectric Transmission Line
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Gas Storage StationGas Storage Station
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Some Case Studies of Some Case Studies of
Aqua-Wrap® SolutionsAqua-Wrap® Solutions
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Repair Bell & Spigot joint on a 24” steel water line.
F.A.C.S.F.A.C.S.™™ Products Used Products Used
10” x 30’ Aquawrap® Stricture Banding™
5/20 Epoxy Stick™ BP-1 Primer™
1 2
3 54
Copyright © 2002 Air Logistics Corporation
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6-foot Diameter, 70-foot high, Stainless Steel Vessel
Tiny cracks had formed in the vessel wall. The tower was wrapped for reinforcement and to prevent any future leakage.
F.A.C.S.F.A.C.S.™™ Products Used Products Used
Standard PowerSleeve® Aquawrap® 10’ x 60’ rolls and Aquawrap® 10’ x 150’ rollsStricture Banding™
Copyright © 2002 Air Logistics Corporation
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24” Effluent Water Line
Repair external corrosion damage and reinforce the line.
F.A.C.S.F.A.C.S.™™ Products Used Products Used
Aquawrap® 10” x 60’ RollsAquawrap® 4” wide Bear™ BP-1 Primer™
Stricture Banding™ Contour Gel
Copyright © 2002 Air Logistics Corporation
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8” Crude Oil Line
Repair external corrosion damage and reinforce the line.
F.A.C.S.F.A.C.S.™™ Products Used Products Used
Aquawrap® 10” x 30’ RollsAquawrap® 4” wide Bear™ BP-1 Primer™
Stricture Banding™
Copyright © 2002 Air Logistics Corporation
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Flapper Valve off of Electrical Transformer
Repair active transformer oil leak on valve. Composite enclosure was drilled, tapped, and injected with a leak control sealant.
F.A.C.S.F.A.C.S.™™ Products Used Products Used
Aquawrap® 8” x 30’ Rolls Heavy Fabric (24 oz.) Aquawrap® 4” wide Bear™ BP-3 Primer™
Copyright © 2002 Air Logistics Corporation
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Concrete Bridge Support
Repair Damaged Concrete around support and reinforce as needed.
F.A.C.S.F.A.C.S.™™ Products Used Products Used
Aquawrap® BP-1 Structural Adhesive Aquawrap® 22-71 G-03 Aquawrap® 22-71 G-06 Structural Cloth
21 3
4 5
7
6
8
Copyright © 2002 Air Logistics Corporation
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Concrete Bridge Support
Repair Damaged Concrete around support and reinforce as needed.
F.A.C.S.F.A.C.S.™™ Products Used Products Used
Aquawrap® BP-1 Structural AdhesiveAquawrap® 22-71 VeilAquawrap® 22-71 Structural Cloth
Copyright © 2002 Air Logistics Corporation
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24” Natural Gas Transmission Line
Serious corrosion had attacked the underside of this pipeline. Nearly 78% of the wall had been eaten away! Aquawrap® was used to restore integrity to the pipe and allowed the customer to continue normal operation of the system.
Products Used Products Used
Aquawrap® 10” x 150’ rollsFiller CompoundAquawrap® BP-1 Primer™ Stricture Banding™
Copyright © 2002 Air Logistics Corporation
Rubberized Tape with Vinyl backing to provide additional buried pipe protection.
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Repair Concrete Columns and Crossbeams.
Repair Salt Water Damage and massive spalling around supports.
Reinforce damaged area per engineering specifications.
F.A.C.S.F.A.C.S.™™ Products Used Products Used
Aquawrap® BP-1 Structural AdhesiveAquawrap® 22-71 G-03 Aquawrap® 22-71 G-06 Structural Cloth
Copyright © 2002 Air Logistics Corporation
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Freeway Sign Structure Tubing
Repair cracks in welds and reinforce the joints.
F.A.C.S.F.A.C.S.™™ Products Used Products Used
Aquawrap® 3” x 10’ RollsAquawrap® 3” x 25’ Rolls
Aquawrap® 4” wide Bear™ BP-1 Primer™
Aquawrap® 1” Backbone™
AL Foam Backer RodStricture Banding™
5/20 Epoxy Stick™
Copyright © 2002 Air Logistics Corporation
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34" Diameter Naphtha Transmission Pipeline / 16 Foot Section / External Corrosion Repair
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20" Diameter Natural Gas Transmission Pipeline / 16 Inch Repair / Girth Weld Corrosion Repair
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28" Diameter Natural Gas Transmission Pipeline /20 Foot Section / Wrinkle Bend Damage Repair
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8" Diameter Crude Transmission Pipeline /5 Foot Section / External Corrosion Repair
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What is PowerSleeveWhat is PowerSleeve®®
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Product Application
A 42” fabricated steel elbow. Rusted all the way through the wall (white spot.)
Surfaces sandblasted and sharp edges are “coved”.
Primer coat is applied.
AIR LOGISTICS CORPORATION
TM
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Segment of PowerSleeve® is wetted out.
The first segment of PowerSleeve® is being applied.
Multiple layers of PowerSleeve® segments are applied around the elbow’s curve, over welds and even over the bell.
Product Application
AIR LOGISTICS CORPORATION
TM
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Full strength is restored and all rusting is stopped.
Jobsite: Las Vegas, Nevada
Preparation Time: 1-1/2 Days
Installation Time: 1 day
Product Application
AIR LOGISTICS CORPORATION
TM
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After the line was cleaned and the corrosion pits filled with a high compressive strength filler compound, PowerSleeve® was used to inhibit further corrosion and restore integrity to the piping system. Approximately 18 feet of piping plus an elbow were repaired.
Product Application
AIR LOGISTICS CORPORATION
TM
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Acid vapors eroded a hole in the top of a storage tank. The hole was patched and the surrounding area reinforced with composite.
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Failed Installation Failed Installation
Examples that Examples that
TLC can fixTLC can fix
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This custom built repair clamp didn’t fit, so PowerSleeve® was used to build up the diameter of the line. The end rings on the clamp were installed over the built up area. A modification of this clamp could have taken days with costs in the thousands of dollars.
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Attempted repair of leaking joint going into a wall. Surface cleaning was severely inadequate! Adhesion was minimal and caused the repair tofail. The composite was removed, the surface was properly prepared, and the job was done again. Hiring the best pipe repair team is critical for having a functional repair the first install.
A successful repair was completed.
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Overview of the Aqua Wrap Install Procedure
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Starting Surface Preparation
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Finished Surface Preparation
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Apply BP-1 Primer
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GO-3 Roll of AquaWrap
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Starting the Wrap
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Spraying the Wrap with Water
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Finished Wrap Prior to Stricture Application
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Application of Stricture Banding
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Perforating the Stricture Banding
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Escape of Excess Water, Resin, & CO₂
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Finished Pipe with Elbow
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Photos from a recent TLC Install at a Power Generation Plant
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59 Feet of Low Pressure Service Water Pipe with 36” diameter transitioning to 30” diameter
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We can work in tight quarters
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TLC wants to be your pipe repair “go to” team.
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Mechanical Clamps for on-line Mechanical Clamps for on-line repair of active leaksrepair of active leaks
PLIDCOPLIDCO®®
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Mechanical Leak Repair
Non-destructive on-line leak repair
Engineered Clamps and enclosures from ½” to 48”
Buna-N, Silicone, & Viton packings standard. Others available on request
ANSI rating to 10,000#
1000psi max operating pressure at -20° to +300° F. 1500 & 2000 psi can be furnished
Applications include pipe, flanges, valves, unions, heat exchangers
Repairs on water, steam, hydrocarbon, chemicals
Meets ASME Sec VIII & API 6H
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Plidco ® Split+SleevePlidco ® Split+Sleeve
Pipe Repair that can be permanent or provide more flexibility on picking the outage to replace pipe
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PLIDCO® Split+SleevePLIDCO® Split+Sleeve
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PLIDCO® Split+Sleeve
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Cross-section shows location of longitudinal packing and steel GirderRings which hold packing securely in place to prevent its displacement during installation.
Sectional view of circumferential Girder Rings show how they make displacement of packing impossible by securely supporting and holding it in place.
If installation is to be welded, simply fillet-weld ends, seal weld sides and seal weld nuts and studs
Clamp Construction Features Unique to Plidco ®
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Buna-N packing is standard.Viton, Silicone and other materials are available upon request.
Standard body materials:-ASTM A106 Gr. C-ASTM A216 Gr. WCC
-ASTM A516 Gr. 70
-Standard bolting is ASTM A193 Gr. B7 with ASTM A194
-Gr. 2H nuts
Options:-Marine epoxy paint for corrosion protection-Hinges to ease with installation and handling
-Vents available per customer specifications
-Anodes for cathodic protection
-NACE MR0175/ISO 15156 compliant materials
Steel GirderRings prevent displacement & damage of seals during installation.
Additional features Plidco ® offers
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Key products made by Plidco
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Original Inventor and founder of Plidco ® last name was Smith. Thus known as a Smith+Clamp
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A
B
C
D
A. Pilot pin (1/16” diam. stainless steel wire) goes down through center of force screw and cone, locates hole, guides cone point (D) to trouble spot.B. Steel packing force-screw. Turned with wrench, it forces point of cone into leaking hole. Additional wrenching pressure flattens cone into flat disc shape.C. Thrust washer. Permits force-screw (B) to turn without rotating cone.D. Pointed cone serves as leak packing.
Pressure rating up to 2000 psig working pressure, depending upon leak area and temperature.
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Weld Cap or “Pumpkin Cap”
Benefits:• Safe, easy and fast permanent repair.• Can be welded while pipeline is in flow.• Meets D.O.T. requirements for permanent repair on sizes 4 inch and larger.
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Hot Tapping Saddle Type
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Another view of Hot Tapping Saddle Type
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WELD+ENDS® COUPLINGJoins piping without special preparation of pipe ends
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RISER TYPE WELD ENDSFor easier replacement of underwater risers
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FLANGE REPAIR RING
Stops leaks in flange gaskets, on stream
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Maximum temperature rating for the standard Flange Repair Ring is 700°F. Standard material is ASTM A516 Gr. 70 Plate, ASTM A193 Gr. B7 bolting and ASTM A194 Gr. 2H nuts. Other materials are available for higher or lower temperatures.NACE MR0175/ISO 15156 compliant materials should also be available.
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SOLE MATES TYPE
Welded reinforcing and pressure containing sleeves
They are designed to reinforce non-leaking, weakened, dented or damaged pipelines. The part must fit snugly around the pipe when used for reinforcement applications. Gaps between the pipe and the sleeve, often caused by dents in the pipe, should be filled with a hard-setting grout. The sleeve must be butt-welded longitudinally but it is not necessary to seal-weld the circumferential ends. The line can remain on-stream. Moisture should be prevented from entering the ends of the sleeve.
When used for pressure containment, they must be fully seal-welded to the pipeline in addition to the longitudinal weld. The line may also remain on-stream but the pressure must be a safe level according to DOT regulation 192.713.
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Plidco ® Repair Ell
The RepairEll is fast and easy to install by simply bolting the halves over the leaking ell. Provision for venting or sealant injection is included. If sealant is necessary, your vendor will recommend the proper type.
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Plidco ® Split+RepairEllPlidco ® Split+RepairEll
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Plidco ® Split RepairEll
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For Offshore Installation
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This type of clamp is used to permanently seal leaks in a marine situation with marine epoxy coating, anodes fitted, zinc plated studs & nuts, and can be fitted with hinges and vents.
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Additional Services provided by Plidco
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CERTIFIED QUALIFICATION TRAINING
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RECONDITION CLAMPS
BEFORE RECONDITIONING
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AFTER RECONDITIONING
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Typical Applications
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Service water line Leak.Service water line Leak.
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Leaking Coupling in an Electric Utility’s Substation Yard
Repaired using a custom designed PLIDCO® fitting
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Retired Farm Tap Retired Farm Tap
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Steel Pipe
A. Longitudinal Breaks up to 8”B. Circumferential Breaks
D. Small Pinhole Leaks, Splits and Corrosion CracksE. Broken Weld
Leaking Coupled Joints or Mechanical Joints
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Plidco Over+Sleeve
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THE ORIGINAL PIPE REPAIR TEAM
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QUESTIONS
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Your information requests receive our highest priority!
Randall Franklin John Provencher219.713.6036 [email protected] [email protected]