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17/07/2017
Products Solutions Services
The online tools at your fingertips
How we can help you in your day to day work
Slide 1 Ng Ching Ching
17/07/2017
Tools, online platforms and Apps
Online Tools• Access device specific information - Device Viewer • Check your device features• Product selection via application parameters - Applicator • Find Spare Parts • Download of documentation, software, multimedia, certificates• Download of 2D drawings and 3D models
The online tools at your fingertips
Slide 2 Ng Ching Ching
17/07/2017
Tools, online platforms and Apps
Apps• Operations App• DC Values App • SmartBlue App
The online tools at your fingertips
Slide 3 Ng Ching Ching
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The online tools at your fingertips
Location of online tools
www.my.endress.com
Slide 4 Ng Ching Ching
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Access device specific information – Device Viewer
The online tools at your fingertips
Key in serial number
Slide 5 Ng Ching Ching
17/07/2017
Access device specific information – Device Viewer
The online tools at your fingertips
Device ViewerAccess the specific details of your computer: • Operating manuals • Technical information • Successor Products • Spare parts • Certificates • Drivers
Slide 6 Ng Ching Ching
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Check your device features
The online tools at your fingertips
Key in ordercode
Slide 7 Ng Ching Ching
17/07/2017
Check your device features
The online tools at your fingertips
Display the description of all features and options of your device• Product status • Description of each
order code
Slide 8 Ng Ching Ching
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Product selection via application parameters - Applicator
Selection, sizing and configuration• Rapid product selection
based on application and industry requirements
• Product Dimension • Product Configuration
The online tools at your fingertips
Slide 9 Ng Ching Ching
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Find Spare Parts
The online tools at your fingertips
Key in ordercode/product root/serial number
Slide 10 Ng Ching Ching
17/07/2017
Find Spare Parts
The online tools at your fingertips
Find the right spare part• List of spare parts
available, exportable in PDF and XLS
• Assembly manual • Information about
compatibility• The exploded view
drawing of the spare parts
Slide 11 Ng Ching Ching
17/07/2017
Download documentation, software, multimedia, certificate
From our homepage you can download: • Technical documentation,
manuals, catalogues, datasheets...
• Software, drivers, firmware ... • Images, animations, videos• Certificates, approval, company
declaration - Ex, 3-A, SIL, CE, ...
The online tools at your fingertips
Slide 12 Ng Ching Ching
17/07/2017
Download of 2D drawings and 3D models
• Available FREE on Endress+Hauser website via Configurator - 3D models, 2D drawings and Hook-up Sheets
• Available in specific output formats• Real time, available 24/7 via the Endress+Hauser website• Up-to-date based on Production Center specifications
The online tools at your fingertips
Slide 13 Ng Ching Ching
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2D drawing
The online tools at your fingertips
Slide 14 Ng Ching Ching
17/07/2017
2D drawings
• Available on www.my. endress.com via Configurator
• Available for download in 16 different formats
• Direct insert for 25 CAD/CAE-systems
The online tools at your fingertips
Slide 15 Ng Ching Ching
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3D model
The online tools at your fingertips
Slide 16 Ng Ching Ching
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3D models
• Available on www.my.endress.com via Configurator
• Available for download in 20 different formats
• Direct insert for 33 CAD/CAE-systems
The online tools at your fingertips
Slide 17 Ng Ching Ching
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The online tools at your fingertips
Download of 2D drawings and 3D models – Applicator
• Configurator with CAD service is as well integrated into Applicator
Slide 18 Ng Ching Ching
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Endress+Hauser Operations App
Access your device information from your mobile device • Operating instructions and technical
information • General product information• Spare parts • Product Status• Successor products for old devices
The online tools at your fingertips
Slide 19 Ng Ching Ching
17/07/2017
DC Values App
Access to thousands of DC values available in one App • For all kinds of different media types in the field
of process automation• Search by the name of the medium or the CAS
number if available
The online tools at your fingertips
Slide 20 Ng Ching Ching
17/07/2017
SmartBlue AppEasy wireless device configuration via Bluetooth®• Save time via mobile access to the device• Diagnostics and real-time process information
are always at hand• Encoded and secure data transformation• Reliable: No data loss during commissioning and
maintenance
The online tools at your fingertips
Slide 21 Ng Ching Ching
17/07/2017
The online shopping portal for entry-level products
The online tools at your fingertips
Slide 22 Ng Ching Ching
https://www.e-direct.endress.com/my/en/
• High quality• Low prices• Fast delivery• Easy to select
17/07/2017
Products Solutions Services
W@M - Life Cycle Management
Supporting your business processes
17/07/2017
Xperience The Future Roadshow
Different phases, different costs, different requirements
Maintenance
&
operation costs
Initial
Costs
CAPex* Opex**100 %
80 %
60 %
40%
20%
0%
Perc
ent
of T
ota
l Equip
ment
Cost
s
* Capital expenditure
** Operational expenditure
Total equipment Life-cycle
Source: ARC Advisory Group
Information Products>
$
t
Labor exp.
Equip. exp.
17/07/2017
Xperience The Future Roadshow
Benefits for your company
Improve the installed base management (time and
costs)
Information availability
24/7
Reduce internal
workload and improve
process quality
Easy and fast access to
information and
document 24/7
17/07/2017
Benefits for your company
Information traceability
Logbook for traceability of
calibration, repair and
maintenance events
Quality Control
Analysis of critical
measuring points and
better spare part planning
Xperience The Future Roadshow
17/07/2017
Xperience The Future Roadshow
The key performance indicators give you a quick overview of the criticality and maintainability of all assets in your installed base.
17/07/2017
Xperience The Future Roadshow
A wide range of information around all Endress+Hauser products is available and updated automatically. The data is maintained by Endress+Hauser but can be changed or completed by the customer.Data for other suppliers can also be imported and managed.
17/07/2017
Xperience The Future Roadshow
For Endress+Hauser instruments all documents are available automatically. Based on an instruments serial number even device specific documents such calibration certificates, material certificates or service reports are accessible.
Files like operating instructions, technical spec sheets, SOPs etc. can be attached to all assets.
17/07/2017
Xperience The Future Roadshow
Under the spare part section you find all relevant spare parts fitting to a specific instruments. Several drawings are allowing quick identification of the right parts.
The spare parts can be ordered directly in the embedded online shop (if an online shop is available).
17/07/2017
Xperience The Future Roadshow
W@M PortalW@M Enterprise
The Logbook allows you to keep track of the device’s history. Here you find information about the production, shipment and service events performed by Endress+Hauser.But also your own service and calibration events are recorded here.
17/07/2017
Products Solutions Services
Thank you very much for your attention
Slide 32 MTF
17/07/2017
Products Solutions Services
Tank/Silo Management and Raw Material Handling
Slide 33
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Tank/Silo Management and Raw Material Handling
Why do we do Inventory Control?
The producer needs to know how much raw material is stored in the tanks for their daily production
Slide 34
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Each decision-maker has his/her priorities
• Managing Director• Profits• Compliance• Image
• Accounting Manager• Full-visibility/Transparency• Accuracy• Compliance during audits
• Purchasing Manager• Get more for less money• Reliable delivery
• Design Engineer• Deliver project on time• Deliver project under-budget
• Plant Manager• Productivity• Safety• Accurate reporting
• Maintenance Technician• Easy-to-operate devices• Remote configuration• Clear diagnostics• Quick access to documentation
Tank/Silo Management and Raw Material Handling
Slide 35
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Strategic Solution Blueprint for Inventory Management
• Strategic solutions
Product distribution
Planning and optimization
Loading operations
Storage operations
Operationalterminal management
ProductInformationReconciliationConsolidation
Site control & logistics
Offloading operationsProduct transport
Site control & logistics
Tank/Silo Management and Raw Material Handling
Slide 36
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Why engage Endress+Hauser for your new Inventory Manag
• E+H is committed to be a reliable, sustainable business partner for Inventory Management Solutions
• IMS is based on the core competencies of E+H, including Level and Tank Gauging
• Customers want freedom of choice – from sensor to boardroom
Tank/Silo Management and Raw Material Handling
Slide 37
17/07/2017
Tank/Silo Management and Raw Material Handling
Our Offering
Supply Chain Solutions
Inventory Monitoring Terminal Management
Solutions to acquire data and monitor Inventory
Automation and administration solutions
to manage a Terminal
Integration OptimizationCollaboration
Solutions to collect inventory data and transform it into information for the improvements of Supply
Chain Management
Slide 38
17/07/2017
4 benefits you gain from our solution offerings
Tank/Silo Management and Raw Material Handling
• Single shop solutions
• Full installed base integration capabilities
• Enable reconciliation between the static and dynamic inventories
• Global transparency of all inventories along the supply chain
Slide 39
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Supporting you at each project phase
Qualification Development Quotation Negotiation Execution Close-out MRO
Tank/Silo Management and Raw Material Handling
Slide 40
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Tank/Silo Management and Raw Material Handling
All starts with a level device …
… however they need to send the data to their offices instead of climbing and reading the data on the level instrument …
An E+H level device will help the producer to know the quantity of raw material contained with good precision and performance …
Slide 41
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Tank/Silo Management and Raw Material Handling
Now we have connectivity …… but the producer would also like his inventory data visualized and know when he will run out of raw material to order more from his supplier on time.
Slide 42
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Tank/Silo Management and Raw Material Handling
The Inventory Control System is complete!SupplyCare
Slide 43
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Flexibility infrastructure
EnterpriseHosting
Tank/Silo Management and Raw Material Handling
Slide 44
17/07/2017
Inventory Control Solutions (Cloud Hosting)
SupplyCare HostingField Information Server
• IT Infrastructure• Redundancy• IT Security• Availability
Mobility Users
(Mobile Web Browsers)
Ethernet
PC Users (Web Browser)
INTERNET
Ethernet
GatewayBattery Powered
Sensor
GPRS
Tank/Silo Management and Raw Material Handling
Slide 45
17/07/2017
Inventory Control Solutions (Local Data Manager)
Memograph RSG45
Tank/Silo Management and Raw Material Handling
Slide 46
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Data Manager (Memograph RSG45)
Tank/Silo Management and Raw Material Handling
Slide 47
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Visualization• Counters will be displayed as bar graph – min, max, average as curve• The measuring period values are also available in table “Reports”
Tank/Silo Management and Raw Material Handling
Slide 48
17/07/2017
Field Data Manager – Your data are securedUser Administration:• Conformity to FDA 21 CFR part 11
• Different security levels for user password
• User can be assigned to limited access (e.g. gets only access to defined devices, …)
• User logon and -off will be documented tamper-proof in the database
Audit Trail:• Tamper-proof documentation of all database
activities(user log in, data report generation, device data gets uploaded, exports, imports, …)
• export and print out of audit trail supported
Data Security:• Tamper-proof data handling in the database data transfer to
database tamper-proof
• Manipulated data will be detected and reported
• Manual data can be uploaded (.csv) and used as original device data but data will be signed as “manual”
Tank/Silo Management and Raw Material Handling
Slide 49
17/07/2017
Looking for the right level measurement while filling and e
Tank/Silo Management and Raw Material Handling
Slide 50
17/07/2017
Level measurement in liquids, different options…
Tank/Silo Management and Raw Material Handling
MicropilotFMR 20
water/waste
MicropilotFMR52
Hygienic
MicropilotFMR 62
Hygienic
MicropilotFMR51
Non-hygienic
LevelflexFMP53
Hygienic
DeltapilotFMD70
Contite Sensor
DeltabarFMD72
Electronic DP
Slide 51
17/07/2017
Level measurement in solids, different options…
Tank/Silo Management and Raw Material Handling
MicropilotFMR 57
MicropilotFMR 67
LevelflexFMP53
Slide 52
17/07/2017
Biological compatibility of Micropilot and Levelflex
A survey report from University of Aachen has proven the biological compatibility of Micropilot and Levelflex
Tank/Silo Management and Raw Material Handling
Slide 53
17/07/2017
Innovation: TempC Membrane
• TempC Membrane: Temperature Compensatory Membrane
Tank/Silo Management and Raw Material Handling
Slide 54
17/07/2017
Benefits of TempC Membrane: Diaphragm seal benefits
Performance• Low temperature effect
(Temperature Compensatory Membrane)• Large temperature range from -40 to 250°C (-40 to 482°F)• No temperature duration limitations • Short recovery time, high facility availability• Best in class temperature shock behavior
Hygiene safety• Easy cleaning of the membrane• Resistant against aggressive media /aggressive cleansers• Resistant against vibration
Tank/Silo Management and Raw Material Handling
Slide 55
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Tank/Silo Management and Raw Material Handling
Slide 56
17/07/2017
Milk receiving tank level
• Target: Level control
• Application: Guided Radar, Rod Version
• Medium: Milk
• Devices: Levelflex FMP53
• Location: Konolfingen
• Alternative: FMB70 (bottom mount)
Tank/Silo Management and Raw Material Handling
Slide 57
17/07/2017
Hydrostatic Level Measurement• Target: Level control
• Medium: Milk
• Location: CHILE
• Application: Hydrostatic Level Device
• Device: Deltapilot FMB70
NOTE:• Next to it is a hygienic temperature sensor• In the back a level switch for pump
“dry run protection”
Tank/Silo Management and Raw Material Handling
Slide 58
17/07/2017
Silo Level Measurement
• Application: Level control
• Medium: Various raw materials
• Devices: FMR56 (15pcs)
• Location: Marton, New Zealand
• Remarks: Dusty application
• Reliable switch with SIL 2 rating (IEC 61508)• Highest safety standard for dust-ex• PP-cladded horn antenna• 5-point linearity protocol
Tank/Silo Management and Raw Material Handling
Slide 59
17/07/2017
Level Measurement - Coffee Beans• Target: Level control and low level detection in Green Bean Coffee silos
• Application: Guided Radar
• Medium: Green coffee beans
• Devices: Levelflex FMP57
• Remarks: Connection to PLC via Rockwell I/O – EtherNet
Tank/Silo Management and Raw Material Handling
Slide 60
17/07/2017
03 – FMR67 - Schapfmühle Ulm - DE
Tank/Silo Management and Raw Material Handling
Worldwide second tallest corn silo• Silo at flour mill• Approx. 90m measurement range• Media: Corn• Filling close to device• Flour build-up on device and antenna
One day Five month
Slide 61
17/07/2017
03 – FMR67 - Test result
Tank/Silo Management and Raw Material Handling
• Commissioning with wizard
• Additional setting: Map + FAC window size = 10m (instead of 5m)
14dB relative echo amplitude @ 90.1m
Result: • Very long measurement range of 90m• Application solved due to focused beam Slide 62
17/07/2017
14 – FMR60 - Langnese - DE #13762
Tank/Silo Management and Raw Material Handling
Receiving tank in filling system• Small vessel (tank height = 0.78m)• Medium: Honey• DC value approx. 24• Process temperature: 70°C
• Previous measurement: FMU40-ARB2A2• Test device: FMR60 - AA A C C A GA A3 GGJ + AB
Challenges:• Cleaning with spray ball• After cleaning ultrasonic measurement is not stable
Slide 63
17/07/2017
Talc hopper level measurement
Tank/Silo Management and Raw Material Handling
• Medium: Talc• DC calculated by FMP57: Approx. 1.6• Installation: Hopper with complicated design• Customer requirement: Measurement as down in the
cone as possible• Issue: Air is blown up thru the talc from the bottom
of the hopper making the surface boiling• FMR67 is installed on side of one FMP57, both
signal are recorded on customer PLC
Slide 64
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22 – FMR67 - Installation
Tank/Silo Management and Raw Material Handling
• Disturbing structures inside the tank
• Dusty environment• Measurement down to bottom of
the cone
Slide 65
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22 – FMR67 - Conical bottom
Tank/Silo Management and Raw Material Handling
Customer requirement: measurement as down in the cone as possible
Slide 66
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Comparison FMP57 versus FMR67
Tank/Silo Management and Raw Material Handling
Envelope curves of both devices are recorded in parallel
FMP57 (guided wave radar)
FMR67 (80GHz non contact radar)
Slide 67
17/07/2017
22 – FMR67 - Test results
Tank/Silo Management and Raw Material Handling
Test Result• Very strong echo• Measurement down to 5.5m distance, meaning round half of the last cone. • Probably with vertical installation measurement would be possible down to the bottom• Perfect trend data• Commissioning:
• Just Empty, full and right inclination • No need for mapping or
any other setting
Feedback to R&D• Customer has changed the electronic on the 29th
of Dec. Settings were copied in from the HistoROM without any problem.
• Since then the radar hasn't showed any more error in the history
• Customer is very satisfied of FMR's behaviour
Slide 68
17/07/2017
Radar level measurement in food contact (even if non conta
• Beside Dust ex, Zone 20, also the regulations about food contact materials like define in FDA should be considered.
Tank/Silo Management and Raw Material Handling
In hot areas a little shade is useful.
Micropilot FMR 56
Slide 69
17/07/2017
Coffee level measurement
• The larger the grain size, the more spread of the signal occurs. Guided wave radar can help here, like in this example, coffee silos.
Tank/Silo Management and Raw Material Handling
Levelflex FMP57
Slide 70
17/07/2017
Flour using guided wave radar: coated version!
• Guided wave radar is the best possible level measurement in silos. Flour in specific,
• because the fine material get into the rope and destroys it. The Levelflex version FMP 57 is prepared for this challenge with a coating PFA liner around the rope.
Tank/Silo Management and Raw Material Handling
Slide 71
17/07/2017
Boost your efficiency
W@M Life cycle Management
Seamlesssystem integration
Operation concept (HMI)
Datastorage concept
Simply unforgettableIncrease plant efficiency by storage of device datafor quick failureanalysis and data transfer
Improved productivitydue to comprehensiveasset managementImproves plant
performance by accessto asset information
for optimizedmaintenanceactivities and electronicdocumentation
Simplicity through uniformityEasy and familiaroperation and configuration of fieldinstruments savestime
Integration viafieldbus technologyReduced engineeringefforts by use of standardized open fieldbus protocols
Slide 72 IMS / MD
17/07/2017
Any questions?
Tank/Silo Management and Raw Material Handling
Slide 73